J-1160 Set 01

PARTS BOOK INTRODUCTION
COPYRIGHT
No copies or reproductions may be made from this manual, parts lists or illustrations without
written prior consent of TEREX®. This manual complete or in part must not be loaned to a third party.
FINLAY is a registered trademark for portable screening plant manufactured by TEREX®.
SPARE PARTS – CONTENTS
1. GENERAL INFORMATION………………….………...…...............………………………….............................
2. SPARE PARTS ORDERING PROCEDURE……………………….................……………………....................
3. SPARE PARTS ORDER FORM………………………………...……………….................................................
4. UNDERSTANDING YOUR MACHINE SERIAL NUMBER.……………………………....................................
5. PARTS SUPPORT - GOOD PRACTISE ADVICE……………………………..................................................
6. HOW TO READ YOUR TRACK IDENTIFICATION PLATE……………………………....................................
7. WHERE TO FIND YOUR ENGINE SERIAL PLATE……………………….……..............................................
8. FINDING THE SOFTWARE VERSION OF YOUR PDM AND PLC.…………...............................................
9. MACHINE NAVIGATION.........................................……………………………................................................
10. TYPES OF LINERS.................................................…...………….…………................................................
11. TYPES OF SCREEN MEDIA.............................……..…………………........................................................
12. MESH SPECS.............................……..…………………..............................................................................
13. PAINT CODES..............................................…………………………...........................................................
TEREX® MPE
DRUMQUIN ROAD, OMAGH, CO.TYRONE N.IRELAND, BT78 5PN
TEL: +44(0)2882 418700
244294 (SALES) - 252740 (TECHNICAL) - 418888 (HELPDESK)
EMAIL: spares@terexfinlay.com
WEBSITE: www.terexfinlay.com
TEREX® reserves the right to change specification without prior notice.

1. GENERAL INFORMATION
• When purchasing Spareparts customers should in their own interest, always use genuine Terex parts.
• Spare parts must comply with the technical requirements specified by the manufacturer.
• Only spare parts from the original equipment manufacturers can be relied to do so.
• Spares parts that have not been supplied by Terex cannot be relied upon for correct material, dimensions
or finish.
• Terex cannot therefore be responsible for any damage arising from use of any such parts and the
Guarantee will be invalid.
2. SPARE PARTS ORDERING PROCEDURE
Ordering Procedure
To ensure delivery of your parts, when ordering please quote:
• Machine Serial Number
• Figure Number and Item Number
• Part Number
• Part Description
• Quantity Required
EXAMPLE:
If you wanted to order 1 Conveyor Tracking Roller, place your order in the following fashion:
Machine Serial Number -

Figure Number – 02-08
Item Number - 29
Part Number - 19.22.11752
Part Description - Conveyor Tracking Roller
Quantity required - 1
This information will enable us to supply the correct parts with the minimum of delay.
NOTE:
Orders for spare parts must be sent to your local dealer.
To find out whom your local dealer is please log on to www.terexfinlay.com and use the Dealer Search
function.
3. SPARE PARTS ORDERING FORM

4. UNDERSTANDING YOUR MACHINE SERIAL NUMBER (CRUSHER)
I-130
2011
51500 KG
TRX130ICHOM87310
TRX130RSHOMA71029
TRX 130RS H OM A 7 1029
Terex Model
Check Digit
Month Code
Plant Code
Year Code Sequence Number
SERIAL NUMBER PLATE

5. PARTS SUPPORT - GOOD PRACTISE ADVICE
Be aware there are enquires where the parts should not be supplied without firstly obtaining the Machine
Serial Number and checking the record card. The main components to consider are:
HYDRAULIC PUMPS
Pumps vary depending on the options fitted to your machine. This is why the pumps are generally not part-
coded in the parts book.
TRACK PARTS
Terex have 3-4 Track suppliers. Each track type is illustrated in the part book. It is important to select the
parts from the correct supplier. See Section 6 Where to find your Track Identification Plate.
ENGINE PARTS
The engine fitted to your machine can vary due to the customer preference (i.e. Deutz, CAT). Alternatively
it can differ due to machine options fitted (some options require a higher spec engine) or simply a change
over time as suppliers update engines to meet emission regulations. It is therefore important to obtain the
engine serial number to order parts. This information can be obtained from the engine plate, or from the
machine record. See Section 7 Where to find your Engine Serial Plate.
ELECTRICS
Control Panels, PC Boards, Hetronic Remotes - these items are serial number dependant and will have
ther serial numbers located on the part. See Section 8 Finding the Software Version of your PDM and PLC.
6. WHERE TO FIND YOUR TRACK IDENTIFICATION PLATE
It is necessary when ordering any track spare parts, that all numbers relating to the tracks are quoted along
with your machine serial number..
The identification plate is located on the outside face of each left and right hand track. On some occasions
the Serial Number can be found stamped in the skid plate or track frame. Below is the current range of
tracks fitted to our machines.
Track Frame Skid Plate
Identification Plate Locations
Strickland Tracks Terex Tracks
Terex / Trackline Tracks

7. WHERE TO FIND YOUR ENGINE SERIAL PLATE
It is necessary when ordering any engine spare parts, that all numbers relating to the engine are quoted
along with your machine serial number..
Depending on the engine fitted, the serial plate can be found either on the left / right side of the engine and
in some cases on top. The spares department need all of these numbers in order to determine the
components that were included with the engine. This permits accurate identification of replacement part
numbers.
Above
Right Hand Side Left Hand Side
Caterpillar
Deutz
Scania
8. FINDING THE SOFTWARE VERSION OF YOUR PDM AND PLC
It is necessary when ordering a new PLC or PDM that you note all numbers relating to them, please quote
these numbers along with your machine serial number.
When you turn on the screen take note of the details from the bottom of the start up page. The identification
sticker which displays the software version is located on the outside of each the PLC and PDM.
PDM Sticker PLC Sticker

Location Location
9. MACHINE NAVIGATION
The following will help you determine your location in relation to your machine.
Please note that the Feed End is always the Back of your machine.
Crusher
Right Hand Side
Feed End
Front Back
Discharge
End
Left Hand Side
10. TYPES OF LINERS
‘S’ Tooth (Medium) - Standard

• Suited for most quarry (hard & soft rock) & recycle applications
• Better liner wear life in abrasive, hard materials
• Better ‘Grip’ of material than the Quarry tooth profile
Multi-tooth - Option
• Suited for concrete and recycle applications
• Better ‘grip’ of material
• Smaller product size at same CSS (Closed Side Setting)
• Not suited for hard, abrasive materials, lower wear life
Quarry Tooth - Option

• Suited for quarry (hard and soft rock) applications
• Very good liner wear life in abrasive, hard materials
General (applicable to all profiles)

• Both the Fixed liner & the Moving liner can be rotated 180° once the initial face has worn to its limit,
thus doubling the wear life of each liner plate
• Available in 18% and 22% Manganese
• Lifting lugs on both the fixed & Moving jaw
11. TYPES OF SCREEN MEDIA
Available in a wide range of sizes – For details please contact us.
Square Mesh Speedharps/ Piano Wires
Usually standard – Can be fitted on all decks. For fine screening e.g. sand. Fitted only on a bottom
deck.
Elongated Mesh Rubber Mats
An alternative to square mesh. Normally fitted only An alternative to metal to reduce noise.
on bottom deck.
Self-Cleaning Mesh Poly Modules
For “sticky” applications. Usually only fitted on bot- For washing applications.
tom deck.
12. MESH SPECS

13. PAINT CODES
Finlay Red - RAL 2002 (RGB 194/51/28)
Terex White - RAL 1013 (RGB 241/235/213)
Terex Grey - RAL 7024 (RGB 85/87/92)
Terex Black - RAL 9005 (RGB 0/0/0)
Terex Red - RAL 3020 (RGB 211/23/31)

Table of Contents
Figure Description Page

01-01 J-1160 CRUSHER MACHINE SUMMARY 1
02-01 CHASSIS ASM 3
02-02 WATER PUMP ASM (OPTION) 7
03-01 TRACK ASM 9
03-02 PART LISTINGS FOR 883MKII/I-1310/J-1160 TEREX TRACKS 11
03-03 STRICKLAND TRACKS - FIXED DISPLACEMENT MOTOR (1) 15
03-04 TRACKLINE TRACKS ASM 17
03-05 STRICKLAND TRACKS ASM 21
04-01 HOPPER ASM 25
04-02 VGF INCLINED ASM 27
04-03 VGF FEEDER BOX ASM 29
04-04 VGF VIBRATING UNIT ASM 31
05-04 CAT C9 POWERUNIT ASM FROM SERIAL NO. FMJ590162 35
05-05 CAT C9 ENGINE COMPARTMENT ASM (TIER 3) 39
05-06 CAT C9 ENGINE ASM FROM SERIAL NO. FMJ590162 43
05-07 SCANIA D9 POWERUNIT ASM (TIER 4) 47
05-08 SCANIA D9 ENGINE COMPARTMENT ASM (TIER 4) (EC) 51
05-09 SCANIA D9 ENGINE ASM (TIER 4) (EN) 55
05-10 CONTROL BOX ASM 59
06-01 HYDRAULIC TANK ASM 61
07-01 FUEL TANK ASM 63
08-02 JAW ASM FROM SERIAL NO. FMJ590162 65
08-03 MAIN JAW ASM 1 69
08-07 JAW MAIN FRAME ASM 79
08-08 JAW SWINGSTOCK ASM 81
08-09 JAW BEARING ASM (FIXED) 83
08-10 JAW BEARING ASM (FLOATING) 85
08-11 PULLROD ASM FROM SERIAL NO. TRX1160JPOMA60986 UPTO 87

TRX1160JTOMB52808
08-11 PULLROD ASM FROM SERIAL NO. TRX1160JEOMB52837 89
08-12 PULLROD CONTROL ASM 91
08-15 CRUSHER MOTOR DRIVE ASM FROM SERIAL NO. FMJ590162 93

08-16 DEFLECTOR PLATE ASM 97
10-01 MAIN CONVEYOR ASM 99
10-02 MAIN CONVEYOR 1ST ELEMENT ASM 101
10-03 MAIN CONVEYOR 2ND SECTION ASM 105
10-04 MAIN CONVEYOR HEAD SECTION ASM 109
10-05 DIRT CONVEYOR ASM (OPTION) 113
10-06 DIRT CONVEYOR 1ST SECTION ASM (OPTION) 115
10-07 DIRT CONVEYOR 2ND SECTION ASM (OPTION) 119
11-01 CATWALK ASM 123
12-01 ELECTRIC COMPONENTS 1 125
12-05 ELECTRIC SCHEMATIC - LAYOUT OF MAIN CONTROL PANEL 135
12-08 ELECTRIC SCHEMATIC - LAYOUT OF SECONDARY CONTROL PANEL 141
12-11 ELECTRIC SCHEMATIC - CAT C9 ENGINE 147
13-01 HYDRAULIC CIRCUIT DIAGRAM 161
14-01 BY-PASS CHUTE 163
14-02 INLET CHUTE ASM FROM SERIAL NO. TRX1160JEOMC14219 165
14-03 MAGNET ASM (OPTION) 167

FIGURE: 01-01
HOPPER ASM
VGF FEEDER BOX ASM
JAW ASM
POWERUNIT ASM
HYDRAULIC TANK ASM

ILLUSTRATION: M1160_SUMMARY_WEB
NAME: J-1160 CRUSHER MACHINE SUMMARY
MISCELLANEOUS - MAGNET ASM
MAIN CONVEYOR ASM
CHASSIS ASM
DIRT CONVEYOR ASM
CATWALK ASM
TRACK ASM
CONTROL BOX ASM

REV:
Page
MACHINE: J-1160 CRUSHER
1
NAME: J-1160 CRUSHER MACHINE SUMMARY MACHINE: J-1160 CRUSHER
ILLUSTRATION: M1160_SUMMARY_WEB
FIGURE: 01-01 REV: A
Item Part No Rev Description Qty
[Figure End]
Page 2
NAME: CHASSIS ASM MACHINE: J-1160 CRUSHER
ILLUSTRATION: M1160_01A
8
17
20
21
22
25
9
2
5
26
10
27
12
28
13
16
15
14
33
29
4
32
30
31
19
23
24
18
11
Page 3
1 14.02.0023 0 EMERGENCY STOP 4

ORDER PART NO. 14.85.1028
1 14.85.1028 0 EMERGENCY STOP - DIRECT REPLACEMENT FOR 4

PART NO. 14.02.0023
2 1310.01.22 0 MAIN CONVEYOR GUIDE - LHS 1
3 1310.01.21 0 MAIN CONVEYOR GUIDE - RHS 1
4 1160.01.11 0 PRESSING - BULKHEAD HOLDER - LHS 1
5 1160.01.12 0 PRESSING - BULKHEAD HOLDER - RHS 1
6 1540.29.01 0 SPRAYBAR MANIFOLD 1
7 381510210 0 PIN 2
8 12.51.0040 0 TOOL BOX 1

UPTO SERIAL NO. FMJ580005 - KEY MATCHES TOOL BOX & IF KEY IS LOST
NEW TOOL BOX PART NO. 12.51.0041 IS REQUIRED ECO4894
8 12.51.0041 0 TOOL BOX 1

FROM SERIAL NO. FMJ580006 - TOOL BOX PART NO. 12.51.0041 IS A DIRECT
REPLACEMENT OLD TOOL BOX PART NO. 12.51.0040 ECO4894
8 12.51.0042 0 KEY FOR TOOL BOX PART NO. 12.51.0041 1

FROM SERIAL NO. FMJ580006 ECO4894
9 1310.01.29 0 TOOL BOX MTG BRKT 1
10 1160.01.15 0 TRACK GEARBOX GUARD 1

FOR MACHINES FITTED WITH TEREX TRACKS ONLY

FOR MACHINES FITTED WITH STRICKLAND TRACKS ONLY
FOR MACHINES FITTED WITH TEREX TRACKS ONLY
FOR MACHINES FITTED WITH STRICKLAND TRACKS ONLY
12 1310.01.08 0 TRACK MOUNTING BRACKET 2
13 1540.01.23 1 HOSE TROUGHING 1
14 1312.01.05 1 BOLT MOUNTING FLAT 3
15 1310.01.50 2 CHASSIS MWA 1
16 1175.29.02 2 TRACK MANIFOLD 1
17 1310.01.03 5 MAIN CONV / MAGNET SUPPORT 1
18 1310.01.20 0 HYD BANK MNT 1

DIRECT REPLACEMENT FOR PART NO. 1175.01.07 ECO5856
19 10.16.5380 0 CONTROL VALVE 1
20 1310.01.52 0 MAGNET MOUNT 1

21 12.02.0027 0 CHAIN 2
QUANITY OF 4 UPTO SERIAL NO. FMJ580005 ECO4964
22 12.02.0028 0 HAMMER LOCK G864 2
QUANITY OF 4 UPTO SERIAL NO. FMJ580005 ECO4964
Page 4
23 10.16.5353 0 NIMCO THREADED HANDLE HOLDER 1
24 10.19.5384 0 HANDLE 1
25 1175.17.33 2 TOOLBOX STRAP 2
26 31.10.0436 0 HYDRAULIC WATER - ORIGINALLY PART NO. 1

