Nepal Rubber & Engineering pvt.

Ltd
Bharatpur-16,Chitwan

Laminated Elastomeric Bearing as per IRC 83-2_2018

Construction of Kalyan Pakki Pul
(IDO/JKT/W/NCB/25/078-079)
Fixed Bearing

1 Design Data
1.1 Dimension Details:
Overall plan width a mm 400 < along bridge axis
Overall plan length b mm 400 < across axis
Thickness of each outer elastomer layer mm 6 OK
Thickness of each inner elastomer layer ti mm 10 OK
Thickness of each reinforcing steel plate ts mm 4 OK
Yield stress of steel (min. 250 MPa) fy N/mm2 250 OK
Side cover (min. 4 mm) mm 6 OK
Number of steel plates 4
Number of inner elastomer layers 3
Total thickness of bearing Tb mm 58
Number of internal holes 1
Internal hole diameter, if any mm 33
Hardness of elastomer IRHD 60
Shear modulus of elastomeric bearing G MPa 0.9
Bulk modulus of elastomer Eb MPa 2000

1.2 Loads and constraints:

Concrete grade at upper surface N/mm2 35
2
Concrete grade at lower surface N/mm 35
Superstructure span m 20
Number of girders 3
Ultimate loads:
Vertical: max Fz,d kN 1190
permanent kN 525
min Fz,d min kN 525
Transverse kN 145.00
Longitudinal kN 110.00
Translation
Ultimate longitudinal vx,d mm 11.2
Ultimate transverse vy,d mm 0
Serviceability longitudinal vx mm 11.2
Serviceability transverse vy mm 0
 Rotation Ult.
Longitudinal aa,d rad 0.003 < axis transverse
Transverse ab,d rad 0 < axis longitudinal
Allowable resistance to translation under serviceability limit state
Longitudinal kN 214.87
Transverse kN 214.87
Allowable resistance to rotation under serviceability limit state
Longitudinal kN-m 134.40
Transverse kN-m 134.40

2 Design Checks:
2.1 Shape factor
Effective width of bearing a' mm 388
Effective length of bearing b' mm 388
Effective plan area of bearing A1 mm2 149689
Force free perimeter Ip mm 1656
Effective thickness of elastomer te
inner layer mm 10.0
outer layer mm 8.4
Shape factor S
inner layer 9.04
outer layer 10.76
Shape factor for thickest layer S1 9.04

2.2 Maximum Strain Limitation

Reduced effective plan area due to loading Ar mm2 145368
Strain due to compressive loads ec,d 1.509

Total thickness of elastomer in shear Tq mm 42

Max. resultant horizontal displacement ULS vxy,d mm 11.20 OK
Shear strain due to translatory movement eq,d 0.27 < 1, OK

Nominal shear strain due to angular rotation ea,d 0.658

Type-loading factor KL 1.0

Maximum design strain et,d 2.43
Max. permissible strain, ULS eu,k 7
Partial safety factor for elastomer gm 1.00
Max. permissible design strain eu,d 7 OK
2.3 Reinforcing plate thickness
Stress correction factor KP 1.3
Induced tensile stress factor Kh 2
Min. thickness of steel plates: max of: ts mm 1.70
and 3
Provided thickness mm 4 OK

2.4 Rotational limitation

Total vertical deflection ∑vz,d mm 1.00
Rotation factor Kr,d 3
Rotational limit check: ∑vz,d - (a'.aa,d + b'.ab,d)/Kr,d ≥ 0 0.61 OK

2.5 Buckling stability (ULS)

Fz,d / Ar N/mm2 8.19
2
2.a'.G.S1 / 3.Te N/mm 50.11 OK

2.6 Non-sliding condition (ULS)

Resultant of all horizontal forces Fxy,d kN 182.00
Average compressive stress from Fz,d min sm N/mm2 3.61
Friction coefficient for concrete Kf 0.6
Effective friction coefficient me 0.35
2
Check minimum resistance: Fxy,d ≤ me.Fz,d min N/mm 183.33 OK

