DeltaV Overview

Changing How the World Thinks

About Process Control!
Architecture shift to PlantWeb

Business
Systems

PC’s LIMS

PLC’s
DCS

Valves Motors
Analytical
Products & Systems
DeltaV uses PlantWeb Philosophy
DCS-like Foundation
 Single Global configuration database
 Embedded operator interface
 Alarm Management
 Solid Communications (i.e. unsolicited
communications)
 Global Access to data by name

PLC’s Strengths
 Compactness & Scalability
 Integration with Major Bus Technologies
 Class I Div 2
 Environmental classification as per G3
 Remote Mounting
 Device Networks
Process
Control FIELDBUS
• Foundation Fieldbus
Device Busses • WorldFIP
Type of • CAN • Profibus PA
Control • ControlNet
• DeviceNet
• LonWorks
Sensor Busses
• AS-i • Profibus DP
• Interbus
Logic • LonWorks
Control • Seriplex

Simple Devices Powerful Devices

Device Functionality / Cost

Build it: Controllers First!
power
power Controller
Controller
Add Redundancy


Then H1 Fieldbus
H1
H1 Fieldbus
Fieldbus
Add H1 Redundancy



FOUNDATION FIELDBUS for
Intelligence
Redundant
RedundantInterface
Interface

Integrated
Integratedbus
buspower
power

88RTD/TC
RTD/TCinputs
inputs
Zone 1
Zone 1
Multivariable
Multivariablewith
withsingle
single
Pipe
Pipeintrusion
intrusion 88DI,
DI,88DO
DO
Zone 2
Zone 2
Add Inexpensive Discretes
AS-i
AS-i
AS-i (Actuator Sensor Interface)
500 I/O card !
For your Motor Starters (Europe)
Profibus
Profibus DP
DP
For your Motor Starters (North America)

DeviceNet
DeviceNet
Profibus DP / DeviceNet for MCC
Use Your HART Investment Wisely
HART
HART AI
AI &
& AO
AO
Smart Communications

Theirs
Theirs 
 Ours
Ours 

Processing Power at Device

Intelligent Field

Processing power at the device allows for

configuration, calibration, and diagnostic
information to be stored at the individual device
 Instrumentation – the eyes and ears of
your plant
Travel Deviation
Electronics Failure
Cycle Counter Sensor Failure
Valve Signature Process Condition
Configuration
Step Response Configuration Warning
Status / Alerts
Dynamic Error Band RTD Drift
Diagnostics
Drive Signal RTD Life Estimation
Calculations
Output Signal etc...
etc...

Electronics Failure Electronics Failure

Sensor Failure Sensor Failure
Process Condition Reverse Flow
Configuration Warning Empty Pipe
Plugged Impulse Lines Calibration Error
etc... Process Condition
Configuration Warning
etc...
pH Electrode Aging
Glass Electrode Failure
Reference Electrode Failure
Reference Electrode Coating
Reference Electrode Poisoning
etc...
Connect To Your Legacy Equipment
Modbus
Modbus
Serial Integration
Plant LAN

 Modbus Master
 Modbus Slave
 DH
 DH+
 AB RS485

PLC Network
Digital. Easy!
String Them Together….
100
100 MB
MB Ethernet
Ethernet

HART I/O DeviceNet/Profibus

AS-i
H1
Off-the-shelf WorkStations

COTS
COTS
HART I/O DeviceNet/Profibus

AS-i
H1
Add the Heartbeat…

HART I/O DeviceNet/Profibus

AS-i
H1
 DeltaV Architecture

120
120Nodes
Nodes (on
(on control
controlnetwork)
network)
Up
Upto
to100
100Controller
Controller
Up
Upto
to 60
60Workstations
Workstations
10/100MB
10/100MBethernet
ethernet DST
DST
25
25 to
to70,000
70,000
Unlimited
Unlimitedwith
withFactory
FactorySupport
Support
Fiber
Fiber Optic
OpticOption
Option

Digital
Digitalfield
fieldnetworks
networkswith
withintelligent
intelligentfield
fielddevices
devices
 BEFORE
BEFORE

