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More about Arc-Fault Circuit Interrupters

IAS 2003 Paper ID IAS36p5


George D. Gregory (Fellow), Kon Wong, and Robert Dvorak
Schneider Electric / Square D Company, Cedar Rapids, IA USA

Abstract: Since the Arc-Fault Circuit number of fires are occurring from electrical
Interrupter (AFCI) was commercially causes. [3, 4, 5, 6] Actual fire evidence indicates
introduced in 1998, questions have arisen that arcs are a cause of a significant number of
about how it detect arcs, whether it detects these electrical fires. [7, 8] As equipment is
series and parallel arcs, and what types of used, it may be subjected to physical damage or
AFCIs are available. Types other than the hot spots may occur from electrical or other
original branch/feeder AFCI are emerging. sources. In addition, those who are not skilled in
This paper is intended to provide an update electrical work do modifications. A common
regarding answers to those questions, initiation of arcing is arc tracking from an
following an earlier paper that introduced the exposed live part across organic insulation. The
basic functioning of the AFCI. [1] surface across which the arc travels becomes
carbonized or “pyrolyzed” and becomes fire fuel
Index Terms. Arc-fault circuit interrupter, as it becomes an electrical conductor.
arc-fault detection, AFCI.
Figure 1 shows a typical time-current
I. INTRODUCTION characteristic for a 20-ampere circuit breaker
used as overcurrent protection. Any element
According to 210.12 of the National Electrical such as the wire indicated above and to the right
Code (NEC), an AFCI is “a device intended to of the curve is protected. The circuit breaker
provide protection from the effects of arc faults opens the circuit prior to reaching those
by recognizing characteristics unique to arcing conditions. Therefore overcurrent protection
and by functioning to de-energize the circuit provides protection for arcing faults as well as
when an arc fault is detected.” [2] AFCIs are other faults or overcurrent conditions. However,
commercially available in ratings of 15 and 20 the circuit breaker does not open when
amperes, 120 V, ac, primarily for application in conditions of time and current are as shown in
residences. However, they are increasingly the regions marked 1 and 2 on the curve.
applied in commercial and industrial offices and
workrooms. Their purpose is to detect and This curve is intended to protect conductors from
disconnect uncontrolled arcing that could cause thermal damage. It is not intended to protect
fire. They are not helpful if they disconnect against the effects of arcing.
useful, normal energy, and the industry standard
comprehensively tests against unwanted
operation. 10000

1000 Wire Protection


The paper provides some details of how the two Curve
functions of arc detection and ground fault 100
detection are used within the AFCI. These
time (seconds)

10
techniques are applied in products that are being
produced today as well as newer products that 1
are currently being field tested.
0.1

0.01 2 1
II. SYSTEM PROTECTION
0.001
Each circuit today is provided with overcurrent 1 10 100 1000 10000
protection that detects overloads and short current (am peres)
circuits. When this overcurrent protection is
properly applied, it might seem that no other
form of circuit protection should be required. Figure 1 – Time-current characteristic for a 20 A
However, as pointed out in other publications, a circuit breaker

0-7803-7883-0/03/$17.00 © 2003 IEEE


1306
Region 1 is a short circuit region in which the arc. The L-G arc occurs when the arc reaches a
short circuit will not be detected by an ground path. Actual occurrences frequently
overcurrent protective device. The energy from involve a combination of modes.
an arc in this region is sufficient to cause ignition
of flammable materials or organic insulation in a
short time. Because the current level is above IV. GENERALIZED ARC
the rating of the circuit, arcs in this region would CHARACTERISTICS
be from line to neutral, so-called parallel arcs.
Appliances on a 15- or 20-ampere circuit would An earlier paper disclosed several important
not have a load current through them of this points or characteristics about any arc signal. [1]
magnitude unless it were a starting or energizing • High frequency noise is seen in voltage and
current of several electrical cycle duration. current traces.
• There is a voltage drop across the arc.
Region 2 is a lower energy region for which the • Because of the voltage drop across the arc,
arc current may well be in series with the load. arcing current is lower than non-arcing
Ignition of materials is less likely for conditions current in the same circuit, except in cases in
in this region than in region 1 unless the arcing is which the equipment attempts to
sustained for a longer period. However, arcing compensate for the difference.
can be and is sustained for current levels in this • Rate of rise of arc current is usually greater
region by means of arc tracking across materials than that for normal current.
such as insulation. • In each half cycle, arcing current
extinguishes before a normal current zero
From the standpoint of arc detection, the and reignites after the normal current zero,
distinction between the two regions is important. establishing a nearly flat, zero current
In region 1, current levels are higher, which section in each half cycle. We named these
means that some of the arc characteristics are regions “shoulders.”
more pronounced than at lower current levels. • The voltage wave looks rectangular.
Further, since region 1 arcs are line-to-neutral
• The arc is frequently sporadic, short bursts
arcs, the major circuit load is that of conductors
of arcing interspersed between segments of
in the circuit. In contrast, region 2 arcs usually
normal current flow.
contain appliance loads in the circuit in addition
to the fact that they are lower current levels. Many of these generalized circuit characteristics
These appliances frequently have characteristics
are seen in the current and voltage traces of
that would tend to mask or attenuate the
Figure 2. We will see illustrated in following
characteristics of an arc. Appliance
sections how these characteristics appear to the
characteristics may also be quite similar to arcs
AFCI for detection.
even when arcs are not occurring. These
similarities could cause an arc detection device
to nuisance operate, that is, to operate when an
arc is not present. This paper will illustrate a 60 15
method by which the arc is recognized even 40 10
under these conditions. 20
Voltage
5
Amperes
Volts