Check under permanent loads: scd min = Fz,d min / Ar ≥ 3 MPa N/mm2 3.61 > 3 MPa, OK

Moment Due to Frictional Force

Frictional Force µ.Fz,d min kN 63.56
Total Height of Bearing Tb mm 58.00
Moment Due to Frictional Force kN-m 3.69 OK
2.7 Resistance limitation
Max. resultant horizontal displacement SLS vxy mm 11.20
Resisting force exerted by bearing to translation Rxy kN 38.40 OK

b/a 1.00
Restoring moment factor Ks 86.2
Resisting moment exerted by bearing to rotation M kN-m 35.62 OK

2.8 Contact pressure limitation

Pressure under max loading N/mm2 8.19
2
Limit for max loading (< 0.48*fck) N/mm 16.80 OK
2
Pressure under permanent loads N/mm 3.61
2
Limit for permanent loads (< 0.36*fck) N/mm 12.60 OK

Design Prepared & Checked by

NEPAL RUBBER & ENGINEERING PVT.LTD
 Nepal Rubber & Engineering pvt.Ltd
Bharatpur-16,Chitwan

Laminated Elastomeric Bearing as per IRC 83-2_2018

Construction of Kalyan Pakki Pul
(IDO/JKT/W/NCB/25/078-079)
Free Bearing

1 Design Data
1.1 Dimension Details:
Overall plan width a mm 400 < along bridge axis
Overall plan length b mm 400 < across axis
Thickness of each outer elastomer layer mm 6 OK
Thickness of each inner elastomer layer ti mm 10 OK
Thickness of each reinforcing steel plate ts mm 4 OK
Yield stress of steel (min. 250 MPa) fy N/mm2 250 OK
Side cover (min. 4 mm) mm 6 OK
Number of steel plates 4
Number of inner elastomer layers 3
Total thickness of bearing Tb mm 58
Number of internal holes 0
Internal hole diameter, if any mm 33
Hardness of elastomer IRHD 60
Shear modulus of elastomeric bearing G MPa 0.9
Bulk modulus of elastomer Eb MPa 2000

1.2 Loads and constraints:

Concrete grade at upper surface N/mm2 35
2
Concrete grade at lower surface N/mm 35
Superstructure span m 20
Number of girders 3
Ultimate loads:
Vertical: max Fz,d kN 1190
permanent kN 525
min Fz,d min kN 525
Transverse kN 145.00
Longitudinal kN 110.00
Translation
Ultimate longitudinal vx,d mm 11.2
Ultimate transverse vy,d mm 0
Serviceability longitudinal vx mm 11.2
Serviceability transverse vy mm 0
 Rotation Ult.
Longitudinal aa,d rad 0.003 < axis transverse
Transverse ab,d rad 0 < axis longitudinal
Allowable resistance to translation under serviceability limit state
Longitudinal kN 214.87
Transverse kN 214.87
Allowable resistance to rotation under serviceability limit state
Longitudinal kN-m 134.40
Transverse kN-m 134.40

2 Design Checks:
2.1 Shape factor
Effective width of bearing a' mm 388
Effective length of bearing b' mm 388
Effective plan area of bearing A1 mm2 150544
Force free perimeter Ip mm 1552
Effective thickness of elastomer te
inner layer mm 10.0
outer layer mm 8.4
Shape factor S
inner layer 9.70
outer layer 11.55
Shape factor for thickest layer S1 9.70

2.2 Maximum Strain Limitation

Reduced effective plan area due to loading Ar mm2 146198
Strain due to compressive loads ec,d 1.399

Total thickness of elastomer in shear Tq mm 42

Max. resultant horizontal displacement ULS vxy,d mm 11.20 OK
Shear strain due to translatory movement eq,d 0.27 < 1, OK

Nominal shear strain due to angular rotation ea,d 0.658

Type-loading factor KL 1.0

Maximum design strain et,d 2.32
Max. permissible strain, ULS eu,k 7
Partial safety factor for elastomer gm 1.00
Max. permissible design strain eu,d 7 OK
2.3 Reinforcing plate thickness
Stress correction factor KP 1.3
Induced tensile stress factor Kh 1
Min. thickness of steel plates: max of: ts mm 0.85
and 3
Provided thickness mm 4 OK

