1. 2022 Introduction to Kepware

You might also like

Download as pdf or txt
Download as pdf or txt
You are on page 1of 35

Kepware

Start is 10:10a
Thank You!
Solutions Consulting Team
Kepware Products

OCT 2022
2

ABOUT THE TRAINER


Sam C. Elsner
Sr. Manager, Solutions
Consulting
Portland, ME USA
Married, two kids
Sophie (4)
Annalise (1)
Graduated 2006 from
University of Maine
11 years with Kepware
Last in India 2013
Family, software,
hardware, woodworking,
outdoor activities
4

SOLUTIONS CONSULTING - KEPWARE


We’ve been around a while!

11 yrs 8 yrs

15 yrs 6 yrs

6 yrs 3 yrs

2 yrs 1 yr
5

KEPWARE
Established in 20+ YEARS Extending PTC’s reach in
Located in of developing connectivity Manufacturing with industrial

1995 Portland, Maine software for industrial


automation
connectivity solutions for the
Internet of Things (IoT)

Strong History of Growth and Expansion


Served
Settings

Factories Worksites Cities Offices

Award Winning Customer


Expansive Partner Network Experience
System Integrators, Resellers and
200+ Preferred Distributors 58pts Customer Net Promoter Score
Dominant Market Presence
Manufacturing Fortune 1000
96% companies have Kepware
Connectivity Market Leader
Out-of-the-Box connectors
140 and drivers for hardware
devices
+ Leadership Awards by
17 Industry Analysts
6

CUSTOMER REPRESENTATION

Oil & Gas

Power / Building
Automation Serving 60% of the
top 100 companies
from the 2016
Automotive Fortune 500

Food & Beverage

Bio /
Pharmaceuticals
and 92% of the top
100 companies from
Other the 2016 IndustryWeek
500.
8

WHAT DOES KEPWARE SERVER DO?

IIoT SCADA Quality Management


HVAC

Filtration

Grain Storage Mash Mixing Wort Separation Brewing (boiling) Separation

= Temperature = Valve Actuator


= Actuator = Drive Fermentation Maturation Packaging
8
9

WHAT DOES KEPWARE SERVER DO?

IIoT SCADA Quality Management

Filtration

Grain Storage Mash Mixing Wort Separation Brewing (boiling) Separation

= Temperature = Valve Actuator


= Actuator = Drive Fermentation Maturation Packaging
9
10

WIDEST OFFERING OF QUALITY DRIVERS IN THE MARKET


ABB Totalflow EFM Suite with EFM Exporter (1000-1999) IOtech PointScan 100 Scheduler
Advanced Tags EFM Suite with EFM Exporter (100-199) IT and Infrastructure Suite Siemens Suite
Alarms & Events EFM Suite with EFM Exporter (1-49) Krauss Maffei MC4 Ethernet Simatic 505 Suite
Allen-Bradley 1609 UPS EFM Suite with EFM Exporter (200-499) LinkMaster Simulation Suite
Allen-Bradley Bulletin 900 EFM Suite with EFM Exporter (500-999) Local Historian (1-500 tags) SIXNET Suite
Allen-Bradley Suite EFM Suite with EFM Exporter (50-99) Local Historian (501-10,000) SNMP Agent
Alstom Redundant Ethernet Enron Modbus Lufkin Modbus Square D
Analog Devices Fanuc Focas Suite Manufacturing Suite SNMP Suite (1-15 devices)
Aromat Suite Fisher ROC Suite Mettler Toledo SNMP Suite (51+)
AutomationDirect EBC Fuji Flex Micro-DCI SNMP Suite (16-50)
AutomationDirect Suite GE Suite Mitsubishi Suite System Monitor
BACnet/IP Hilscher Universal Modbus Suite Telemecanique Uni-Telway
Beckhoff TwinCAT Honeywell Suite MTConnect Thermo Westronics Suite
Bristol/IP IDEC Serial ODBC Client TIWAY Host Adapter
Building Automation Suite IEC 60870-5 Suite (11+ Devices) Oil and Gas Suite Torque Tool Ethernet
BUSWARE Ethernet IEC 60870-5 Suite (1-10 Devices) OMNI Flow Computer Toshiba Suite
ClientAce IEC 61850 MMS Client (11+ Devices) Omron Suite Toyopuc Suite
Contrex Suite IEC 61850 MMS Client (1-10 Devices) OPC Connectivity Suite Triconex Ethernet
Custom Interface Industrial Data Forwarder for Splunk (1-500 tags) Optimation OptiLogic User-Configurable (U-CON)
Cutler-Hammer Suite Industrial Data Forwarder for Splunk (5,001+ tags) Opto 22 Ethernet WAGO Ethernet
Dataforth isoLynx Industrial Data Forwarder for Splunk (501-5,000) Partlow ASCII Weatherford 8500
DataLogger Intelligent Actuator (IA) Super SEL Philips P8/PC20 WITS Suite
DDE Client InTouch Client Power Suite Yaskawa Suite
DNP3 Suite (11+ Devices) IoT Gateway (1-500 tags) RedundancyMaster Yokogawa Controller
DNP3 Suite (1-10 Devices) IoT Gateway (5,001+ tags) SattBus Suite Yokogawa Suite
IoT Gateway (501-5,000 tags) Scanivalve Ethernet Yokogawa YS100
11

