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2009 Uniform Flow in Bubble Columns
2009 Uniform Flow in Bubble Columns
Uniform bubbly flow in a 15 cm bubble column is investigated. We use a special needle sparger consisting
of 559 separate needles, uniformly distributed over the bottom. With this sparger, we can ensure that all
bubbles generated are of the same size and that the bubble injection is very uniform over the entire bottom
of the column. Detailed experiments are reported, using optical glass fibers to measure the local gas fraction
and bubble size and velocity and using laser Doppler anemometry to measure the liquid axial velocity field.
We find that the homogeneous flow regime extends up to a gas fraction of 55% well beyond the predictions
of theory. The superficial gas velocity at which the homogeneous regime looses its stability depends on the
water quality: fresh water looses its stability much earlier than old water. However, the gas fraction as a
function of the superficial gas velocity is in the homogeneous regime independent of the water quality. The
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overall gas fraction can be described by a Richardson and Zaki type of relation or by the proposal by Garnier
et al. We have indications that, at the point of instability, the bubble size has increased to a critical value at
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which the lift force reverses sign. This causes the radial gas fraction to change from flat with a small wall
peaking to core peaking provoking the instability as suggested by Lucas et al. [Chem. Eng. Technol. 2005,
60, 3609]. Alternatively, at higher gas fractions, the swarm gets denser and the bubble wakes get suppressed.
According to Fox and co-workers [Chem. Eng. Sci. 2007, 62, 3159], this causes the flow to lose its stability.
Figure 2. Top view of needle sparger (left) and picture showing bubble formation with one-third of the needles in operation (right, gas fraction about 15%).
column, something that is easily implemented in computer teristics of the needles stay the same during the experiments.
simulations and can serve as a good test as discussed in the Eleven electronic mass flow meters (VPInstruments VPFlow-
work of Monahan et al.27 Furthermore, the sparger is capable mate with a range of 0-5 slm) have been used in combination
of generating a very narrow bubble size distribution and maintain with metering valves to obtain accurate control over the flow
that over a relatively wide range of superficial gas velocities. to the groups. For an accurate measurement of the total flow
Experiments like this are very limited in the literature but, in rate, another electronic mass flow meter (VPInstruments VP-
our opinion, provide a well defined “test case”. Moreover, we Flowmate with a range of 0-100 slm) has been used. A
estimate the bubble size and measure the bubble velocity using schematic representation of the setup is given in Figure 1. Note
a four point optical probe. We have carried out experiments in that upstream of each group of needles a so-called group-needle
a 15 cm diameter column and found that the uniform flow can (inner diameter 0.6 mm, length 10 cm) is placed, in order to
be present up to 55% volume fraction of the bubbles. Finally, obtain a very uniform flow to each of the groups of needles.
at the onset of instability, we find an intriguing duality in the A picture of the sparger operating with one out of every three
flow that may give a clue to the instability we observed. needles is given in Figure 2.
{
increasing bubble size. Joshi et al.17 performed a parameter
V∞R(1 - R)n-1 RZ variation study on all variables in the criterion of eq 5. They
Ug ) R · Vs(R) ) (4)
V∞R(1 - CµR1⁄3) Garnier show in their paper that the dispersion coefficient, D, needs to
be as small as 0.5 to get a critical gas fraction above 0.5. This
with V∞ being the slip velocity of a single bubble, n the seems to indicate that at the high gas fraction we can reach, the
Richardson and Zaki power () 2.39 for bubbles of the present dispersion of the gas phase is reduced significantly compared
size in the original RZ model), and Cµ a parameter set to 1 in to the more dilute cases. An explanation for this may be that,
Ind. Eng. Chem. Res., Vol. 48, No. 1, 2009 153
Table 2. Superficial Gas Velocities for the Various Gas Fractions
Studied
Ug (m/s) R (-) no. of needles
0.015 6.1% 187
0.017 7.6% 187
0.025 11% 187
0.032 16% 559
0.039 20% 559
0.049 25% 559
Figure 7. Void fraction profiles for 6.1% void fraction (Ug ) 0.015 m/s) (a) and 25% void fraction (Ug ) 0.049 m/s) (b). The tap water is several days old.
Figure 8. Void fraction profiles for various gas fractions at z ) 1.2 m (a) and z ) 0.6 m (b). The tap water is several days old.
Figure 9. Void fraction profiles for tap water which is 2-3 weeks old. Large scale structures are found for Ug > 0.07 m/s.
since these bubbles experience a shear due to the down flow 0.9 with a typical very small velocity around 0.01 m/s.
close to the wall. This downward liquid motion is caused by Downflow occurs for r/R > 0.9 and has a typical velocity of
the slightly lower gas fraction very close to the wall and thus around -0.04 m/s. The downflow is most likely caused by
a higher local mixture density. the low void fraction very close to the wall, which causes a
4.3. Axial Liquid Velocity Profiles. Mean axial liquid density difference between the inner bubble column regions
velocity profiles for various gas fractions are shown in Figures and the wall region. Most publications on bubble columns
10 and 4. The profiles show that for all superficial gas (e.g., refs 49 or 50) report that the inversion point (i.e., the
velocities, upflow occurs in the central region with r/R < point where uax,liq ) 0) is located around r/R ) 0.7, whereas
Ind. Eng. Chem. Res., Vol. 48, No. 1, 2009 155
the bubble size has increased beyond a critical size. To further
investigate this, measurements of the actual bubble size have
been conducted. However, at the same time, the swarm becomes
denser and the wakes may be suppressed causing a transition
toward homogeneous flow according to the Fox mechanism.
