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consideration-of-motor-contribution-in-series-ratings
consideration-of-motor-contribution-in-series-ratings
I. ABSTRACT
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“For nominal system voltages of 240V to motors to the short circuit current may
600V, it should be assumed that the load is be neglected if the sum of the rated
100% motor load and, in the absence of exact currents of motors connected directly
information, that 25% of the motors are to the point between the series
synchronous and 75% induction. This connected devices is 1% or less of the
corresponds to an equivalent symmetrical interrupting rating of the downstream
contribution of approximately four times the circuit breaker. (See IEC Publication
full-load current.” 781.)”
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*Test Station Terminals 2. Motor speed slows rapidly. Motor current
contributed is not quite in phase with primary
short circuit current even during the first half
Motor cycle of current. The peaks are about .0005
seconds out of phase. Maximum current values
I CB1 1 Current
are not directly additive.
w
Measurement
3. Motor contribution decays very rapidly. By
CTs (6) the second half cycle, it is becoming negligible
as well as far out of phase with primary short
Current Measurement circuit current. Field energy is falling off.
Shunt Resistors
Obviously, this simple set of tests is not an
exhaustive study of motor contribution. There
Fig. 2. Diagram of test circuit used in short circuit are a variety of motors and conditions that will
tests with motors. impact short circuit current contributed by
motors that are not represented here. This test
lym , I 150
does indicate the presence of motor
contribution and some of the variations that
will be typical.
1. Motor contribution is clearly present and at The calculation system used was that of figure
values anticipated by textbook calculations [9]. 5 . Wire impedances were calculated from
values in Table 9 of Chapter 9 of the 1993
National Electrical Code [4] assuming wires to
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be copper and run in PVC conduit. Impedance 1. There is a wide range of motor contribution
values for components are typical. Starter from several hundred to thousands of amperes
components are the largest practical NEMA in the various systems.
size units.
2. Large motors produce large contributions by
These calculations consider that all motors these calculations.
shown were on line and running at speed when
the short circuit occurred and that none of them 3. Contribution in the residential cases, F and
were taken off line by components in their G of figure 6, is insignificant when compared
branch circuits. to short circuit current values. Available test
current metered from one circuit to another for
Calculation results are summarized in figure 6. short circuit testing of the branch will vary by
Cases A, B, and C are extracted from actual more than the 310 amperes.
industrial installation plans as regards motors
and wire runs (but may not represent what was VII. FACTORS
actually installed). They represent heavy
installations of relatively large motors. Factors affecting the short circuit contribution:
Fig. 4. One line diagram of simplified circuit. 4. Disconnecting of the motor by branch
circuit components in the event of a short
Main IP 1, circuit such as contactors [13, p 811,
undervoltage relays, or circuit breakers. Action
of these devices may be too slow to affect the
interruption.
I I I I
5 . Presence of drives in the circuit.
Z1,Z2 and Zn contain impedance values for the motor, 6. Synchronization of contributed motor
the combination starter unit and connecting wire.
current with other short circuit current flowing.
Motor speed changes will impact this factor.
Fig. 5. Single phase circuit diagram used for
calculations
7. Time of interruption as affected by motor
Case D is an extraordinary case for reference speed. After about one cycle, motor
purposes only, with three 500 hp motors on the contribution becomes negligible.
same bus. Case E is one example of a
8. As Chattopadhyay points out: “The speed
commercial system that may have one large
motor and perhaps several appliance motors. drop may increase when several motors are
Cases F and G represent residences with the connected at the same time and interact during
largest motors and greatest number expected a fault.” [ 13, p. 821
with present construction.
Factors affecting a series rating:
Without relating to series ratings, some
observations can be made: 1. Prospective short circuit compared to the
series rating.
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480V 480V
3 ph, 25,600kA 3 ph, 16kA
I800A
i)AIR=35kA
ZFLA=233
-. I AIR=65kA
1200A Z FLA = 156
X FLA
Ip=15,940 A1 I, A Branch AIR = 03796
120v
480V lph, 2OkA
3 ph, 256OOkA
FLA = 361
1. 200A FLA = 79
z FLA
Branch AIR = '.*%
FLA=77 34
Case B
11 27 40
short
circuit hp= 3
FLA = 34
x88 Case F
12 AWG
2 otors
0.75
13.8
3 m tors
0.25
5.8
120v
Iph, 20kA
480V
3 ph, 33.6kA 1. 200A I:FLA = 35
Z FLA = 825
AIR
short
circuit FLA = 13.8 9.8 5.8
ho= 75 60 125 40 Case G
FLA = 96 77 156 52
Case C
480V
3 h.30kA
2500A Z FLA = 1770
1 34,880 A
=ZkA Fig. 6
Motor contribution calculation
short for a variety of systems
circuit
ho = 500 500 500 Cases A - G.
