Section E Hydraulics Section E

5-3 Pressure Testing JS 330/JS 450 5-3

Pressure Testing Main Excavator Services JS 330/JS 450

PZ2

M3

PZ1

A1
A2

A1
MA2 MA1
A2 JSJS11190

● Fit test gauges ( 0 - 600 bar ) into hose connections to ports MA1 + MA2

● Warm up machine hydraulic temperature to 50 °C

Port MA1 Port MA2

(Expected Pressures)

With max engine rpm’s and no services selected record pump pressure (25 - 35 bar*) (25 - 35 bar*)

Select and stall boom up service record pressure (318 bar) (318 bar)

Select and stall bucket open service record pressure (200 - 318 bar) (318 bar)

Select and stall bucket close service record pressure (200 - 318 bar) (318 bar)

Select and stall dipper open service record pressure (318 bar) (318 bar)

Select and stall dipper close service record pressure (318 bar) (318 bar)

Select and stall swing left service record pressure (279 bar) (25 - 35 bar)

Select and stall swing right service record pressure (279 bar) (25 - 35 bar)

Select and stall left hand track service forwards record pressure (318 bar) (25 - 35 bar)

Select and stall left hand track service backwards record pressure (318 bar) (25 - 35 bar)

Select and stall right hand track service forwards record pressure (25 - 34 bar) (318 bar)

Select and stall right hand track service backwards record pressure (25 - 35 bar) (318 bar)

Select F mode and then select stall boom up service record pressure (348 bar) (348 bar)

* This pressure will depend on oil temperature and engine speed.

9803/6420 Issue 2*