0 0

-20 -5
III. ARC MODES
-40 -10
Current
Hazardous or uncontrolled arcing occurs in three -60 -15
0.002
0.004

0.006
0.008
0.01

0.012
0.014
0.016

0.018
0.02
0.022

0.024
0.026
0.028
0

modes:
Time (sesonds)
• Line-to-neutral (L-N or parallel)
• Series
• Line-to ground (L-G)
Figure 2 – Generalized arc characteristics
The L-N arc is a short circuit and generally
occurs at higher levels that could cause fire
ignition rapidly. A series arc is in series with a In the parallel circuit case where influence of
load and therefore at lower levels than the L-N loads other than the conductors themselves is

1307
minimal on the current and voltage signal, these outputs a signal to cause the AFCI to open the
arc characteristics are relatively pronounced. circuit. In the next subsections, we will examine
However, as the attempt is made to distinguish arc occurrences in several load conditions to see
the arc where loads are in the circuit, other what the AFCI sees.
factors emerge. The next section will explore
several of those influences. B. Probabilistic Nature of the Arc

An arc is a dynamic phenomenon. As the arc


V. ARC DETECTION TECHNOLOGY progresses, material from the cathode electrode
is eroded and expelled. The pressure wave forces
The technology for detecting arcs is being changes in location of conductors and insulating
developed and enhanced continuously. There are materials. The high temperatures burn and
many possible means of detecting arcs and this carbonize materials in the area. The conductivity
paper presents one view of technology as it of the arc column is constantly changing. The
exists today. The purpose of this discussion is to result is an ever-changing electrical environment.
remove mystery from the question, “how is it
done?” Recognize that some technology In this environment, an arc will ignite in one half
developers may already be employing a cycle but not in the next. An anticipated
completely different means of detecting arcs than characteristic will be pronounced in one half
discussed here. cycle but not in the next. There is no consistent
characteristic to look for. This is in great
Each of the presently available AFCIs known to contrast with overcurrent detection in which a
the authors employ two means of detecting current elevated above an established datum is a
hazardous arcs: very definite and positive signal of the condition.
1. Arc signal detection
2. Ground fault detection Couple the probabilistic nature of the arc with
the reality that many loads have characteristics
Figure 3 illustrates a typical arrangement of an the same or similar to an arc. This means that to
AFCI with monitoring of the current and voltage detect an arc and distinguish it from a load, the
signals plus the sensing transformer to detect the detector must find a combination of conditions
difference between line and neutral current. that indicate a very high probability of arcing
and a very low probability of a normal load. In
the case of the parallel arc, positive identification
A. Arc Signal Detection may occur within the first half cycle of arcing.
When a load is in series with the arc, accurate
One method of detecting an arc is to constantly detection is possible when the signal is
monitor current and/or voltage signals for monitored over a number of half cycles.
distinguishing characteristics of arcs or changes Detection requires a detailed understanding of
of arc characteristics. The detecting circuit arc characteristics as well as load characteristics.
might look for a number of characteristics or We will examine several of these loads and
changes that indicate the probable presence of an characteristics.
arc. If sufficient numbers of these conditions are
present, it declares that an arc exists and it

Arc Fault
Sensing &
Tripping Circuit
Line-to Series
ground arc
Normally arc
closed AFCI
contacts

Line
Supply
Neutral Load
Line-to-neutral
Sensing arc
transformer(s)

