1 Softened water system

1.1 The preparation before commissioning

1.1.1 The installation work has been completed

1.1.2 Cleaning of water filter and clean water tank

1.1.3 commissioning of The single equipment of the electric valves and water pumps

1.1.4 filling of the multi-medium filter

1.1.5 Operating of air compressor system

1.1.6 Operating of raw water system

1.1.7 The single equipment commissioning of the softened water system has been completed and is now in standby mode

The dosing system has been configured, such as bactericidal and algal agents, flocculants, scale inhibitors, reducing
1.1.8
agents, etc

1.2 The commissioning of clarifier

Turn on the inlet valve of the clarifier's raw water and adjust the flow rate to 60 t/h (flow rate without water in the
1.2.1
clarifier)
 Turn on the flocculant metering pump, adjust the dosage of flocculant according to the table below, and increase the
1.2.2
dosage for the first inlet water

1.2.3 Activate automatic drain valve (every 4-8 hours)

After the clarification tank is filled with water, the bottom discharge is carried out. After the clean water flows out, then
1.2.4
close the bottom discharge of the clarification tank

1.2.5 Turn on the raw water inlet valve and adjust it to the rated flow rate, then put it into the raw water pretreatment system

1.3 The commissioning of multi-medium filter

1.3.1 The backflushinging of multi-medium filter

Turn on the 7 # exhaust valve and 6 # flushing exhaust valve. When the water level in the filter drops to 20-30mm above
1.3.1.1
the filter material layer, turn off the 6 # flushing exhaust valve and keep the 7 # exhaust valve open
Manually turn on the 4 # back flushing drainage valve and the 2 # back flushing inlet valve, execute the back flushing
1.3.1.2
program, and the back flushing flow rate shall be 21.6-36m ³/ H (Water flushing intensity 3-5 L/s. m2.)
Manually turn on the 3 # air compressor intake valve and stir the multi-medium filter. The intake pressure should be
1.3.1.3 controlled between 0.06-0.1Mpa, and the intake volume should be 1.2-2.4 m3/min (with a flushing intensity of 10-20 L/s.
m2). After the water quality is clear, close the 3 # compressed air intake valve.
Stop flushing after the effluent water quality test is qualified. Turn off the 2 # backflushing inlet valve, 3 # air compressor
1.3.1.4
inlet valve, 4 # back flushing drainage valve, and 7 # exhaust valve
Simulate the pressure difference before and after the filter to the rated value (short circuit the differential pressure
1.3.1.5
switch), and observe whether the automatic backflushinging is normal

1.3.2 The flushing of multi-medium filter

1.3.2.1 Turn on the 7 # exhaust valve and the 1 #inlet valve

1.3.2.2 Turn on the softened water feed pump

1.3.2.3 After the exhaust valve releases water, turn on the 6 # flushing drainage valve and turn off the 7 # exhaust valve

1.3.2.4 Stop flushing after the water quality is clear and put it into automatic operation

1.4 Commissioning

1.4.1 The flushing of sodium ion exchanger

1.4.1.1 The water level of the clean water tank (RCC) reaches 2/3 or above

1.4.1.2 Turn on the exhaust valve and the inlet valve of the exchanger

1.4.1.3 Turn on the softened water feed pump and close it after the exhaust valve overflows

Manually open the flushing drainage valve, control the flushing for 5-10 minutes, then close the flushing drainage valve
1.4.1.4
and put it into automatic operation

1.4.2 The back flushing of sodium ion exchanger

Turn on the 7 # exhaust valve and 6 # flushing exhaust valve. When the water level in the filter drops to 20-30mm above
1.4.2.1
the filter material layer, turn off the 6 # flushing exhaust valve and keep the 7 # exhaust valve open
Manually turn on the 4 # back flushing drainage valve and the 2 # back flushing inlet valve, and execute the back flushing
1.4.2.2
program
The standard for controlling the back flushing flow rate is to control the resin layer to expand beyond the center of the
1.4.2.3
upper mirror during back flushing, and the entire resin layer to be loose
1.4.3 The regeneration of sodium ion exchanger

1.4.3.1 Manually turn on the middle discharge valve and exhaust valve until the water flows out of the middle discharge pipe

1.4.3.2 Turn on the salt inlet valve and start the dissolved salt regeneration water pump

Control the dissolved salt flow rate to 5t/h, fill the saturated salt solution in one shoot, and soak
1.4.3.3
the sodium ion resin for 1 hour

1.4.3.4 Repeat the back flushing and flushing steps after 1 hour

1.4.3.5 After the effluent quality meets the standards, put it into operation.

2 Demineralized water system

2.1 The flushing of multi-medium filter

Please refer to the softened water system which is the same way.

