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CONSIDERATION OF MOTOR CONTRIBUTION IN SERIES RATINGS

George D. Gregory, Member IEEE Erma1 Curd, Member IEEE


Square D Company Square D Company
Cedar Rapids, IA Lexington, KY

I. ABSTRACT

Motor short circuit contribution is a real


consideration in low-voltage systems. It must
be considered in deciding whether to apply
series ratings of overcurrent protective devices.
Virtually every electrical system has motors in
it someplace. This paper:
a
- Confirms the existence of low-
Individual
voltage motor short circuit contribution by test, Circuit
- Examines some of the relevant Breaker
literature, b
- Explores typical installations, Series C

- And recommends application Equipment


guidelines.
Fig. 1. Three test steps for series ratings.
11. INTRODUCTION
If one or more motors are connected to the bus
A series rating is: "A short-circuit interrupting between the main and branch as in figure 4,a
rating assigned to a combination of two or short circuit on the load side of the branch may
more overcurrent protective devices which are initiate short circuit current contribution from
connected in series and in which the rating of the motor(s). The motor contribution will flow
the downstream device(s) in the combination is through the faulted branch in addition to the
less than the series rating" [lo]. The device current through the main. Since this added
nearest the source (main) assists the device current was not specifically considered in the
nearest the load (branch) in the interruption and testing of the series, the system designer needs
may provide partial protection for the branch. guidelines to decide whether a series rating is
The three significant steps to certify a series suitable. The alternative is a fully rated system
rating are as illustrated in figure 1: in which the branch has an interrupting rating
suitable for combined primary system and
A. The supply side or main device (fuse or motor contributions.
circuit breaker) is short circuit tested alone at
its interrupting rating at or above the level of With a short circuit electrically near the motor
the series rating. The load side or branch terminals, a motor will become a generator for
circuit breaker is tested individually at its instants following initiation of fault under some
intermpiing rating. conditions. The conditions include:
B. The series combination is short circuit
tested together as a unit at the series rating - The motor is on line and running at
level and required lower levels. or near full speed at the time of the short
C. The series combination is short circuit circuit.
tested in the equipment in which it is to be used - The short circuit reduces the voltage
at the equipment short circuit level. at the motor terminals sufficiently that the
machine begins generating rather than
In applying a series rating, it is the intent that motoring.
the series rating match or exceed the short - The motor field remains energized
circuit available at the branch while the for the time period of interest.
interrupting rating of the main must match or
exceed the short circuit available to it.

0-7803-3008-0195$4.00 0 1995 IEEE 1178


The significance of the added short circuit
current from motors depends on a number of This discussion relates to induction motors of
factors such as: the wound rotor and cage (squirrel cage) types.
Since the focus is series ratings, the systems are
The size of the motor. 600 Vac and lower. At this time, the only
0 The presence of other protective devices in series ratings considered are those using a
the circuit such as relays or undervoltage molded-case circuit breaker (MCCB) as the
releases. branch circuit device. Most of branch circuit
The distance in Ohms from the motor to breakers in series ratings will start interruption
the fault point. in the first half cycle after fault initiation.
0 Phasor combination of resistive and Many of these will also clear the fault within
reactive components of currents flowing . the same first half cycle if they are of frame
Synchronization of current from the motor sizes 250 A or less. Transient current in this
to other current flowing. (Rotor speed and first half cycle must be considered. Of course,
synchronization effects.) some of the branch circuit breakers will clear in
the second or third half cycles after fault
Some existing literature as well as the initiation depending on the actual fault level,
complication of considering the above factors size of the circuit breaker and its design.
has suggested neglecting smaller motors and
low-voltage motors in short circuit studies and A comprehensive study would require
has left open the statement of how to apply modeling each motor with inclusion of transient
series ratings when motors are present. This and sub-transient impedance. For low-voltage
paper will provide some analysis of the factors systems this kind of analysis is generally not
and recommend some guidelines for practical. For systems under design,
determination of whether series ratings can be knowledge of the motor nameplate data is rare.
used with motors present. At best, the expected horsepower is available.
Even when nameplate data is available, sub-
111. MOTOR CHARACTERISTICS transient impedance data is not usually
available with it. Further, motors are
Rotating machines are generally classed as frequently replaced during the life of an
synchronous or induction. The significant installation and the replacement motor may
difference relative to short circuit calculations have a different characteristic than original. A
is that synchronous machines obtain their field general approach is needed.
excitation from a separate source that may not
be electrically connected to the machine being IV.STANDARDS AND LITERATURE
considered. The induction machine receives its REVIEW
excitation from the line. If the line voltage to
the induction machine drops, the induction 1. IEEE Standards
machine excitation is reduced and its ability to ANSVIEEE C37.13 [3] says the following
drive the mechanical load is lost or greatly regarding motor contribution section 10.1.4.2:
impaired. In the event of a 3 phase short circuit
at the machine terminals, the machine's residual "Where the impedances for the installation are
excitation will force currents into the fault for not known, it should be assumed that the
the first 1/2 to two cycles after the fault with induction motors contribute 3.6 times their full-
currents that should not be neglected even load current and that synchronous motors
though they may not be significant. Some of contribute 4.8 times their full-load current....
these details are discussed in Analysis of
Faulted Power Systems [9]. "For nominal system voltages of 120V and
208Y/120V, it should be assumed that the
Synchronous motors are seldom found in connected load is 50% lighting and 50% motor
systems in which series ratings would be load. This corresponds to an equivalent
considered. However, their treatment during symmetrical contribution of approximately
the first cycle after fault initiation would be twice the full load current.
similar to that discussed here.