31.10.0438
OPTION SEE ILLUSTRATION 8.3.2B
27 12.15.0016 0 3/4" X 1/2" NIPPLE 2
28 12.04.0003 0 3/4" BRASS GATE VALVE 2
29 12.15.0012 0 3/4" HEX NIPPLE 2
30 12.15.0012 0 3/4" HEX NIPPLE 2
31 12.15.0014 0 3/4" FEMALE TEE 2
32 31.10.0749 0 3/4" BSTP X 3/4" TAIL 2
33 12.15.0020 0 1/2" BALL VALVE 2
[Figure End]
Page 5
THIS PAGE HAS BEEN INTENTIONALLY LEFT BLANK
Page 6
FIGURE: 02-02
(FROM FORWARD CONVEYOR CIRCUIT)

ILLUSTRATION: WATERPUMP
HYDRAULIC HYDRAULIC WATER WATER

RETURN SUPPLY FEED PUMPED
TO TANK IN IN OUT
NAME: WATER PUMP ASM (OPTION)
WATER
PUMPED
HYDRAULIC OUT
SUPPLY
IN
WATER
HYDRAULIC
FEED
RETURN
IN
TO TANK
REV:
Page
7
NAME: WATER PUMP ASM (OPTION) MACHINE: J-1160 CRUSHER
ILLUSTRATION: WATERPUMP
1 31.12.0383 0 FLOW CONTROL VALVE 1
2 31.10.0437 0 HYDRAULIC GEAR MOTOR DIRECT REPLACEMENT 1

FOR PART NO. 31.12.0392
3 31.12.0385 0 MOTOR MOUNT 1
4 31.12.0386 0 DRIVE COUPLING 1
5 31.12.0387 0 FOOT MOUNT WATER PUMP 1
6 31.12.0388 0 DRY RUNNING STACK 1
7 31.12.0389 0 BASE PLATE 1
8 31.12.0390 0 DRIVE COUPLING COVER 1
9 31.12.0391 0 3 WAY BALL VALVE 1
[Figure End]
Page 8
NAME: TRACK ASM MACHINE: J-1160 CRUSHER
ILLUSTRATION: M1160_50CD
5
4
3
2
1
Page 9
NAME: TRACK ASM MACHINE: J-1160 CRUSHER
ILLUSTRATION: M1160_50CD
1 12.95.0885_RHS 0 TRACK 1
2 12.95.0885_LHS 0 TRACK 1
3 10.17.0045 0 GREASE HOSE 1
4 10.38.1145 0 GREASE COUPLER 1
5 10.23.5018 0 PRESSURE GUAGE 1
[Figure End]
Page 10
FIGURE: 03-02
SOME TRACK PARTS

27 DEPEND ON THIS
20 REFERENCE NUMBER,
18 SEE PART LISTINGS
TXG70000100_3
TB**** / *** ** / ****

8
21
ILLUSTRATION: TXG70000102_3
23 28
6 2 9
7 22
34 14
5 15
11
4
31 12
19
1
24 26 13
16
29 10 35
25
33 36
3
NAME: PART LISTINGS FOR 883MKII/I-1310/J-1160 TEREX TRACKS
17 40
32 38
39
37
REV:
Page 11
NAME: PART LISTINGS FOR 883MKII/I-1310/J-1160 TEREX TRACKS MACHINE: J-1160 CRUSHER
1 TXC80000100 0 GREASE GUN ADAPTER 1
2 TXF02000101 0 GREASE POINT COVER 2
3 TXF20000101 0 IDLER GUARD ASSY PAIR 2
4 TXF42000102 0 LOCK PIN 2
5 TXF42000103 0 MASTER TRACK PIN 2
6 TXF42000104 0 TRACK SPACER 4
7 TXF42000105 0 WASHER 8
8 TXF42000106 0 TRACK FRAME RH 1
8 TXF42000107 0 TRACK FRAME LH 1
9 TXH04000101 0 HYDRAULIC MOTOR 2
10 TXH15000101 0 MOTION CONTROL VALVE 2
11 TXH30000100 0 HOLLOW HEX PLUG - 1/8 22
14 TXH30000103 0 BANJO FITTING 4
15 TXH40000101 0 HOSE AND FITTINGS 2
16 TXM60000100 0 GREASE NIPPLE 2
17 TXM60000101 0 GREASE USIT RING 2
18 TXN20000101 0 GEAR BOX 2
19 TXN30000102 0 TRACK LINK ASM 2
20 TXN30000103 0 SPROCKET 2
21 TXR050000111 0 BOLT 36
22 TXR050000112 0 HEX SCREW 4
23 TXR05000100 0 SHOE BOLT 392
24 TXR05000101 0 SHOE NUT 392
25 TXR05000106 0 BOLT 56
26 TXR05000107 0 WASHER 128
27 TXR05000109 0 BOLT 36
28 TXR05000110 0 SCREW 4
Page 12
NAME: PART LISTINGS FOR 883MKII/I-1310/J-1160 TEREX TRACKS MACHINE: J-1160 CRUSHER
29 TXR05000119 0 BOLT 4
31 TXT04000112 0 ROLLER GROUP 14
32 TXT04000118 0 TRACK TENSION & RECOIL ASM 2
33 TXT04000117 0 LOOSE IDLER ASM WITH COLLAR 2
34 TXV99000101 0 TRACK SHOE 98
35 TXG70000102GRY 0 LH TRACK 1
35 TXG70000103GRY 0 RH TRACK 1
36 TXN34000101 0 HYDRAULIC TRACK DRIVE 2
37 TXT04000116 0 IDLER GROUP C/W SPRING 2
38 TXT04000111 0 MASTER PIN SET 2

INCLUDES ITEMS 4, 5, 6 & 7
39 TXT04000123 0 LINK ASSEMBLY REPAIR KIT 1
40 TXR050000111 0 BOLT 12
[Figure End]
Page 13
Page 14
NAME: STRICKLAND TRACKS - FIXED DISPLACEMENT MOTOR (1) MACHINE: J-1160 CRUSHER
ILLUSTRATION: DK334C-HB225AE-DT12
Page 15
NAME: STRICKLAND TRACKS - FIXED DISPLACEMENT MOTOR (1) MACHINE: J-1160 CRUSHER
ILLUSTRATION: DK334C-HB225AE-DT12
1 12.99.0309 1 MOTION CONTROL / BRAKE RELEASE VALVE BLOCK 2
2 12.99.0393 0 VALVE SPACER PLATE 2
3 12.99.0313 0 SOCKET HEAD CAPSCREW (VALVE BLOCK TO MOTOR 16

FLANGE)
4 12.99.0526 0 HOSE AND FITTING KIT 2
[Figure End]
Page 16
NAME: TRACKLINE TRACKS ASM MACHINE: J-1160 CRUSHER
ILLUSTRATION: TRACKLINE.TRACKS
Page 17
1 12.99.0550 0 TRACK FRAME L.H 1
2 12.99.0551 0 TRACK FRAME R.H 1
3 12.99.0552 0 TRACK GUIDE 2
4 12.99.0539 0 TRACK GUIDE BOLT 20

NOT SHOWN
5 12.99.0404 0 TRACK GUIDE WASHER 20
NOT SHOWN
6 12.99.0554 0 HYDRAULIC GEARBOX, TRACKLINE REF: M1456/GNM 2
7 12.99.0553 0 GEARBOX/MOTOR COMPLETE 1

NOT SHOWN
8 12.99.0436 0 HYDRAULIC MOTOR 2
9 12.99.0437 0 GEARBOX MOUNTING BOLT 40
10 12.99.0409 0 WASHER 40
11 12.99.0438 0 HYDRAULIC HOSE KIT 1

NOT SHOWN
12 12.99.0439 0 HOSE ASSY - BRAKE LINE GEARBOX/VALVE 2

NOT SHOWN
13 12.99.0440 0 HOSE ASSY - DRAIN LINE MOTOR/VALVE 2
NOT SHOWN
14 12.99.0441 0 SEAL 2
NOT SHOWN
15 12.99.0442 0 SEAL 2
NOT SHOWN
16 12.99.0443 0 ADAPTER 2
NOT SHOWN
17 12.99.0444 0 ADAPTER 2
NOT SHOWN
18 12.99.0445 0 ADAPTER 2
NOT SHOWN
19 12.99.0446 0 STEEL MOTION VALVE 2
20 12.99.0447 0 VALVE MOUNTING BOLT 16
21 12.99.0555 0 SPROCKET 2
22 12.99.0556 0 SPROCKET MOUNTING BOLT 32
23 12.99.0409 0 WASHER 32
24 12.99.0557 0 TRACK GROUP COMPLETE 1
25 12.99.0558 0 LINK ASSEMBLY (51 LINK) 2
26 12.99.0528 0 MASTER PIN 2
27 12.99.0529 0 TRACK SHOE 102
28 12.99.0426 0 TRACKSHOE BOLT 408
29 12.99.0417 0 TRACK SHOE NUT 408
Page 18
30 12.99.0530 0 IDLER GROUP 2
31 12.99.0420 0 TRACK ADJUSTER GREASE VALVE 2
32 12.99.0421 0 TRACK ADJUSTER GREASE VALVE GASKET 2
33 12.99.0531 0 SPRING TENSIONER GROUP 2
34 12.99.0532 0 YOKE 2
35 12.99.0533 0 IDLER WHEEL C/W BRACKET & YOKE 2
37 12.99.0534 0 TRACK ROLLER 16
38 12.99.0535 0 ROLLER MOUNTING BOLT 64
39 12.99.0404 0 TRACK GUIDE WASHER 64
40 12.99.0617 0 COMPLETE SINGLE LINK REPAIR KIT 1

NOT SHOWN
[Figure End]
Page 19
Page 20
NAME: STRICKLAND TRACKS ASM MACHINE: J-1160 CRUSHER
ILLUSTRATION: STRICKLAND_TRACKS
Page 21
1 12.99.0598 0 TRACK DRIVE GEARBOX C/W HYDRAULIC MOTOR 2
2 12.99.0302 0 SOCKET HEAD CAPSCREW 26
2 12.99.0490 0 SOCKET HEAD CAPSCREW 6
3 12.99.0599 0 FIXED DISPLACEMENT MOTOR 2
4 12.99.0378 0 OIL FILL/DRAIN PLUG 4
5 12.99.0469 0 GEAR OIL 1

4.4L
7 12.99.0515 0 BRAKE RELEASE ADAPTER 2
8 12.99.0504 0 BRAKE RELEASE SEAL 2
9 12.99.0318 0 DRIVE SPROCKET 2
10 12.99.0320 0 SOCKET HEAD CAPSCREW (SPROCKET TO TRACK 40

DRIVE)
11 12.99.0387 0 SINGLE FLANGED LOWER ROLLER 16
12 12.99.0388 0 HEX HEAD BOLT 64
13 12.99.0323 0 HARDENED WASHER 64
14 12.99.0327 0 FRONT IDLER GROUP 2
15 12.99.0391 0 IDLER YOKE 2
16 12.99.0474 0 HEX HEAD BOLT 8
17 12.99.0397 0 SPRING WASHER 8
18 12.99.0330 0 COIL SPRING RECOIL 2
19 12.99.0395 0 GREASE TENSIONER 2
20 12.99.0392 0 HEX HEAD BOLT 4
21 12.99.0397 0 SPRING WASHER 4
22 12.99.0332 0 TENSIONER GREASE FITTING 2
23 12.99.0333 0 GASKET FOR GREASE FITTING 2
23 12.99.0334 0 GREASE GUN ADAPTOR 1
24 12.99.0493 0 TRACK GROUP 2
25 12.99.0494 0 TRACK LINK ASSEMBLY 2
26 12.99.0337 0 TRACK SHOE 104
27 12.99.0338 0 TRACK SHOE BOLT 416
Page 22
28 12.99.0339 0 TRACK SHOE NUT 416
29 12.99.0341 0 TRACK REPAIR LINK KIT 1
30 12.99.0340 0 MASTER PIN WITH COLLARS 2
[Figure End]
Page 23
Page 24
NAME: HOPPER ASM MACHINE: J-1160 CRUSHER
ILLUSTRATION: M1160_08B
21
25
20
10
22
27
26
17
7
8
9
2
15
19
16
5
6
1
24
18
11
3
14
12
23
4
13
Page 25
NAME: HOPPER ASM MACHINE: J-1160 CRUSHER
1 26.44.16055 0 METRIC COURSE SET SCREW M16X55 GR 10.9 6
2 10.28.0163 0 HYDRAULIC RAM 2

OPTION
3 10.28.0720 0 HYDRAULIC RAM 1
OPTION
4 1310.08.04 0 HOPPER REAR EXTENSION 1

OPTION
5 26.24.00016 0 NYLOC NUT 6
6 32.02.01016 0 M16 FORM C FLAT WASHER ZC BS 4320 12
7 26.24.00030 0 M30 NYLOC NUT 8

OPTION

OPTION
9 26.02.30150 0 M30X150 HINGE EYE BOLT 8
OPTION
10 1310.08.07 0 PIN 4
OPTION
11 380308100 0 PIN 2
OPTION
12 380308110 0 PIN 2
OPTION
13 380308150 0 PIN 1
OPTION
14 380308160 0 PIN 1
OPTION
15 380308180 0 PIN 2
OPTION
16 380208150 0 PIN 2
OPTION
17 1310.08.08 0 VGF MOTOR GUARD 2
18 1160.08.05 1 HOPPER BACK FLAP 1
19 1160.08.04 1 HOPPER BASE 1
20 1160.08.03 1 HOPPER CROSS BRACE 1
21 1160.08.01 1 HOPPER/INLET INTERFACE LHS 1
22 1160.08.02 1 HOPPER/INLET INTERFACE RHS 1
23 1310.08.06 1 RAM GUARD 1

OPTION
24 1310.08.03 2 HOPPER LHS EXTENSION 1

OPTION
25 1310.08.02 2 HOPPER RHS EXTENSION 1
OPTION
26 1175.08.05 2 WEDGE 1
OPTION
27 1175.08.48 0 CHAIN 1
OPTION
[Figure End]
Page 26
NAME: VGF INCLINED ASM MACHINE: J-1160 CRUSHER
6
9
15
20
1
5
10
17
4
18
3
19
13
12
14
8
16
11
Page 27
NAME: VGF INCLINED ASM MACHINE: J-1160 CRUSHER
1 20.1310.05.04 0 20.15.0003 - SCREEN MESH CUSHION RUBBER 1
2 1160.05.06 0 BOLT-IN CROSSMEMBER 1
4 26.44.20060 0 BOLT 8
5 1310.05.20 0 MESH CLAMP 1
6 21.65.7702 0 SMALL VGF MESH - 1.5" APERTURE 1
7 1160.05.01 1 GRIZZLY FRAME LHS PLT 1
8 1160.05.02 1 GRIZZLY FRAME RHS PLT 1
9 1160.05.05 1 GRIZZLY MOUNTING CLAMP 1
10 1310.05.19 1 MESH FRAME 1
11 1160.05E 1 PAN AND VIBRATING UNIT 1

SEE FIGURE 04-03
12 20.1310.05.01 1 REAR MESH SEALING RUBBER 1
13 1160.05.04 1 REAR SPACING PLT ASSEMBLY 1
14 1310.05.24 1 SEALING RUBBERCLAMP 1
15 1160.05.03 2 GRIZZLY CASSETTE- 75MM 1