2.2 The flushing of activated carbon filter

2.2.1 The back flushing of activated carbon filter

Manually turn on the 6 # exhaust valve and 5 # positive discharge valve. When the water level in
2.2.1.1 the filter drops to 20-30mm above the filter material layer, turn off the 6 # positive discharge
valve

2.2.1.2 Start the pre-treatment back flushing pump

 Turn on the 2 # back flushing inlet valve and 3 # back flushing drainage valve, execute the back
2.2.1.3
flushing program, and the back flushing flow rate is 18m3/h

Stop flushing after the effluent water quality test is qualified. Turn off the 2 # back flushing inlet valve, 3 # back flushing drainage
2.2.1.4
valve, and 6 # exhaust valve

Simulate the pressure difference before and after the filter to the rated value (short circuit the differential pressure switch), and
2.2.1.5
observe whether the automatic back flushing is normal

2.2.2 The flushing of activated carbon filter

Turn on the exhaust valve # 6 and inlet valve # 1 of the activated carbon filter, and exhaust is completed after the exhaust pipeline #
2.2.2.1
6 continues to discharge water

2.2.2.2 Start the pre-treatment feed water pump

Turn on the 5 # washing discharge valve, and at the same time, turn off the exhaust valve at 6 #.
2.2.2.3
Adjust the opening of the manual inlet valve to control the flow rate of 18m ³/ H

At this moment, the filter becomes the flushing state, and the effluent becomes clear. The
2.2.2.4
flushing process is complete

2.3 The commissioning of ultrafiltration

2.3.1 Fully turn on the drain valve of the ultrafiltration inlet main pipe

2.3.2 Start the pre-treatment system and flush the ultrafiltration inlet main pipe until it is clean

Slowly turn on the drain valve of the ultrafiltration outlet main pipe, turn off the drain valve of
2.3.3
the inlet main pipe, and flush the outlet main pipe

After flushing the system, turn on the drain to discharge the remaining water, and install the
2.3.4
ultrafiltration filter element
 Turn off the drain valve, slowly turn on the inlet valve to exhaust the air inside the ultrafiltration,
2.3.5
and put the ultrafiltration into operation to filter the water

When the water level in the buffer water tank is greater than 2/3, apply ultrafiltration for
2.3.6
automatic back flushing

Observe whether the automatic flushing, back flushing, and gas flushing processes of
2.3.7
ultrafiltration are reliable

2.4 The commissioning of reverse osmosis

2.4.1 The precondition of commissioning

2.4.1.1 The preprocessing system can run continuously

2.4.1.2 The buffer water tank is full of water

2.4.1.3 The reverse osmosis membrane has been filled completely

2.4.1.4 Reverse osmosis meets influent requirements

2.4.1.5 Security filter 5 μ Filter element installed

2.4.2 The process of commissioning

2.4.2.1 Adjust the pressure control and monitoring system of the reverse osmosis feedwater pump

Check whether the connections between all pipelines of the device are complete, whether the
2.4.2.2
pressure gauge is complete, and whether the pipeline connections are tight
2.4.2.3 Turn on the inlet valve of the security filter element and start the pre-treatment equipment

2.4.2.4 Turn on the exhaust valve of the security filter to exhaust the air

Start the reducing agent dosing device (control the ratio concentration of reducing agent sodium
2.4.2.5
bisulfite at 5%)

2.4.2.6 Start the scale inhibitor dosing device (control the scale inhibitor raw liquid ratio at 10%, Note

After the components are filled with water, fully turn on the pressure gauge switches,
2.4.2.7
concentration discharge valves, effluent discharge valves, and inlet valves of the RO system

Adjust the inlet pressure of the high-pressure pump to be greater than 0.2MPa, start the
2.4.2.8
high-pressure pump, and perform system flushing (flushing until clear water flows out)
Use the device inlet valve and adjust the concentration drain valve, the total pressure
difference of the control device is less than 0.3MPa, and adjust the production water
2.4.2.9
discharge valve to the working pressure 15 minutes after the production water is discharged,
and check whether the high and low pressure pipelines and instruments are normal
Adjust the inlet valve and concentrated water outlet valve to produce water to the rated level,
2.4.2.10
with a concentrated water ratio of 3:1, and a system design recovery rate of 75%

Detect the conductivity of the product water. If it meets the requirements, first turn on the
2.4.2.11
reverse osmosis outlet valve, and then turn off the produced water discharge valve

The system runs stably for 1 hour under standard conditions, measuring the production
2.4.2.12
water flow rate and desalination rate

Simultaneously turn on the decarbonization fan and RO production water tank drain valve for
2.4.2.13
water tank flushing, and turn off the drain valve after flushing