2.4 Rotational limitation

Total vertical deflection ∑vz,d mm 0.88
Rotation factor Kr,d 3
Rotational limit check: ∑vz,d - (a'.aa,d + b'.ab,d)/Kr,d ≥ 0 0.50 OK

2.5 Buckling stability (ULS)

Fz,d / Ar N/mm2 8.14
2
2.a'.G.S1 / 3.Te N/mm 53.77 OK

2.6 Non-sliding condition (ULS)

Resultant of all horizontal forces Fxy,d kN 182.00
Average compressive stress from Fz,d min sm N/mm2 3.59
Friction coefficient for concrete Kf 0.6
Effective friction coefficient me 0.35
2
Check minimum resistance: Fxy,d ≤ me.Fz,d min N/mm 184.08 OK

Check under permanent loads: scd min = Fz,d min / Ar ≥ 3 MPa N/mm2 3.59 > 3 MPa, OK

Moment Due to Frictional Force

Frictional Force µ.Fz,d min kN 63.81
Total Height of Bearing Tb mm 58.00
Moment Due to Frictional Force kN-m 3.70 OK
2.7 Resistance limitation
Max. resultant horizontal displacement SLS vxy mm 11.20
Resisting force exerted by bearing to translation Rxy kN 38.40 OK

b/a 1.00
Restoring moment factor Ks 86.2
Resisting moment exerted by bearing to rotation M kN-m 35.62 OK

2.8 Contact pressure limitation

Pressure under max loading N/mm2 8.14
2
Limit for max loading (< 0.48*fck) N/mm 16.80 OK
2
Pressure under permanent loads N/mm 3.59
2
Limit for permanent loads (< 0.36*fck) N/mm 12.60 OK

Design Prepared & Checked by

NEPAL RUBBER & ENGINEERING PVT.LTD
 Nepal Rubber & Engineering pvt.Ltd
Bharatpur-16,Chitwan

Laminated Elastomeric Bearing as per IRC 83-2_2018

Construction of Kaina Sadak Pul
IDO/JKT/W/NCB/24/078/079
Fixed Bearing

1 Design Data
1.1 Dimension Details:
Overall plan width a mm 500 < along bridge axis
Overall plan length b mm 400 < across axis
Thickness of each outer elastomer layer mm 6 OK
Thickness of each inner elastomer layer ti mm 12 OK
Thickness of each reinforcing steel plate ts mm 4 OK
Yield stress of steel (min. 250 MPa) fy N/mm2 250 OK
Side cover (min. 4 mm) mm 6 OK
Number of steel plates 4
Number of inner elastomer layers 3
Total thickness of bearing Tb mm 64
Number of internal holes 1
Internal hole diameter, if any mm 33
Hardness of elastomer IRHD 60
Shear modulus of elastomeric bearing G MPa 0.9
Bulk modulus of elastomer Eb MPa 2000

1.2 Loads and constraints:

Concrete grade at upper surface N/mm2 35
2
Concrete grade at lower surface N/mm 35
Superstructure span m 25
Number of girders 3
Ultimate loads:
Vertical: max Fz,d kN 1410
permanent kN 710
min Fz,d min kN 710
Transverse kN 180.00
Longitudinal kN 150.00
Translation
Ultimate longitudinal vx,d mm 14
Ultimate transverse vy,d mm 0
Serviceability longitudinal vx mm 14
Serviceability transverse vy mm 0
 Rotation Ult.
Longitudinal aa,d rad 0.003 < axis transverse
Transverse ab,d rad 0 < axis longitudinal
Allowable resistance to translation under serviceability limit state
Longitudinal kN 235.62
Transverse kN 235.62
Allowable resistance to rotation under serviceability limit state
Longitudinal kN-m 210.00
Transverse kN-m 168.00