OPTION
15 1160.05.10 0 GRIZZLY CASSETTE- 50MM 1
16 31.08.0053 0 VIBRATOR ASSEMBLY - 110 (L.M) 1

SEE FIGURE 04-04
17 26.41.16160 0 COACH BOLT 4
18 32.12.01016 0 HARDENED WASHER 4
19 1175.08.39 0 SPHERICAL WASHER 4
20 26.24.00016 0 NYLOC NUT 4
[Figure End]
Page 28
NAME: VGF FEEDER BOX ASM MACHINE: J-1160 CRUSHER
ILLUSTRATION: M1160_05E
7
4
12
6
8 2 10
11
Page 29
NAME: VGF FEEDER BOX ASM MACHINE: J-1160 CRUSHER
ILLUSTRATION: M1160_05E
1 1310.05.04 0 LHS LINER PLATE 1
2 1310.05.11 0 LOAD CARRIER FLTS 2
3 20.1310.05.05 0 REAR BLANKING RUBBER 1
4 1310.05.05 0 RHS LINER PLATE 1
5 12.11.0028 0 SPRING 10
6 1160.05.07 0 VIB. FEEDER FRAME 1
7 1310.05.03 1 BASE LINER PLATE 1
8 1310.05.07 1 BOLT ON SPRING BUTT 10
9 1310.05.08 1 BOTTOM SPRING BUTT 2
10 1310.05.24 1 SEALING RUBBERCLAMP 1
11 1310.05.06 1 SPRING MOUNT 2
12 1310.05.30 1 SPRING MOUTNING SPACER PLT 4
[Figure End]
Page 30
NAME: VGF VIBRATING UNIT ASM MACHINE: J-1160 CRUSHER
ILLUSTRATION: 1310_VIBRATING_UNIT
34
26
12
33
29
9
28
11
14
13
6
15
10
18
5
8
3
27
4
32
19
7
31
22
9
21
17
24
24
23
20
Page 31
1 99.10.0997 0 HOUSING VIB 1
2 99.10.0998 0 DRAIN PLUG 1" MAGNET 4
3 99.10.1000 0 PIPE PLUG 1/2" 1
4 99.10.1002 0 O-RING 4
5 99.10.1004 0 O-RING 1
6 99.10.1007 0 SKIRT 1
7 99.10.1009 0 SKIRT 1
8 99.10.0010 0 CARTRIDGE 4
9 11.00.0148 0 BEARING 4
9 99.10.0012 0 ** USE PART NO. 11.00.0148 ** 4
10 99.10.0014 0 O-RING 2
11 99.10.0044 0 BELL HOUSING 1
13 99.10.0020 0 COVER 1
14 99.10.0022 0 O-RING 2
15 99.10.0025 0 SHAFT 2
17 99.10.0028 0 GEAR 2
18 99.10.0030 0 KEY 2
19 99.10.0032 0 END PLATE 2
20 99.10.0034 0 GEARCASE 1
21 99.10.0036 0 PIPE CAP 1
22 10.23.6555 0 AIR BREATHER 1
23 99.10.0040 0 PIPE PLUG 1
24 99.10.0042 0 DRAIN PLUG 1
26 12.58.0025 0 1 1/2" BSP BUNG 1
27 99.10.0048 0 RETAINER 2
28 31.10.0043 0 COUPLING - HALF 1
29 31.10.0041 0 COUPLING INSERT 1
31 10.12.0027 0 3/4 BONDED SEAL 1
Page 32
32 10.01.1118 0 3/4 X 3/4 M/M ADAPTOR 1
33 31.10.0045 0 COUPLING HALF 1
34 31.10.0046 0 COUPLING - COMPLETE 1

INCLUDES ITEMS 28, 29 AND 33
[Figure End]
Page 33
Page 34
NAME: CAT C9 POWERUNIT ASM FROM SERIAL NO. FMJ590162 MACHINE: J-1160 CRUSHER
ILLUSTRATION: M1160_17D
21
28
27
20
29
44
22
34
10
41
1
23
24
37
31
36
17
19
2
43
42
3
5
30
4
7
12
39
13
38
26
50
15
9
18
16
25
49
14
48
40
51
6
35
11
47
53
46
52
45
8
59
57
33
32
56
54
60
58
55
Page 35
1 10.16.5767 0 BLOCK VALVE 1
2 10.35.0025 0 OIL COOLER 1
3 10.35.0047 0 THERMOSTAT FOR OIL COOLER 1
4 10.42.0045 0 SOLENOID VALVE 1
5 10.42.0046 0 SOLENIOD VALVE 1
6 10.42.0152 0 PULLROD MANIFOLD BLOCK 1
7 1160.12A 6 HYDRAULIC TANK 1

SEE FIGURE 06-01
8 1160.17.45 0 PULLROD MANIFOLD MNT PLT 1
9 1160.17.52 0 PULLROD SWITCH MNT BKT 1
10 1160.17.56 0 MOUNTING PLATE 1
11 1160.17.59 0 LADDER UPPER SECTION (3 STEP) 1
12 1160.17.61 0 CHEQUERED PLT FLOOR HATCH C/W HINGE 1
13 1160.17.62 0 CHEQUERED PLT FLOOR HATCH 1
14 1175.17.20 1 SIDE HANDRAIL 1
15 1175.17.21 3 HANDRAIL / GATE FIXING 1
16 1175.17.22 3 GATE 1
17 12.10.0021 0 HINGE 6
18 12.11.0013 1 SPRING 1
19 12.11.0014 0 GAS STRUT 2
20 12.86.3030 0 DOOR LATCH 1
21 12.86.3031 1 HEAVY DUTY ADJUSTABLE FASTNER 2
22 12.86.3032 1 CATCH PLATE 1
23 12.86.5094 0 PULL DOWN HANDLE 1
24 12.86.5096 0 STRAP 1
25 1310.17.21 18 POWERUNIT MWA 1
26 1310.17.35 1 CHEQUERED PLT FLOOR PANEL C/W HINGE 1
27 1310.17.37 2 MAIN ACCESS DOOR 1
28 1310.17.40 3 DOOR MWA STANDARD 1
29 1310.17.41 0 VENT 1
Page 36
30 1310.17.44 4 OIL COOLER MTG BRACKET 1
31 1310.17.60 0 OIL COOLER FIXING BRACKET 1
32 1310.17L 4 CONTROL BOX - I-1310 1

SEE FIGURE 05-10
33 1310.17T 9 CAT C9 C/W RAD PACK P/UNIT 1
SEE FIGURE 05-05 & 05-06
34 1310.29.01 2 P-UNIT L-MANIFOLD 1
35 1312.23.28 0 CHUTE SEAL CLAMP BACK 2
36 14.65.0005 0 DESERT SPEC WARNING SIREN 2
37 14.85.1201 0 JMG NODE LARGE CONTROL UNIT 1
38 1540.17.38 0 POWERUNIT HOSE COVER 1
39 1540.17.39 0 HOSE COVER PLT 1
40 20.1310.17.01 0 PUNIT SEALING RUBBER 2
41 20.1310.17.02 0 RUBBER ISOLATOR 4
42 663.03.32 3 BEACON MNT 1
43 SEE_NOTE_4 0 SEE ELECTRIC COMPONENTS 1
45 10.23.5022 0 PRESSURE GUAGE- 0-100 BAR 1
46 10.01.1212 0 1/2"M X 1/4"F ADAPTER 1
47 10.12.0026 0 BONDED SEAL 1
48 10.12.0026 0 BONDED SEAL 1
49 10.09.0014 0 ½" MALE BLANKING PLUG 1
50 10.16.5313 0 SINGLE BANK CONTROL VALVE 1
51 1160.17.58 0 LADDER MTG BRACKET LHS 1
52 1160.17.60 0 POWERUNIT LADDER LOWER SECTION 1
53 1160.17.57 0 LADDER MTG BRACKET RHS 1
54 1160.17.54 0 LIGHT POLE UPPER SECTION 1

OPTION
55 1160.17.55 0 LIGHT POLE LOWER SECTION 1
OPTION
56 12.70.0116 0 24V HALOGEN FLOODLIGHT 4
OPTION
57 26.24.00016 0 NYLOC NUT 2
OPTION
OPTION
OPTION
OPTION
Page 37
NAME: CAT C9 ENGINE COMPARTMENT ASM (TIER 3) MACHINE: J-1160 CRUSHER
ILLUSTRATION: M1310_17T
[Figure End]
Page 38
10
9
27
8
6
26
7
4
29
34
20
17
30
5
19
14
21
16
18
25
28
13
36
33
31
45
15
44
38
12
43
32
37
42
41
2
3
1
40
22
23
39
11
35
24
Page 39
1 1175.17.113 1 RADIATOR ROOF SUPPORT 1
2 1175.17.114 0 CAT C9 RADIATOR ROOF 1
3 1175.17.120 0 COOLPACK LOUVRE PANEL 1
4 1175.17.75 2 ENCLOSURE REAR PANEL RHS 1
5 1175.17.76 6 ENCLOSURE REAR PANEL LHS 1
6 1175.17.77 3 ENCLOSURE REAR PANEL CLOSER 1
7 1175.17.78 0 AIR FILTER SUPPORT 1
8 1175.17.79 1 SILENCER SUPPORT PLT 2
9 1175.17.82 1 SILENCER SUPPORT STRAP 2
10 1175.17.83 0 SILENCER HEAT SHIELD 1
11 1175.17.87 0 REMOTE STOP BRACKET 1
12 12.10.0021 0 HINGE 4
13 12.10.0028 0 HINGE 3
14 12.11.0031 0 GAS STRUT 2
15 12.86.3029 0 VISE ACTION COMPRESSION LATCH 1
17 12.86.3032 1 CATCH PLATE 2
18 12.86.5060 0 PULL HANDLE TUBE 2
19 12.86.5061 0 PULL HANDLE END SUPPORT 4
20 1310.17.45 2 FOOTSTAND 1
21 1312.17.01 8 POWERUNIT FRAME MWA 1
22 1312.17.03 4 RADIATOR MOUNTING 2
23 1312.17.06 5 RADIATOR ROOF SUPPORT MEMBER 1
24 1312.17.07 6 RHS RADIATOR CORNER PANEL 1
25 1312.17.08 2 RHS RADIATOR CORNER PANEL 1
26 1312.17.12 1 POWERUNIT ROOF 1
27 1312.17.13 0 PULL HANDLE WASHER 4
28 1312.17.43 1 LHS SIDE PANEL 2
29 1312.17.52 1 SANDWICH PLATE FOR CATCH 2
Page 40
30 1312.17.59 4 GAS STRUT FIXING 1
31 1312.17.60 4 GAS STRUT FIXING 1
32 1312.17.62 0 SHIM 1
33 1312.17.63 2 FILLER CAP ACCESS DOOR 1
34 1312.17.65 1 SAFETY MECHANISM LOCKING ARM 1

PART NO. 14.02.0023
36 14.77.0500 0 BATTERY ISOLATOR SWITCH 1
37 20.15.0010-01 0 POWERUNIT DOOR TOP LEAF SEAL 2
38 20.15.0010-02 0 POWERUNIT DOOR TOP LEAF SEAL 2
39 1540.17.74 0 BRACKET 1
FROM SERIAL NO.FMJ600168 ECO6934
40 1540.17.75 0 GUARD 1
41 1540.17.73 0 BRACKET 1
42 1540.17.76 0 BRACKET 1
43 1540.17.77 1 GUARD 1
44 1540.17.78 0 GUARD 1
45 1540.17.88 0 CLAMP 1
[Figure End]
Page 41
Page 42
NAME: CAT C9 ENGINE ASM FROM SERIAL NO. FMJ590162 MACHINE: J-1160 CRUSHER
ILLUSTRATION: M1310_17T_ENGINE
26
13
27
16
19
17
36
35
11
23
10
48
37
24
25
49
28
7
53
8
18
38
15
12
1
46
39
5
42
31
2
47
20
32
45
44
6
30
50
9
41
33
34
51
14
29
21
22
4
3
52
Page 43
1 117510.02 1 SCAVENGE HOSE 1
2 117510.05 0 RESTRICTION IND. TO AIR CLEANER PIPE 1
3 117510.12 0 RADIATOR DRAIN PIPE 1
4 117510.13 0 ENGINE OIL SUMP DRAIN PIPE 1
5 10.01.1101 0 M/M ADAPTOR 2
6 10.03.1100 0 1/8 M/F BULKHEAD ADAPTER 1
7 10.24.XXXX 0 PUMP - MACHINE SERIAL NO. REQUIRED TO ORDER 1
8 10.21.3685 0 FILTER FOR THE HYDROSTATIC PUMP 1
8 10.24.3675 0 HYDROSTATIC PUMP 1
9 1175.17.100 0 DUST PREVENTION GUARD 1
10 1175.17.103 0 EXHAUST SECTION (MANIFOLD END) 1
11 1175.17.104 0 EXHAUST SECTION (SILENCER END) 1
12 1175.17.105 1 STARTER RELAY AND FUSE BOX MTG PLT 1
13 1175.17.112 0 EXHAUST TAIL PIECE 1
14 1175.17.115 3 C9 ACERT ENGINE CRADLE 1
15 1175.17.123 0 AIR INTAKE PIPE (C9 C/W RAD) 1
16 1175.17.82 1 SILENCER SUPPORT STRAP 2
17 1175.17.83 0 SILENCER HEAT SHIELD 1
18 1175.17.89 0 4" STAINLESS STRAIGHT CONNECTION 1
19 1175.17.98 0 SCAVENGE HOSE ADAPTOR 1
20 12.09.1054 1 ENGINE MOUNTING 6
21 15.02.0120 0 DIESEL FILTER C9 1
22 12.14.3007 0 BATTERY 12V 2
23 12.17.0045 0 BELLOW 1
CLAMPS FOR BELLOW USE PART NO. 12.17.0125
23 12.17.0125 0 125MM-135MM BAND CLAMP 2
24 12.17.0118 0 MIKALOR CLAMP 3

REPLACED BY ITEM 24 PART NO.12.17.0131 ECO6549
24 12.17.0131 0 CONST TORQUE CLAMP 1
DIRECT REPLACEMENT FOR ITEM 24 PART NO.12.17.0118 ECO6549

DIRECT REPLACEMENT FOR ITEM 25 PART NO.12.17.0170 ECO6549
25 12.17.0170 0 MIKALOR CLAMP 1
REPLACED BY ITEM 25 PART NO.12.17.0170 ECO6549
Page 44
26 12.17.2085 0 RAIN CAP 1
27 12.17.3916 0 EXHAUST SILENCER BOX 1
28 12.63.0110 0 COBRAHEAD AIR INLET 1
29 1312.17.38 0 BATTERY SECURING STRAP 2
30 15.02.0056 0 AIR RESTRICTION INDICATOR 1
31 15.02.0074 0 C9 AIR FILTER 1
32 15.02.0079 0 DUST EJECTOR PRECLEANER 1
33 15.02.0770 0 WATERTRAP COMPLETE C9 ACERT 1
34 15.04.3059 0 CAT C9 ACERT C/W INTEG RAD PACK 300HP 1
35 15.04.3315 0 MOORMAN CLAMP (EXHAUST TO TURBO) 1
36 15.04.3316 0 WELD ON COUPLING 1
37 15.31.0099 0 RUBBER LINED CLAMP (95-103MM) 1
38 1310.17.13 1 PUMP MOUNTING PLATE 1
39 15.35.0124 0 COUPLING FLANGE 1
39 15.35.0152 1 BOWEX T100 FLE-PA W/SPLINED CLAMPING HUB PE-S 1
39 15.35.0154 1 BOWEX 100 SPLINED CLAMPING HUB 27T, 16/32 1