When the RO water tank is greater than 2/3, turn on the lower inlet valve and upper
2.4.2.14
drainage valve of the mixed bed

Start the intermediate pump, control the outlet valve of the intermediate pump to maintain
2.4.2.15
the balance of inlet and outlet water, and flush the mixed bed
 After the back flushing is completed, perform a back flushing (open the inlet and outlet
2.4.2.16 valves to ensure that the drainage meets the effluent water quality standards as the
endpoint, with a back flushing flow rate of 15-30 meters/hour)
After flushing is completed, the equipment is put into automatic operation. Check if the logic
2.4.2.17 is correct, whether the start and stop are normal, and whether the dosing device
automatically starts and stops

2.4.3 Operation records

Inflow: pH value, conductivity, pressure, SDI, water temperature

Water production: conductivity, flow rate, PH;

Concentrated water: flow rate, pressure, and the inlet pressure of each section

No. Name Including

1 Pipe mixer
2 Hydraulic circulation clarifier
3 Softened water feed pump
4 Auxiliary Cooling water pump
5 Multi-media filter
6 Sodium ion exchanger
7 Resin catcher
8 Softened water tank
9 Softened water pump
10 Salt regeneration pump
Dissolved tank 500L, Storage tank 1000L x 2, Agitator 0.75kW, Dosing pump 200L/h,
11 Flocculant dosing device
0.7MPa, Power 0.25kW x 2, Voltage 500V
Boiler make-up water treatment feed
12
pump
13 Filter backwash water pump
14 Multi-media filter
15 Activated carbon filter
16 Microfilter
17 Ultrafiltration device
18 UF permeate water tank
19 UF backwash water pump
20 UF backwash water pump
Micro filter 1 Set, High pressure pump 2 Sets, RO membrane 15 Sets, Pressure vessel 3
21 RO unit
Sets
22 Degasser
23 Degasser fan
24 Intermediate water tank
25 Intermediate water pump
26 Mixed ion exchanger
27 Resin catcher
28 Demineralized water tank
29 Boiler initial filling pump
30 Demineralized water pump
31 Regeneration water pump
32 Flocculant dosing device Storage tank 200L, Agitator SS304, Dosing pump 3.8L/h, 0.76MPa, Power 0.25kW x 2
33 Germicide dosing device
34 UF backwash germicide dosing device Storage tank 300L, Agitator SS304, Dosing pump 25L/h, 1.0MPa, Power 0.25kW x 2
35 UF backwash alkali dosing device Storage tank 300L, Agitator SS304, Dosing pump 115L/h, 1.0MPa, Power 0.25kW x 2
36 UF backwash acid dosing device Storage tank 300L, Agitator SS304, Dosing pump 115L/h, 1.0MPa, Power 0.25kW x 2
37 Reducing agent dosing device Storage tank 200L, Agitator SS304, Dosing pump 3.8L/h, 0.76MPa, Power 0.25kW x 2
38 Scale inhibitor dosing device Storage tank 200L, Agitator SS304, Dosing pump 3.8L/h, 0.76MPa, Power 0.25kW x 2
Cleaning tank 1000L, Cleaning water pump, Capacity 12m3/h, Head 32m, Material
39 UF & RO Cleaning Unit
SS316, Motor Power 3.0kW, Micro filter 1 Set
40 Acid unloading pump
41 Acid storage tank
42 Acid measuring tank
43 Acid injector
44 Acid mist absorber
45 Alkali unloading pump
46 Alkali storage tank
47 Alkali measuring tank
48 Alkali injector
49 Self-sucking pump
 Revised Commissioning Plan