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“For nominal system voltages of 240V to motors to the short circuit current may
600V, it should be assumed that the load is be neglected if the sum of the rated
100% motor load and, in the absence of exact currents of motors connected directly
information, that 25% of the motors are to the point between the series
synchronous and 75% induction. This connected devices is 1% or less of the
corresponds to an equivalent symmetrical interrupting rating of the downstream
contribution of approximately four times the circuit breaker. (See IEC Publication
full-load current.” 781.)”

This analysis is accepted and applied in V. MOTOR TESTS


Chapter 2 of ANSI/IEEE Standard 242 [2] and
Chapter 4 of IEEE Standard 141[1]. To confirm that contribution is present for low
voltage systems and motors, the authors
2. IEC Standards conducted a simple test in a short circuit
laboratory. The test circuit of figure 2 was
IEC 78 1, “Application guide for calculation of used. Two motors, one a 7.5 hp and the other a
short-circuit currents in low-voltage radial 20 hp motor, were separately connected in the
systems” [7], states in clause 7.3: test. A prospective short circuit of 10,700
amperes at 487 V (open circuit), 3 phase, at a
“The contribution of asynchronous motors to 49% power factor was available at the test
the short-circuit current Ik” is disregarded if terminals. For the test, the circuit breaker CB 1
was open as the test circuit was closed making
voltage available to the motor. About 30
cycles (U2 sec) later, CB 1 was closed on the
where: short circuit. Results are summarized in Table
Z I r=~ sum of rated currents of 1. An example of current recorded is indicated
motors connected directly (without in figure 3 .
transformers) to the network where the short
circuit occurs. TABLE 1
Summary of results of short circuit tests with
Ik” = initial symmetrical short circuit
motors.
current without the influence of motors [Ipin
figure 41
I Motor hp
I VoltasxPhase
NEMA Class I Code
“If there are motors at more than one voltage
RPM
level, or in other cases, see IEC Publication Motor Nameplate FLA
909 (Clause 13).” Motor Steady State
Current amperes (no load)
Yet, IEC 909 [8] states in sub-clause 13.2.1, Motor Short Circuit
“Motors in low-voltage public power supply Contribution, amperes
systems may be neglected.” (average from 3 passes)
Motor Short Circuit
3 . Canadian Electrical Code Contribution amperes, rms
(from highest phase, no
The Notes on Rules section of the 1994 load)
Canadian Electrical Code [6], contains a new Max.Ph
ContnbutioAA Ratio
statement in Appendix B, Section 14-014
which states, in part,

“Where motors are connected in the


system between the series connected
devices, any significant motor
contribution to the fault current should
be considered. It is generally agreed
that the contribution of asynchronous

1180
*Test Station Terminals 2. Motor speed slows rapidly. Motor current
contributed is not quite in phase with primary
short circuit current even during the first half
Motor cycle of current. The peaks are about .0005
seconds out of phase. Maximum current values

I CB1 1 Current
are not directly additive.

w
Measurement
3. Motor contribution decays very rapidly. By
CTs (6) the second half cycle, it is becoming negligible
as well as far out of phase with primary short
Current Measurement circuit current. Field energy is falling off.
Shunt Resistors
Obviously, this simple set of tests is not an
exhaustive study of motor contribution. There
Fig. 2. Diagram of test circuit used in short circuit are a variety of motors and conditions that will
tests with motors. impact short circuit current contributed by
motors that are not represented here. This test
lym , I 150
does indicate the presence of motor
contribution and some of the variations that
will be typical.