PITCH
41 20.1312.17.01 0 BATTERY BOX RUBBER 2
42 14.86.0012 0 100A INLINE FUSE - REPLACED PART NO. 14.71.0015 2
44 26.24.00012 0 NYLOC NUT 1
46 14.71.0014 0 24V STARTER RELAY 1
47 15.04.3304 0 OIL FILTER 1
48 15.02.0072 0 AIR FILTER OUTER C9 1
49 15.02.0070 0 AIR FILTER INNER 1
50 15.02.0771 0 WATERTRAP ELEMENT 1
51 10.24.XXXX 0 PUMP - MACHINE SERIAL NO. REQUIRED TO ORDER 1
52 15.50.0002 0 CAT FUEL PUMP 1

FROM SERIAL NO FMJ600168
[Figure End]
Page 45
Page 46
7
FIGURE: 05-07
33 11 51 14 16 18 15
ILLUSTRATION: M1160_17H
26 13 12
43
61
32 42
62
NAME: SCANIA D9 POWERUNIT ASM (TIER 4)
36
63
17 37 34
52
53
19 10
64
65 1
56
5
41
54 4
25 27
59 8
60
9 20
58 57 50
49 21
55 48 38
6 39
47 30
46 2
45 31
3
24
23
22
44 29 28
REV:
Page 47
NAME: SCANIA D9 POWERUNIT ASM (TIER 4) MACHINE: J-1160 CRUSHER
1 10.16.5767 0 BLOCK VALVE 1
2 10.35.0025 0 OIL COOLER 1
3 10.35.0047 0 THERMOSTAT FOR OIL COOLER 1
4 10.42.0045 0 SOLENOID VALVE 1
5 10.42.0046 0 SOLENIOD VALVE 1
7 1160.12A 6 HYDRAULIC TANK 1

SEE FIGURE 06-01
9 1160.17.52 0 PULLROD SWITCH MNT BKT 1
10 1160.17.56 0 MOUNTING PLATE 1
12 1160.17.61 0 CHEQUERED PLT FLOOR HATCH C/W HINGE 1
13 1160.17.62 0 CHEQUERED PLT FLOOR HATCH 1
14 1175.17.20 1 SIDE HANDRAIL 1
15 1175.17.21 3 HANDRAIL / GATE FIXING 1
16 1175.17.22 3 GATE 1
17 12.10.0021 0 HINGE 6
18 12.11.0013 1 SPRING 1
19 12.11.0014 0 GAS STRUT 2
20 12.86.3030 0 DOOR LATCH 1
22 12.86.3032 1 CATCH PLATE 1
23 12.86.5094 0 PULL DOWN HANDLE 1
24 12.86.5096 0 STRAP 1
25 1310.17.21 18 POWERUNIT MWA 1
26 1310.17.35 1 CHEQUERED PLT FLOOR PANEL C/W HINGE 1
27 1310.17.37 2 MAIN ACCESS DOOR 1
28 1310.17.40 3 DOOR MWA STANDARD 1
29 1310.17.41 0 VENT 1
Page 48
30 1310.17.44 4 OIL COOLER MTG BRACKET 1
31 1310.17.60 0 OIL COOLER FIXING BRACKET 1
32 1310.17L 4 CONTROL BOX - I-1310 1

SEE FIGURE 05-10
33 PTS-002-SECT01 4 J-1160 ENGINE ENCLOSURE - SCANIA 202kW - TIER 4 1
SEE FIGURE 05-08 & 05-09
34 1310.29.01 2 P-UNIT L-MANIFOLD 1
36 14.65.0005 0 DESERT SPEC WARNING SIREN 2
37 14.85.1201 0 JMG NODE LARGE CONTROL UNIT 1
38 1540.17.38 0 POWERUNIT HOSE COVER 1
39 1540.17.39 0 HOSE COVER PLT 1
41 20.1310.17.02 0 RUBBER ISOLATOR 4
42 663.03.32 3 BEACON MNT 1
43 SEE_NOTE_4 0 SEE ELECTRIC COMPONENTS 1
46 10.01.1212 0 1/2"M X 1/4"F ADAPTER 1
47 10.12.0026 0 BONDED SEAL 1
48 10.12.0026 0 BONDED SEAL 1
50 10.16.5313 0 SINGLE BANK CONTROL VALVE 1
51 1160.17.58 0 LADDER MTG BRACKET LHS 1
53 1160.17.57 0 LADDER MTG BRACKET RHS 1
54 1160.17.54 0 LIGHT POLE UPPER SECTION 1

OPTION
55 1160.17.55 0 LIGHT POLE LOWER SECTION 1
OPTION
56 12.70.0116 0 24V HALOGEN FLOODLIGHT 4
OPTION
57 26.24.00016 0 NYLOC NUT 2
OPTION
OPTION
OPTION
OPTION
61 12.86.5080 0 PULL HANDLE 1
62 PTS-001-054 0 UREA TANK LID 1
Page 49
63 12.10.0050M 0 HINGE 2
64 PTS-001-051 0 UREA TANK GUARD 1
65 PTS-CONCEPT-1029 0 UREA TANK 60L 1
[Figure End]
Page 50
NAME: SCANIA D9 ENGINE COMPARTMENT ASM (TIER 4) (EC) MACHINE: J-1160 CRUSHER
ILLUSTRATION: MPTC-002-SECT01-EC
13
14
11
12
21
11
10
20
13
9
19
15
26
6
8
5
28
1
56
30
55
44
18
51
17
59
32
50
58
44
1
2
16
33
45
49
48
38
39
37
40
47
36
34
46
35
60
45
41
44
43
42
Page 51
1 PTS-001-058 3 GULL WING DOOR - MWA 2
2 26.04.00006 0 M6 PLAIN WASHER 34
3 2215-0010 0 M6 PLAIN HEX HEAD NUT BS3692 GR 8.8 34
4 12.60.1000 0 TITENFAST 100 EDGE PROTECTOR 4
5 12.11.0043 0 GAS STRUT 4
6 1312.17.38 0 BATTERY SECURING STRAP 2
7 26.26.10254 0 10" EYE BOLT 4
8 12.14.3007 0 BATTERY 12V 2
9 PTS-001-110 0 SCANIA DC9 5" EXHAUST CLAMP MOUNTING 1
10 26.50.10025 0 M10X25 SOCKET HD CAPSCREW 1
11 26.04.00010 0 M10 PLAIN WASHER 2
12 PTS-001-044 0 5" EXHAUST CLAMP HINGE 1
13 2215-0013 0 M10 PLAIN HEX HEAD NUT BS3692 GR 8.8 2
15 20.1312.17.01 0 BATTERY BOX RUBBER 2
16 PTS-001-013 2 ENCLOSURE FRAME - FRONT 1
17 1312.23.28 0 CHUTE SEAL CLAMP BACK 2
18 20.1160.17.02 1 PUNIT SEALING RUBBER 2
19 PTS-001-033 0 CLAMP BRACKET 1
20 PTS-003-112 0 EXHAUST HEAT SHIELD MWA 1
21 PTS-003-111 0 EXHAUST HEAT SHIELD MWA 1
26 PTS-001-014 6 ENCLOSURE FRAME - REAR 1
28 PTS-002-001 5 DC9 HYDRO ENG FRAME 1
30 PTS-001-121 0 REAR COVER PLATE 1
32 PTS-001-017 3 PANEL - NON SCR SIDE 1
36 26.04.00008 0 M8 PLAIN WASHER 32
Page 52
37 26.24.00008 0 NYLOC NUT 16
38 PTS-001-034 2 FRONT PANEL 1
39 20.15.0010-03 0 POWERUNIT DOOR SEAL 2
40 20.15.0010-04 0 POWERUNIT DOOR SEAL 2
41 PTS-001-021 0 LOUVRE PANEL 1
42 26.04.00012 0 M12 PLAIN WASHER 2
45 12.10.0050M 0 HINGE 4
46 26.04.00006 0 M6 PLAIN WASHER 24
47 26.24.00006 0 NYLOC NUT 12
48 12.86.3029 0 VISE ACTION COMPRESSION LATCH 1
49 PTS-003-027 0 FILLER CAP ACCESS LID 1
50 12.86.3032 1 CATCH PLATE 4
51 12.86.5060 0 PULL HANDLE TUBE 2
55 12.86.5061 0 PULL HANDLE END SUPPORT 4
56 PTS-001-016 2 ENCLOSURE PANEL - SCR SIDE 1
58 PTS-001-015 2 ENCLOSURE FRAME CROSSMEMBER 1
59 12.10.0021 0 HINGE 6
60 PTS-001-020 1 LOUVER PANEL FRAME 1
[Figure End]
Page 53
Page 54
NAME: SCANIA D9 ENGINE ASM (TIER 4) (EN) MACHINE: J-1160 CRUSHER
ILLUSTRATION: MPTS-002-SECT01-EN
DETAIL A
27
26
25
16
24
15
23
22
21
20
20
19
28
18
29
17
8
SEE DETAIL A
30
31
41
32
40
1
39
33
40
38
39
37
36
35
34
Page 55
1 12.17.2085 0 RAIN CAP 1
2 PTS-003-069 0 SCANIA DC13 70A EXHAUST PIPE 1
3 23.01.0060 0 0-60MM HOSE CLIP 2
4 12.33.0610B 1 HOSE 1
5 PTS-001-012 1 SCR COVER PLT 1
6 26.20.00012 0 M12 CAGE NUT 7
7 26.04.00012 0 M12 PLAIN WASHER 7
15 15.07.1001 0 OUTER AIR FILTER 1
16 15.07.1002 0 INNER AIR FILTER 1
17 10.24.3108 0 33CC SAE'B' ACW PUMP 1
19 12.01.0028 0 RUBBER HUMP REDUCER 1
20 12.17.0144 0 CONSTANT TORQUE CLAMP 2
21 PTS-001-032 1 AIR INTAKE PIPE - SCANIA DC09 1
22 12.17.0151 0 5" EXHAUST CLAMP - U BOLT TYPE 1
23 15.35.0154 1 BOWEX 100 SPLINED CLAMPING HUB 27T, 16/32 1

PITCH
25 1310.17.13 1 PUMP MOUNTING PLATE 1
26 10.21.3685 0 FILTER FOR THE HYDROSTATIC PUMP 1
26 10.24.3675 0 HYDROSTATIC PUMP 1
27 10.24.4547 0 HYDRAULIC PUMP 1
28 12.01.0017 0 RUBBER ADAPTOR-HUMP REDUCER 1
30 PTS-001-022 2 SCANIA ENGINE MOUNT 2
31 15.07.1031 0 WATERTRAP FILTER ELEMENT 1
32 15.07.1005 0 FUEL FILTER KIT 1
33 15.07.1026 0 OIL FILTER KIT 1
Page 56
35 26.04.00008 0 M8 PLAIN WASHER 6
36 26.24.00008 0 NYLOC NUT 3
37 PTS-001-031-001 1 COVER PLT 1
38 PTS-001-009 2 DC09 SCR MOUNTING 1
39 PTS-001-011CA 0 EXHAUST PIPE - HYDROLYSIS TO SCR 1

MACHINES UPTO SERIAL NO. TRX1160JEOMB42694 ORDER ITEM 39, PART
NO. PTS-001-105CA ECO7844 & ECO8345
39 PTS-001-105CA 0 EXHAUST PIPE - HYDROLYSIS TO SCR 1

DIRECT REPLACEMENT FOR ITEM 39, PART NO. PTS-001-011CA ECO7844 &
ECO8345
40 PTS-001-107CA 0 SCANIA T4I EXHAUST PIPE TURBO - HYDROLYS 1

FROM SERIAL NO. TRX1160JEOMB42695 ECO7844 & ECO8345
40 PTS-001-155 0 EXHAUST PIPE (D9) 1
UPTO SERIAL NO. TRX1160JEOMB42694 ECO7844 & ECO8345
41 15.04.3111 1 SCANIA DC970A 202KW TIER 4I 1
42 15.35.0152 1 BOWEX T100 FLE-PA W/SPLINED CLAMPING HUB PE-S 1

INCLUDES ITEMS 23 & 24
[Figure End]
Page 57
Page 58
NAME: CONTROL BOX ASM MACHINE: J-1160 CRUSHER
ILLUSTRATION: M1310_17L
5
1
9
7
3
6
Page 59
NAME: CONTROL BOX ASM MACHINE: J-1160 CRUSHER
ILLUSTRATION: M1310_17L
1 1175.17.45 0 'BELT-WAY' PANEL ASM 1
2 1175.17.138 0 ALUMINIUM HINGE 1
3 12.86.3030 0 DOOR LATCH 1
4 12.11.0032 0 GAS STRUT 1
5 12.11.0036 0 GAS STRUT 1
6 12.86.5080 0 PULL HANDLE 1
7 1175.17.137 1 CONTROL BOX DOOR 1
8 1175.17.40 6 CONTROL BOX MWA 1
9 12.87.0683 0 DOCUMENT HOLDER 1
[Figure End]
Page 60
NAME: HYDRAULIC TANK ASM MACHINE: J-1160 CRUSHER
17
11
13
12
10
9
19
4 7
18
14
5 16
15
Page 61
NAME: HYDRAULIC TANK ASM MACHINE: J-1160 CRUSHER
1 10.12.0026 0 BONDED SEAL 1
2 10.01.1114 0 ADAPTOR 2
3 10.16.0050 0 1" LOW PRESSURE BALL VALVE 1
4 10.21.3414 0 DESICCANT AIR BREATHER 1
5 10.08.0014 0 FEMALE BLANKING CAP 1
6 10.22.5020 0 FILLER CAP 1
7 12.10.0021 0 HINGE 2
8 12.86.5080 0 PULL HANDLE 2
9 10.21.3405 0 RETURN FILTER 2
10 10.21.5102 0 SUCTION FILTER 5
11 10.23.6652 0 FLOAT LEVEL SWITCH - ORDER PART NO. 10.23.6653 1
11 10.23.6653 0 FLOAT LEVEL SWITCH - DIRECT REPLACEMENT FOR 1

PART NO. 10.23.6652 & 10.23.6654
12 20.683.12.01 1 SEAL 1
13 1160.12.02 1 HYDRAULIC TANK LID (1160) 1
14 1160.12.01 1 HYDRAULIC TANK MWA 1
15 20.1175.12.01 1 HYDRUALIC TANK RUBBER MOUNTING 2
16 20.1175.12.02 1 RUBBER DISC 8
17 1175.12.03 6 HYDRAULIC TANK COVER 1
18 10.23.5008 0 FLUID LEVEL/TEMP. GAUGE 1
19 10.21.3406 0 RETURN FILTER ELEMENT 2
[Figure End]
Page 62
NAME: FUEL TANK ASM MACHINE: J-1160 CRUSHER
4
8
10
3
7
2
6
Page 63
NAME: FUEL TANK ASM MACHINE: J-1160 CRUSHER
1 10.22.6750 0 FILLER CAP 1
2 10.12.0026 0 BONDED SEAL 1
3 12.09.1055 0 ANTI-VIB MOUNT 6
4 12.86.5080 0 PULL HANDLE 1
5 10.23.5003 0 FUEL LEVEL GAUGE 1