320
320 I/O
I/O
 AFTER
AFTER
320
320 I/O
I/O
 Before
Before

Courtesy:
Courtesy:Cargill
CargillCorporation
Corporation
 After
After

Courtesy:
Courtesy:Cargill
CargillCorporation
Corporation
Cabinet

BEFORE
BEFORE AFTER
AFTER
Field Junction

BEFORE
BEFORE AFTER
AFTER
DeltaV Explorer
 Complete System in Single View

 Easy Drag & Drop Configuring

 Self-Revealing Hardware

 Auto-Addressing Controllers

 Auto-Sensing I/O
Control Studio
 Control Module Editor
 Drag & Drop Item for
Easy Configuring
 Easy Documentation
 Pre-engineered,
robust control
solutions
 IEC 1131-3
Standards based
 Native Control
Language Execution
 On-line help
AI
AI
PID
PID
 AO
AO

Control
Controlin
inthe
theField
Field
Configuration Audit Trail
Module History

Text Differences

Graphical Differences
Embedded OSI Process Historian
Embedded Operator Interface

VB Foundation

 Single Global System Database

 One click access to Alarms and Events
 Pre-built faceplates
Remote – Anywhere on the planet!
Remote Remote Operator
Engineering Workstations
Workstation

 Remote Operate
 Remote Diagnostics
Switch
 Remote Event Access
Application
ProfessionalPlus Station
 Remote History w/ Historian
Application
 Remote Engineering Station
w/ DeltaV RAS

 OverSatellites, RF, WAN,

LAN, Modem, etc.
Remote – Anywhere on the planet!

 DeltaV WebServer
– Remote DeltaV operator graphics
– Read-Only View
 ize

Ea
yS

sy
An
Before and After OPC
Plant Aware

Application
X ... Application
Y
Application
X ... Application
Y
OPC Interface OPC Interface

Server Server Server OPC Server OPC Server OPC Server

A B C A B C

 Efficient for Vendors

 Plug and Play for Integrators
 Easy Maintenance for End Users
 OPC Integration
Aspen
EHM SAP
PI Server DMC

OPC Server OPC Client OPC Client

Plant LAN Plant LAN

OPC Server OPC Mirror

App Node OPC Server

LCN

Fieldbus
Network
 ize

Ea
yS

sy
An
OPC Example: Excel Add-In
Plant Aware

Reporting and Analysis through

powerful and familiar desktop
Application (Excel)
Fisher-Rosemount Control Suite
 Inspect Finding those troublesome loops

 Tune Tuning those troublesome loops easily!

 Fuzzy A different approach for those troublesome loops

 Predict Precision Model Predictive Control

 Simulation Suite Simulation, Developing and Operator Training

 Hysys.Plant Modeling your columns, FCCUs and more!

 DeltaV Neural Virtual sensors and predictors

Control for a Truly Distributed Environment
Traditional,
Autotuning Centralized
Fuzzy Logic Approach
MPC
Neural

Autotuning
Fuzzy Logic
MPC
Limited Sample Rate, Neural
Delay/Variation
introduced by
Communications

Faster, More Precise

Traditional
TraditionalPLC
PLC//DCS
DCS DeltaV
DeltaVApproach
Approach
DeltaV Inspect
Locates
Locatesthe
theexact
exact
source
sourceof
ofproblems
problems

Performance:
Performance: Control
ControlVariability
Variabilityvs
vsBest
BestPossible
PossibleUtilization:
Utilization:
Actual
Actualversus
versusDesigned
DesignedModes
Modes
DeltaV Makes Advanced Control
Technology as Easy as Point and Click

Advanced
Advanced Tuning
Tuning

Tune
Tune

Launch
Launch Tune
Tune
DeltaV Fuzzy Implemented As A
Function Block
Pre-defined Fuzzy
Logic Control
Embedded Model Predictive Control
 1 MV MPC block standard in every system
 4 manipulated variables, 4 control variables, 4
constraints, 4 disturbances
 Continuously Checks Equipment Health
DeltaV Simulate
 The entire DeltaV
software suite runs
untouched in the in the
PC
 No Configuration
 Easy
Laptop
Laptop with
with Virtual
Virtual Controller
Controller
DeltaV with Process Simulation
Process
Process OPC
OPCRead
Readofof‘OUT’
parameter
‘OUT’
OPC
OPCWrite
WritetotoSimulate
Simulate parameter
Simulator
Simulator
DeltaV Simulate Pro {Training System}

Operator
Operator11 Operator
Operator22 Trainer
Trainer

Virtual
Virtual
Controllers
Controllers
DeltaV Simulate Pro {Development System}

Developer
Developer11 Developer
Developer22 Developer
Developer33

Virtual
Virtual
Controllers
Controllers