3631_71

Operating Instructions
Counter Stacker CB-16 3631
Machine Number
Article Number of Operating Instructions 3631.8300B71

Counter Stacker CB-16 Table of contents
Page
Introduction
Set-Up of Operating Manual . . . . . . . . . . . . . . . . 1.10.1
General . . . . . . . . . . . . . . . . . . . . . 1.10.1
Short Description . . . . . . . . . . . . . . . . . . . 1.20.1
Authorized use . . . . . . . . . . . . . . . . . . . . 1.20.1
General Safety Guidelines . . . . . . . . . . . . . . . . . 1.30.1
Electrical Connections . . . . . . . . . . . . . . . . . . 1.30.2
Additional Safety Guidelines . . . . . . . . . . . . . . . . 1.30.3
Special Guidelines . . . . . . . . . . . . . . . . . . . 1.30.6
Danger- and Notification Symbols . . . . . . . . . . . . . . . 1.30.7
Mushroom Stop Buttons . . . . . . . . . . . . . . . . . 1.30.9
Decommissioning, Storage . . . . . . . . . . . . . . . . 1.30.11
Disposal . . . . . . . . . . . . . . . . . . . . . 1.30.11
Maintenance . . . . . . . . . . . . . . . . . . . . . 1.40.1
General . . . . . . . . . . . . . . . . . . . . . 1.40.1
Maintenance Plan . . . . . . . . . . . . . . . . . . . 1.40.2
Technical Data
Technical Data . . . . . . . . . . . . . . . . . . . . 2.10.1
Disposition . . . . . . . . . . . . . . . . . . . . . 2.10.1
Production speed . . . . . . . . . . . . . . . . . . . 2.10.3
Belt Speeds . . . . . . . . . . . . . . . . . . . . 2.10.4
Electrical consumption . . . . . . . . . . . . . . . . . . 2.10.4
Ambient conditions . . . . . . . . . . . . . . . . . . 2.10.4
Air supply . . . . . . . . . . . . . . . . . . . . . 2.10.5
Noise level . . . . . . . . . . . . . . . . . . . . . 2.10.6
Floor requirements . . . . . . . . . . . . . . . . . . 2.10.6
Alignment . . . . . . . . . . . . . . . . . . . . . 2.20.1
Alignment and connection . . . . . . . . . . . . . . . . . 2.20.1
Control
Control- and Operating Unit . . . . . . . . . . . . . . . . 3.10.1
Control- and Operating Unit . . . . . . . . . . . . . . . . 3.10.1
Start-Up . . . . . . . . . . . . . . . . . . . . . 3.10.2
Size setting . . . . . . . . . . . . . . . . . . . . 3.10.3
Basit Settings
Mechanical Basic Settings . . . . . . . . . . . . . . . . . 4.10.1
Turntable . . . . . . . . . . . . . . . . . . . . . 4.10.1
Pusher . . . . . . . . . . . . . . . . . . . . . . 4.10.2
Reed Switch for End Position . . . . . . . . . . . . . . . . 4.10.3
12.2001 3631.8300B71 Operating Instructions 0.00.1

Table of contents
Small size equipment

Control . . . . . . . . . . . . . . . . . . . . . . 5.10.1
Technical Data . . . . . . . . . . . . . . . . . . . 5.10.1
Maintenance
Maintenance work . . . . . . . . . . . . . . . . . . . 6.10.1
Handwheels . . . . . . . . . . . . . . . . . . . . 6.10.1
Maintenance unit . . . . . . . . . . . . . . . . . . . 6.10.1
Lubrication
Manual lubrication . . . . . . . . . . . . . . . . . . . 7.10.1
Oil Compensating Glass . . . . . . . . . . . . . . . . . 7.10.1
Repair instructions
Change of belts . . . . . . . . . . . . . . . . . . . 8.10.1
General instructions . . . . . . . . . . . . . . . . . . 8.10.1
0.00.2 3631.8300B71 Operating Instructions 12.2001