Figure 12 shows the means and standard deviations for the
major (a) and minor (b) axis lengths of the bubbles obtained
with a photographic technique. For the horizontal diameter, clear
differences are observed between the case of “fresh” tap water
and the case of contaminated tap water. For the relatively clean
water, the horizontal bubble size is increasing for Ug < 0.05
m/s, whereas it is more or less constant for the contaminated
Figure 10. Mean axial liquid velocity profile for various void fractions.
water. In this range, the bubble shape for the contaminated water
The tap water is several days old. The ungassed liquid height is 1.3 m.
is more or less ellipsoidal, whereas the bubbles in the relatively
the present study finds the inversion point near r/R ) 0.9. “clean” water have much more irregular shapes and exhibit
This shows the very strong homogeneity for the present flow. strong shape oscillations. As soon as the horizontal diameter
The difference is most likely caused by the absence of any reaches a value around 5.8 mm in the region near the free
large scale structure in the flow. For the other studies, the surface, the increase levels off and strongly increased liquid
gas injection may not have been uniform enough to achieve downflow is observed close to the wall in the top regions of
this. The results close to the wall show no trend with Ug. the bubble column (“A” for fresh, “a” for contaminated water).
This is probably due to the presence of a strong preshift If the superficial gas velocity is increased slightly further, large
frequency bleed through in the LDA signal for measurements scale instability is observed, first in the top parts of the column
near the wall. This affects the mean velocity. In addition, (“B” for fresh water) and for a small further increase in the
since the wall location is determined by locating positions entire bubble column (“C” for fresh, “c” for contaminated
where zero velocity is found, a small error in the radial water).
alignment is created, which manifests itself strongest close The results could be explained by the reversal of the lift-
to the wall where the velocity gradient is largest. force direction as proposed by Lucas et al.1 The graph in Figure
4.4. End of Homogeneous Regime. In the previous sections, 13 reproduces the results of the stability analysis by Lucas et
wall peaking of the void fraction profiles was found, which is al.1 for a Gaussian bubble size distribution. If the standard
generally associated with a lift force driving the smaller bubbles deviation of the bubble diameter exceeds a certain critical value,
closer to the wall. Close to the wall a narrow region with liquid the flow becomes unstable. This critical standard deviation is a
down flow exists, providing a velocity gradient that can produce function of the mean bubble diameter. The mean and standard
a significant lift force. In the higher parts of the column, and deviation that were observed in the present experiments at the
for the higher superficial gas velocities approaching the critical onset of dynamic large scale structures are also plotted in the
gas velocity where the first large structures are observed, the same figure. The agreement with the result of the stability
velocity of the down flow increases. Nevertheless, for these analysis is good, although the good match is not very sensitive
conditions, the wall peaking disappears. This indicates that to the precise value of the standard deviation for the present
the lift force toward the wall is decreasing in magnitude. Since conditions. In addition, the result shows that the width of the
the actual velocity gradient is increasing, the decrease in the bubble diameter distribution is quite small in terms of lift-force
lift force is probably caused by a decrease of the lift coefficient, behavior.
which may possibly even reach a negative value. The results in
ref 51 show that the lift coefficient decreases if the horizontal When the gas flowrate is increased to about Ug ) 0.08 m/s,
bubble diameter approaches a critical value, which is ap- the uniform flow looses its stability. However, at this setpoint,
proximately 5.8 mm for air-water. The results, therefore, could the flow starts to oscillate between homogeneous and hetero-
indicate that the mechanism for the transition that was proposed geneous, with a period of some 20 s. The gas fraction as a
by Lucas et al.1 plays an important role. These authors argue function of time is for this condition given in Figure 14. After
that small, local disturbances of the state of uniform bubble reaching its highest gas fraction of about 55%, an instability
distribution get positive feedback from the lift force if the bubble quickly develops: from the free surface, the liquid starts flowing
size is larger than the critical size. Consequently, the distur- rapidly downward in the wall region and the entire flow becomes
bance grows and the homogeneous regime looses its stability. “turbulent”. Note that at these high gas fractions it is even close
Fox and co-workers2 proposed a different mechanism. From to the wall difficult to measure with the LDA.
their stability analysis, they concluded that the transition from The downward velocity is high enough to drag bubbles
homogeneous to heterogeneous flow could be caused by an downward. This can be seen in Figure 15 that shows the time
instability triggered by a reduction of the bubble induced trace of the vertical component of the liquid velocity in a point
turbulence. This reduction is a consequence of the suppression close to the wall as obtained with the LDA. After a few seconds,
of bubble wakes in the more dense swarms. The authors found the gas fraction reaches a minimum and the downward liquid
no need to link the transition to a change in lift coefficient as velocity a maximum. Then, the flow starts to relax, the gas
has been proposed by Lucas and co-workers. The mechanism fraction starts to climb, and the homogeneous flow is restored.
proposed by Fox and co-workers is interesting and requires When the gas fraction reaches 55%, the cycle repeats in a
additional experiments in which the focus should be on sawtooth manner.
retrieving turbulence data. From visual observation, we tend to conclude that the bubble
Figure 11 shows images of the bubbles close to the wall. It size is decreased during the “turbulent” stage. This makes sense
is evident from these pictures that with increasing gas fraction as the large scale liquid circulation will strip the bubbles
the bubble size increases. If this continues, then according to somewhat earlier from the needles of the sparger. Therefore,
the Lucas criterion, the uniform flow looses its stability when the bubble size decreases. This fits with the picture that the onset
156 Ind. Eng. Chem. Res., Vol. 48, No. 1, 2009
Figure 11. Images of bubbles close to the wall for increasing void fraction (contaminated water of three weeks old).
Figure 14. Alternating regimes for Ug ) 0.08m/s: time series of the gas
fraction.
Figure 15. Alternating regimes for Ug ) 0.08m/s: time series of the axial
liquid velocity close to the wall.
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