Figure 3 - Typical AFCI sensing arrangement

1308
C. Parallel Arc Figure 5 is exactly the same circuit, same type of
cable and same conditions as for Figure 4.
Figure 4 illustrates a parallel arc between line Notice the difference in characteristics. We see
and neutral conductors of a NM-B cable cut by a some characteristics pronounced in Figure 5:
metal blade. A short-circuit current of 75 A was • Reduced current
available at the cut point with a bolted fault • Rate of rise steeper than ideal
connected. • Shoulders

150
However, we do not see high frequency chatter
Arc current and the wave shape is quite different in the two
100
figures.
Peak current (Amperes)

50

0
The differences between Figures 4 and 5
0 0.01 0.02 0.03 0.04 0.05 illustrate the probabilistic nature of the arc and
-50
the fact that the detector must look for a
-100 combination of indicators to make a positive
Ideal current
-150
identification. With these L-N parallel arcs, the
Time (ms) characteristics are definite and recognizable,
even though quite variable from trial to trial and
from cycle to cycle.
Figure 4 – Current trace from a 75 A L-N arc
D. Series Arc
We can clearly see a number of arc
characteristics including: With the series arc we see lower current as well
• Reduced current amplitude from ideal as unusual waveshapes caused by the loads
• High frequency chatter themselves. To detect an arc when the arc is in
• Shoulders series with a load, it will be necessary to look for
• Rate of rise steeper than ideal in some cases changes as well as the characteristics themselves.
It is easiest to detect changes between normal
Notice that no two half cycle traces are the same and arcing current. However, the presence of the
and that the arc characteristics are more arc introduces changes from one half cycle to the
pronounced in some segments than others. Since next that also serve to distinguish arcing without
this arc was initiated by cutting the cable, there comparison with normal current. Some loads
was no “normal” current flow prior to the arc for have characteristics that look much like
comparison of changes. In other words, the characteristics of arcs. It is necessary in these
detector must recognize the arc characteristics cases to examine a number of half cycles in order
without a reference to “normal” current. Since to confirm that an arc is present with a high
the characteristics are definite in this case, the probability. We gain a glimpse of how that is
AFCI had no difficulty recognizing them and done as we look at current waveshapes in
opened the circuit after about 35 ms. Figures 6 through 9. Waveshapes of load current
with arcing in series are significantly different
150 from normal current waveshapes, but differences
Ideal current
100 may not be easily visible. They can be
Peak Current (Amperes)

distinguished by analysis with a high degree of


50
accuracy.
0
-0.01 0 0.01 0.02 0.03 0.04 0.05
-50 Vacuum cleaner
-100
Arc current Figure 6 shows a vacuum cleaner with a
-150
universal motor running when an arc is
Time (ms)
introduced in series with the line conductor.
Characteristics that are noticeable are:
• Shoulders present
Figure 5 – Second current trace from a 75 A L-N arc • Change in peak amplitude
• Change in rate of rise of current

1309
and current with arcing present. We see a
Even though current with and without an arc definite change in current amplitude from normal
present is similar, the characteristics of arcing to arcing current. Also, with arcing current, the
are readily distinguishable and the presence of duration of the current pulse varies. A high
the arc can be positively identified. frequency component is present, but not easily
seen in this figure. In order to distinguish arcing
20 Normal Arcing
15
positively with the dimmer in the circuit may
10
require a longer time for analysis than with more
Current (Amperes)

5
readily distinguishable loads.
0
-5 0 0.05 0.1 0.15 0.2
20 Normal Arcing
-10 15
-15
10

Current (Amperes)
-20
5
Time (Seconds)
0
-5 0 0.02 0.04 0.06 0.08 0.1 0.12 0.14 0.16

-10
Figure 6 – Current trace from vacuum cleaner
-15
-20
Time (Seconds)
Personal computer

Figure 7 shows a personal computer. Again an Figure 8 – Current from 1000 W dimmer
arc is introduced after the device has been
operating, for comparison. The switch mode
power supply exhibits an unusual waveshape that Compressor
appears to have many of the characteristics of
arcing when no arcing is present. However, the The normal current and arcing current for the
genuine arcing is readily distinguishable from compressor seen in Figure 9 share many
normal current by several characteristics: characteristics that make it difficult to
• Significant change in amplitude from distinguish. As with the vacuum cleaner, high
normal frequency changes are not pronounced because
• Variable amplitude the inductance in the circuit filters them out to a
• Occasional absence of current pulse large degree. Also, notice that amplitude
• Heightened high frequency chatter variations exist in both normal and arcing
current. Distinguishable characteristics include:
25 Arcing • Amplitude variations
20
Normal • Shoulders present
15 • Change in rate of rise of current
Current (Amperes)