Counter Stacker CB-16 Set-Up of Operating Manual
Introduction
General
The operating manual contains several chapters. A table of contents gives an overview on the topics covered in
the different chapters.
If a large chapter is covered in one chapter, it is subdivided and the individual partial descriptions have different
version numbers. The table of contents preceding the chapter gives an overview of the partial descriptions of the
chapter.
In addition to the operating manual a spare parts catalog with parts listing is supplied. Please refer to this spare
parts catalog for any spare parts orders.
Page Organization
The page header shows the title of the chapter, the machine name and the machine number. The footer lists the
edition date, the register number, the version number and the page number. (Illustrated pages do not show the
machine name and machine number.)
####
Version title # #### # Version title
Edition Date M. name and chapter title

Chapter No.
Type of document
Version No.
Article number
and language #.#.# #### #### #.# #.# #### #### #.#.# Page No.

Counter Stacker CB-16 Short Description
Introduction
Authorized use
The Counter Stacker CB-16 is used to stack adhesive bound book blocks, brochures, magazines, pocket books,
catalogs, etc.
The stacks can be selected compensated or non-compensated, based on products and finishing.
If needed deliveries for manual removal or in-line finishing are available.
The Counter Stacker CB-16 is equipped with transport rollers and plug-in connections for universal use.
Identification of Work Stations

Main work stations are in the area of the start-stop keys, on the Commander and on the cover feeder.
For size changes, maintenance, upkeep and for cleaning the safety guards can be tilted open. Work stations are
around the Counter Stacker CB-16.

Counter Stacker CB-16 General Safety Guidelines
Introduction
Transport of Machine Elements

The machine parts are supplied in boxes, crates and/or on pallets. The transports are marked with the locations
for chains (symbol), cut-outs for carrying belts or free area for the forks of the fork lift. The packing is marked
with numbers, which on the packing list will have references as to size, weight and content.
The transport should always be supervised by a Müller Martini service engineer!
Please refer to the respective system layout for detailed weight and transport information!
Set-Up of Machine Elements

Make sure that crane, fork lift or other equipment used to lift the machine have the necessary capacity and are in
perfect operating condition.
Never run or stand below the machine, when it is lifted off the floor.
The machine parts should only be lifted so far that any objects in the way can be bypassed.
Set-up only by a Müller Martini service engineer. The manufacturer will decline any and all
liability if the customer installs the machine himself.
Location / Levelling
The Counter Stacker CB-16 should be set up on a level solid floor.Floor levelness, space requirements and
customer supply lines are shown on the layout. Floor loads are listed in the technical data. For maintenance
approx. 1 m / 3.3 ft space must be kept free around the Counter Stacker CB-16.

General Safety Guidelines
Electrical Connections
The electrical connections are made by trained electricians according to the electrical schematic supplied. The
necessary requirements are listed in the technical data and on the layout. All electrical lines and units must be
installed according to all national and local codes and regulations.
Check direction of rotation of all motors!
Cleaning
The Counter Stacker CB-16 is sprayed with a rust preventative for transport. If cleaning fluids are used, follow all
manufacturer’s instructions (ventilate room, danger of explosion, do not smoke, etc.).
Use a proper cleaner for the plexiglass covers. Do not use any thinners.