VI. MOTORS IN TYPICAL SYSTEMS

In this section, several typical systems


representing a variety of motor applications is
examined for potential impact of motor
contribution under short circuit conditions.
Consider the simplified and generalized system
of figure 4. Motor contribution, summed as IM,
is added to the short circuit from the primary
source, Ip, to a total short circuit, Ip + IM ,seen
at the faulted point. The contribution is
affected by each element in the system
including the motors and the impedance of wire
and components in each motor circuit.

In examining specific motors, the motor sub-


transient impedance is commonly used for
calculations. Sub-transient impedance is not
commonly available for motors considered
here. For simplicity here, calculations assume
that the motor will generate voltage of the same
value as system voltage and in phase with it.
rm.1”h.o) These calculations also assume that each motor
has an internal reactive impedance in each
Fig. 3. Record of 10,OOO ampere short circuit test phase such that a current equal to six times full
with motor contribution. load current results from system voltage.
These simplificationswill yield contributed
There are several key points that can be current slightly greater than those generally
observed from these tests. calculated using sub-transient impedance.

1. Motor contribution is clearly present and at The calculation system used was that of figure
values anticipated by textbook calculations [9]. 5 . Wire impedances were calculated from
values in Table 9 of Chapter 9 of the 1993
National Electrical Code [4] assuming wires to

1181
be copper and run in PVC conduit. Impedance 1. There is a wide range of motor contribution
values for components are typical. Starter from several hundred to thousands of amperes
components are the largest practical NEMA in the various systems.
size units.
2. Large motors produce large contributions by
These calculations consider that all motors these calculations.
shown were on line and running at speed when
the short circuit occurred and that none of them 3. Contribution in the residential cases, F and
were taken off line by components in their G of figure 6, is insignificant when compared
branch circuits. to short circuit current values. Available test
current metered from one circuit to another for
Calculation results are summarized in figure 6. short circuit testing of the branch will vary by
Cases A, B, and C are extracted from actual more than the 310 amperes.
industrial installation plans as regards motors
and wire runs (but may not represent what was VII. FACTORS
actually installed). They represent heavy
installations of relatively large motors. Factors affecting the short circuit contribution:

I 1. Size and number of motors.

2. Total potential contribution.

3. Number of motors running at the time of the


short circuit.
- Facility scheduling.
- Interlocking of circuits preventing
simultaneous running of some motors.

Fig. 4. One line diagram of simplified circuit. 4. Disconnecting of the motor by branch
circuit components in the event of a short
Main IP 1, circuit such as contactors [13, p 811,
undervoltage relays, or circuit breakers. Action
of these devices may be too slow to affect the
interruption.

I I I I
5 . Presence of drives in the circuit.

Z1,Z2 and Zn contain impedance values for the motor, 6. Synchronization of contributed motor
the combination starter unit and connecting wire.
current with other short circuit current flowing.
Motor speed changes will impact this factor.
Fig. 5. Single phase circuit diagram used for
calculations
7. Time of interruption as affected by motor
Case D is an extraordinary case for reference speed. After about one cycle, motor
purposes only, with three 500 hp motors on the contribution becomes negligible.
same bus. Case E is one example of a
8. As Chattopadhyay points out: “The speed
commercial system that may have one large
motor and perhaps several appliance motors. drop may increase when several motors are
Cases F and G represent residences with the connected at the same time and interact during
largest motors and greatest number expected a fault.” [ 13, p. 821
with present construction.
Factors affecting a series rating:
Without relating to series ratings, some
observations can be made: 1. Prospective short circuit compared to the
series rating.

