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IM907 manual ing
IM907 manual ing
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THANK YOU FOR SELECTING
A QUALITY PRODUCT BY KEEP YOUR HEAD OUT OF THE FUMES.
LINCOLN ELECTRIC. DON’T get too close to the arc. Use
corrective lenses if necessary to
stay a reasonable distance away
from the arc.
READ and obey the Material Safety
PLEASE EXAMINE CARTON AND EQUIPMENT FOR Data Sheet (MSDS) and the warning
DAMAGE IMMEDIATELY label that appears on all containers
When this equipment is shipped, title passes to the purchaser upon of welding materials.
receipt by the carrier. Consequently, Claims for material damaged in USE ENOUGH VENTILATION or
shipment must be made by the purchaser against the transportation exhaust at the arc, or both, to keep
company at the time the shipment is received. the fumes and gases from your breathing zone and the general area.
IN A LARGE ROOM OR OUTDOORS, natural ventilation may be
adequate if you keep your head out of the fumes (See below).
SAFETY DEPENDS ON YOU USE NATURAL DRAFTS or fans to keep the fumes away from your
Lincoln arc welding and cutting equipment is designed and built with face.
safety in mind. However, your overall safety can be increased by If you develop unusual symptoms, see your supervisor. Perhaps the
proper installation ... and thoughtful operation on your part. welding atmosphere and ventilation system should be checked.
DO NOT INSTALL, OPERATE OR REPAIR THIS EQUIPMENT
WITHOUT READING THIS MANUAL AND THE SAFETY PRECAUTIONS
CONTAINED THROUGHOUT. And, most importantly, think before you WEAR CORRECT EYE, EAR & BODY PROTECTION
act and be careful.
PROTECT your eyes and face with welding helmet
properly fitted and with proper grade of filter plate
(See ANSI Z49.1).
WARNING PROTECT your body from welding spatter and arc
flash with protective clothing including woolen
This statement appears where the information must be followed clothing, flame-proof apron and gloves, leather
exactly to avoid serious personal injury or loss of life. leggings, and high boots.
PROTECT others from splatter, flash, and glare with
CAUTION protective screens or barriers.
IN SOME AREAS, protection from noise may be
This statement appears where the information must be followed to appropriate.
avoid minor personal injury or damage to this equipment. BE SURE protective equipment is in good condition.
Also, wear safety glasses in work area
AT ALL TIMES.
SPECIAL SITUATIONS
DO NOT WELD OR CUT containers or materials which previously had
been in contact with hazardous substances unless they are properly
cleaned. This is extremely dangerous.
DO NOT WELD OR CUT painted or plated parts unless special
precautions with ventilation have been taken. They can release highly
toxic fumes or gases.
Additional precautionary measures
PROTECT compressed gas cylinders from excessive heat, mechanical
shocks, and arcs; fasten cylinders so they cannot fall.
BE SURE cylinders are never grounded or part of an electrical circuit.
REMOVE all potential fire hazards from welding area.
ALWAYS HAVE FIRE FIGHTING EQUIPMENT READY FOR
IMMEDIATE USE AND KNOW HOW TO USE IT.
SAFETY
WARNINGS
hands, hair, clothing and tools away from
V-belts, gears, fans and all other moving parts
when starting, operating or repairing
equipment.
CALIFORNIA PROPOSITION 65 WARNINGS
Diesel Engines 1.e. In some cases it may be necessary to remove safety guards to
perform required maintenance. Remove guards only when
Diesel engine exhaust and some of its constituents are known necessary and replace them when the maintenance requiring
to the State of California to cause cancer, birth defects, and other their removal is complete. Always use the greatest care when
reproductive harm. working near moving parts.
Gasoline Engines 1.f. Do not put your hands near the engine fan. Do not attempt to
The engine exhaust from this product contains chemicals known override the governor or idler by pushing on the throttle control
to the State of California to cause cancer, birth defects, or other rods while the engine is running.
reproductive harm.
1.g. To prevent accidentally starting gasoline engines while turning
the engine or welding generator during maintenance work,
disconnect the spark plug wires, distributor cap or magneto wire
ARC WELDING CAN BE HAZARDOUS. PROTECT as appropriate.
YOURSELF AND OTHERS FROM POSSIBLE SERIOUS
1.h. To avoid scalding, do not remove the radiator
INJURY OR DEATH. KEEP CHILDREN AWAY. PACE- pressure cap when the engine is hot.
MAKER WEARERS SHOULD CONSULT WITH THEIR
DOCTOR BEFORE OPERATING.
Read and understand the following safety highlights. For additional
safety information, it is strongly recommended that you purchase a
copy of “Safety in Welding & Cutting - ANSI Standard Z49.1” from the
American Welding Society, P.O. Box 351040, Miami, Florida 33135 or
CSA Standard W117.2-1974. A Free copy of “Arc Welding Safety”
ELECTRIC AND
booklet E205 is available from the Lincoln Electric Company, 22801 MAGNETIC FIELDS MAY
St. Clair Avenue, Cleveland, Ohio 44117-1199. BE DANGEROUS
BE SURE THAT ALL INSTALLATION, OPERATION,
2.a. Electric current flowing through any conductor
MAINTENANCE AND REPAIR PROCEDURES ARE causes localized Electric and Magnetic Fields (EMF). Welding
PERFORMED ONLY BY QUALIFIED INDIVIDUALS. current creates EMF fields around welding cables and welding
machines
2.b. EMF fields may interfere with some pacemakers, and welders
having a pacemaker should consult their physician before
welding.
FOR ENGINE POWERED
EQUIPMENT. 2.c. Exposure to EMF fields in welding may have other health effects
which are now not known.
1.a. Turn the engine off before troubleshooting
and maintenance work unless the 2.d. All welders should use the following procedures in order to
maintenance work requires it to be running. minimize exposure to EMF fields from the welding circuit:
2.d.1. Route the electrode and work cables together - Secure
1.b. Operate engines in open, well-ventilated areas or vent the engine them with tape when possible.
exhaust fumes outdoors.