Introduction
All persons working on and with MÜLLER MARTINI machines are required to read and understand the chapters
relating to their work and follow all instructions and notices contained in them. This applies particularly to the
chapter "Safety Guidelines", which is binding for all persons and tasks!
- The machine should only be operated by trained personnel! It should not be operated by unauthorized person-
nel!
- Prior to any start-up of the machine make sure that no persons or objects are in the machine’s danger radius!
- Retighten all screws loosened for cleaning or an adjustment according to the instructions!
- Do not remove, change, or deactivate any safety devices!
- Co2- or dry chemical fire extinguishers should be mounted in easily accessible areas on both sides of the per-
fect binding system!
- Follow all national and local safety guidelines as well as additional operator’s instructions (safety glasses, ear
plugs, etc.)!
Additional Safety Guidelines
Electrical System
Switches, housings and control cabinets can only be opened by authorized trained personnel, after the main
switch on the main control cabinet has been locked out/tagged out! For any work on the power supply the
complete energy supply to the system must be disconnected and locked out/tagged out.
Please note that electrical circuits that run separately, are insulated individually and are color-coded are to be
considered energized. This concerns primarily supply lines to the main switch!
Attach warning sign on main switch.
Cleaning
- During all cleaning and settings always press one of the stop buttons!
- Keep all ignitable solvents away from sparks, flames and other combustible sources!

Maintenance
- The owner of the perfect binding system is required to operate it only in perfect and undamaged condition.
Maintenance and set-up are described in the operating manual.
During maintenance pay special attention to the following:
- The perfect binding system can only be serviced by authorized personnel.
- All maintenance- and inspections should only be made with the machine switched off (main switch on "0") and
the EMERGENCY STOP button pressed.
- When working on machine parts that are controlled pneumatically, machine elements may move during con-
nection or disconnection of the air supply!
- The machine environment must be kept clean. Any oil spills are to be removed immediately.
- Only original spare parts must be used. Muller Martini will decline any and all liability if these guidelines are not
followed.
- If safety devices were disabled or after electrical work, all safety devices should be tested for correct function
prior to start-up of the machine!
- All gauges and keys used for settings should be removed prior to restarting the machine!
- Gas pressure springs are used on several guards. If the pressure in these gas pressure springs decreases,
they must be exchanged!
Technical State of the Art

The Counter Stacker CB-16 corresponds to present state of the art technology and all current valid safety
regulations. A model of this perfect binding system was tested by the Association for Print- and Paper
Processing and certified with the GS or BG label.
Despite the above safety risks may still exist, especially if the perfect binding system is operated improperly or by
unauthorized personnel.

Introduction
Other Safety Risks

Any use of technical products is connected with danger. Dangers that could not be eliminated either by design or
protective devices are other dangers.
The safety notices in this operating manual were determined by an analysis of other dangers and point out these
possible safety risks.
Obligatory Notification and Authorization after Modifications

It is not permitted to make technical changes such as add-ons or modifications on the Counter Stacker CB-16
without the written authorization of MÜLLER MARTINI.
This applies also to installation or removal of third-party control-, infeed- and transfer systems, if they affect the
Counter Stacker CB-16.
Authorized Use
The Counter Stacker CB-16 serves solely for counting and stacking of books, catalogs and magazines.
Limitations in use and identification data are in the chapter "Technical Data".
All instructions and guidelines in the operating manual should be followed!
Unauthorized Use
Any use other than in the area originally intended and corresponding to the technical data is considered
unauthorized. Any subsequent damages due to unauthorized use will not be covered by any warranty or liability.
Non-Compliance of Safety Guidelines

- MÜLLER MARTINI will not be liable for any damages resulting from disregard of the instructions and notices in
the operating manual. This applies especially to:
- Damage resulting from improper operation or use.
- Damage due to disregard of safety-related instructions in the operating manual or warning signs on the
machine.
- Damage due to incomplete or lacking maintenance.

Special Guidelines
Applicable Area
All information, instructions and safety-related notices in this operating manual apply solely to the Counter
Stacker CB-16
Availability of Operating Manual

One copy of the operating manual must be available with the machine for the operating personnel at all times.
Emergency Exit
The owner of the Counter Stacker CB-16 must make sure that in case of emergencies an exit conforming to all
local regulations is available for the personnel. It is especially important that there be no doors opening against
the emergency exit and that no objects are blocking the path.
Nameplate
The nameplates contain information on the machine type, the machine number and the year of manufacture.
Type Year of Manufacture