2 Design Checks:
2.1 Shape factor
Effective width of bearing a' mm 488
Effective length of bearing b' mm 388
Effective plan area of bearing A1 mm2 188489
Force free perimeter Ip mm 1856
Effective thickness of elastomer te
inner layer mm 12.0
outer layer mm 8.4
Shape factor S
inner layer 8.46
outer layer 12.09
Shape factor for thickest layer S1 8.46

2.2 Maximum Strain Limitation

Reduced effective plan area due to loading Ar mm2 183081
Strain due to compressive loads ec,d 1.516

Total thickness of elastomer in shear Tq mm 48

Max. resultant horizontal displacement ULS vxy,d mm 14.00 OK
Shear strain due to translatory movement eq,d 0.29 < 1, OK

Nominal shear strain due to angular rotation ea,d 0.763

Type-loading factor KL 1.0

Maximum design strain et,d 2.57
Max. permissible strain, ULS eu,k 7
Partial safety factor for elastomer gm 1.00
Max. permissible design strain eu,d 7 OK
2.3 Reinforcing plate thickness
Stress correction factor KP 1.3
Induced tensile stress factor Kh 2
Min. thickness of steel plates: max of: ts mm 1.92
and 3
Provided thickness mm 4 OK

2.4 Rotational limitation

Total vertical deflection ∑vz,d mm 1.15
Rotation factor Kr,d 3
Rotational limit check: ∑vz,d - (a'.aa,d + b'.ab,d)/Kr,d ≥ 0 0.66 OK

2.5 Buckling stability (ULS)

Fz,d / Ar N/mm2 7.70
2
2.a'.G.S1 / 3.Te N/mm 51.63 OK

2.6 Non-sliding condition (ULS)

Resultant of all horizontal forces Fxy,d kN 234.31
Average compressive stress from Fz,d min sm N/mm2 3.88
Friction coefficient for concrete Kf 0.6
Effective friction coefficient me 0.33
2
Check minimum resistance: Fxy,d ≤ me.Fz,d min N/mm 235.77 OK

Check under permanent loads: scd min = Fz,d min / Ar ≥ 3 MPa N/mm2 3.88 > 3 MPa, OK

Moment Due to Frictional Force

Frictional Force µ.Fz,d min kN 77.81
Total Height of Bearing Tb mm 64.00
Moment Due to Frictional Force kN-m 4.98 OK
2.7 Resistance limitation
Max. resultant horizontal displacement SLS vxy mm 14.00
Resisting force exerted by bearing to translation Rxy kN 52.50 OK

b/a 0.80
Restoring moment factor Ks 97.2
Resisting moment exerted by bearing to rotation M kN-m 57.52 OK

2.8 Contact pressure limitation

Pressure under max loading N/mm2 7.70
2
Limit for max loading (< 0.48*fck) N/mm 16.80 OK
2
Pressure under permanent loads N/mm 3.88
2
Limit for permanent loads (< 0.36*fck) N/mm 12.60 OK

Design Prepared & Checked by

NEPAL RUBBER & ENGINEERING PVT.LTD
 Nepal Rubber & Engineering pvt.Ltd
Bharatpur-16,Chitwan

Laminated Elastomeric Bearing as per IRC 83-2_2018

Construction of Kaina Sadak Pul
IDO/JKT/W/NCB/24/078/079
Free Bearing

1 Design Data
1.1 Dimension Details:
Overall plan width a mm 500 < along bridge axis
Overall plan length b mm 400 < across axis
Thickness of each outer elastomer layer mm 6 OK
Thickness of each inner elastomer layer ti mm 12 OK
Thickness of each reinforcing steel plate ts mm 4 OK
Yield stress of steel (min. 250 MPa) fy N/mm2 250 OK
Side cover (min. 4 mm) mm 6 OK
Number of steel plates 4
Number of inner elastomer layers 3
Total thickness of bearing Tb mm 64
Number of internal holes 0
Internal hole diameter, if any mm 33
Hardness of elastomer IRHD 60
Shear modulus of elastomeric bearing G MPa 0.9
Bulk modulus of elastomer Eb MPa 2000