SECURITY CAPABILITIES

• Challenge: Most industrial protocols have limited to no security, creating


SECURE
vulnerabilities within the operations network
PROTOCOLS
AT THE EDGE • Solution: Translating to secure protocols at the edge of the network enables
secure data transfer within and out of the factory

• Challenge: Network administrators must balance network


SECURE segmentation for security with data access for digital transformation
NETWORK • Solution: Create a single point of secure data collection for each
SEGMENTATION network segment

• Challenge: Operations teams are wary of letting critical production data


leave the factory
GRANULAR
• Solution: Implement “least privilege” data access with granular
PERMISSIONS
permissions, ensuring data is only accessible or read/write when necessary
12

MARKET DRIVEN

https://www.kepware.com/en-us/products/future-releases/ https://www.kepware.com/en-us/support/release-notes/
13

2022 OUTLOOK
Siemens Modern OPC UA Supported Products Solution Central
Enhancements Strategy Framework Edge Expansion

• Reading device • OPC Gateway • Support Policy & Security • Initial Release planned for
information • Foundation Certification Release Criteria early Summer 2022
• Read/writes of additional • Packaged with existing • LinkMaster & • Remote configuration &
data types Kepware RedundancyMaster Path management at scale
• And more based on Forward • Included for enterprise-
• Edge > Cloud Federation
feedback level customers
14

ADVANCED PLUG-INS
Advanced plug-ins extend the capabilities of Kepware.

Advanced Tags
Alarms and Events
DataLogger
EFM Exporter
Industrial Data Forwarder for Splunk®
IoT Gateway
Local Historian
Scheduler
SNMP Agent
15

ADVANCED TAGS
Link two data tags
Set a trigger based on logical
states
Calculate new values from raw
measures 217.5 lbs
Link data from two machines
Time-Series based data (Min,
Max, Avg)

100 kg 225 lb 210 lb


98.5 kg 215 lb
16

DATALOGGER PLUGIN
Offers automatic table creation and the
ability to append data to an existing table
Features easy tag browsing and
advanced triggering
Provides non-volatile store and forward
capabilities Datalogger **ODBC Client Driver +
Supports multiple concurrent logging • Log to an existing table Advanced Tags
processes (threads) • Create a new table • Table Reads
every time log group is
started • Stored Procedures

• Create a new table and • Queries


always append this
• Automated data transfer /
table
**In addition to logging with DataLogger, triggering (with Adv Tags)
users can create automated, bidirectional
communication between PLCs and
databases. Components Required: ODBC
Client Driver, Datalogger Plugin, Advanced
Tags Plugin
17

IOT GATEWAY
Connect Operations with
Information Technology (IT)
Custom
Stream data over MQTT and Webpage
HTTP/REST
Provide cloud-based enterprise
business systems access to real- MQTT
time data from industrial
equipment
Connectivity Guides with Azure,
AWS, IBM Watson, Google IoT
Core

Various Protocols
18

Kepware at the center

High
150+ Protocols, Interoperability
Thousands of devices

Maximize Data
Aggregation

Real-time Data
Streaming

Communication
Optimization
SOLUTIONS PORTFOLIO
20

PRODUCT OFFERING

Priced Individually All Access Model Edge Connectivity


KEPServerEX Enterprise Features Kepware Edge
Perpetual license Premium Connectivity subscription
Kepware Server subscription Thin client
Subscription Drivers Works on Ubuntu x86
IoT Gateway Plugins systems
Individual Subscription Based on per machine Docker Support
Drivers installations License Server
Support and future CentOS
offering available Windows
Streamlined order
process and scalability
21

KEPSERVEREX
Offers a library of 150+ device
drivers, client drivers, and advanced
plug-ins—supporting thousands of
devices and other data sources
Provides industrial operations data to
traditional Industrial Automation clients
(via OPC and proprietary protocols)
and new IoT solutions (via MQTT and
IT-centric protocols)
Meets the highest standards of quality
through third-party validation
22

KEPWARE EDGE

Kepware Edge offers:


Out-of-the-box connectivity
Remote configuration
Code base trusted at over 75,000 industrial
sites
Device connectivity to:
Allen-Bradley ControlLogix (Rockwell)
Siemens S7
Modbus

Application connectivity to:


SCADA, MES, Historian, and others via OPC
Azure, AWS, and others via MQTT
23

EXPERT RESOURCES, PARTNER GUIDANCE AND


SUPPORT
Kepware.com
• License management
• Technical Support via email and remote
session
• Product downloads and reference
documents