10
5 30 Arcing
0
Normal
20
-5 0 0.05 0.1 0.15 0.2
Current (Amperes)

-10 10
-15
0
-20
-0.05 0 0.05 0.1 0.15 0.2
Time (Seconds) -10

-20

-30
Figure 7 – Current from personal computer Time (Seconds)

Dimmer Figure 9 – Current from compressor

The 1000 W dimmer seen in Figure 8 illustrates


the great similarity between the normal current

1310
E. Microprocessor Decision Process for Arc these hot spots is to damage and pyrolyze
Signal Detection insulation, arc tracking and leakage is a frequent
result. The AFCI will detect such leakage and
The loads illustrated here represent those that are provides a degree of protection against this mode
among the most difficult to have in a circuit of electrical circuit damage.
while distinguishing the presence of an arc in
series. In each case, there are distinguishable The standard requirement is detection of L-G
characteristics, but it is necessary to look for arcing of 5 amperes or greater. The low 0.050 A
multiple characteristics. There is no single level of ground-fault detection identifies this
characteristic of the arc that is always present kind of fault in its early stages before it escalates
and measurable. From these illustrations, it to become a fire hazard.
should be clear that a systematic analysis is
possible to find the characteristics of arcing,
determine that multiple characteristics are VI. STANDARDS REQUIREMENTS
simultaneously present, and confirm that they
repeat. The analysis algorithm establishes Other works have identified the comprehensive
decision criteria that confirm the presence of an standards requirements for AFCIs, including
arc with a high probability. Although we have those that detect arcs in lower level circuits in
examined only current waveshapes for arcs in series with loads. [9, 10] The industry standard
series with loads, the analysis may also include is UL 1699, Standard for Safety for Arc-Fault
voltage characteristics. Circuit Interrupters. [11] UL 1699 includes three
extensive areas of testing for arc detection:
F. Ground Fault Detection • Arc detection, which is determination that
the device will detect arcing under several
In addition to arc signal detection and modes and a variety of current levels within
processing, present AFCIs employ ground-fault a specified time.
detection. That is, they detect the imbalance of • Unwanted operation in which avoidance of
current between that leaving the line terminal nuisance operation is tested with a wide
and that returning in the neutral conductor. If the variety of equipment including some of the
imbalance is greater than about 50 milliamperes, devices illustrated in Figures 6 to 9.
the device opens the circuit. • Operation inhibition in which the AFCI
must demonstrate that it will detect an arc
There are two key reasons for including ground- even when it is in series or parallel with
fault detection: equipment or appliances that tend to hide,
1. One form of arcing fault is the line-to- mask attenuate or disguise the arc.
ground fault. Regardless of whether this
stray current is arcing, it is unwanted since it Required detection levels are indicated in Table
is outside of the intended circuit and is 1 below.
detected at a low level. This is a very
definite method of detecting these L-G faults
including any arcing faults. VII. AFCI TYPES
2. Many arcing faults involve multiple modes
of arcing. For example L-N arc tracking There are three types of AFCI identified in UL
inside of a damaged lighting fixture may 1699: branch/feeder (B/F), outlet circuit (OC)
also include stray current to grounded metal. and combination (COMB). As we look at the
Detecting the stray current to ground and section above titled, “System protection” and
opening the circuit also clears the L-N fault. Figure 1, the B/F AFCI is targeted at region 1,
the OC AFCI is targeted at region 2 and the
There is a third reason for including ground-fault COMB AFCI combines the functions of the
detection that is really a corollary to reason 1 other two and targets both regions together.
above. Glowing connections, which are
extremely hot connection points arising from The definitions of these three devices from UL
loose connections, are frequently cited as the 1699 are as follows.
cause of damage to wiring devices and wire
insulation. The effects of these glowing Branch/Feeder AFCI – A device intended to be
connections can lead to fire. Since an effect of installed at the origin of a branch circuit or

