PREPARED BY : MR

INSPECTION AND TEST PLAN VERIFIED BY : GM

CONCRETE RAW MATERIAL & CONCRETE
INTEGRATED MANAGEMENT SYSTEM
PAGE NO. : 1 0F 2

FREQUENCY OF QUALITY CONTROL OPERATIONS

FREQUENCY

TEST METHOD /
EACH EACH AGE DAYS ACCEPTANCE VERIFYING QC HANDBOOK
ITEM / DESCRIPTION SPECIFICATION DAILY WEEKLY MONTH 3 - MONTH 6 - MONTH ANNUAL RANDOM EACH BED RESPONSIBILTY
SHPMNT. CAST ACTUAL CRITERIA DOCUMENTS REF.
REFERENCE

CEMENT

WATER
OPC TYPE 1 ASTM C150 • MTC-ASTM C150 N/A MTC 2.2.1

TDS • = 2000 ppm KPC KPC-F-B&M-001 2.2.4

pH VALUE
ASTM C1602 /
• = 6.5 - 8.5 KPC KPC-F-B&M-001 2.2.4

•
C1602M-0M6
OTHER AS REQ'D. IL* IL RESULT 2.2.4
ADMIXTURE

WATER REDUCERS,
RETARDERS, ACCELERATORS,
HIGH-RANGE WATER
REDUCERS
ASTM C494 • N/A MTC 2.2.5

AIR ENTRAINMENT ASTM C260 • MTC-ASTM C494

N/A MTC 2.2.5
COLORING ASTM C979 • N/A MTC 2.2.5
CORROSION INHIBITORS
REINFORCEMENT
ASTM G109 • N/A MTC 2.2.5

PRESTRESS STRANDS ASTM A416 • MTC-ASTM A416 N/A MTC 6.3

DEFORMED BARS ASTM A615 • MTC-ASTM A615 N/A MTC 2.3.1

BAR MATS & WELDED WIRE

FABRIC
ASTM A184, A185,
A497 • MTC-ASTM A184,
A185, A497
N/A MTC 2.3.3

FINE AGGREGATE
SIEVE ANALYSIS ASTM C136 • -- KPC KPC-F-B&M-002 2.2.2

MATL. FINER THAN 0.75

MICRON
ASTM C117 • = ≤ 2% KPC KPC-F-B&M-002 2.2.2

WATER ABSORPTION ASTM C127-128 • -- IL IL RESULT 5.5.2

CLAY LUMPS & FRIABLE

PARTICLES
ASTM C142 • = ≤ 1% IL IL RESULT 2.2.2

CHLORIDE CONTENT BS 1377-812 • = ≤ 0.6% IL IL RESULT 2.2.2

SULPHATE CONTENT
COARSE AGGREGATE
BS 1377-812 • = ≤ 0.4% IL IL RESULT 2.2.2

SIEVE ANALYSIS ASTM C136 • -- KPC KPC-F-B&M-003 2.1.3

WATER ABSORPTION ASTM C127-128 • -- IL IL RESULT 5.2.2

CLAY LUMPS & FRIABLE

PARTICLES
ASTM C142 • = ≤ 2% IL IL RESULT 2.2.3

LOS ANGELES ABRASION

FRESH CONCRETE TESTING
ASTM C131 • 40% MAX. IL IL RESULT 2.1.3

SLUMP ASTM C143 EVERY 1 TEST SAMPLE OF CONCRETE -- KPC KPC-F-QAC-005 5.3.2

CONCRETE TEMP.
ASTM C172 / ACI
305R-306R • 32°C (MAX.) KPC KPC-F-QAC-006 5.3.3

HOLLOW CORE SLABS = 1 TEST SAMPLE (4 CUBES) / DAY / DESIGN MIX / BED
OTHER PRESTRESSED UNITS = 1 TEST SAMPLE (4 CUBES) / DAY / DESIGN MIX / BED

SAMPLING OF CONCRETE WP & OTHER SKELETON UNITS : 1 TEST SAMPLE = 4 CUBES

BS 1881:PART 108 AS PER PROCEDURE KPC KPC-F-QAC-005 5.3.1a
(CUBES) IF 5m2 AND LESS PER DAY = 2 TEST SAMPLE / WEEK / DESIGN MIX
IF 5m2 - 50m2 PER DAY = 1 TEST SAMPLE / DAY / DESIGN MIX
IF MORE THAN 50m2 PER DAY = 2 TEST SAMPLES / DAY / DESIGN MIX
* IL - INDEPENDENT LABORATORY
** IF CLIENT SPECIFIED THE ITP, THE MORE STRINGENT REQUIREMENT WILL BE FOLLOWED. IMS FORM
NO.
: KPC-F-QAC-001.0