Mach. No.
Made in Switzerland

Introduction
Danger- and Notification Symbols
This operating manual makes use of some notification symbols to point out other safety- and important technical
requirements:
Information on dangers that may lead to death, severe injuries, irreversible psychological
harm or considerable machine damage.
Information on dangers which may lead to serious injuries, psychological harm or machine
damage.
Danger of electrical shock.
Information pointing out technical or efficiency requirements. Non-compliance may lead to

faults, inefficiency and possibly production losses.
Warning - danger of pinch points. When the machine is running there is danger that body
limbs, hair or objects may be caught in moving belts, or other rotating parts - danger of
injury.
We recommend to put up the following sign in the area of the perfect binder:
Noise! Wear Ear Protection.
Fire
All fires can be extinguished with a CO2 or dry chemical fire extinguisher.

Main Switch
(A) Main switch
Fig. 1
Signal lamp
(B) Signal lamp
Fig. 2

Introduction
Mushroom Stop Buttons
If the Counter Stacker CB-16 is operated as a part of a total system, the

entire system usually has several stop circuits that are independent of
each other.
The Counter Stacker CB-16 is stopped only with the Counter Stacker
CB-16 EMERGENCY STOP buttons. Depending on the operating status
upstream and downstream system elements continue to run.
The owner of the system is responsible that the operating personnel is
trained regularly on the function of the stop circuits.
(A) EMERGENCY STOP on the right side
Fig. 3
(B) EMERGENCY STOP on the left side
Fig. 4

Safety guards
All safety guards are completely locked, with the exception of the doors to be opened.
All doors and safety guards are electrically interlocked. If a door or guard are opened during production or in set-
up mode, the Counter Stacker CB-16 will stop immediately.
Front safety guards
Front safety guards (A/B) are electrically interlocked.

A
A B
Fig. 5
Top safety guards
Top safety guard (C) is electrically interlocked.

C
Fig. 6

Introduction
Decommissioning, Storage
Introduction
This chapter describes the necessary functions that must be carried out by the operator if the Counter Stacker
CB-16 is to be stored for a time period of 6 months or longer.
Decommissioning
The Counter Stacker CB-16 can only be decommissioned by a service technician or properly trained personnel.
If the customer decommissions the Counter Stacker CB-16 we will decline any and all warranty and liability.
Storage
The system and all its components should be protected with a plastic sheet from dust, moisture, etc.
Ambient conditions:
Temperature: Min./Max. 10/40 °C / 50°F - 104°F.
Humidity: Min./Max. 40/70%
Disposal
The owner or operator will dispose of the Counter Stacker CB-16 .

Sort and separate all materials according to groups (iron, aluminum, plastic, electronic parts, glue, oil, etc) and
bring to the respective recycling stations.
Please follow all relevant local and national laws and guidelines for disposal of the Counter
Stacker CB-16 .

Counter Stacker CB-16 Maintenance
Introduction
General
Regular maintenance and inspections are very important, because they prevent unnecessary breakdowns and
increase operating safety.
Maintenance includes cleaning, control and lubrication. Detailed maintenance instructions are contained in the
chapters of the respective stations.
- The Counter Stacker CB-16 must be maintained by authorized personnel only.

- For safety reasons all maintenance- and inspections should be carried out with the
machine locked out / tagged out.
- Prior to any work press the EMERGENCY STOP button.
- Turn main switch into position "0".
- Reinstall all safety guards immediately after maintenance has been completed.
- Dispose of used oil according to all national and regional laws and guidelines.

Maintenance
Maintenance Plan
After 8–12 Hours

- Clean photocells and reflectors. (Do not use solvent-based cleaners.)
- Remove paper shreds and dust.
- Check oil level of the pneumatic maintenance unit and if necessary, refill oil.
After 40–60 Hours

- Clean entire system. (Do not blow dirt into bearings and guide parts.)
- Clean and check transport belts, if necessary, replace.
After 160–200 Operating Hours

- Remove and blow out cotton filter on control cabinet.
- Check function of all safety- and stop switches. (Turn on the Counter Stacker CB-16, and by opening safety
guards check if the respective safety elements are activated and the Counter Stacker CB-16 stops.).
- Check gear oil level.
- Check for loose screws.
- Check lubrication lines for leaks.
The manufacturer will decline any and all liability for any damage due to lacking or incorrect
maintenance.