2.d.2. Never coil the electrode lead around your body.
1.c. Do not add the fuel near an open flame 2.d.3. Do not place your body between the electrode and work
welding arc or when the engine is running. cables. If the electrode cable is on your right side, the
Stop the engine and allow it to cool before work cable should also be on your right side.
refueling to prevent spilled fuel from 2.d.4. Connect the work cable to the workpiece as close as pos-
vaporizing on contact with hot engine parts sible to the area being welded.
and igniting. Do not spill fuel when filling
2.d.5. Do not work next to welding power source.
tank. If fuel is spilled, wipe it up and do not start engine until
fumes have been eliminated.
3
SAFETY
3.b. Insulate yourself from work and ground using dry insulation. 4.b. Use suitable clothing made from durable flame-resistant material
Make certain the insulation is large enough to cover your full area to protect your skin and that of your helpers from the arc rays.
of physical contact with work and ground.
4.c. Protect other nearby personnel with suitable, non-flammable
In addition to the normal safety precautions, if screening and/or warn them not to watch the arc nor expose
themselves to the arc rays or to hot spatter or metal.
welding must be performed under electrically
hazardous conditions (in damp locations or while
wearing wet clothing; on metal structures such as
floors, gratings or scaffolds; when in cramped
FUMES AND GASES
positions such as sitting, kneeling or lying, if there
CAN BE DANGEROUS.
is a high risk of unavoidable or accidental contact 5.a. Welding may produce fumes and gases
with the workpiece or ground) use the following hazardous to health. Avoid breathing these
equipment: fumes and gases. When welding, keep your head out of the fume.
Use enough ventilation and/or exhaust at the arc to keep fumes
• Semiautomatic DC Constant Voltage (Wire) Welder.
and gases away from the breathing zone. When welding
• DC Manual (Stick) Welder.
with electrodes which require special ventilation
• AC Welder with Reduced Voltage Control.
such as stainless or hard facing (see instructions
3.c. In semiautomatic or automatic wire welding, the electrode, on container or MSDS) or on lead or cadmium
electrode reel, welding head, nozzle or semiautomatic welding
plated steel and other metals or coatings which
gun are also electrically “hot”.
produce highly toxic fumes, keep exposure as low
3.d. Always be sure the work cable makes a good electrical as possible and within applicable OSHA PEL and
connection with the metal being welded. The connection should ACGIH TLV limits using local exhaust or
be as close as possible to the area being welded.
mechanical ventilation. In confined spaces or in
3.e. Ground the work or metal to be welded to a good electrical (earth) some circumstances, outdoors, a respirator may
ground. be required. Additional precautions are also
required when welding on galvanized steel.
3.f. Maintain the electrode holder, work clamp, welding cable and
welding machine in good, safe operating condition. Replace 5. b. The operation of welding fume control equipment is affected by
damaged insulation. various factors including proper use and positioning of the
equipment, maintenance of the equipment and the specific
3.g. Never dip the electrode in water for cooling. welding procedure and application involved. Worker exposure
level should be checked upon installation and periodically
3.h. Never simultaneously touch electrically “hot” parts of electrode
thereafter to be certain it is within applicable OSHA PEL and
holders connected to two welders because voltage between the
ACGIH TLV limits.
two can be the total of the open circuit voltage of both
welders. 5.c. Do not weld in locations near chlorinated hydrocarbon vapors
coming from degreasing, cleaning or spraying operations. The
3.i. When working above floor level, use a safety belt to protect heat and rays of the arc can react with solvent vapors to form
yourself from a fall should you get a shock. phosgene, a highly toxic gas, and other irritating products.
3.j. Also see Items 6.c. and 8. 5.d. Shielding gases used for arc welding can displace air and cause
injury or death. Always use enough ventilation, especially in
confined areas, to insure breathing air is safe.
5.e. Read and understand the manufacturer’s instructions for this
equipment and the consumables to be used, including the
material safety data sheet (MSDS) and follow your employer’s
safety practices. MSDS forms are available from your welding
distributor or from the manufacturer.
5.f. Also see item 1.b.
4
SAFETY
FOR ELECTRICALLY
safety glasses with side shields when in a welding area.
6.g. Connect the work cable to the work as close to the welding area
as practical. Work cables connected to the building framework or
POWERED EQUIPMENT.
other locations away from the welding area increase the 8.a. Turn off input power using the disconnect
possibility of the welding current passing through lifting chains, switch at the fuse box before working on the
crane cables or other alternate circuits. This can create fire equipment.
hazards or overheat lifting chains or cables until they fail.
8.b. Install equipment in accordance with the U.S. National Electrical
6.h. Also see item 1.c. Code, all local codes and the manufacturer’s recommendations.
6.I. Read and follow NFPA 51B “ Standard for Fire Prevention During 8.c. Ground the equipment in accordance with the U.S. National
Welding, Cutting and Other Hot Work”, available from NFPA, 1 Electrical Code and the manufacturer’s recommendations.
Batterymarch Park, PO box 9101, Quincy, Ma 022690-9101.
Welding Safety
Interactive Web Guide
for mobile devices
5
SAFETY
COMPATIBILITY (EMC) The size of the surrounding area to be considered will depend on the
structure of the building and other activities that are taking place. The
CONFORMANCE surrounding area may extend beyond the boundaries of the premises.