AL KIFAH PRECAST COMPANY INTEGRATED MANAGEMENT SYSTEM . QA/QC DEPARTMENT

 PREPARED BY : MR

INSPECTION AND TEST PLAN VERIFIED BY : GM

CONCRETE AND OPERATIONAL INSPECTIONS
INTEGRATED MANAGEMENT SYSTEM
PAGE NO. : 2 OF 2

FREQUENCY OF QUALITY CONTROL OPERATIONS

FREQUENCY

TEST METHOD / EACH

EACH AGE DAYS ACCEPTANCE VERIFYING QC HANDBOOK
ITEM / DESCRIPTION SPECIFICATION CAST / DAILY WEEKLY MONTH 3 - MONTH 6 - MONTH ANNUAL RANDOM EACH BED RESPONSIBILTY
SHPMNT. ACTUAL CRITERIA DOCUMENTS REF.
REFERENCE UNIT

HOLLOW CORE SLABS = 1 TEST SAMPLE (4 CYLINDERS) / DAY / DESIGN MIX / BED
OTHER PRESTRESSED UNITS = 1 TEST SAMPLE (4 CYLINDERS) / DAY / DESIGN MIX / BED

SAMPLING OF CONCRETE WP & OTHER SKELETON UNITS : 1 TEST SAMPLE = 4 CYLINDERS

ASTM C172 AS PER PROCEDURE KPC KPC-F-QAC-005 5.3.1b
(CYLINDER) IF 5m2 AND LESS PER DAY = 2 TEST SAMPLE / WEEK / DESIGN MIX
IF 5m2 - 50m2 PER DAY = 1 TEST SAMPLE / DAY / DESIGN MIX
IF MORE THAN 50m2 PER DAY = 2 TEST SAMPLES / DAY / DESIGN MIX
IF 1 TEST SAMPLE = 4 CUBES/CYLINDER (HOLLOW CORE SLABS)
1 CUBE = 3 DAYS COMPRESSIVE STRENGTH AS PER KPC DESIGN
CONCRETE SPECIMEN TESTING KPC KPC KPC-F-QAC-005 5.3.6
2 CUBES = 28 DAYS COMPRESSIVE STRENGTH REQUIREMENTS

1 CUBE = DEMOULDING STRENGTH

HARDENED CONCRETE TESTING

3/7/28 DAYS
SAMPLES)
(CUBE
BS 1881: PART 116 • AS PER KPC DESIGN
KPC KPC-F-QAC-006 5.3.6

•
REQUIREMENTS
3/7/28 DAYS
ASTM C31 KPC KPC-F-QAC-006 5.3.6
(CYLINDER SAMPLES)*

CONCRETE CHARACTERISTIC STRENGTH

TEST REPORT KPC • KPC KPC

STATISTICAL
ANALYSIS
1.1.3

PRE-POUR INSPECTION
KPC;
KPC-F-D&D-004 /
MOULDS KPC DOCUMENT MIN. 20% OF TOTAL MOULDS KPC DESIGN TOLERANCES 4.3.1 4.3.2
KPC-F-WAC-009/010
AS PER FORM

KPC-F-D&D-004 /
REINFORCEMENT POSITION KPC DOCUMENT MIN. 20% OF TOTAL MOULDS KPC DESIGN KPC 4.3.3
KPC-F-WAC-009/010

KPC-F-D&D-004 /
MISC. EMBEDDED ITEMS KPC DOUCMENT MIN. 20% OF TOTAL MOULDS KPC DESIGN KPC 4.3.4
KPC-F-WAC-009/010

CASTING PROPER

HIGH AMBIENT TEMPERATURE, HIGH CONCRETE TEMPERATURE, LOW RELATIVE HUMIDITY, WIND, SOLAR ACI; CONC. TEMP =
HOT WEATHER PRECAUTION ACI 305R KPC KPC-F-QAC-006 4.4.6
RADIATION (CONCRETE TEMP = 32°C MAX) 32°C (MAX.)

AVG. DAILY TEMP = 5°C OR LESS OR AIR TEMP = 10°C FOR MORE THAN 1/2 OF ANY 24-HR PERIOD FOR 3 CONSECUTIVE
ACI; CONC. TEMP =
COLD WEATHER PRECAUTION ACI 306R DAYS (CONCRETE TEMP = 7°C MIN) KPC KPC-F-QAC-006 4.4.7
7°C (MIN.)

POST-POUR INSPECTION

CURING BY HEAT & MOISTURE ASTM C403 • AS PER PROCEDURE KPC

KPC-F-QAC-
011/012/013
4.5.3

MOISTURE CURING KPC • 3 DAYS MIN. KPC

KPC-F-QAC-
011/012/013
4.5.2

POST-POUR INSPECTION,
STORAGE & MARKING
VARIOUS
STANDARDS • QUALITY
HANDBOOK
KPC
KPC-F-QAC-
011/012/013
4.7 / 4.8

* - ACTUAL CYLINDER TEST IF REQUIRED BY CUSTOMER OR CUBE TEST RESULT MAY BE CONVERTED TO CYLINDER BY: CYLINDER TEST RESULT
(Mpa) = CUBE TEST RESULT (Mpa) X 0.85

** - IF NOT SPECIFIED IN KPC DRAWINGS ACI 318 WILL BE FOLLOWED

IMS FORM
NO.
: KPC-F-QAC-001.0

AL KIFAH PRECAST COMPANY INTEGRATED MANAGEMENT SYSTEM . QA/QC DEPARTMENT