1311
feeder, such as at a panelboard. It is intended to are nuances of difference between requirements
provide protection of the branch circuit wiring, for the two. However, the detection technology
feeder wiring, or both, against unwanted effects used for one would likely apply to the other with
of arcing. This device also provides limited minor differences, if any. The major difference
protection to branch circuit extension wiring. It between the two, as seen in the definitions, is the
may be a circuit-breaker type device or a device intended location in the circuit. The OC AFCI is
in its own enclosure mounted at or near a intended to be located at an outlet and would not
panelboard. protect an entire circuit from that location.
Outlet Circuit AFCI – A device intended to be
installed at a branch circuit outlet, such as at an
outlet box. It is intended to provide protection of
cord sets and power-supply cords connected to it VIII. CONCLUSION
(when provided with receptacle outlets) against
the unwanted effects of arcing. This device may This paper has:
provide feed-through protection of the cord sets • Clarified differences between higher current
and power-supply cords connected to L-N (parallel) arcs and lower current arcs
downstream receptacles. that are in series with a load
Combination AFCI – An AFCI that complies • Illustrated characteristics of an arc in current
with the requirements for both branch/feeder and and voltage signals as detected by the AFCI
outlet circuit AFCIs. It is intended to protect • Discussed the probabilistic nature of the
downstream branch circuit wiring and cord sets appearance of arc characteristics
and power-supply cords. • Shown that the AFCI detects several
characteristics simultaneously in order to
Table 1 below briefly compares the capabilities distinguish an arc from normal current with
of the three types of AFCI. a high probability
• Presented the various types of AFCI
The B/F AFCI was the first to be introduced
commercially and today (June 2003) it is the This information confirms that the AFCI is a
only AFCI commercially available. It detects the practical product in all three types presented. It
higher level arcs most likely to cause fire. It is detects arcs in all three modes, L-N, series and
also the device least likely to experience L-G. The differences in degree of detection
unwanted operation. However, several devices among the three types are seen in Table 1. This
have more recently been third party listed to UL information is intended to serve the reader in
1699 as COMB AFCIs. The manufacturers of applying AFCIs to achieve protection needed.
these devices have indicated that the COMB
AFCI is ready to be made commercially
available.

From Table 1, the OC and COMB AFCIs appear


to have the same performance. In UL 1699 there

TABLE 1 - ARC DETECTION AND PROTECTION CAPABILITIES


OF THREE TYPES OF AFCIS

Arc Condition Branch/Feeder Combination Outlet Circuit

Line-to-neutral Yes – 75A Yes – 5A Yes – 5A


Line-to-ground # Yes – 0.050A Yes – 0.050A Yes – 0.050A
Series with ground* Yes – 5A Yes – 5A Yes – 5A
Series without No Yes – 5A Yes – 5A
ground**

* As tested with series arc exposed to grounding conductor


** As tested with series arc and no grounding conductor in the circuit
# UL 1699 requires operation at 5 A and above, but commercially available AFCIs detect L-G
arcing of at least 0.050 A and above

1312
IX. REFERENCES

[1] George D. Gregory, Gary Scott, “The Arc-Fault


Circuit Interrupter: An Emerging Product,” IEEE
Transactions on Industry Applications,
September/October 1998, pp. 928-933.

[2] National Electrical Code, ANSI/NFPA 70-2002,


National Fire Protection Association, Quincy, MA.

[3] Marty Ahrens, “The U.S. Fire Problem Overview


Report, Leading Causes and Other Patterns and
Trends,” National Fire Protection Association,
Quincy, MA, June 2001.

[4] Kimberly D. Rohr, “The U.S. Home Product


Report (Appliances and Equipment Involved in
Fires),” National Fire Protection Association, Quincy,
MA, January 2002.

[5] Technology for Detecting and Monitoring


Conditions That Could Cause Electrical Wiring
System Fires, contract number CPSC-C-C-94-112,
(Underwriters Laboratories Inc., September 1995).

[6] Jean Mah, 1998 Residential Fire Loss Estimates,


U.S. Consumer Product Safety Commission,
Washington, DC (www.cpsc.gov)

[7] Linda Smith and Dennis McCoskrie, “Residential


Electrical Distribution System Fires,” (U.S. Consumer
Product Safety Commission, December 1987).

[8] George Gregory, “AFCIs Target Residential


Electrical Fires,” NFPA Journal, March/April 2000,
pp.69-71.

[9] Dave Dini, Rich Wagner, “AFCIs show promise to


save lives by preventing electrical fires,” On the Mark,
Fall/Winter 1999, Underwriters Laboratories Inc.,
Northbrook, IL, pp. 11-13.

[10] George D. Gregory, “Using Arc-Fault Circuit


Interrupters to Reduce Residential Fires,” EC&M
Magazine, November 1997, p. 60.

[11] Standard for Safety, Arc-Fault Circuit


Interrupters, ANSI/UL 1699, Underwriters
Laboratories Inc., Northbrook, IL, March 2003

1313

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