Products displaying the CE mark are in conformity with European
Community Council Directive of 3 May 1989 on the approximation of
the laws of the Member States relating to electromagnetic compat- METHODS OF REDUCING EMISSIONS
ibility (89/336/EEC). It was manufactured in conformity with a national Mains Supply
standard that implements a harmonized standard: EN 60974-10
Electromagnetic Compatibility (EMC) Product Standard for Arc Welding Welding equipment should be connected to the mains supply
Equipment. It is for use with other Lincoln Electric equipment. It is according to the manufacturer’s recommendations. If interference
designed for industrial and professional use. occurs, it may be necessary to take additional precautions such as
filtering of the mains supply. Consideration should be given to
shielding the supply cable of permanently installed welding
INTRODUCTION equipment, in metallic conduit or equivalent. Shielding should be
electrically continuous throughout its length. The shielding should be
All electrical equipment generates small amounts of electromagnetic
connected to the welding power source so that good electrical contact
emission. Electrical emission may be transmitted through power lines
is maintained between the conduit and the welding power source
or radiated through space, similar to a radio transmitter. When
enclosure.
emissions are received by other equipment, electrical interference
may result. Electrical emissions may affect many kinds of electrical Maintenance of the Welding Equipment
equipment; other nearby welding equipment, radio and TV reception, The welding equipment should be routinely maintained according to
numerical controlled machines, telephone systems, computers, etc. the manufacturer’s recommendations. All access and service doors
Be aware that interference may result and extra precautions may be and covers should be closed and properly fastened when the welding
required when a welding power source is used in a domestic estab- equipment is in operation. The welding equipment should not be
lishment. modified in any way except for those changes and adjustments
covered in the manufacturers instructions. In particular, the spark
INSTALLATION AND USE gaps of arc striking and stabilizing devices should be adjusted and
maintained according to the manufacturer’s recommendations.
The user is responsible for installing and using the welding equipment
according to the manufacturer’s instructions. If electromagnetic Welding Cables
disturbances are detected then it shall be the responsibility of the The welding cables should be kept as short as possible and should be
user of the welding equipment to resolve the situation with the positioned close together, running at or close to floor level.
technical assistance of the manufacturer. In some cases this remedial
action may be as simple as earthing (grounding) the welding circuit, Equipotential Bonding
see Note. In other cases it could involve construction of an electro- Bonding of all metallic components in the welding installation and
magnetic screen enclosing the power source and the work complete adjacent to it should be considered. However, metallic components
with associated input filters. In all cases electromagnetic disturbances bonded to the work piece will increase the risk that the operator could
must be reduced to the point where they are no longer troublesome. receive a shock by touching these metallic components and the
Note: The welding circuit may or may not be earthed for safety reasons electrode at the same time. The operator should be insulated from all
according to national codes. Changing the earthing arrangements should
only be authorized by a person who is competent to access whether the
such bonded metallic components.
changes will increase the risk of injury, e.g., by allowing parallel welding
current return paths which may damage the earth circuits of other equip-
Earthing of the Workpiece
ment. Where the workpiece is not bonded to earth for electrical safety, not
connected to earth because of its size and position, e.g., ships hull or
building steelwork, a connection bonding the workpiece to earth may
ASSESSMENT OF AREA
reduce emissions in some, but not all instances. Care should be taken
Before installing welding equipment the user shall make an to prevent the earthing of the workpiece increasing the risk of injury
assessment of potential electromagnetic problems in the surrounding to users, or damage to other electrical equipment. Where necessary,
area. The following shall be taken into account: the connection of the workpiece to earth should be made by a direct
a. other supply cables, control cables, signaling and telephone cables; connection to the workpiece, but in some countries where direct
above, below and adjacent to the welding equipment; connection is not permitted, the bonding should be achieved by
suitable capacitance, selected according to national regulations.
b. radio and television transmitters and receivers;
c. computer and other control equipment; Screening and Shielding
d. safety critical equipment, e.g., guarding of industrial equipment; Selective screening and shielding of other cables and equipment in
the surrounding area may alleviate problems of interference.
e. the health of the people around, e.g., the use of pacemakers and Screening of the entire welding installation may be considered for
hearing aids; special applications.
f. equipment used for calibration or measurement 1 Portions of the preceding text are contained in EN 60974-10:
g. the immunity of other equipment in the environment. The user shall “Electromagnetic Compatibility (EMC) product standard for arc welding equipment.”
ensure that other equipment being used in the environment is
6
IMWS1
LIMITED WARRANTY
STATEMENT OF LIMITED LIABILITY • Expendable Parts - Lincoln is not responsible for the
The Lincoln Electric Company (Lincoln) warrants to the end user replacement of any expendable part that is required due
(purchaser) of all new welding and cutting equipment, electrode to normal wear.
and flux (collectively called the “Goods”) that it will be free of
defects in workmanship and material. No Specified Time Period
• Red Line ™ apparel products are warranted against
This warranty is void if the equipment has been subjected to manufacturing defects. Because applications vary, it is the
improper installation, improper care or abnormal operations. userʼs responsibility ™to select the right product for each
application. Red Line apparel products are not subject to
WARRANTY PERIOD (1) (2) (3) (4) (5)
warranty after use.
Lincoln will assume both the parts and labor expense of correct-
ing defects during the warranty period. All warranty periods start • Red Line™ safety glasses products are warranted to be
from the date of purchase from a Lincoln Authorized Distributor or free from manufacturing defects.
Lincoln Authorized Service Facility to the original end user or
from the date of manufacture if proof of purchase is not available CONDITIONS OF WARRANTY
and are as follows: TO OBTAIN WARRANTY COVERAGE:
The purchaser must contact a Lincoln Authorized Service
7 Years Facility (LASF). For assistance in locating a LASF logon to
• Main power rectifiers on all large non-inverter low frequency (50 www.lincolnelectric.com/en-us/support/locator and use
and 60 Hz) type welders. (ACʼs, CVʼs, DCʼs - 250 amps and “Service Shop Locator”.
over - R3Rʼs) Final determination of warranty on welding and cutting
3 Years products will be made by Lincoln or Lincolnʼs Authorized
• All Lincoln welding machines, wirefeeders and plasma cutting Service Facility.
machines unless listed below. Arc Products Cross Slide WARRANTY REPAIR:
Assembly, Slide Control, Seam Tracker and Viking™ Helmets. If Lincoln or Lincolnʼs Authorized Service Facility confirms
the existence of a defect covered by this warranty, the
2 Years defect will be corrected by repair or replacement at
• Pro-Cut® 25, Viking™ 1740 Helmet Lincolnʼs option.