Counter Stacker CB-16 Technical Data
Technical Data
Disposition
Infeed Height hE Stack Height 300mm Stack Height 240mm
800 L = 2166 L = 2208
850 L = 2190 L = 2228
890 L = 2208 L = 2242
Dimensions without frame stack height 300 mm (11-7/8"), with frame stack height 240 mm (9-1/2").
Load plan
Weights:
1 belt delivery 1050 kg / 2310 lb 2 belt deliveries 1145 kg / 2520 lb

Technical Data
Sizes
CB16/300 CB16/240
Belt Delivery Roller Belt Delivery Roller

Delivery Delivery
right (X) in direction right (X) right (X) in direction right (X)
and/or left of travel (Z) and/or left and/or left of travel (Z) and/or left
(Y) (Y) (Y) (Y)
min. 140 (120*) 140 140 (100*) 140

A
max. 450 340 450 450 340 450
min. 100 140 (100*) 100 100 (70*) 140 (100*) 100
B
max 340 340
min. 3 3
C
max. 70 70
* Additional conditions for small size (optional)

- The centering rollers in the delivery with speed reduction can only be aligned to a book width B = 100 mm.
Stack height H = 300 (11-7/8")
- Scales and counter displays for A and B must be set 25 mm larger. Stack height H = 240 (9-1/2")
- The maximum speed is 6000 copies/h
- All digital displays for size adjustments plus 50 mm (2") (except book thickness).
Sizes with spine length A less than 120 mm (4-3/4") cannot be tuned any more.

Technical Data
Production speed
Ejector cycle time in seconds

(lift pusher+ ejector ahead
+ ejector back)
standard stacking
over stacking
max. book thickness (mm)

production speed (c/h)
individual copies
key bundles
loose signature production
number of books in lower pusher
= Stack height 240mm = Stack height 300mm

Example A (H = 240mm): Example B (H = 300mm):
Book thickness = 23mm Book thickness = 26mm
Number of book in lower pusher = 4 Number of book in lower pusher = 5
Production speed at a cycle time Production speed at a cycle time
of 1.3s = 11’000 Ex./h of 1.5s = 12’000 Ex./h

Technical Data
Belt Speeds
Belt Speed 50 Hz 60 Hz
Infeed min. 0.21 m/s 0.25 m/s
max 2.1 m/s 2.5 m/s
Belt delivery min. 0.2 m/s 0.24 m/s

(with speed reduction)
max 1.03 m/s 1.23 m/s
Electrical consumption
Drive 50 Hz 60 Hz
Infeed Multiple voltage range motor 1.1 kW 1.1 kW
Delivery Variable speed drive for belt 0.25 kW 0.25 kW

delivery with speed reduction
Please refer to the system layout plan for nominal current, voltage and fuse.
Ambient conditions
Temperature range 10° to 40° Celsius / 50° to 104° Fahrenheit
Humidity range 40% to 70%

Technical Data
Air supply
Position of connecting clutch (A)

A
Fig. 1
Air requirements
Pressure Volume Inner hose diameter
6 bar 50 Nm3/h 14 mm
Please refer to the system layout plan for air requirements as well as the location of the
required connections.