1.2 Loads and constraints:

Concrete grade at upper surface N/mm2 35
2
Concrete grade at lower surface N/mm 35
Superstructure span m 25
Number of girders 3
Ultimate loads:
Vertical: max Fz,d kN 1410
permanent kN 710
min Fz,d min kN 710
Transverse kN 180.00
Longitudinal kN 150.00
Translation
Ultimate longitudinal vx,d mm 14
Ultimate transverse vy,d mm 0
Serviceability longitudinal vx mm 14
Serviceability transverse vy mm 0
 Rotation Ult.
Longitudinal aa,d rad 0.003 < axis transverse
Transverse ab,d rad 0 < axis longitudinal
Allowable resistance to translation under serviceability limit state
Longitudinal kN 235.62
Transverse kN 235.62
Allowable resistance to rotation under serviceability limit state
Longitudinal kN-m 210.00
Transverse kN-m 168.00

2 Design Checks:
2.1 Shape factor
Effective width of bearing a' mm 488
Effective length of bearing b' mm 388
Effective plan area of bearing A1 mm2 189344
Force free perimeter Ip mm 1752
Effective thickness of elastomer te
inner layer mm 12.0
outer layer mm 8.4
Shape factor S
inner layer 9.01
outer layer 12.87
Shape factor for thickest layer S1 9.01

2.2 Maximum Strain Limitation

Reduced effective plan area due to loading Ar mm2 183912
Strain due to compressive loads ec,d 1.419

Total thickness of elastomer in shear Tq mm 48

Max. resultant horizontal displacement ULS vxy,d mm 14.00 OK
Shear strain due to translatory movement eq,d 0.29 < 1, OK

Nominal shear strain due to angular rotation ea,d 0.763

Type-loading factor KL 1.0

Maximum design strain et,d 2.47
Max. permissible strain, ULS eu,k 7
Partial safety factor for elastomer gm 1.00
Max. permissible design strain eu,d 7 OK
2.3 Reinforcing plate thickness
Stress correction factor KP 1.3
Induced tensile stress factor Kh 1
Min. thickness of steel plates: max of: ts mm 0.96
and 3
Provided thickness mm 4 OK

2.4 Rotational limitation

Total vertical deflection ∑vz,d mm 1.03
Rotation factor Kr,d 3
Rotational limit check: ∑vz,d - (a'.aa,d + b'.ab,d)/Kr,d ≥ 0 0.55 OK

2.5 Buckling stability (ULS)

Fz,d / Ar N/mm2 7.67
2
2.a'.G.S1 / 3.Te N/mm 54.94 OK

2.6 Non-sliding condition (ULS)

Resultant of all horizontal forces Fxy,d kN 234.31
Average compressive stress from Fz,d min sm N/mm2 3.86
Friction coefficient for concrete Kf 0.6
Effective friction coefficient me 0.33
2
Check minimum resistance: Fxy,d ≤ me.Fz,d min N/mm 236.52 OK

Check under permanent loads: scd min = Fz,d min / Ar ≥ 3 MPa N/mm2 3.86 > 3 MPa, OK

Moment Due to Frictional Force

Frictional Force µ.Fz,d min kN 78.05
Total Height of Bearing Tb mm 64.00
Moment Due to Frictional Force kN-m 5.00 OK
2.7 Resistance limitation
Max. resultant horizontal displacement SLS vxy mm 14.00
Resisting force exerted by bearing to translation Rxy kN 52.50 OK

b/a 0.80
Restoring moment factor Ks 97.2
Resisting moment exerted by bearing to rotation M kN-m 57.52 OK

2.8 Contact pressure limitation

Pressure under max loading N/mm2 7.67
2
Limit for max loading (< 0.48*fck) N/mm 16.80 OK
2
Pressure under permanent loads N/mm 3.86
2
Limit for permanent loads (< 0.36*fck) N/mm 12.60 OK

Design Prepared & Checked by

NEPAL RUBBER & ENGINEERING PVT.LTD