1 Year At Lincolnʼs request, the purchaser must return, to Lincoln
• Handy MIGʼs®, Handy Core®, Weld Pak™ HD or its Authorized Service Facility, any “Goods” claimed
defective under Lincolnʼs warranty.
• All water coolers (internal or external models)
FREIGHT COSTS:
• All gas flow regulators. The purchaser is responsible for shipment to and from the
Lincoln Authorized Service Facility.
• All stick electrode, welding wire and flux. (Contact your local
Lincoln Sales Representative) WARRANTY LIMITATIONS
LINCOLN WILL NOT ACCEPT RESPONSIBILITY OR
• Additional MIGuarantee Warranty for SuperArc and
® ®
LIABILITY FOR REPAIRS MADE OUTSIDE OF A
SuperGlide® MIG Wire Products. (Call 1-877-86-SUPER for LINCOLN AUTHORIZED SERVICE FACILITY.
details)
LINCOLN’S LIABILITY UNDER THIS WARRANTY
• Arc welding and cutting robots and robotic controllers. SHALL NOT EXCEED THE COST OF CORRECTING THE
DEFECT OF THE LINCOLN PRODUCT.
• All Environmental Systems equipment, including portable units,
central units and accessories. (Does not include consumable LINCOLN WILL NOT BE LIABLE FOR INCIDENTAL OR
items listed under 30 day warranty.) CONSEQUENTIAL DAMAGES (SUCH AS LOSS OF
BUSINESS, ETC.) CAUSED BY THE DEFECT OR THE
• All welding and cutting accessories including wire feed modules, TIME INVOLVED TO CORRECT THE DEFECT.
undercarriages, field installed options that are sold separately,
unattached options, welding supplies, standard accessory sets THIS WRITTEN WARRANTY IS THE ONLY EXPRESS
and Magnum® products. (Does not include expendable parts WARRANTY PROVIDED BY LINCOLN WITH RESPECT
and guns/torches listed under 90 and 30 day warranties) TO ITS PRODUCTS. WARRANTIES IMPLIED BY LAW
SUCH AS THE WARRANTY OF MERCHANTABILITY
• All PRO TORCH™ TIG torches. ARE LIMITED TO THE DURATION OF THIS LIMITED
WARRANTY FOR THE EQUIPMENT INVOLVED.
• All plasma cutting torches. THIS WARRANTY GIVES THE PURCHASER SPECIFIC
• All purchased replacement parts. (See Service Parts Business LEGAL RIGHTS. THE PURCHASER MAY ALSO HAVE
Terms and Conditions) OTHER RIGHTS WHICH VARY FROM STATE TO
STATE.
• Magnum® 250LX Spool Gun. (1)
Equipment manufactured for the Lincoln Electric Company is subject to
the warranty period of the original manufacturer.
• Panther and Cougar Push Pull Guns
™ ™
(2)
All engines and engine accessories are warranted by the engine or
• VRTEX® engine accessory manufacturer and are not covered by this warranty.
90 Days (3)
AIR VANTAGE ® 500 compressors are warranted by the compressor
• All Lincoln gun and cable assemblies and the Magnum® SG manufacturer and not covered by this warranty.
spool guns.
(4)
All MK Products are warranted thru MK Products and are not covered by
30 Days this warranty. Contact 1-800-787-9707.
• All consumable items that may be used with the environmental
systems described above. This includes hoses, filters, belts (5)
Lincoln Electric is not responsible for cable wear and consequential
and hose adapters. damage resulting from cable wear due to flexing and abrasion. End user is
responsible for routine inspection of cables for possible wear and to
• All Software. remedy the issue prior to cable failure.
March 13
viii TABLE OF CONTENTS viii
Page
Installation .......................................................................................................Section A
Technical Specifications ........................................................................................A-1
Safety Precautions ..........................................................................................A-2
Select Suitable Location..................................................................................A-2
Stacking ..........................................................................................................A-2
Tilting...............................................................................................................A-2
Input and Grounding Connections ..................................................................A-2
Power Cord Connection ..................................................................................A-2
Connection of Wire Feeders to V350-PRO (CE).............................................A-2
Remote Control of Invertec®...........................................................................A-3
Undercarriage Mountings................................................................................A-3
Parallel Operations..........................................................................................A-4
________________________________________________________________________
Operation .........................................................................................................Section B
Additional Safety Precautions ...............................................................................B-1
General Description and Duty Cycle......................................................................B-1
Operational Features and Controls.........................................................B-1 Thru B-3
Remote Control of the Output Control and Weld Terminals ..................................B-3
Design Features and Advantages .........................................................................B-4
Auxiliary Power ......................................................................................................B-4
Limitations..............................................................................................................B-4
Recommended Processes ....................................................................................B-4
________________________________________________________________________
Accessories .....................................................................................................Section C
General Options / Accessories ..............................................................................C-1
“CE” Version ........................................................................................................................C-1
Field Installed Options/Accessories.......................................................................C-1
Ouick Disconnect Plugs.........................................................................................C-1
________________________________________________________________________
Maintenance ....................................................................................................Section D
Safety Precautions ................................................................................................D-1
CAPACITOR DISCHARGE PROCEDURE..........................................................................D-1
VISUAL INSPECTION...................................................................................................D-1
ROUTINE MAINTENANCE ............................................................................................D-1
PERIODIC MAINTENANCE ...........................................................................................D-1
________________________________________________________________________
Section E ..............................................................................................Troubleshooting
Safety Precautions.................................................................................................E-1
How to Use Troubleshooting Guide.......................................................................E-1
Troubleshooting Guide ...........................................................................E-2 Thru E-3
Fault Codes ...........................................................................................................E-4
Displays .................................................................................................................E-5
________________________________________________________________________
RECOMMENDED INPUT WIRE AND FUSE SIZES FOR MAXIMUM RATED OUTPUT
Recommended Fuse Sizes Base On The U.S. National Electrical Code And Maximum Machine Outputs
Input 50/60 Hz Input Amps Input Amps Recommended
Voltage Phases 300Amps @ 350Amps @ Line Cord Maximum Notes
32Volts(100%) 34Volts(60%) AWG Fuse size
200 3 41 48 6 80A Note 2
220 3 37 48 6 80A Note 2
380 3 28 28 8 50A
400 3 22 27 8 50A
415 3 22 26 8 50A
440 3 21 24 8 50A
Select the output cable size based upon the following chart.