Technical Data
Noise level
The sound pressure level measured according to DIN 45635 Part 27 is max. 85 dB (A)
Floor requirements
Floor load
See page 2.10.1
Floor levelness
The permissible floor level deviation is + 5 mm (3/16") across 10 m (33 ft) length

Counter Stacker CB-16 Alignment
Technical Data
Alignment and connection
- Align Counter Stacker CB-16 on site and secure with

B lift-off spindle (A)
- Establish the pneumatic connection (B) (6 bar / 87 psi)
and the electrical connections (C) and (D)
Fig. 1
- The lower outlet (D) is used as power supply line, the

upper outlet (C) as control connection.
Fig. 2
- Set the infeed transport belt to the height of the

upstream machine.
- Align center infeed transport belt to center of upstream
machine.
Fig. 3

Counter Stacker CB-16 Control- and Operating Unit
Control
Control- and Operating Unit
A B C D E
(A) Main Switch

(B) Start-Key - Acknowledge fault
- Start Counter Stacker CB-16
(C) Stop-Key - Timed machine stop
(D) Display - Display
(E) Keyboard - Only keys with a lit LED are activated.
- A blinking LED shows a certain status

Start-Up
- Set the speed of the infeed belt with the handwheel (A).
Fig. 1
- If necessary, adjust the pusher speed (B). (see basic set-

tings) B
Fig. 2
C Adjust the speed of the belt delivery also with the

handwheel (C).
Fig. 3

Control
Size setting
Use the handwheels for a size adjustment according to the mechanical digital display, after the locking
mechanism has been loosened.
Book thickness
Book width Spine length
Infeed
(A) Book guide (infeed belt extension)

(B) Upper belt (oblique part)
A
Fig. 4

Intermediate Stacking
(A) Upper belt (horizontal part)

(B) Book thickness
(C) Spine length
A
B C
Fig. 5
Delivery
(D) Centering rolls
Fig. 6

Control
Side stops / Turntable
The side stops (spine length) are set according to the

B C scale (A).
A Turn knurled nut (B), After loosening the clamp levers

(C).
Add 1-5 mm (5/128" - 3/16") play for each page.
Fig. 7
The side stops (spine length) can be set according to the

scale (D).
After loosening the clamp levers (E) they are pushed to the
required position.
Add 1-5 mm (5/128" - 3/16") play for each page. E
The setting described above refers to the delivery in running
direction. With a delivery to the side "book width" is set
according to the scale (D) and "spine length" to the scale
(A).
D
Fig. 8

Production dependent settings
Processing aids
In order to stiffen thin products the running signature (A)

can be bent depending on requirement.
A
Fig. 9
In addition blow air (B) can be used to prevent the covers

from rising up. B
Fig. 10

Control
Special sizes
Size Larger Than 340 mm in Direction of Book Travel
For size length larger than 340 mm in direction of book travel the book stack cannot be
turned.
From spine length 410 mm on the foam rubber rollers can no longer be tightly aligned.
(Collision with open hopper flaps).
Changeover to Size Larger Than 340 mm in Direction of Book Travel
For the changeover to size larger than 340 mm in

direction of book travel execute the following steps:
A - Loosen star knob (A).

- Use handwheel (B) to move to size 340 mm according
B to scale (C).
C - Tighten star knob (A).
- Remove the threaded pin with point (fig. 12 A).
- Now the upper bin can be brought to the required size
with a book.
- Use clamp lever (fig. 13 B) to lock the stop.
Fig. 11

Changeover to "Normal" Size
During the changeover the handwheel (fig. 11 B) must be clamped with the star knob (fig.
11 A).
For changeover to "normal" size execute the following

steps:
- Loosen the stop with the clamp lever (B).
- Return the upper bin into its original position.
- Turn in threaded pin with point (A). (Caution: the
A threaded pin must fit exactly into the tap)
- You can now loosen the star knob (fig. 11 A).
Size setting is "normal" again.
Fig. 12
Fig. 13