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480V 480V
3 ph, 25,600kA 3 ph, 16kA
I800A
i)AIR=35kA
ZFLA=233
-. I AIR=65kA
1200A Z FLA = 156
X FLA
Ip=15,940 A1 I, A Branch AIR = 03796

200A l>c 16,850A


AIR
=18kAI
J<
short
circuit
hP= 125
FLA= 156
Case A
Case E

120v
480V lph, 2OkA
3 ph, 256OOkA
FLA = 361
1. 200A FLA = 79

z FLA
Branch AIR = '.*%

FLA=77 34
Case B
11 27 40
short
circuit hp= 3

FLA = 34
x88 Case F
12 AWG

2 otors

0.75

13.8
3 m tors

0.25

5.8

120v
Iph, 20kA
480V
3 ph, 33.6kA 1. 200A I:FLA = 35
Z FLA = 825

AIR

short
circuit FLA = 13.8 9.8 5.8
ho= 75 60 125 40 Case G
FLA = 96 77 156 52
Case C

480V
3 h.30kA
2500A Z FLA = 1770

1 34,880 A

=ZkA Fig. 6
Motor contribution calculation
short for a variety of systems
circuit
ho = 500 500 500 Cases A - G.
FLA = 590 590 590
Case D

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2. Motor contribution anticipated beyond the practice would satisfy the condition of a
short circuit from the primary source. particular installation, it is impractical as a
general rating technique. First, constructing
3. Branch circuit breaker interrupting rating such a test in the laboratory is difficult at best
compared to total calculated short circuit and maybe impossible with presently available
(primary plus motor contribution). laboratories. Second, the variety of conditions,
motor sizes, and device combinations would
VIII. SERIES RATING CONSIDERATIONS make such a rating method unmanageable.
Third, the history of usage of series ratings
A series rating works to provide protection at indicates no problem related to application with
the location of the branch by one of two ways motors, even without guidelines. Additional
and usually a combination of the two. The first testing would not solve a problem.
is simply the added impedance of the main
device plus its connections. In a small fraction This section concludes that series ratings are
of cases this added impedance is sufficient to suitable for application where motors are
permit the branch circuit breaker to function connected on the bus between the main and
without having the main open. The second is branch when (1) the series rating is at least as
that both the branch and main share the energy great as the primary short circuit current plus
of interruption. In sequence, the branch starts the motor contribution and ( 2 ) motor
to open which generates a voltage drop across contribution is small compared to prospective
the opening pole(s). Then while the branch is primary short circuit current.
in the process of interruption, the main starts to
open and generates a voltage drop across its IX.PUTTING IT TOGETHER
pole(s) such that as clearing occurs, the branch
and main are sharing the voltage, and thus the In this paper, we have confirmed that low
energy of interruption. voltage motors become generators during a
short circuit and contribute current. We also
Related to short circuit contribution from identified a number of factors that will reduce
motors on a bus between the main and branch the contributed current. Guidelines in
devices, the main will not see the current flow ANSI/IEEE C37.13-1990 and other IEEE
from the motors and cannot assist the branch in standards [ 1,2] are about as practical as
interrupting it. The branch must provide all of possible for the variety of conditions
the protection for this portion of fault current. anticipated for computing motor contribution in
However, series ratings were never intended short circuit studies. They do not explain how
for systems with large concentrations of to apply them to series rated systems, so let us
motors. On most systems in which series put together some points that may help to fill
ratings are considered, the potential contributed that gap. Under Series Rating Considerations
short circuit current from motors is small when above, two points were identified that apply.
compared with primary short circuit current.
The guideline from IEC 781 [7] may help to One point considers the guideline of IEC 78,
quantify what is considered negligible. Clause 7.3 in determining a combination of
motors that will deliver small contribution
It seems clear that all short circuit contributions compared to primary available current. This
must be considered. To that point, the practice guideline has been included in Appendix B of
of assuring that the series rating is a no less the Canadian Electrical Code [6] directly
than the sum of the primary short circuit related to series ratings. there it indicates that
current plus the motor contribution must be motor contribution may be neglected when the
held. This point is emphasized by cases A and sum of motor full load currents is 1% or less of
C from figure 6 in which the prospective short the interrupting rating of the branch circuit
circuit at the main device is lower than the breaker, when applied to series ratings.
prospective short circuit at the branch device. Looking at cases A and B, motor contribution
of between 1000 and 2000 amperes may be
There have been suggestions that series rating available with branch interrupting ratings of
tests be conducted with motor contribution 30,000 amperes and satisfy this condition.
injected as part to the test. Although this Since the series testing method did not consider

1184
this contributed current, these values sound System power factor will generally be higher in
significant. If the many factors that reduce residential applications than industrial or
contributed motor current are taken into commercial and will tend to reduce impact of
account, the significance is reduced. And if the motor contributions.
series rating is above the total available current
at the branch, protection is even better assured. These values satisfy the general guidelines
In the absence of other guidelines, this one above for application of series ratings. Further,
from the CEC may be useful but should not be addition of the contribution to primary short
applied blindly. circuit current will result in a negligible
change.