Cable sizes for Combined Length of Electrode and Work Cable (Copper) 75C rated:
DUTY CYCLE CURRENT LENGTH UP 61m (200 FT) 61-76m (200-250 FT)
100% 275 1/0 1/0
60% 350 1/0 2/0
PHYSICAL DIMENSIONS
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harsh environments. Even so, it is important that sim- A AMPS
V VOLT
S
WARNIN
IN SELEC
G
VE T
RT
REMOT
E
EC
V3
50
POWER
ON
OFF
Work
• Connect the control cable from the Cobramatic to
Clamp
the 14-pin MS-style connector.
• Connect the electrode cable to the output terminal
of the polarity required by electrode. Connect the
CONTROL CABLE MODEL work lead to the other terminal.
• Set the meter polarity switch on the front of the
Invertec ® to coincide with wire feeder polarity
used.
Electrode Cable
• If a remote control such as K857 is to be used
with the Cobramatic, the remote can be connected
directly to the 6-pin MS-style connector on the front
of the Invertec® or use a K864 adapter to connect
• Set the meter polarity switch on the front of the Invertec® the cobramatic and the remote to the 14-pin MS-
to coincide with wire feeder polarity used. style connector.
STICK = ON
TIG and CV = ON or REMOTE depending if remote
output controls are connected to the machine.
FIGURE 1
1
2
5 A MPS V OLTS
3
6 CONTROL
REMOTE
WELD TERMINALS
REMOTE
LOCAL ON
OUTPUT
SELECT SELECT
4
7
11 8
12 9
10
Voltage Control
• The supply should be an isolated supply. (Not refer-
enced to earth ground, any auxiliary power from the
Invertec ® V350-PRO (CE) or the welding output)
The supply should be capable of supplying at least 20mA.
• 0 volts supplied to 76 will set the Invertec® V350-
PRO (CE) to minimum output for the mode that has
been selected while 10 volts supplied to 76 will set
the Invertec® V350-PRO (CE) to the maximum out-
put for the mode. (Note: In TIG mode, 10 volts sup-
plied to lead 76 would produce the current that has
been set by the Invertec® V350-PRO (CE)ʼs front
panel Output Control.)
25 mm
TRIM
Welding Cable Connectors: 1 in.
• K852-70 1/0-2/0 cable
• K852-95 2/0-3/0 cable 3. Slide the copper tube into the brass plug.
• K1764-1 Undercarriage
Thermal Protection
CAPACITOR Thermostats protect the machine from excessive
TERMINALS operating temperatures. Excessive temperatures may
be caused by a lack of cooling air or operating the
3. Use a DC voltmeter to check that voltage is not machine beyond the duty cycle and output rating. If
present across the terminals on all four capacitors. excessive operating temperature should occur, the
thermostat will prevent output voltage or current. The
meter will remain energized during this time.
WARNING
Service and Repair should only be performed by Lincoln Electric Factory Trained Personnel.
Unauthorized repairs performed on this equipment may result in danger to the technician and
machine operator and will invalidate your factory warranty. For your safety and to avoid Electrical
Shock, please observe all safety notes and precautions detailed throughout this manual.
__________________________________________________________________________
This Troubleshooting Guide is provided to help you Step 3. RECOMMENDED COURSE OF ACTION
locate and repair possible machine malfunctions. This column provides a course of action for the
Simply follow the three-step procedure listed below. Possible Cause, generally it states to contact your
local Lincoln Authorized Field Service Facility.
Step 1. LOCATE PROBLEM (SYMPTOM).
Look under the column labeled “PROBLEM (SYMP- If you do not understand or are unable to perform the
TOMS)”. This column describes possible symptoms Recommended Course of Action safely, contact your
that the machine may exhibit. Find the listing that local Lincoln Authorized Field Service Facility.
best describes the symptom that the machine is
exhibiting.
CAUTION
If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your
Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.
Input fuses keep blowing, or input 1. Make certain that the fuses or
breaker keeps tripping breakers are properly sized. See
installation section of the manual
for recommended fuse and
breaker sizes.
2. Welding procedure is drawing too
much output current, or duty
cycle is too high. Reduce output
current, duty cycle or both.
3. There is internal damage to the
power source. Contact an autho-
rized Lincoln Electric Service
facility.
Machine wonʼt weld, canʼt get any 1. If the displays show an Err ###
output. see the fault section for correc-
tive action.
2. If the displays are not lit refer to
machine will not power up sec-
tion.
3. If the thermal symbol is lit refer to
the thermal section.
4. If the output terminals are in
Remote control switch to "ON"
and check for output voltage. If
output voltage is now present
check for correct remote control
connection and operation.
CAUTION
If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your
Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.
INVERTEC® V-350 PRO (CE)
E-3 TROUBLESHOOTING E-3
Observe all Safety Guidelines detailed throughout this manual
PROBLEMS POSSIBLE RECOMMENDED
(SYMPTOMS) CAUSE COURSE OF ACTION
Thermal symbol is lit 1. Check for proper fan operation. If
fan is not operating correctly the
CB 2 breaker may have opened.