UPTO SERIAL NO. FMJ580008 ECO5173
5 14.85.0042 0 FUEL LEVEL GAUGE 1

7 1160.13.03 1 DIESEL TANK MNT - LHS 1
8 1160.13.05 1 DIESEL TANK TOP COVER 1
9 1160.13.04 2 DIESEL TANK MNT - RHS 1
10 1160.13.01 3 DIESEL TANK 1
[Figure End]
Page 64
59
FIGURE: 08-02
35 32
60
57 61
58 62
ILLUSTRATION: M1160_10F
11 63
74
22 64
72
40 66
73 65
1 67
29 68
2 69
56
NAME: JAW ASM FROM SERIAL NO. FMJ590162
52 45 10
46
54 14 19 18
51 50
42 23 17 15
36 24
53
44
33 38
27
DETAIL A
70 37
SEE DETAIL B
71 30 20
12 34
25 SEE DETAIL A
6
26 28
47 7
8 48
49 9
5
31
41
55 39 16
21
43 DETAIL B
4
REV:
Page 65
NAME: JAW ASM FROM SERIAL NO. FMJ590162 MACHINE: J-1160 CRUSHER
1 20.1160.10.06 0 CLOSING RUBBER 1
2 1160.10.59 0 CLOSING RUBBER MOUNTING FLAT 1
4 1160.10.40A 0 DEFLECTOR PLATE 1

SEE FIGURE 08-16
5 1160.10.45 0 COVER PLATE 2
6 1160.10.46 0 COVER PLATE 2
7 1160.10.47 0 CLAMP PLATE 4
8 20.1160.10.04 0 SEALING RUBBER 2
9 20.1160.10.05 0 SEALING RUBBER 2
11 1160.10.03 0 MOTOR DRIVE PIN 1
12 12.02.0009 0 6MM LINCH PIN 2
14 1160.10.04 0 DRIVE ASM BOSS 1
15 12.09.1010 0 FABREEKA MOUNT PAD 13MM 2

UPTO SERIAL NO. TRX1160JLOMAC1869 ECO7609
15 20.1160.10.08 2 RUBBER MOUNT PAD 15MM 2

FROM SERIAL NO. TRX1160JLOMAC1870 ECO7609
16 1160.10.32 0 FRONT MOUNT 2
17 1160.10.19 0 INSPECTION HOLE COVER 1
18 1160.10.29 1 JAW HOLD DOWN PLATE 4
20 1160.10.33 0 PLATE - JAW HOLD DOWN 2
21 1160.10.34 0 PRESSING - CLAMP 2
22 12.86.5080 0 PULL HANDLE 2
23 1160.10.24 0 REAR JAW STOCK GUARD FIXING ANGLE 1
24 1175.10.50 0 RUBBER CLAMP 1
25 1160.23.02 0 SEAL PLATE LEFT 1

UPTO SERIAL NO. TRX1160JEOMC14218 ECO8545 - MACHINES UPTO
TRX1160JTOMAC1808 ALSO PURCHASE ITEMS 70 AND 71 ECO7724
25 1160.23.38 0 SEAL PLATE LEFT 1

FROM SERIAL NO. TRX1160JEOMC14219 ECO8545
26 1160.23.03 0 SEAL PLATE RIGHT 1
UPTO SERIAL NO. TRX1160JEOMC14218 ECO8545 - MACHINES UPTO
TRX1160JTOMAC1808 ALSO PURCHASE ITEMS 70 AND 71 ECO7724
26 1160.23.39 0 SEAL PLATE RIGHT 1

27 1175.10.28 0 SPACER BOSS-LARGE 2
Page 66
27 1175.10.28 0 SPACER BOSS-LARGE 2
28 13.01.3575 0 SPC 4500 4 BAND WEDGE BELT 2
29 1160.10.22 1 TOP GUARD SUPPORT 2

UPTO SERIAL NO. TRX1160JEOMC14218 ECO8545
30 31.10.0245 0 JACQUES CRUSHER 1
31 1160.10.30 1 FIXED RUBBER HOOK 2
32 20.1175.10.01 0 RUBBER CUSHION 2
33 1160.10.25 1 DRIVE GUARD REAR SUPPORT 1
34 12.09.1011 0 FABREEKA MOUNT PAD 13MM 2

UPTO SERIAL NO. TRX1160JLOMAC1869 ECO7609
34 20.1160.10.07 1 RUBBER MOUNT PAD 15MM 2
FROM SERIAL NO. TRX1160JLOMAC1870 ECO7609
35 1160.23B 1 INLET CHUTE PHTM 1
SEE FIGURE 14-02
36 1160.23.18 1 INLET CHUTE SUPPORT 1
37 1160.23.24 1 INLET CHUTE SUPPORT LHS 1
38 1160.10.11 1 JAW FRONT END MNT 2
39 1160.10.12 1 JAW RETAINER-1160 4
40 1160.10.23 1 REAR JAW STOCK GUARD 1
41 1160.10.20 1 SIDE GUARD MNT LHS 1
42 1160.10.21 1 SIDE GUARD MNT LHS 1
43 20.1175.10.02 1 SIDE RUBBER 2
44 1175.10.25 1 SPACER BOSS 6
45 1160.10G 1 1160 DRIVE ASM 1

SEE FIGURE 08-14
46 1160.10.01 2 CROSS BRACE 1
46 1160.10.52 0 CROSS BRACE MKII 1
47 1160.23.01 2 DEFLECTOR CHUTE 1
47 1160.23.37 0 DEFLECTOR CHUTE 1
48 1160.10.18 2 DRIVE SIDE FRONT COVER 1
49 1160.10.16 2 FIXED DRIVE SIDE GUARD 1
50 1160.10.07 2 MOTOR DRIVE ADJUSTING PIN 1
51 1160.10.13 2 NON-DRIVE SIDE GUARD 1
52 1160.10.15 2 NON-DRIVE SIDE FRONT COVER 1
53 1160.10.17 2 REMOVABLE DRIVE SIDE GUARD 1
54 1160.10.14 2 REMOVABLE NON-DRIVE SIDE GUARD 1
55 1160.10.31 2 REMOVABLE RUBBER HOOK 2
Page 67
56 12.86.5070 0 PULL HANDLE 4
57 1312.10.25 0 ADJUSTER PLATE 1
58 1312.10.23 0 ADJUSTER BAR 1
60 1175.10.17 1 SLEEVE 1
61 1175.10.16 0 WASHER 2
62 38.50.08040 0 ROLL PIN 1
63 1312.10.24 0 COLLAR 1
64 38.50.08050 0 DIA8X50 ROLL PIN 1
65 26.44.30130 0 BOLT 1
66 26.24.00030 0 M30 NYLOC NUT 1
67 1312.10.22 1 ADJUSTER PIVOT PLATE 1
68 1175.10.14 1 BOSS 1
71 26.15.00016 0 M16 HARDENED WASHER 6
72 12.09.1002 0 RUBBERSTOP 2
73 1160.10.51 0 GUARD CROSS TIE 1
74 1160.10.53 0 MOUNTING BRACKET 1
[Figure End]
Page 68
NAME: MAIN JAW ASM 1 MACHINE: J-1160 CRUSHER
ILLUSTRATION: M1160_MAIN_JAW_1
Page 69
4 31.10.1130 0 PULLEY 1
17 31.09.0110 0 THREADED CROSS BOLT 1
21 31.09.0182 0 LABYRINTH SEAL - OUTER 2
28 31.09.0156 0 CROSSBRACE TUBE 1
30 31.10.1116 0 KEY 2
33 31.10.1110 0 SHIM, LABYRINTH 1
34 31.10.1108 0 SHIM, FLYWHEEL 1
38 31.09.0160 0 WASHER 2
43 31.10.0830 0 WASHER 20
44 31.09.0118 0 WASHER 2
45 31.10.0718 0 WASHER STRUCTURAL 14
50 31.10.1102 0 BOLT 14
50 31.10.1103 0 M36 X 120 GR10.9 HEX BOLT (SELF COLOURED) 14
55 31.10.0754 0 NUT 4
60 31.10.0828 0 NUT 20
[Figure End]
Page 70
Page 71
1 31.09.0100 0 JAW FACE - FIXED 1

STANDARD - MEDIUM TOOTH
1 31.09.0102 0 JAW FACE - FIXED 1

OPTION - QUARRY
1 31.09.0103 0 JAW FACE - FIXED 1
OPTION - CONCRETE RECYCLE
1 31.09.0107 0 JAW FACE - FIXED 1

OPTION - QUARRY 22% MANGANESE
7 31.09.0132 0 TOGGLE WEDGE 2
8 31.09.0138 0 TOGGLE SEAT 1
9 31.09.0140 0 TOGGLE SPACER 1
10 31.09.0144 0 LINER 1
14 31.09.0106 0 BACKING PLATE - FIXED JAW 1
15 31.10.1124 0 SPRING SLOT PLATE 2
16 31.09.0150 0 TENSION ROD ASSEMBLY - COMPLETE 1

MACHINES UPTO SERIAL NO. FMJ600173 EXCLUDING FMJ590165 ORDER
ITEM 16, PART NO. 31.09.0151 ECO7034
16 31.09.0151 0 ONLY PULLROD RAM AND ROD END MKII 1

FROM SERIAL NO. FMJ600174 INCLUDING FMJ590165 ECO7034 - USE
LOCTITE 270 THREAD LOCKING COMPOUND AND TORQUE TENSION ROD
END TO 400NM
17 31.09.0110 0 THREADED CROSS BOLT 1
18 31.09.0152 0 LINER UPPER CHECK PLATE (2PC) 2

UPTO SERIAL NO. FMJ580008
18 31.09.0186 0 LINER UPPER CHECK PLATE (2PC) 2
FROM SERIAL NO. FMJ580009
19 31.09.0154 0 LINER LOWER CHECK PLATE (2PC) 2
19 31.09.0188 0 LINER LOWER CHECK PLATE (2PC) 2
25 31.09.0112 0 WEDGE BLOCK - FIXED JAW 2
26 31.09.0114 0 WEDGE TUBE - FIXED JAW 2
28 31.09.0156 0 CROSSBRACE TUBE 1
29 31.10.1118 0 1
32 31.10.1112 0 RETAINER, DUST FLAP 2
35 31.10.1106 0 HYDRAULIC CONTROL HOUSING, LEFT MOUNT 1
36 31.10.1104 0 DUST SEAL REAR END FRAME 2
37 31.09.0158 0 C-WASHER 2
38 31.09.0160 0 WASHER 2
39 26.02.16100 0 WEDGE RETAINING BOLT 1
Page 72
40 31.10.0452 0 HYD CYLINDER 1

RAM BORE CHANGED FROM 63MM TO 70MM, SEPTEMBER 2008. THE RAM IS
A DIRECT REPLACEMENT BUT THE SEAL KITS ARE DIFFERENT
41 31.09.0116 0 HEX NUT 2
42 31.10.0820 0 WASHER 8
44 31.09.0118 0 WASHER 4
47 31.09.0134 0 BOLT 2
48 31.10.0742 0 BOLT 10
49 31.10.0822 0 BOLT HEX HD M16 X 40LG 8
50 31.10.1102 0 BOLT 14
51 31.10.0760 0 NUT HEX P-TYPE M20 2
52 31.10.1100 0 BOLT 4
53 31.10.0750 0 BOLT 6
54 26.44.24075 0 BOLT 16
54 31.10.0508 0 SIDE LINER BOLT 16
55 31.10.0754 0 NUT 4
56 31.10.0756 0 NUT 1
57 31.10.1140 0 BOLT 1
58 31.10.0764 0 BOLT M12 X 80LG 2
61 31.10.1136 0 WASHER 10
63 31.10.0509 0 NUT 16
64 12.11.0059 0 LOAD WASHER 16
65 10.16.0054 0 PILOT CHECK VALVE 1

UPTO SERIAL NO. FMJ590158 ECO6427 (NOT SHOWN)
65 10.16.0059 0 CHECK VALVE 1
FROM SERIAL NO. FMJ590159 ECO6427 (NOT SHOWN)
66 31.09.0146 0 PROTECTIVE PLATE 1
66 31.10.0242 0 FIXED JAW WEDGE BOLT 1
[Figure End]
Page 73
Page 74
Page 75
2 31.09.0101 0 JAW FACE - SWING 1

STANDARD - MEDIUM TOOTH(S-TOOTH)
2 31.09.0104 0 JAW FACE - SWING 1

OPTION - QUARRY
2 31.09.0105 0 JAW FACE - SWING 1
OPTION - CONCRETE RECYCLE
2 31.09.0109 0 JAW FACE - SWING 1

OPTION - QUARRY 22% MANGANESE
5 31.10.1128 0 JAW HOLDER ASSEMBLY 1
11 31.09.0147 0 PROTECTOR PLATE 1
12 31.09.0142 0 500MM TOGGLE 1
12 31.09.0143 0 515MM TOGGLE 1

OPTION
13 31.09.0108 0 BACKING PLATE - SWING JAW 1
20 31.09.0130 0 WEDGE MOVING JAW 2
22 31.10.1122 0 WASH, SPIGOTTED 2
23 31.09.0122 0 WEDGE LOCK - SWING JAW 1
27 31.09.0124 0 WEDGE BOLT 1
37 31.09.0158 0 C-WASHER 2
46 31.09.0148 0 BOLT 2
55 31.10.0754 0 NUT 4
58 31.10.0764 0 BOLT M12 X 80LG 2
62 31.09.0128 0 HEX NUT 1
65 10.16.0054 0 PILOT CHECK VALVE 1