Counter Stacker CB-16 Mechanical Basic Settings
Basit Settings
Turntable
C - The exact positioning of the cylinder head is

determined when the distance (A) = 16.5mm (5/8")
B stimmt. It can be adjusted after loosening the lock nut
and turning the head (B) accordingly.
- Adjust the oil damper with throttle screw (C) so the
turning time is 590 - 720 ms. (The turning time shows
in the clear text display "TURNTABLE CYLINDER
EXTENDED / RETRACTED").
Fig. 1
The proximity switches (D) of the end stops must be

positioned with their front surface 0.2 - 0.5 mm (1/128" - D E
1/64") behind the stop surface (E).
Fig. 2
The play between the turntable and the support is set for
0.1 - 0.2 mm (0.004" - 1/128") (F).
F
Fig. 3

Mechanical Basic Settings
Pusher
- Move pusher (A) into the displayed end position (piston

A extended). In this position the distance (C) (between
side guard - outer edge) and pusher holder must be 30
mm (1-3/16"). Adjustment on joint (B).
- Start counter stacker operation.
B C
Fig. 4
- Carefully turn screws of the end layer dampening (D) until

the pusher moves smoothly into the end layer.
D
Fig. 5
- Use throttle valve (E) to adjust the pusher time to 0.47 -

0.52 ms (the pusher time appears in the clear text
display "PUSHER CYLINDER EXTENDED /
RETRACTED").
E
Fig. 6

Counter Stacker CB-16 Mechanical Basic Settings
Basit Settings
Reed Switch for End Position
Sketch
- (A) Ejector
A D - (B) Pusher up/down
- The reed switch (C) for "pusher up" is installed in the
highest possible position.
- Usually the dimensions listed in Fig. 7 are applicable.
C
cable
Fig. 7
Pusher
- The switching point of the reed switches not in the center. E

Therefore, the shorter dimension (E) must always be
installed against the cylinder ends.
- The switching of the reed switches can be observed on
the LED’s in the control cabinet.
Fig. 8

Mechanical Basic Settings
Ejector
- Front reed switch
Fig. 9
- Rear reed switch
Fig. 10

Counter Stacker CB-16 Control
Technical Data
Sizes
Smallest sizes 100 x 70 mm
Conditions (Requirements)
The small size equipment can only be used for a stack height H = 240 mm (9-1/2") with left and/or right delivery
The max. speed is 6000 cop/hr
Set all digital displays for size adjustments - size plus 50 mm (2") (except book thickness)
The centering rollers in the delivery with speed reduction can only be aligned up to a book width B = 100 mm (4")
Sizes with spine length A less than 120 mm (4-11/16") cannot be turned anymore
Control
Special program for small sizes
Set the shred inhibit on the board in the control cabinet to position 4 (plug position 03)
If plastic inserts are installed in the stack bin you must enter "bin side plates installed" into the control.

Control
Infeed
Mount infeed guides (A) and (B)
A B
Fig. 1
Intermediate stack
Install the intermediate stack guides (C) and (D)

C
D
Fig. 2
Mount the plastic inserts (E) and (F)

E F
Fig. 3

Counter Stacker CB-16 Control
Turntable
A B C D Mount the inserts (A/B/C/D) to the turntable side stops
Fig. 4

Counter Stacker CB-16 Maintenance work
Maintenance
Handwheels
The handwheels can be disassembled after removing the

cover (A) by pressing it with a screwdriver.
A
Fig. 1
Maintenance unit
For detailed instructions refer to page 20.92.01/02
Air Pressure Adjustment Valves
- The adjustment is made on adjustment spindle (B), the

pressure setting can be read on the gauge.
- The compressed air is 6 bar / 87 psi
Fig. 2

Maintenance work
Oil Mister
- The setting is made on adjustment screw (A) (slotted

A screw).
- The setting should be approx. 1 drop of oil per minute
Fig. 3

Counter Stacker CB-16 Manual lubrication
Lubrication
Oil Compensating Glass
Refill oil
- Turn off the machine by pressing the mushroom stop but- B

ton.
- Remove cap screw (B).
- Refill oil No.11 untill the oil level reaches the mark.
Mount cap screw.
Fig. 1

Manual lubrication
Gear Oil Change
- A gear oil change should be made after 5’000 operating hours.