Check for an overload on the
115VAC. Blow air in rear louvers
to remove dirt from around fan.
CAUTION
If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your
Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.
INVERTEC® V-350 PRO (CE)
E-4 TROUBLESHOOTING E-4
Observe all Safety Guidelines detailed throughout this manual
Fault Codes
CAUTION
If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your
Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.
INVERTEC® V-350 PRO (CE)
E-5 TROUBLESHOOTING E-5
Observe all Safety Guidelines detailed throughout this manual
Displays Description
Scrolling dash Appears at power up while the machine is going through its self configu-
ration
"Err" "####" Fault code display. The first fault to occur will be displayed for three
seconds. The display will cycle through fault codes for all faults that
persist after the initial three-second period are displayed for 1 sec-
ond each.
"----" "####" A constant voltage weld mode is selected, machine output is off.
The numeric value in the right display is the work point.
"####" "----" A constant current weld mode is selected, machine output is off.
The numeric value in the left display is either the work point or a
work point limit, depending on the weld mode and remote configura-
tion.
"####" "####"(on steady) machine output is on. Left display is current, right display is voltage.
If actively welding, the displays are arc current and arc voltage. If
not actively welding, the display will show work point.
"####" "####" (blinking) weld just finished – the average arc voltage and current will be
blinked for 5 seconds following a weld. If the work point changes
during this 5 second period, the display will revert to the above
mode.
CAUTION
If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your
Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.
INVERTEC® V-350 PRO (CE)
REMOTE CONTROL ADAPTERS
F-1
4-19-96D
S19309
F-1
K867 PLUG TO LN-7 - CONNECTION DIAGRAM
F-2
WARNING
Turn off input power to the Welding Power Source
SPARE
31 31
- 32 32
2 2
4 4
21 21 K291 OR K404
+ K867 UNIVERSAL
GND GND INPUT CABLE
DIAGRAMS
ADAPTER PLUG
GREEN
INVERTEC
75 75
N.A. WELDING CABLE MUST BE SIZED FOR CURRENT AND DUTY CYCLE OF APPLICATION.
N.B. DIAGRAM SHOWS ELECTRODE POSITIVE. TO CHANGE POLARITY, TURN POWER "OFF",
REVERSE ELECTRODE AND WORK CABLE AT POWER SOURCE.
12-10-93A
S19404
F-2
F-3
WARNING
Turn off input power to the Welding Power Source
21
82
81
ELECTRODE CABLE 42
N.C.
41 LN-25 WITH
TO LN-25
GND K431 OPTION
14 PIN
TO
AMPHENOL 31
WORK
32
2 E
- 4 F
SPARE D
75 A
DIAGRAMS
76 B K432 REMOTE
+ K867 ADAPTER
77 C CONTROL CABLE
N.A. WELDING CABLE MUST BE SIZED FOR CURRENT AND DUTY CYCLE OF APPLICATION.
N.B. DIAGRAM SHOWS ELECTRODE POSITIVE. TO CHANGE POLARITY, TURN POWER "OFF",
REVERSE ELECTRODE AND WORK CABLE AT POWER SOURCE.
N.D. REMOVE 6 PIN PLUG FROM K432 CABLE IN ORDER TO CONNECT K867 PLUG.
LABEL EACH LEAD (A THRU F) AS THEY ARE REMOVED FROM 6 PIN PLUG.
N.E. SPLICE LEADS AND INSULATE.
1-25-91
S19405
F-3
K867 UNIVERSAL ADAPTER / INVERTEC - CONNECTION DIAGRAM
F-4
WARNING
Turn off input power to the Welding Power Source
81
NOT USED ON INVERTEC N.D.
82
ELECTRODE CABLE 4 CONNECT TOGETHER FOR WELDING OUTPUT
2 24 VAC / 5.5 AMP
TO SPARE 24 VAC / 5.5 AMP
WORK 14 PIN 41
42 VAC / 5.5 AMP
AMPHENOL 42
31
- 115 VAC / 2 AMP
32
GND INVERTEC FRAME CONNECTION
21 WIRE FEEDER VOLTMETER CONNECTION
+ CONNECTS TO (WORK TERMINAL) OF INVERTEC
77 10K
DIAGRAMS
K867 UNIVERSAL
INVERTEC 76 REMOTE OUTPUT CONTROL
ADAPTER PLUG
POWER SOURCE 75 MIN.
N.A. WELDING CABLE MUST BE SIZED FOR CURRENT AND DUTY CYCLE OF APPLICATION.
N.B. DIAGRAM SHOWS ELECTRODE POSITIVE. TO CHANGE POLARITY, TURN POWER "OFF",
REVERSE ELECTRODE AND WORK CABLE AT POWER SOURCE.
N.C. INSULATE EACH UNUSED LEAD INDIVIDUALLY.
N.D. FOR WIRE FEEDERS THAT RETURN A SIGNAL FOR WELDING OUTPUT, USE ISOLATION
RELAY TO CLOSE LEADS 2 & 4. 2
TO TO
K867 WIRE FEEDER
4
3-1-00
S24985
F-4
F-5
WARNING
Turn off input power to the Welding Power Source
ELECTRODE CABLE
LN-25 WITH
TO LN-25
K431 OPTION
14 PIN 6 PIN
TO
AMPHENOL AMPHENOL
WORK
-
DIAGRAMS
+ K432 REMOTE
K876 ADAPTER
INVERTEC
POWER SOURCE
N.A. WELDING CABLE MUST BE SIZED FOR CURRENT AND DUTY CYCLE OF APPLICATION.
N.B. DIAGRAM SHOWS ELECTRODE POSITIVE. TO CHANGE POLARITY, TURN POWER "OFF",
REVERSE ELECTRODE AND WORK CABLE AT POWER SOURCE.