UPTO SERIAL NO. FMJ590158 ECO6427 (NOT SHOWN)
65 10.16.0059 0 CHECK VALVE 1

FROM SERIAL NO. FMJ590159 ECO6427 (NOT SHOWN)
65 31.10.0244 0 RUBBER WASHER 1
DIRECT REPLACEMENT FOR PART NO. 31.10.1134
66 31.09.0146 0 PROTECTIVE PLATE 1
66 31.10.0242 0 FIXED JAW WEDGE BOLT 1
[Figure End]
Page 76
Page 77
3 31.10.1132 0 FLYWHEEL 1
8 31.09.0138 0 TOGGLE SEAT 1
24 31.10.1120 0 COUNTERWEIGHT 4
31 31.10.1114 0 DUST FLAP, JAWHOLDER 1
32 31.10.1112 0 RETAINER, DUST FLAP 2
48 31.10.0742 0 BOLT 10
59 31.10.1138 0 BOLT 4
61 31.10.1136 0 WASHER 10
[Figure End]
Page 78
NAME: JAW MAIN FRAME ASM MACHINE: J-1160 CRUSHER
ILLUSTRATION: M1160_MAIN_FRAME_ONL
Page 79
NAME: JAW MAIN FRAME ASM MACHINE: J-1160 CRUSHER
ILLUSTRATION: M1160_MAIN_FRAME_ONL
1 31.10.1180 0 FRONT END FRAME 1
2 31.10.1178 0 REAR END FRAME 1
3 31.10.1176 0 SIDE PLATE LEFT HAND 1
4 31.10.1168 0 SIDE PLATE RIGHT HAND 1
5 31.10.1166 0 WEDGE SUPPORT FRONT END FRAME 1
6 31.10.1164 0 LOCATING DOWEL 10
7 31.10.1162 0 MOUNT FOOT FRONT RIGHT 1
8 31.10.1160 0 MOUNT FOOT FRONT LEFT 1
9 31.10.1158 0 MOUNT FOOT REAR RIGHT 1
10 31.10.1156 0 MOUNT FOOT REAR LEFT 1
11 31.10.0830 0 WASHER 10
12 31.10.1154 0 BOLT 2
13 31.10.1152 0 BOLT 10
14 31.10.0820 0 WASHER 4
15 31.10.0702 0 BOLT 12
16 31.10.1150 0 BOLT 14
[Figure End]
Page 80
NAME: JAW SWINGSTOCK ASM MACHINE: J-1160 CRUSHER
ILLUSTRATION: M1160_SWINGSTOCK
Page 81
NAME: JAW SWINGSTOCK ASM MACHINE: J-1160 CRUSHER
ILLUSTRATION: M1160_SWINGSTOCK
1 31.10.1146 0 JAWHOLDER 1
2 31.10.1144 0 ECCENTRIC SHAFT 1
3 31.09.0164 0 LABYRINTH SEAL - INNER 2
4 31.09.0162 0 COVER - BEARING 2
5 31.09.0170 0 GREASE BAFFLE 2
6 31.09.0184 0 BEARING ASSEMBLY - FLOATING SIDE 1
7 31.09.0172 0 BEARING ASSEMBLY - FIXED SIDE 1
8 31.09.0168 0 SPACER RING 2
9 31.10.0824 0 FLYWHEEL STUD 20
10 31.09.0166 0 BEARING - SPHERICAL ROLLER 2
11 31.10.0830 0 WASHER 16
12 10.01.1103 0 1/8" BSP TO 3/8" BSP M/M ADAPTOR 2
13 31.10.1142 0 BOLT 16
[Figure End]
Page 82
NAME: JAW BEARING ASM (FIXED) MACHINE: J-1160 CRUSHER
ILLUSTRATION: M1160_BEARING_FIXED
Page 83
NAME: JAW BEARING ASM (FIXED) MACHINE: J-1160 CRUSHER
ILLUSTRATION: M1160_BEARING_FIXED
1 31.09.0174 0 BEARING HOUSING FLANGED 1
2 31.09.0162 0 COVER - BEARING 2
3 31.09.0180 0 WITHDRAWAL SLEEVE 1
4 31.09.0178 0 BEARING HOUSING LOCATING RING 2
7 31.10.1182 0 BOLT 8
[Figure End]
Page 84
NAME: JAW BEARING ASM (FLOATING) MACHINE: J-1160 CRUSHER
ILLUSTRATION: M1160_BEARING_FLOATI
Page 85
NAME: JAW BEARING ASM (FLOATING) MACHINE: J-1160 CRUSHER
ILLUSTRATION: M1160_BEARING_FLOATI
1 31.09.0174 0 BEARING HOUSING FLANGED 1
2 31.09.0162 0 COVER - BEARING 2
3 31.09.0180 0 WITHDRAWAL SLEEVE 1
6 31.10.1182 0 BOLT 8
[Figure End]
Page 86
NAME: PULLROD ASM FROM SERIAL NO. TRX1160JPOMA60986 UPTO MACHINE: J-1160 CRUSHER
TRX1160JTOMB52808
ILLUSTRATION: AX1840
FIGURE: 08-11 REV: B
Page 87
NAME: PULLROD ASM FROM SERIAL NO. TRX1160JPOMA60986 UPTO MACHINE: J-1160 CRUSHER
TRX1160JTOMB52808
1 31.07.0151 0 TENSION ROD SPRING 2
2 JW54AX1843 0 BUSH FRONT GUIDE 1
3 JW54AY1589 0 HYDRAULIC CYLINDER REAR FLANGED 1
4 JW54AX1841 0 HOUSING FABRICATION TENSION ROD 1
5 31.10.1202 0 SPRING GUIDE - TENSION ROD 1
6 31.10.1094 0 NUT 4
7 31.10.1198 0 END PLATE TENSIONED ROD 1
8 31.10.1196 0 FLANGED BUSH 2
9 31.10.1195 0 TENSION ROD END MKII 1
10 31.10.1192 0 NUT 2
11 MOT006914 0 PIN SPRING 3DIA 26LG 2
13 31.10.1136 0 WASHER 4
14 31.10.1098 0 BOLT 4
15 31.10.1186 0 NIPPLE 1
16 31.10.1184 0 NIPPLE 1
[Figure End]
Page 88
NAME: PULLROD ASM FROM SERIAL NO. TRX1160JEOMB52837 MACHINE: J-1160 CRUSHER
FIGURE: 08-11 REV: C
Page 89
NAME: PULLROD ASM FROM SERIAL NO. TRX1160JEOMB52837 MACHINE: J-1160 CRUSHER
FIGURE: 08-11 REV: C
1 JW42AY1612 1 PIVOT 2
2 JW54AY1631 0 CLAMP FLANGE 1
3 31.07.0151 0 TENSION ROD SPRING 1
4 JW54AX1898 1 HOUSING FABRICATION 1
5 JW54AX1899 0 HYDRAULIC CYLINDER REAR FLANGED, NON 1

THREADED
7 31.07.0189 0 SLEEVE RETAINER TENSION ROD 1
8 31.07.0155 0 GUIDE BUSH 1
9 31.07.0188 0 COVER PLATE - SPRING HOUSING 1
10 31.07.0187 0 DUST BOOT BELLOWS 1
11 MOT000735 0 BOLT, HEX HD M16 X 70LG GR8.8 TO AS1110 6
13 MOT000772 0 BOLT, HEX HD M16 X 40LG GR8.8 TO AS1110 2
14 31.07.0184 0 NUT - HEX - M16 2
15 31.07.0183 0 NIPPLE HEX 1
16 31.10.1184 0 NIPPLE 1
20 31.07.0156 0 CYLINDER HOSE 1
21 JW54AY1603 0 SLEEVE BUSH 1
22 31.10.0768 0 BOLT M12 X 30LG 2
23 31.07.0182 0 NIPPLE HEX BULKHEAD 1
24 31.10.0856 0 NIPPLE B/HEAD 7/16" 1
25 31.07.0157 0 BODY HOSE 1
[Figure End]
Page 90
NAME: PULLROD CONTROL ASM MACHINE: J-1160 CRUSHER
ILLUSTRATION: M1160_17C
8
7
13
14
12
5
6
10
9
4
15
2
11
1 3
Page 91
NAME: PULLROD CONTROL ASM MACHINE: J-1160 CRUSHER
2 10.12.0026 0 BONDED SEAL 2
3 10.01.1110 0 3/8 X 1/2 M/M ADAPTOR 1
4 10.01.1212 0 1/2"M X 1/4"F ADAPTER 1
5 10.12.0024 0 1/4" BONDED SEAL 2
6 10.01.1105 0 1/4 X 1/4 M/M ADAPTOR 2
7 10.12.0027 0 3/4 BONDED SEAL 2
8 10.01.1111 0 3/8 " X 3/4" M/M ADAPTOR 2
9 10.12.0025 0 3/8 BONDED SEAL 2
10 10.01.1208 0 3/8"M X 1/4"F ADAPTER 2
11 10.01.0819 0 ADAPTOR 1
12 10.36.0173 0 PRESSURE SWITCH 1
15 15.02.0295 0 SEALING RING 1
[Figure End]
Page 92
NAME: CRUSHER MOTOR DRIVE ASM FROM SERIAL NO. FMJ590162 MACHINE: J-1160 CRUSHER
8
21
2
20
39
16
25
17
CONTAINS ITEMS
7, 9, 14, 23, 32, 33
37
30
26
4
28
29
23
38
31
35
32
6
12
11
19
9
10
24
7
14
33
36
27
15
3
13
22
18
Page 93
2 13.02.6036 0 280 X 8 SPC T/L PULLEY 1
3 1312.10.25 0 ADJUSTER PLATE 1
4 11.01.1125 0 PLUMMER BLOCK HOUSING 2
6 1312.10.110 0 LAYSHAFT KEEPER PLT 1
7 13.06.4315 0 COUPLING 1
8 36.01.0044 0 KEY 20X12X60 2
9 13.06.4336 0 COUPLING HUB 1
14 13.06.4325 0 SLEEVE 4
15 10.25.7054 0 LINDE MOTOR 180CC HMV 210-02 1
16 14.85.0020 0 PROXIMITY SENSOR (ROTATION) 1
17 1160.10.26 0 ROTATION SENSOR TARGET 1
18 20.1175.10.01 0 RUBBER CUSHION 2
19 1175.10.73 0 SENSOR COVER 1
20 1160.10.35 2 SHAFT 1
21 13.04.9257 0 3535X75 TAPERLOCK BUSH 1
22 1175.10.16 0 WASHER 2
24 1160.10.28 2 MOTOR COUPLING TOP COVER 1
25 1160.10.27 1 SENSOR BRACKET 1
26 1310.10.08 1 SHIM 2
27 1160.10.60 0 BEARING MOUNTING MWA 1
28 11.07.1125 0 LOCATING RING 2
29 11.03.1128 0 ADAPTER SLEEVE 2
30 11.00.0145 0 SPHERICAL ROLLER BEARING 2
31 12.00.0166 0 42MM INTERNAL CIRCLIP 1
32 26.52.20075 0 CAP HEAD SCREW 4
33 26.52.20090 0 CAP HEAD SCREW 4
Page 94
34 26.50.16035 0 COUNTERSUNK BOLT 1
35 26.50.20050 0 COUNTERSUNK BOLT 1
36 12.34.1811 0 18 X 11 X 50 KEY STEEL 1
37 13.06.4335 0 COUPLING 1
CONTAINS ITEMS 7, 9, 14, 23, 32, 33
38 11.08.1125 0 HALF SEAL - 4 PACK 2
39 12.00.1080 0 CIRCLIP 1
[Figure End]
Page 95
Page 96
NAME: DEFLECTOR PLATE ASM MACHINE: J-1160 CRUSHER
ILLUSTRATION: M1160_10_40A
Page 97
NAME: DEFLECTOR PLATE ASM MACHINE: J-1160 CRUSHER
ILLUSTRATION: M1160_10_40A
1 1160.10.40 0 DEFLECTOR PLATE ADJUSTOR 1
2 1160.10.41 0 DEFLECTOR PLATE 1
3 1160.10.43 0 DEFLECTOR PLATE HARDOX LINER 1
4 1160.10.44 0 DEFLECTOR PLATE HARDOX LINER 1
5 1175.10.44 0 ADJUSTER BAR 2
6 883.04.07.02 0 NUT 4
[Figure End]
Page 98
NAME: MAIN CONVEYOR ASM MACHINE: J-1160 CRUSHER
1
Page 99
NAME: MAIN CONVEYOR ASM MACHINE: J-1160 CRUSHER
1 1160.03D 2 MAIN CONVEYOR HEAD SECTION ASM 1

SEE FIGURE 10-04
2 1160.03B 3 MAIN CONVEYOR 1ST SECTION ASSEMBLY 1

SEE FIGURE 10-02
3 1310.03C 5 MAIN CONVEYOR 2ND SECTION ASSEMBLY 1
SEE FIGURE 10-03
[Figure End]
Page 100
NAME: MAIN CONVEYOR 1ST ELEMENT ASM MACHINE: J-1160 CRUSHER
25
36
37
24
26
6
4
1
32
30
14
13
5
35
41
34
3
9
18
33
2
28
27
40
38
29
20
7
19
10
17
8
15
22
16
11
31
21
12
39
23
Page 101
1 19.30.1019 0 DISC RETURN ROLLER 1
2 20.20.2037 0 IMPACT BAR 8
3 000.04.03 0 CLAMP 2
4 19.22.4535 0 CENTRE ROLLER 3
5 1160.03.02 0 CONVEYOR TAIL SUPPORT 2
6 000.03.05 0 DISC RETURN ROLLER MNT PLT 2
7 1160.03.12 0 FEEDBOOT CLAMP 2
8 1160.03.14 0 FEEDBOOT REAR WEAR PLATE - LHS 1

8 1160.03.31 0 FEEDBOOT REAR LINER LHS 1
9 1160.03.15 0 FEEDBOOT REAR WEAR PLATE - RHS 1

9 1160.03.32 0 FEEDBOOT REAR LINER RHS 1
10 1160.03.11 0 FEEDBOOT REAR RUBBER CLAMP 1
11 1160.03.04 0 FEEDBOOT SIDE LHS 1

11 1160.03.26 0 FEEDBOOT SIDE LHS 1

12 1160.03.16 0 FEEDBOOT SIDE WEAR PLATE - LHS 1
12 1160.03.33 0 FEEDBOOT SIDE LINER LHS 1

13 1160.03.17 0 FEEDBOOT SIDE WEAR PLATE - RHS 1
13 1160.03.34 0 FEEDBOOT SIDE LINER RHS 1

14 1160.03.05 0 FEEDBOOT SIDE - RHS 1
14 1160.03.27 0 FEEDBOOT SIDE RHS 1

15 1160.03.08 0 FEEDBOOT SUPPORT FEET 4
15 1160.03.30 0 FEEDBOOT SUPPORT FEET 4

16 1160.03.13 0 IDLER DRUM GUARD 1
17 1160.03.18 0 WEAR PLATE 2

17 1160.03.35 0 JAW DISCHARGE WEAR PLATE 2
18 1160.03.06 0 LHS M/C SKIRT - TAIL CONVEYOR 1

18 1160.03.28 0 LHS M/C SKIRT TAIL CONVEYOR 1
19 1175.03.81 0 ADJUSTER BOLT 2
Page 102
21 1310.18.01 0 IDLER DRUM 1
22 1160.03.03 0 FEEDBOOT REAR 1

22 1160.03.25 0 MAIN CONVEYOR FEEDBOOT REAR 1
23 11.02.0250 0 MP 60 SELF-LUBE P/BLOCK BEARING 2
24 000.03.11 0 NIP GUARD DISC 1
25 1160.03.07 0 RHS M/C SKIRT - TAIL CONVEYOR 1

25 1160.03.29 0 RHS M/C SKIRT TAIL CONVEYOR 1
26 19.22.0635 0 ROLLER MOUNT 3
27 1310.03.31 0 RUBBER CLAMP 2
28 20.1310.03.01 0 SCRAPER RUBBER 1
29 1160.03.10 0 TAIL CONVEYOR SIDE GUARD - LHS 1