1. Softened Water System

1.1 Preliminary Steps
 Equipment Inspection: Confirm all installation as per the engineering drawings and specifications.
 Cleaning: Perform thorough cleaning of the water filter and clean water tank.
 Functional Testing: Test electric valves and water pumps individually.
 Media Filling: Fill the multi-medium filter with appropriate media.
 Air Compressor System: Ensure the air compressor system is operational.
 Raw Water Supply: Verify the raw water system is ready to supply water.
 System Standby: Complete individual commissioning of the softened water system components and set to standby mode.
 Dosing System Preparation: Configure the dosing system for the injection of necessary treatment chemicals.
1.2 Clarifier Commissioning
 Flow Rate Adjustment: Open the raw water inlet valve of the clarifier and adjust the flow rate to establish a baseline.
 Flocculant Dosing: Adjust the flocculant dosing according to the water quality.
 Drainage and Discharge: Use the automatic drain valve to remove sediments and conduct a bottom discharge to resume
normal operation.
 System Integration: Integrate the clarifier with the raw water pretreatment system by adjusting the inlet valve to the rated
flow rate.
1.3 Multi-Medium Filter Commissioning
 Backflushing: Perform backflushing to clean the filter media and ensure clear water quality.
 Automatic System Check: Verify the correct operation of the automatic backflushing system.
 Flushing: Flush the filter until the water quality is clear, then switch to automatic operation.
1.4 Sodium Ion Exchanger Commissioning
 Flushing: Open the necessary valves and start the softened water feed pump, ensuring the flushing is adequate before
switching to automatic operation.
 Backflushing: Adjust the flow rate for proper resin layer expansion and achieve satisfactory effluent water quality.
 Regeneration: Perform the regeneration process, including resin soaking and subsequent backflushing and flushing before
operation.
2. Demineralized Water System
2.1 Multi-Media Filter
 2.1.1 Inspection: Check integrity and installation of the filter.
  2.1.2 Flushing: Perform flushing as per the softened water system instructions .
 2.1.3 Testing: Verify the operation of automatic valves and controls.
 2.1.4 Media Integrity Test: Confirm the media is properly graded and settled.
 2.1.5 Performance Test: Check the filtration efficiency and effluent quality.
2.2 Activated Carbon Filter
 2.2.1 Back Flushing: As per the initial plan.
 2.2.2 Flushing: As per the initial plan.
2.3 Ultrafiltration (UF) Device
 2.3.1 to 2.3.7: As per the initial plan.
 2.3.8 Membrane Integrity Test: Conduct a pressure decay test to ensure the integrity of the UF membranes.
 2.3.9 CIP System Check: Test the Clean-In-Place (CIP) system for UF, including the UF & RO Cleaning Unit (39).
2.4 Reverse Osmosis (RO) Unit
 2.4.1 to 2.4.2.17: As per the initial plan.
 2.4.3 Operation records: As per the initial plan.
Missing Equipment/Components Commissioning Activities:
Hydraulic Circulation Clarifier (2)
 Inspection: Confirm installation and integrity of the clarifier.
 Mechanical Run: Check mechanical parts for smooth operation.
 Process Test: Verify settling efficiency and sludge removal.
Softened Water System (3, 6, 7, 8, 9, 10)
 Pumps (3, 9): Check electrical and mechanical connections; perform dry and wet run tests.
 Sodium Ion Exchanger (6): Validate control settings; initiate regeneration cycle.
 Resin Catcher (7): Inspect for any resin media loss and ensure proper flow distribution.
 Softened Water Tank (8): Confirm level controls and alarms function.
 Salt Regeneration Pump (10): Verify proper dosing and control during regeneration.
Flocculant Dosing Device (11)
 Inspection: Confirm proper assembly and absence of leaks.
 Calibration: Ensure dosing pumps are calibrated and delivering correct dosages.
 Stirring Test: Check agitators for proper operation.
Intermediate Water System (24, 25, 26, 27)
  Intermediate Water Tank (24): Validate tank integrity and level instrumentation.
 Intermediate Water Pump (25): Test for proper operation and pressure settings.
 Mixed Ion Exchanger (26): Perform a regeneration cycle and validate ion-exchange process.
 Resin Catcher (27): Inspect and ensure correct resin retention and flow distribution.
Demineralized Water System (28, 29, 30, 31)
 Demineralized Water Tank (28): Check for cleanliness and proper level controls.
 Boiler Initial Filling Pump (29): Confirm pump capacity and proper operation.
 Demineralized Water Pump (30): Test operation and control settings.
 Regeneration Water Pump (31): Verify operation during regeneration cycles.
Dosing Systems (32, 33, 34, 35, 36, 37, 38)
 Germicide Dosing Device (33): Check dosing accuracy and proper mixing.
 UF Backwash Dosing Devices (34, 35, 36): Validate dosing rates and proper operation of agitators.
 Reducing Agent Dosing Device (37): Test for correct dosing rate and system integration with RO.
 Scale Inhibitor Dosing Device (38): Confirm dosing rate and proper operation.
Miscellaneous Equipment (1, 40-49)
 Pipe Mixer (1): Ensure proper mixing and flow distribution.
 Acid/Alkali System (40-48): Test unloading pumps, storage and measuring tanks, injectors, and mist absorbers for
correct operation and safety.
 Self-Sucking Pump (49): Verify operation for intended service.
Additional Details to Current Activities:
 For each flushing and back flushing activity, specify acceptable parameters for turbidity and particle counts post-
flushing.
 Clarify the acceptance criteria for each test, including membrane integrity tests, dosing accuracy, and effluent
quality.
 Add safety checks prior to starting any pump or dosing system, including a review of the Material Safety Data
Sheets (MSDS)