N.C. FOR INVERTECS WITH 6 PIN AMPHENOL, K432 CABLE CAN BE CONNECTED DIRECTLY.
1-25-91
S19899
F-5
F-6
WARNING
Turn off input power to the Welding Power Source
+ K864 K857
DIAGRAMS
N.A. WELDING CABLE MUST BE SIZED FOR CURRENT AND DUTY CYCLE OF APPLICATION.
N.B. DIAGRAM SHOWS ELECTRODE POSITIVE. TO CHANGE POLARITY, TURN POWER "OFF",
REVERSE ELECTRODE AND WORK CABLE AT POWER SOURCE.
N.C. K480-7 INPUT CABLE CAN BE CONNECTED DIRECTLY IF REMOTE CONTROL IS NOT REQUIRED.
N.D. K864 ADAPTER CANNOT BE USED WITH AN LN-25.
4-19-96D
F-6
S19901
®
F-7
DIAGRAMS
27.82
3.44 21.60
14.79
10.00
11.84 4/01
M19527
F-8
NOTES
When ordering parts, always refer to Lincoln Electricʼs official Parts Book
(BK-34) for the latest pages.
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+2
CR 0
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+1
RO
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NT
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-2
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-8
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GT
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TIG
CC
CC
CV
CV
ING
P-542-A
RN
WA
4
P-542-A.1 P-542-A.1
Use the Illustration of Sub-Assemblies page and the table below to determine which sub assembly page and
column the desired part is located on for your particular code machine.
Wraparound Assembly
Case Front Assembly
Case Back Assembly
Miscellaneous Items
Optional Equipment
SUB ASSEMBLY
Base Assembly
PAGE NAME
11369 (CE) 1 1 1 1 1 1
11486 (CE) 1 2 1 1 1 1
11563 1 1 2 1 1 1
# Indicates a change this printing. Use only the parts marked “x” in the column under the
heading number called for in the model index page.
25D 25B
25E 25A
18B 24D 24B 25C
24E
18A
23 27B
28A
27A 27C
12C
3B
12B 24A
9A 3C
9C 24C 26A
12A
3D
12
9B 3A 20
2D 2C 15B 29A 29C
7B 28C
}
28B 27C
}
26B 29B
7C
26C
14
7A 5B 5A 4A 2B
13
6A 2A
6D
1 6C
6B
8C
8B
16B
8A 16C
21B 16A
21A
15A
# Indicates a change this printing. Use only the parts marked “x” in the column under the
heading number called for in the model index page.
# Indicates a change this printing. Use only the parts marked “x” in the column under the
heading number called for in the model index page.
Note: When ordering new printed circuit boards indicate the dash number [ ] of the “Old” board
that is to be replaced. This will aid Lincoln in supplying the correct and latest board along
with any necessary jumpers or adapters. The dash number brackets [ ] have purposely
been left blank so as to eliminate errors, confusion and updates.
Base Assembly
5A 5B 5C
4A 4B 4C
# Indicates a change this printing. Use only the parts marked “x” in the column under the
heading number called for in the model index page.
16 22
17B
15 18D
9A
14 25
2 23
18E
5 24
6
7 4
9A
9
11A
20
11
13A 21
12 13C
13B
1
10
11B
26A
19E
19
19B 19A
# Indicates a change this printing. Use only the parts marked “x” in the column under the
heading number called for in the model index page.
2D
6
5A
23
7H
2C 7G 7J 9
LIN
CO
EL LN
EC
TR
13 CS7
L111 1D1
30-1
5D
14
IC
IN
VE
RT
EC
V3
L111
07-2
50
-P
RO
STA
TUS
INPU
T
7F 8A 5C
7C 24B 11A 4A 5B
7A 7D 4C
1
7B
12
CC-
CC-
TIG
CV-
CV-
STIC
STIC
GTA
WIR
FLU
E
K 701
K 601
X COR
8
ED
3
4
HO
T STA
5
RT
15
SEL
6
7K
ECT ARC
2
CO
7 NTR
1 OL
-2
8 -4 0
0
-6 +2
9
10
+4
-8
+6
-10
SOF
T +8
+10
CRIS
P
8B 22A
7E
A
2A
AM
10A 22B
PS
V
VO
LT
S
A
OU
TP WE
UT LD
TER
MIN
ALS
SEL
4B
EC
T
WAR
NING
REM
OTE
POW
ER
ON
18
OFF
50
21B 10B 50
2B
21C 19
21A
27 22C
24A
# Indicates a change this printing. Use only the parts marked “x” in the column under the
heading number called for in the model index page.
# Indicates a change this printing. Use only the parts marked “x” in the column under the
heading number called for in the model index page.
Note: When ordering new printed circuit boards indicate the dash number [ ] of the “Old” board
that is to be replaced. This will aid Lincoln in supplying the correct and latest board along
with any necessary jumpers or adapters. The dash number brackets [ ] have purposely
been left blank so as to eliminate errors, confusion and updates.
2
3
ns ipi t ut
lor mm a ali co ism t ad
do nu gn r un
et h eu era ue cid ing
P um no ma am nib am sc
tet tin ipi ut
ips m e sit y qu ec od t
dia lor ad
lor mm a ali ns r un
rem ed t do co ism t ue cid
!