29 1160.03.36 0 TAIL CONVEYOR SIDE GUARD - LHS 1
30 1160.03.09 0 TAIL CONVEYOR SIDE GUARD - RHS 1
30 1160.03.37 0 TAIL CONVEYOR SIDE GUARD RHS 1
31 1310.03.11 0 V-SCRAPER CLAMP 2
32 19.22.4020 0 WING ROLLER 6
33 19.22.11752 1 CONVEYOR TRACKING ROLLER 2
34 20.1160.03.01 1 FEEDBOOT REAR RUBBER 1
35 20.1160.03.03 3 FEEDBOOT SIDE RUBBER 1
36 20.1160.03.02 1 FEEDBOOT SIDE RUBBER 1
37 1160.03.01 1 MAIN CONVEYOR 1ST SECTION 1
38 1175.03.57 2 IDLER DRUM MOUNT 1
39 1175.03.58 2 IDLER DRUM MOUNT LHS 1
40 1310.03.10 2 V - SCRAPER 1
41 12.08.0200 0 16MM T BOLTS(BLACK) 24
[Figure End]
Page 103
Page 104
NAME: MAIN CONVEYOR 2ND SECTION ASM MACHINE: J-1160 CRUSHER
ILLUSTRATION: M1310_03C_1
28
27
44
30
49
18
50
45
22
17
19
40
2
41
34
42
21
20
33
3
23
9
14
38
11
4
35
8
7
13
16
55
54
43
53
52
24
36
45
25
31
51
15
29
5
19
32
48
12
46
47
39
37
49
6
26
10
Page 105
2 12.15.0400 0 1 1/4" END CAP 1
3 12.08.0025 0 1 1/4" U BOLT 2
4 12.07.0020 0 1 1/4" X 3/4" SOCKET 1
5 19.30.1019 0 DISC RETURN ROLLER 4
6 1310.03.33 0 CLAMP 2
7 31.10.0749 0 3/4" BSTP X 3/4" TAIL 1
8 1175.03.03 0 ADJUSTER COVER 2
9 1310.03.13 0 BELT WEIGHER ROLLER MOUNT 1
10 1310.03.30 1 BTM SKIRT LHS 1
11 1310.03.51 0 CONVEYOR GUIDE PLATE 1
12 1310.03.52 0 CONVEYOR GUIDE PLATE LHS 1
13 1310.03.53 0 CONVEYOR GUIDE PLATE SPACER 2
14 12.05.0610 0 SPRAY NOZZLE 3
15 000.03.05 0 DISC RETURN ROLLER MNT PLT 8
16 1310.03.29 0 FRONT SKIRTING RUBBER CLAMP 2
17 1310.03.41 0 M/C DUST COVER HOOP 1
18 1310.03.20 0 MAGNET DISCHARGE SIDE SKIRT 1

WHEN MAGNET FITTED
19 1310.03.24 0 MAGNET NON-DISCHARGE SIDE SKIRT 1

WHEN MAGNET FITTED
20 1175.03.74 0 MAGNET SKIRT LINER 1
WHEN MAGNET FITTED
21 1175.03.76 0 MAGNET SKIRT RUBBER CLAMP 2

WHEN MAGNET FITTED
22 1310.03.22 1 MAGNET SKIRT RUBBER MNT LHS 1
WHEN MAGNET FITTED
23 1310.03.23 1 MAGNET SKIRT RUBBER MNT RHS 1

WHEN MAGNET FITTED
24 000.03.11 0 NIP GUARD DISC 3
25 1310.03.44 0 NIP GUARD DISC 1
26 1310.03.31 0 RUBBER CLAMP 2
27 20.1310.03.04 0 SKIRT END RUBBER 2
28 391.03.27 0 SKIRT END RUBBER CLAMP 2
29 1175.03.63 0 SKIRTING CLAMP 2

QUANITY OF 1 WHEN MAGNET FITTED
30 1175.03.64 0 SKIRTING CLAMP 2
Page 106
31 14.70.1900 0 SPEEDWHEEL 1
32 19.22.4020 0 WING ROLLER 14

33 1175.03.05 1 ADJUSTER BAR 2
34 1310.03.21 1 BELT GUARD 1

WHEN MAGNET FITTED
35 1310.03.32 1 BTM SKIRT RHS 1
36 20.1310.03.05 1 FRONT SKIRT RUBBER 2
37 1310.03.27 1 LOWER SIDE SKIRT 1
38 1310.03.28 1 LOWER SIDE SKIRT RHS 1
39 20.1310.03.06 1 LOWER SKIRTING RUBBER 2
40 1175.03.56 1 MAGNET CHUTE 1

WHEN MAGNET FITTED
41 20.1175.03.08 1 MAGNET SKIRTING RUBBER 2
WHEN MAGNET FITTED
42 1175.48.02 2 SPRAYBAR 1
43 1310.03.26 3 TOP LHS SKIRT 1
44 1310.03.25 3 TOP RHS SKIRT 1
45 20.1175.03.03 2 SEALING RUBBER 2

46 1310.03.03 6 2ND ELEMENT MWA 1
47 19.22.4535 0 CENTRE ROLLER 8

48 19.22.0635 0 ROLLER MOUNT 8
49 1310.03.34 0 SKIRT SEALING RUBBER 2
NO MAGNET FITTED
50 12.33.0019 0 HOSE 1
51 1175.03.87 1 LINER MOUNT 1

WHEN MAGNET FITTED
52 1175.03.88 0 SHORT MAGNET SKIRT LINER 1
WHEN MAGNET FITTED
53 1310.03.54 0 IMPACT BAR MOUNT 1
WHEN MAGNET FITTED
54 20.20.2040 0 1025MM IMPACT BAR 1
WHEN MAGNET FITTED
55 12.08.0200 0 16MM T BOLTS(BLACK) 2
[Figure End]
Page 107
Page 108
NAME: MAIN CONVEYOR HEAD SECTION ASM MACHINE: J-1160 CRUSHER
14
10
1
26
18
31
15
13
30
25
9
32
29
2
24
28
23
8
27
21
22
19
12
17
7
5
11
4
3
20
16
6
Page 109
1 1160.03.21 0 COUPLING GUARD 1
2 1175.03.62 1 COUPLING PROTECTION PLATE 1
3 1310.03.37 0 DRIVE DRUM GUARD 2
4 883.03.42 0 EYE BOLT 2
5 883.03.41 0 EYE BOLT SUPPORT 2
6 1160.03.19 0 HEAD ADJUSTER 2
7 26.24.00010 0 NYLOC NUT 2
8 12.62.0013 0 TENSIONER BRACKET 2
9 13.04.9154 0 3030X60 TAPERLOCK BUSH 1
13 13.06.5013 0 RIGID COUPLING - TAPERLOCK 1
14 12.62.0005 0 12.62.0005 1
COMPLETE SCRAPER ASSEMBLY
15 1310.03.40 0 SCS SCRAPER MOUNTING BRACKET 2
16 1310.03.39 0 TOP TRACKING ROLLER MNT LHS 1
17 1310.03.38 0 TOP TRACKING ROLLER MNT RHS 1
18 1160.03.20 0 TORQUE ARM 1
19 11.05.0223 1 FLANGE BEARING 2
20 19.22.11752 1 CONVEYOR TRACKING ROLLER 2
21 1310.18.02 1 DRIVE DRUM 1
22 1310.03.36 1 HEAD SECTION MWA 1
23 12.62.0012 0 SCRAPER MOUNTING BRACKET 2
24 12.62.0014 0 SCRAPER SHAFT 1
25 12.62.0010 0 SCS SCRAPER BLADE- 150 SEGMENT 6
26 12.11.0040 0 TENSION SPRING 2
27 1310.18.02.01 0 DRIVE DRUM SHAFT 1
28 13.05.0201 0 COUPLING 2
29 1310.03.45 1 DISCHARGE SOCK MTG FRAME 1

FOR I-110RS ONLY
30 1310.03.47 0 DISCHARGE SOCK CLAMP SHORT 2

FOR I-110RS ONLY
31 1310.03.46 0 DISCHARGE SOCK CLAMP LONG 1
FOR I-110RS ONLY
Page 110
32 20.1310.03.07 0 DISCHARGE SOCK 1

FOR I-110RS ONLY
[Figure End]
Page 111
Page 112
NAME: DIRT CONVEYOR ASM (OPTION) MACHINE: J-1160 CRUSHER
FIGURE: 10-05
2 REV: A
14
11
8
13
9
1
10
4
3
5
7
12
6
Page 113
NAME: DIRT CONVEYOR ASM (OPTION) MACHINE: J-1160 CRUSHER
1 1175.06I 0 1310 IST ELEMENT PHANTOM 1

SEE FIGURE 10-06
2 20.03.117502 0 DIRT CONVEYOR BELT 1
3 12.09.1002 0 RUBBERSTOP 1
4 380308210 0 PIN 2
5 380310090 0 PIN 2
6 1175.06.45 1 TOP LEFT SKIRT 1
7 1175.06.44 1 TOP RIGHT SKIRT 1
8 1175.06.46 0 UNDERSIDE GUARD 1
10 10.28.0112 1 HYDRAULIC RAM 1
11 1175.06.17 1 TELESCOPIC OUTER 1
12 1175.06J 3 1310 2ND ELEMENT PHANTOM 1

SEE FIGURE 10-07
13 1175.06.18 3 TELESCOPIC INNER 1
[Figure End]
Page 114
NAME: DIRT CONVEYOR 1ST SECTION ASM (OPTION) MACHINE: J-1160 CRUSHER
ILLUSTRATION: M1175_06I
8
34
33
27
19
20
3
11
6
18
12
4
32
16
31
7
22
10
21
23
25
28
29
26
5
24
17
9
30
Page 115
1 20.1175.06.02 0 BACK RUBBER 1
2 683.24.18 0 BACK RUBBER CLAMP 1
3 1175.06.40 0 BASE MWA 1
5 694.06.48 0 CLAMP 2
6 1175.06.19 0 FEEDBOOT CLAMP 2
7 1175.06.42 0 LOWER LEFT SKIRT 1
8 1175.06.41 0 LOWER RIGHT SKIRT 2
9 11.02.0210 0 PILLOW BLOCK BEARING 1
10 20.694.06.03 0 PLOUGH SCRAPER 1
11 19.22.0022 0 ROLLER BASE PLT 4
12 20.1175.06.01 0 SIDE RUBBER 2
16 19.22.4020 0 WING ROLLER 8
17 426.18.02 2 IDLER DRUM 1
18 694.06.33 2 ADJUSTER LHS 1
19 1175.06.02 1 ADJUSTER BAR 2
20 694.06.34 1 BEARING FIXING FLAT 2
21 1175.06.06 1 FEEDBOOT 1
22 1175.06.11 1 FEEDBOOT SUPPORT 4
23 1175.06.09 1 LEFT GUARD 1
24 694.06.36 1 PLOUGH SCRAPER 1
25 1175.06.12 1 REAR GUARD 1
26 1175.06.13 1 SIDE GUARD 1
27 1175.06.14 1 SIDE GUARD 1
28 694.06.35 2 ADJUSTER RHS 1
29 694.06.31 2 BEARING MOUNT 1
30 694.06.32 2 BEARING MOUNT 1
31 1175.06.07 2 FEEDBOOT LHS 1
32 1175.06.08 2 FEEDBOOT RHS 1
Page 116
33 1175.06.05 2 REMOVABLE CMBR 1
34 1175.06.15 2 SIDE GUARD 1
[Figure End]
Page 117
Page 118
NAME: DIRT CONVEYOR 2ND SECTION ASM (OPTION) MACHINE: J-1160 CRUSHER
ILLUSTRATION: M1175_06J
10
11
6
3
9
30
18
25
19
2
5
23
27
14
24
26
7
28
16
8
13
29
17
15
22
12
Page 119
NAME: DIRT CONVEYOR 2ND SECTION ASM (OPTION) MACHINE: J-1160 CRUSHER
ILLUSTRATION: M1175_06J
1 1175.06.43 2 1310 2ND ELEMENT MWA 1
2 36.01.0030 0 KEY 1
3 11.05.0221 0 BEARING 2
5 13.06.4008 0 COUPLING 2
6 13.06.4208 0 RUBBER INSERT 1
7 426.03.18 0 DISC RETURN NIPGUARD 1
8 19.30.0710 0 DISC RTN ROLLER 1
10 532.03.09 0 MOTOR STAND 1
11 532.03.10 0 MOTOR STAND COUPLING GUARD 2
12 19.22.0022 0 ROLLER BASE PLT 1
13 1175.06.60 0 SCRAPER MTG ASSEMBLY 1
14 1175.06.64 0 SIDE MTG BRKT 1
15 1175.06.65 0 SIDE MTG BRKT 1
16 20.1175.06.05 0 ROSTA SCRAPER 1
17 13.10.0227 0 ROSTA TENSIONER 2
18 13.04.8648 0 TAPER LOCK BUSH 1
19 13.04.8652 0 TAPERLOCK BUSH 1
22 19.22.4020 0 WING ROLLER 1
23 426.18.01 2 426 DRIVE DRUM 1
24 426.03.04 1 DRIVE DRUM MTG BRKT- LHS 1
25 426.03.03 1 DRIVE DRUM MTG BRKT- RHS 1
26 1175.06.63 0 SCRAPER CLAMP 1
27 1175.06.25 1 SCRAPER TENSIONER LHS 1
28 694.06.49 2 CHEESEGUARD 1
29 1175.06.04 2 REMOVABLE CMBR 1
30 1175.06.24 3 SCRAPER TENSIONER 1
Page 120
NAME: CATWALK ASM MACHINE: J-1160 CRUSHER
[Figure End]
Page 121
Page 122
11
22
4
17
6
7
10
20
1
8
3
2
16
19
21
9
14
12
5
25
24
23
18
13
15
Page 123
1 12.15.4040 0 SQUARE INSERT 4
2 1160.11.22 0 CATWALK AND LADDER SUPPORT PLT -- RHS 1
3 1160.11.26 0 HANDRAIL --- FOLDING 2
4 1160.11.30 0 CATWALK SUPPORT PLT 1
5 1160.11.29 0 CATWALK / STEP MOUNTING LEFT 1
6 1160.11.15 0 CATWALK SUPPORT 1
7 1160.11.27 0 FOLDING CATWALK ----- CHECKER FLOOR 1
8 1160.11.28 0 FOLDING CATWALK ----- CHECKER FLOOR -- SMALL 1

PIECE
9 1160.11.25 0 HANDRAIL -- POWERUNIT 1
10 1160.11.23 0 INSPECTION POINT HANDRAILS 1
11 1160.11.21 0 INSPECTION POINT CATWALK -- CHEQUER FLOOR 1
13 1160.11.20 0 POWERUNIT CATWALK -- CHEQUER FLOOR 1
15 1160.11.16 1 CATWALK HANDRAIL (POWERUNIT) 1
16 1160.11.24 1 CATWALK UPRIGHT --- GATE MOUNT 1
17 1160.11.19 1 INSPECTION POINT CATWALK 1
18 1160.11.17 1 POWERUNIT CATWALK 1
19 12.11.0013 1 SPRING 1
20 1160.11.18 1 TILTING CATWALK 1
21 1175.17.22 3 GATE 1
22 12.15.0610 0 CAP 10
23 1160.11.31 0 PRESSING PIPE HOLDER 1
24 10.26.0059 0 CLAMP C/W COVER PLT 2
25 1160.11.32 0 REMOTE MOUNT 1

[Figure End]
Page 124
NAME: ELECTRIC COMPONENTS 1 MACHINE: J-1160 CRUSHER
ILLUSTRATION: M1160_ELEC_COMP1
Page 125
1 14.65.0004 0 WARNING SOUNDER 2
2 14.03.0750 0 ANTENNA LEAD 1
2 14.03.0751 0 ANTENNA 1

PART NO. 14.02.0023
4 14.03.0604 0 I-1310/I-1310RS/J-1160 HETRONIC REMOTE HANDSET 1

(EU & ROW)
UPTO FMJ580008 INCLUDING FMJ580012 ECO5498
4 14.03.0606 0 I-1310/I-1310RS/J-1160 HETRONIC REMOTE HANDSET 1

(US)
UPTO FMJ580008 INCLUDING FMJ580012 ECO5498
5 14.03.0625 0 I-110(RS)/I-1310(RS)/J-1160 HETRONIC REMOTE 1

HANDSET (EU & ROW)
FROM FMJ580009 EXCLUDING FMJ580012 ECO5498
5 14.03.0626 0 I-110(RS)/I-1310(RS)/J-1160 HETRONIC REMOTE 1