- 0.3 Liter / Mobilgear 629 CLP 150
A (A) Cap screw

(B) Oil drain screw
(C) Oil sight glass
C
Fig. 2

Counter Stacker CB-16 Manual lubrication
Lubrication
Roller chains
Lubricate roller chain (A) semi-annually with grease

no.13
A
Fig. 3
Lubricate roller chain (B) semi-annually with grease no. 13. B
Fig. 4
Cylinder
Lightly oil all extended pistons on all cylinders with pneumatic oil No.4.

Counter Stacker CB-16 Change of belts
Repair instructions
General instructions
- Cover tapered ends with adhesive tape.

- Insert belt as shown in sheme.
- Coat one tapered surface evenly with Fixol glue and expose to air for 1/2 minute. (Close glue container tightly.
Durability after opening approx. 6 months.)
- Position the dry side and the one covered with glue exatly in the center of the preheated heating press surface
even and straight on top of each other.
- Close press and press at maximum pressure at 100° C (212° F) for 10 minutes.
Delivery
1 2
1 Type Habasit F-1 3630.1315.4 50/1.2x989mm


Change of belts
Position of transport belts


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Operating Instructions

Counter Stacker CB-16 3631

Article Number of Operating Instructions 3631.8300B71

12.2001 3631.8300B71 Operating Instructions 0.00.1

Small size equipment

0.00.2 3631.8300B71 Operating Instructions 12.2001

Edition Date M. name and chapter title

12.2001 3631.8300B71 Operating Instructions 1.10.1

Identification of Work Stations

12.2001 3631.3800B71 Operating Instructions 1.20.1

Transport of Machine Elements

The transport should always be supervised by a Müller Martini service engineer!

Set-Up of Machine Elements

12.2001 3631.8300B71 Operating Instructions 1.30.1

Check direction of rotation of all motors!

1.30.2 3631.8300B71 Operating Instructions 12.2001

Additional Safety Guidelines

Attach warning sign on main switch.

12.2001 3631.8300B71 Operating Instructions 1.30.3

Technical State of the Art

1.30.4 3631.8300B71 Operating Instructions 12.2001

Other Safety Risks

Obligatory Notification and Authorization after Modifications

Non-Compliance of Safety Guidelines

12.2001 3631.8300B71 Operating Instructions 1.30.5

Availability of Operating Manual

Type Year of Manufacture

1.30.6 3631.8300B71 Operating Instructions 12.2001

Danger- and Notification Symbols

Danger of electrical shock.

Information pointing out technical or efficiency requirements. Non-compliance may lead to

Noise! Wear Ear Protection.

12.2001 3631.8300B71 Operating Instructions 1.30.7

(A) Main switch

(B) Signal lamp

1.30.8 3631.8300B71 Operating Instructions 12.2001

Mushroom Stop Buttons

If the Counter Stacker CB-16 is operated as a part of a total system, the

(A) EMERGENCY STOP on the right side

(B) EMERGENCY STOP on the left side

12.2001 3631.8300B71 Operating Instructions 1.30.9

Front safety guards

Front safety guards (A/B) are electrically interlocked.

Top safety guards

Top safety guard (C) is electrically interlocked.

1.30.10 3631.8300B71 Operating Instructions 12.2001

The owner or operator will dispose of the Counter Stacker CB-16 .

12.2001 3631.8300B71 Operating Instructions 1.30.11

- The Counter Stacker CB-16 must be maintained by authorized personnel only.

12.2001 3631.8300B71 Operating Instructions 1.40.1

After 8–12 Hours

After 40–60 Hours

After 160–200 Operating Hours

1.40.2 3631.8300B71 Operating Instructions 12.2001

Infeed Height hE Stack Height 300mm Stack Height 240mm

800 L = 2166 L = 2208

850 L = 2190 L = 2228

890 L = 2208 L = 2242

12.2001 3631.8300B71 Operating Instructions 2.10.1

min. 140 (120) 140 140 (100) 140