Lo t, do nu gn
et h eu era tet tin
eli ree um no ma am nib am ec od
lao ips m e sit y qu cons ism t
dia lor
rem ed t do lor mm a ali et eu era
Lo t, do nu gn am h ing
eli ree nib am sc
um no ma sit y qu
G lao ipi t ut
ips m e lor mm ali ad
r un
dia lor a
do nu gn ue cid
rem ed t do
IN
Lo t, um no ma tet tin ing
eli ree ips m e ec od sc
lao dia lor ns ipi t ut
rem ed t do co ism t ad
et h eu era r un
N G
ing
Lo t, ue cid sc
eli ree am nib am tet tin ipi t ut
lao sit y qu ec od ad
R N lor mm a ali ns r un
ing
co ism t
A NI
do nu gn ue cid
tet tin sc
ing et h eu era ipi t ut
um no ma ec od
sc am nib am ad
ipi t ut ips m e ns r un
dia lor sit y qu co ism t ue cid
ad
r un rem ed t do lor mm a ali et h eu era tet tin
W R
ue cid Lo t, do nu gn am nib am ec od
tet tin ing eli ree ns
ec od sc lao um no ma sit y qu
co ism t
ns ipi t ut ips m e lor mm a ali et eu era
A co ism t ad dia lor do nu gn h
r un rem ed t do am am ng
et h eu era ue cid um no ma sit y nib qu ci
Lo t, is
am nib am tet tin ing ips m e lor
!
lor mm a ali ns sc
eli ree
rem ed do t do co ism t ipi utt ns m er du
Lo t,
eli ree
nu gn et h eu era ad
r un
lao co is at tu ci
um no ma
lao ips m e
am nib am ue cid et eu er te tin
dia lor sit y qu tet tin bh m ec od
rem ed t do lor mm a ali ec od ing t am ni ua ns m
ns si y
r m iq co is at
Lo t, do nu gn sc
eli ree co ism t
lao
um no ma et h eu era ad
ipi t ut
lo m al et eu er
ips m e am nib am r un do nu na am bh m
dia lor ue cid
rem ed t do sit y qu
tet tin sc
ing m no ag t y ni ua
Lo t, lor mm a ali ec od ipi t ut su m r si iq
eli ree do nu gn ns ad ip am re lo mm al
co ism t r un
lao um no ma m di lo do na
et h eu era re ed t do m nu ag
ue cid
ips m e tet tin
dia lor
rem ed t do
am nib am
sit y qu
ec od Lo it, ee su no m
ns el or ip am re
Lo t, lor mm a ali co ism t ing
eli ree do nu gn et h eu era sc la m di lo
lao
um no ma am nib am ipi t ut re ed t do
ad Lo it, ee
ips m e sit y qu r un
dia lor lor mm a ali ue cid el or
rem ed t do do nu gn tet tin la
Lo t, ec od
eli ree um no ma ns ng
lao ips m e co ism t ci
dia lor et h eu era is
rem ed t do
am nib am
ip ut
Lo t,
eli ree sit y qu ad nt
lao lor mm aali er du ng
do nu gn tu ci is
ci
te tin ip ut
um no ma
ips m e
ec od ad nt
dia lor ns m er du
rem ed t do co is at tu ci
Lo t,
eli ree et eu er te tin
bh m ec od
t am ni ua ns m
lao
si y
r m iq co is at
lo m al et eu er
do nu na am bh m
m no ag t y ni ua
su m r si iq
ip am re lo mm al
m di lo do na
re ed t do m nu ag
Lo it, ee su no m
el or ip am re
la m di lo
re ed t do
Lo it, ee
el or
la
4
5
Wraparound Assembly
P-542-G
1
P-542-G.1 P-542-G.1
# Indicates a change this printing. Use only the parts marked “x” in the column under the
heading number called for in the model index page.
1 Wraparound L11664 1 X
2 Side Decal (Includes Right & Left) L11115 1 X
3 Wiring Diagram G4082 1 X
4 Warning Decal L8064-1 1 X
5 #10-24 x .50 HHCS CF000371 18 X
German Berühren Sie keine stromführenden Entfernen Sie brennbarres Material! Tragen Sie Augen-, Ohren- und Kör-
Teile oder Elektroden mit Ihrem perschutz!
WARNUNG Körper oder feuchter Kleidung!
Isolieren Sie sich von den Elektroden
und dem Erdboden!
Portuguese
Não toque partes elétricas e electro- Mantenha inflamáveis bem guarda- Use proteção para a vista, ouvido e
dos com a pele ou roupa molhada. dos. corpo.
ATENÇÃO Isole-se da peça e terra.
Japanese
Chinese
Korean
Arabic
READ AND UNDERSTAND THE MANUFACTURER’S INSTRUCTION FOR THIS EQUIPMENT AND THE CON-
SUMABLES TO BE USED AND FOLLOW YOUR EMPLOYER’S SAFETY PRACTICES.
SE RECOMIENDA LEER Y ENTENDER LAS INSTRUCCIONES DEL FABRICANTE PARA EL USO DE ESTE
EQUIPO Y LOS CONSUMIBLES QUE VA A UTILIZAR, SIGA LAS MEDIDAS DE SEGURIDAD DE SU SUPER-
VISOR.
LESEN SIE UND BEFOLGEN SIE DIE BETRIEBSANLEITUNG DER ANLAGE UND DEN ELEKTRODENEIN-
SATZ DES HERSTELLERS. DIE UNFALLVERHÜTUNGSVORSCHRIFTEN DES ARBEITGEBERS SIND EBEN-
FALLS ZU BEACHTEN.
Keep your head out of fumes. Turn power off before servicing. Do not operate with panel open or
Use ventilation or exhaust to remove
fumes from breathing zone.
guards off.
WARNING
Spanish
Los humos fuera de la zona de res- Desconectar el cable de alimentación No operar con panel abierto o
piración.
Mantenga la cabeza fuera de los
de poder de la máquina antes de ini- guardas quitadas. AVISO DE
ciar cualquier servicio.
humos. Utilice ventilación o
aspiración para gases.
PRECAUCION
French
Gardez la tête à l’écart des fumées. Débranchez le courant avant l’entre- N’opérez pas avec les panneaux
Utilisez un ventilateur ou un aspira- tien. ouverts ou avec les dispositifs de
teur pour ôter les fumées des zones protection enlevés. ATTENTION
de travail.
Chinese
Korean
Arabic