HANDSET (US)
FROM FMJ580009 EXCLUDING FMJ580012 ECO5498
6 12.14.3009 0 BATTERY 1
7 12.14.3010 0 RADIO REMOTE BATTERY CHARGER 1
7 12.14.3012 0 10-30V DC BATTERY CHARGER 1
8 14.03.0605 0 I-1310/I-1310RS/J-1160 HETRONIC REMOTE RECIEVER 1

(EU & ROW)
8 14.03.0607 0 I-1310/I-1310RS/J-1160 HETRONIC REMOTE RECIEVER 1

(US)
9 14.89.0018 0 BEACON (ORANGE) 1
10 14.03.0685 0 1175 DOGLEAD 1
11 14.85.1123 0 PULLROD DISCHARGE SWITCH (DOES NOT INCLUDE 1

BOX ENCLOSURE)
12 12.46.0004 0 I-1310 MAIN CONVEYOR BELT SCALE 1
13 14.85.1102 0 A102 DANFOSS CONTROLLER (MAIN CONTROL 1

PANEL)
13 14.85.1103 0 J-1160 MAIN CONTROL PANEL 1

13 15.02.0801 0 IGNITION SWITCH KEY 1
14 14.29.1358 0 J-1160 SOLENIOD CONTROL SYSTEM 1
15 14.85.0056 0 PRESSURE SENSOR 1
Page 126
16 14.95.1303 0 H.DUTY SQUARE MALE DOG LEAD CONNECTOR 1
17 14.95.1304 0 H.DUTY SQUARE FEMALE DOG LEAD CONNECTOR 1
18 14.85.0016 0 TEMPERATURE SENSOR 1
19 10.09.0019 0 3/4 BSP X 3/8 NPTF FEMALE INTER THREADED 1
20 14.85.1118 0 CRUSHER SPEED SENSOR 1
21 14.85.1125 0 DISCHARGE PRESSURE TRANSDUCER 1
22 14.03.0793 0 CONTROL STATION 1

OPTION FROM SERIAL NO. FMJ580111 ECO5958
[Figure End]
Page 127
Page 128
Page 129
1 14.85.1046 0 PDM SCREEN 1

ORDER ITEM 1, PART NO. 14.85.1100
1 14.85.1100 0 PDM SCREEN 1

REPLACES ITEM 1, PART NO. 14.85.1046
2 14.85.1047 0 E-STOP MUSHROON HEAD 1
3 14.85.1048 0 N/C CONTACT 2
4 14.85.1049 0 KEYSWITCH 1
5 14.85.1102 0 A102 DANFOSS CONTROLLER (MAIN CONTROL 1

PANEL)
6 14.85.1050 0 SAFETY RELAY 1
7 14.85.1051 0 2 POLE RELAY 1

7A
7 14.85.1071 0 2 POLE RELAY BASE 1
7B
8 14.85.1052 0 1 POLE RELAY BASE 1
9 14.85.1053 0 1 POLE RELAY 1
10 14.85.1054 0 AUTOMOTIVE FUSE HOLDER 6
11 14.85.1055 0 15A FUSE 1
12 14.85.1056 0 10A FUSE 3

12A
12 14.85.1117 0 5A FUSE 2
12B
13 14.85.1057 0 OIL COOLER RELAY 1
NOT SHOWN
24 14.85.1058 0 120 OHM RESISTOR 2
NOT SHOWN
25 14.85.1059 0 30A IN-LINE FUSE 4
NOT SHOWN
26 14.85.1060 0 100A IN-LINE FUSE 2
NOT SHOWN
NOT SHOWN
[Figure End]
Page 130
Page 131
14 14.85.1104 0 1310 CONTROLLER (PANEL HYDRAULIC CABINET) 1
31 14.85.1063 0 ESTOP1 CABLE 1
32 14.85.1064 0 ESTOP2 CABLE 1
33 14.85.1065 0 ESTOP3 CABLE 1
34 14.85.1066 0 ESTOP4 CABLE 1
35 14.85.1067 0 ESTOP5 CABLE 1
[Figure End]
Page 132
Page 133
10 14.85.1054 0 AUTOMOTIVE FUSE HOLDER 6
12 14.85.1056 0 10A FUSE 3

12A
12 14.85.1117 0 5A FUSE 2
12B
13 14.85.1057 0 OIL COOLER RELAY 1

NOT SHOWN
36 14.85.1120 0 CHARGE SOLENIOD CABLE 1
37 14.85.1121 0 DISCHARGE SOLENIOD CABLE 1
38 14.85.1070 0 SIREN/BEACON CABLE 1

NOT SHOWN
40 14.85.1072 0 HYDRAULIC SOLENOID CABLE 10
41 14.85.1073 0 HYDRAULIC COOLING FAN SWITCH CABLE 1
42 14.85.1074 0 HYDRAULIC LEVEL SWITCH CABLE 1
43 14.85.1075 0 CRUSHER PRESSURE TRANDUCER CABLE 1
44 14.85.1076 0 HYDRAULIC OIL TEMPERATURE CABLE 1
45 14.85.1122 0 CRUSHER SPEED SENSOR CABLE 1
46 14.85.1078 0 MAIN CONVEYOR SPEED SENSOR CABLE 1
49 14.85.1119 0 DISCHARGE PULLROD CABLE 1

NOT SHOWN
50 14.85.1126 0 DISCHARGE PRESSURE TRANSDUCER CABLE 1

NOT SHOWN
[Figure End]
Page 134
NAME: ELECTRIC SCHEMATIC - LAYOUT OF MAIN CONTROL PANEL MACHINE: J-1160 CRUSHER
ILLUSTRATION: 1160.ELEC.SCHEM.1.10
Page 135
[Figure End]
Page 136
Page 137
[Figure End]
Page 138
Page 139
[Figure End]
Page 140
NAME: ELECTRIC SCHEMATIC - LAYOUT OF SECONDARY CONTROL PANEL MACHINE: J-1160 CRUSHER
Page 141
[Figure End]
Page 142
Page 143
[Figure End]
Page 144
Page 145
[Figure End]
Page 146
NAME: ELECTRIC SCHEMATIC - CAT C9 ENGINE MACHINE: J-1160 CRUSHER
Page 147
[Figure End]
Page 148
Page 149
[Figure End]
Page 150
Page 151
[Figure End]
Page 152
Page 153
[Figure End]
Page 154
Page 155
[Figure End]
Page 156
Page 157
[Figure End]
Page 158
Page 159
[Figure End]
Page 160
NAME: HYDRAULIC CIRCUIT DIAGRAM MACHINE: J-1160 CRUSHER
ILLUSTRATION: M1160_HYD_CIR_DIA
Page 161
NAME: HYDRAULIC CIRCUIT DIAGRAM MACHINE: J-1160 CRUSHER
ILLUSTRATION: M1160_HYD_CIR_DIA
[Figure End]
Page 162
NAME: BY-PASS CHUTE MACHINE: J-1160 CRUSHER
18
10
17
13
1 22 12 11
23
2
21
9
8
16
4
7
Page 163
NAME: BY-PASS CHUTE MACHINE: J-1160 CRUSHER
1 1310.23.05 0 BACK PLATE 1
2 11.05.0120 0 BEARING 2
3 1160.23.19 0 BOLT ON FRONT 1
4 20.1310.23.06 0 BY-PASS CHUTE SOCK 1
5 1310.23.04 0 CHUTE FLAP 1
6 1160.23.21 0 CHUTE LINER 1
7 1160.23.22 0 CHUTE LINER 1
8 20.1310.23.05 0 DIRT CONV. DISCHARGE RUBBER 1
9 1312.23.56 0 DISCHARGE RUBBER CLAMP 2
10 12.01.0008 0 FASTENER 2
11 26.24.00012 0 NYLOC NUT 8
13 1160.23.25 0 PLATE - COVER 1
16 1310.23.36 0 SOCK CLAMP 1
17 1160.23.23 1 BOLT ON FRONT- LOWER 1
18 1160.23.04 1 BY-PASS CHUTE MWA 1
21 1310.23.23 2 1310 DEFLECTOR HANDLE 1
22 1310.23.35 2 BYPASS CHUTE ACCESS PLATE 2
23 1175.23.03 2 FLAP HINGE BAR 2
[Figure End]
Page 164
NAME: INLET CHUTE ASM FROM SERIAL NO. TRX1160JEOMC14219 MACHINE: J-1160 CRUSHER
8
7
6
5
4
9
3
2
1
10
19
18
17
16
12
11
15
13
14
Page 165
NAME: INLET CHUTE ASM FROM SERIAL NO. TRX1160JEOMC14219 MACHINE: J-1160 CRUSHER
1 1160.23.36 0 CATTLE GRID 1
2 10.02.2233 0 1-1/4" M/F ELBOW 1
3 12.07.0020 0 1 1/4" X 3/4" SOCKET 1
4 31.10.0749 0 3/4" BSTP X 3/4" TAIL 1
5 1175.48.01 2 SPRAYBAR 1
6 12.05.0610 0 SPRAY NOZZLE 3
7 12.08.0025 0 1 1/4" U BOLT 2
8 12.15.0400 0 1 1/4" END CAP 1
9 1160.23.41 0 INLET CHUTE CROSS MEMBER 1
10 1160.23.35 0 INLET CHUTE RHS 1
11 1160.23.14 0 INLET WEAR PLATE LHS 1
12 1160.23.16 0 WEAR PLT 1
13 1160.23.15 0 INLET WEAR PLATE RHS 1
14 1160.23.34 0 INLET CHUTE LHS 1
15 1160.23.17 0 WEAR PLT 1
17 26.04.02016 0 M16 SPRING WASHER 5
18 02050458 0 M16 HARDENED WASHER 5
19 20.1160.10.09 0 JAW FRONT RUBBER COVER 1
[Figure End]
Page 166
NAME: MAGNET ASM (OPTION) MACHINE: J-1160 CRUSHER
ILLUSTRATION: TEREX_MAGNET
25
18
15
16
1
3
8
14
11
21
10
14
7
17
4 22 20 19 12 5 13
Page 167
NAME: MAGNET ASM (OPTION) MACHINE: J-1160 CRUSHER
ILLUSTRATION: TEREX_MAGNET
1 TXT0400001 0 FRAME DRIVE SIDE 1
2 TXT0400002 0 FRAME NON DRIVE SIDE 1
3 TXT0400003 0 MAGNET 1
4 TXT0400004 0 HYDRAULIC DRIVE MOTOR 1
5 TXT0400005 0 DRIVE PULLEY 1
6 TXT0400006 0 NON DRIVE PULLEY 1
7 TXT0400007 0 BEARING 4
8 TXT0400008 0 BEARING CAP 3
9 TXT0400009 0 BEARING BACKING PLATE 2
10 TXT0400010 0 BEARING TAKE UP PLATE 2
11 TXT0400011 0 BEARING SPACER PLATE 2
12 TXT0400012 0 SIDE PLATE DRIVE SIDE 1
13 TXT0400013 0 SIDE PLATE NON DRIVE SIDE 1
14 TXT0400014 0 INNER GUARD 2
15 TXT0400015 0 TOP PLATE NON DRIVE SIDE 1
16 TXT0400016 0 TOP PLATE DRIVE SIDE 1
17 TXT0400017 0 BELT 1
18 TXT0400018 0 EYENUT 1
19 TXT0400019 0 COUPLING ASSEMBLY 1
20 TXT0400020 0 MOTOR MOUNTING PLATE 1
21 TXT0400021 0 LOCATION PLATE 1
22 TXT0400022 0 MOTOR/COUPLING GUARD 1
25 TXT04000100 0 MAGNET COMPLETE 1
[Figure End]

J-1160 Set 01

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J-1160 Set 01

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PARTS BOOK INTRODUCTION

SPARE PARTS – CONTENTS

2. SPARE PARTS ORDERING PROCEDURE……………………….................……………………....................

3. SPARE PARTS ORDER FORM………………………………...……………….................................................

4. UNDERSTANDING YOUR MACHINE SERIAL NUMBER.……………………………....................................

5. PARTS SUPPORT - GOOD PRACTISE ADVICE……………………………..................................................

6. HOW TO READ YOUR TRACK IDENTIFICATION PLATE……………………………....................................

7. WHERE TO FIND YOUR ENGINE SERIAL PLATE……………………….……..............................................

8. FINDING THE SOFTWARE VERSION OF YOUR PDM AND PLC.…………...............................................

10. TYPES OF LINERS.................................................…...………….…………................................................

11. TYPES OF SCREEN MEDIA.............................……..…………………........................................................

12. MESH SPECS.............................……..…………………..............................................................................

13. PAINT CODES..............................................…………………………...........................................................

TEREX® reserves the right to change specification without prior notice.

2. SPARE PARTS ORDERING PROCEDURE

Machine Serial Number -

3. SPARE PARTS ORDERING FORM

4. UNDERSTANDING YOUR MACHINE SERIAL NUMBER (CRUSHER)

TRX 130RS H OM A 7 1029

Year Code Sequence Number

SERIAL NUMBER PLATE

5. PARTS SUPPORT - GOOD PRACTISE ADVICE

6. WHERE TO FIND YOUR TRACK IDENTIFICATION PLATE

Identification Plate Locations

Strickland Tracks Terex Tracks

Terex / Trackline Tracks

7. WHERE TO FIND YOUR ENGINE SERIAL PLATE

Right Hand Side Left Hand Side

8. FINDING THE SOFTWARE VERSION OF YOUR PDM AND PLC

PDM Sticker PLC Sticker

10. TYPES OF LINERS

‘S’ Tooth (Medium) - Standard

Quarry Tooth - Option

General (applicable to all profiles)

11. TYPES OF SCREEN MEDIA

Available in a wide range of sizes – For details please contact us.

Square Mesh Speedharps/ Piano Wires

Elongated Mesh Rubber Mats

Self-Cleaning Mesh Poly Modules

12. MESH SPECS

13. PAINT CODES

Finlay Red - RAL 2002 (RGB 194/51/28)

Terex White - RAL 1013 (RGB 241/235/213)

Terex Grey - RAL 7024 (RGB 85/87/92)

Terex Black - RAL 9005 (RGB 0/0/0)

Terex Red - RAL 3020 (RGB 211/23/31)

Figure Description Page

02-01 CHASSIS ASM 3

02-02 WATER PUMP ASM (OPTION) 7

03-01 TRACK ASM 9

03-02 PART LISTINGS FOR 883MKII/I-1310/J-1160 TEREX TRACKS 11

03-03 STRICKLAND TRACKS - FIXED DISPLACEMENT MOTOR (1) 15

03-04 TRACKLINE TRACKS ASM 17

03-05 STRICKLAND TRACKS ASM 21

04-01 HOPPER ASM 25

04-02 VGF INCLINED ASM 27

04-03 VGF FEEDER BOX ASM 29

04-04 VGF VIBRATING UNIT ASM 31

05-04 CAT C9 POWERUNIT ASM FROM SERIAL NO. FMJ590162 35

05-05 CAT C9 ENGINE COMPARTMENT ASM (TIER 3) 39

05-06 CAT C9 ENGINE ASM FROM SERIAL NO. FMJ590162 43

05-07 SCANIA D9 POWERUNIT ASM (TIER 4) 47

05-08 SCANIA D9 ENGINE COMPARTMENT ASM (TIER 4) (EC) 51

05-09 SCANIA D9 ENGINE ASM (TIER 4) (EN) 55