A. General guidelines This analysis indicates that motor contribution


The use of series ratings may be considered can be neglected when applying either series
satisfactory without additional testing and with rated or fully rated systems in residences.
motors present on the same bus as the branch
(load side) circuit breaker when all of the
following conditions are met:
X. CONCLUSION
1. A series rating may be applied when the
sum of the full load current of the connected This paper has concluded that motor
motors is no greater than 1% of the interrupting Contribution to a short circuit is present and
rating of the branch circuit breaker. must be considered in the application of series
ratings when motors are present on the system.
2. The series rating is equal to or greater than General guidelines are presented for
the sum of the calculated primary short circuit application of series ratings when motors are
current plus the all calculated contribution at present between the main overcurrent
the location of the branch circuit breaker. protective device and the branch circuit
breaker. These conditions exclude application
3. Motor contribution calculations are done of series ratings in systems having very large
using the guidelines of ANSIAEEE C37.13. contribution from motors because the series
rating test method does not include motor
When these conditions are not met, that is, contribution. The conditions also conclude that
when the motor current exceeds the value of motor contribution in residences is negligible
guideline 1, a series rating is not appropriate and need not be considered.
and fully rated devices must be used.
References.
B. Residences
From calculation cases F and G, in which full [ l ] ANSI/IEEE Std 141-1993. Recommended
contribution is calculated for heaviest motor Practice for Electric Power Distribution for
loads anticipated for residences, the Industrial Plants.
contribution is a maximum of 140 to 310
amperes while the lowest interrupting rating for [2] ANSIAEEE Std 242-1986. Recommended
a branch is 10,000 amperes for commercially Practice for Protection and Coordination of
available circuit breakers. Again, these are Industrial and Commercial Power Systems.
maximums and actual contribution in
residences is some fraction of these calculated [3] ANSI/IEEE C 37.13-1990, Standardfor
values. The maximum contribution is within Low-voltage AC Power Circuit Breakers Used
typical variations for testing circuits for these in Enclosures.
circuit breakers and should be considered
insignificant for application either with series [4] ANSI/NFPA 70-1993. National Electrical
rated systems or with fully rated systems. Code.

Using ANSI/IEEE C37.13 guidelines the


[5] ANSJAJL 489-1991. Molded-Case Circuit
Breakers and Circuit Breaker Enclosures.
symmetrical contribution is 70 and 158
amperes, respectively for cases F and G.

1185
[6] CSA Standard C22.1-94, Canadian
Electrical Code Part I, Canadian Standards
Association, Rexdale, Ontario, Canada.

[7] International Standard IEC 781-1989,


“Application guide for calculation of short-
circuit currents in low-voltage radial systems.”

[8] International Standard IEC 909-1988,


“Short circuit calculation in three-phase a.c.
systems.”

[9] Paul M. Anderson, Analysis of Faulted


Power Systems. Ames, IA: Iowa State
University Press, 1796, Chapter 6.

[ 101 Molded-Case Circuit Breaker Section of


NEMA, “Series Ratings,” IAEI News,
MarcWApril 1994.

[ 111 S. Sriharan, et al, “Reduced Transient


Model of a Group of Induction Motors,” IEEE
Transactions volume EC-8, No. 4, December
1993, pp. 769-774.

[ 121 Donald L. Hornak and D. W. Zipse,


“Automated Bus Transfer Control for Critical
Industrial Processes,” IEEE Transactions n
Industry Applications, Sep/Oct 1991.

[I31 Subhomoy Chattopadhyay and Thomas


S . Key,, “Predicting Behavior of Induction
Motors
During Electrical Service Faults and
Momentary Voltage Interruptions,“ IEEE IAS
Annual Conference, October 1993.

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