FLA = 590 590 590
Case D
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2. Motor contribution anticipated beyond the practice would satisfy the condition of a
short circuit from the primary source. particular installation, it is impractical as a
general rating technique. First, constructing
3. Branch circuit breaker interrupting rating such a test in the laboratory is difficult at best
compared to total calculated short circuit and maybe impossible with presently available
(primary plus motor contribution). laboratories. Second, the variety of conditions,
motor sizes, and device combinations would
VIII. SERIES RATING CONSIDERATIONS make such a rating method unmanageable.
Third, the history of usage of series ratings
A series rating works to provide protection at indicates no problem related to application with
the location of the branch by one of two ways motors, even without guidelines. Additional
and usually a combination of the two. The first testing would not solve a problem.
is simply the added impedance of the main
device plus its connections. In a small fraction This section concludes that series ratings are
of cases this added impedance is sufficient to suitable for application where motors are
permit the branch circuit breaker to function connected on the bus between the main and
without having the main open. The second is branch when (1) the series rating is at least as
that both the branch and main share the energy great as the primary short circuit current plus
of interruption. In sequence, the branch starts the motor contribution and ( 2 ) motor
to open which generates a voltage drop across contribution is small compared to prospective
the opening pole(s). Then while the branch is primary short circuit current.
in the process of interruption, the main starts to
open and generates a voltage drop across its IX.PUTTING IT TOGETHER
pole(s) such that as clearing occurs, the branch
and main are sharing the voltage, and thus the In this paper, we have confirmed that low
energy of interruption. voltage motors become generators during a
short circuit and contribute current. We also
Related to short circuit contribution from identified a number of factors that will reduce
motors on a bus between the main and branch the contributed current. Guidelines in
devices, the main will not see the current flow ANSI/IEEE C37.13-1990 and other IEEE
from the motors and cannot assist the branch in standards [ 1,2] are about as practical as
interrupting it. The branch must provide all of possible for the variety of conditions
the protection for this portion of fault current. anticipated for computing motor contribution in
However, series ratings were never intended short circuit studies. They do not explain how
for systems with large concentrations of to apply them to series rated systems, so let us
motors. On most systems in which series put together some points that may help to fill
ratings are considered, the potential contributed that gap. Under Series Rating Considerations
short circuit current from motors is small when above, two points were identified that apply.
compared with primary short circuit current.
The guideline from IEC 781 [7] may help to One point considers the guideline of IEC 78,
quantify what is considered negligible. Clause 7.3 in determining a combination of
motors that will deliver small contribution
It seems clear that all short circuit contributions compared to primary available current. This
must be considered. To that point, the practice guideline has been included in Appendix B of
of assuring that the series rating is a no less the Canadian Electrical Code [6] directly
than the sum of the primary short circuit related to series ratings. there it indicates that
current plus the motor contribution must be motor contribution may be neglected when the
held. This point is emphasized by cases A and sum of motor full load currents is 1% or less of
C from figure 6 in which the prospective short the interrupting rating of the branch circuit
circuit at the main device is lower than the breaker, when applied to series ratings.
prospective short circuit at the branch device. Looking at cases A and B, motor contribution
of between 1000 and 2000 amperes may be
There have been suggestions that series rating available with branch interrupting ratings of
tests be conducted with motor contribution 30,000 amperes and satisfy this condition.
injected as part to the test. Although this Since the series testing method did not consider
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this contributed current, these values sound System power factor will generally be higher in
significant. If the many factors that reduce residential applications than industrial or
contributed motor current are taken into commercial and will tend to reduce impact of
account, the significance is reduced. And if the motor contributions.
series rating is above the total available current
at the branch, protection is even better assured. These values satisfy the general guidelines
In the absence of other guidelines, this one above for application of series ratings. Further,
from the CEC may be useful but should not be addition of the contribution to primary short
applied blindly. circuit current will result in a negligible
change.
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[6] CSA Standard C22.1-94, Canadian
Electrical Code Part I, Canadian Standards
Association, Rexdale, Ontario, Canada.
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