Local Partner Expertise


• Training services Access the partner directory at
• Partner with our local distributors each https://www.kepware.com/en-
us/partners/preferred-distributors/
with domain knowledge to guide you on
Access the Kepware videos at
implementation https://www.kepware.com/en-
• Extend your service requirement with the us/support/videos/
local partner engineering resources Access the Support Portal at
• Manage and procure locally mykepware.com
BUILDING THE MFG
ARCHITECTURE OF THE
FUTURE
25

BUSINESS MODEL EVOLUTION

“I need to connect asset(s) to OT systems “I need to standardize connectivity for


for my project” automation and DX”

Heterogeneous Connectivity Standardized Connectivity

Transactional Kepware purchases Enterprise Features


Perpetual Model Subscription
Individual Licenses All-access fuss free deployment
26


We have a total of 230 manufacturing
locations worldwide, and we would like to
connect all of these by the end of 2025 [….]
Kepware for machine connectivity, which quite
frankly is the make or break of any
digitalization initiative in production.”
“After all, if you don't have data, you don't
have digitalization. And this is where
Kepware plays a very, very important role in
our digitalization strategy in manufacturing.
PLM Innovator:
ZF Manufacturing - Head of Product Dev/Production/Quality Apps
27

MANUFACTURERS ARE INVESTING IN DIGITAL


TRANSFORMATION, BUT FEW ARE TRANSFORMING
Manufacturers consider digital … but few transform at
transformation essential scale.

90% 12%

…consider it critical to success1 Achieve enterprise scale2

Success requires financial impact achieved with speed, at scale.


1,2 Drive Transformational Outcomes at Scale, Forrester, December 2020
28

SCALE REQUIRES OVERCOMING IT AND OT HURDLES

IT CHALLENGES OT CHALLENGES
Diverse data sets with insufficient processes for Complex integration of existing brownfield data
collection, storage, management sources

Difficulty managing and utilizing data across Inconsistent, unstructured data formats that make
several sites it difficult to utilize data

Inability to securely move data between edge & Disparate data silos and systems across the shop
cloud systems floor

Integration of data with IT systems, such as ERP, Legacy and distributed infrastructure with high
MES and cloud platforms system integration costs
29

INDUSTRIAL CONNECTIVITY IS THE FIRST STEP TO


OVERCOMING IT CHALLENGES
30

A standardized industrial connectivity layer enables


manufacturers to rapidly access disparate machine data and
make it actionable at scale.

connect to without having to or build custom, at enterprise scale


brownfield & rip & replace DIY integrations with security in mind
greenfield assets
31

KEPWARE IS THE INDUSTRY’S LEADING ENTERPRISE


INDUSTRIAL CONNECTIVITY SOLUTION
Leverage more than 150+ out of the box drivers and plug-ins to connect to virtually
any asset and create a single source of OT data for digital transformation.

PLCs Industrial IoT

OPC Servers MES

RTU / Flow Computers Data Historians

Databases APM

Sensors & Actuators ERP

Edge Devices Databases, Cloud


32

KEPWARE HELPS YOU DELIVER PROJECTS ON-TIME, ON-


BUDGET, AND WITH LOWER TCO

Faster time to value Uninterrupted operations Repeatable, futureproof


Kepware enables you to connect Kepware connects to brownfield Kepware creates standardized
to existing hardware within assets without the need to stop data access across lines, sites, &
minutes. operations. the enterprise.

Deep domain expertise Global partner ecosystem Best in class support

PTC has more than 30 years of Industry leading ecosystem of Best-in-class customer support
industry domain experience, and partners, covering all aspects for a fully guided journey through
a dedicated industrial connectivity across OT and IT implementation
team.
USE CASES
ENABLING NEXT-GENERATION TRACEABILITY AT SPEED
A KEPWARE CASE STUDY

Enhanced visibility of manufacturing data across the organization and


slashed implementation time from 6 months to a couple of days,
delivering
n
improved MFG traceability, efficiency, and quality
ACCELERATE DIGITAL TRANSFORMATION AT ENTERPRISE
SCALE WITH HIGH IMPACT USE CASE APPLICATIONS

Problem
EATON is a Fortune 500 company and has over 200 factories
around the globe. They drove a complete I4.0 transformation
program that included a strong digital foundation, ready-to-use
applications and enterprise program governance.

Solution
ThingWorx Apps:
• Real-time production performance monitoring (RTPPM)
• Asset monitoring and utilization (AMU)
• Connected work cells (CWC)

Speed
First 3 sites live in 9 months
Total 9 sites live in 12 Months
17 additional sites targeted by the end of 2021

Impact
10-15% improved OEE
12% reduction in unscheduled maintenance
15% reduction in manual efforts
100% worker adherence to SOP’s
37

GREENKO

Deployed Kepware for real-time


data capturing for remote assets
Data is funnelled into AWS via
Greengrass and leveraged other
AWS components
Uses influx DB, Grafana (hosted
services)
Read more
THANK YOU

p t c .c o m

You might also like