THE CEMENT MANUFACTURING PROCESS

(Introduction)
Basic course
Class -3
Jovein cément

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 Agenda for Today

Clinker cooler

Different types and SF cooler

Operation and Maintenance

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 Clinker cooler

Clinker cooling

Function of cooler

• To cool the clinker to the temperature that

prevents to damage subsequent conveying
system.
• To recuperate maximum amount of
thermal energy.

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 THE CEMENT MANUFACTURING PROCESS

Clinker cooling

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 THE CEMENT MANUFACTURING PROCESS

Planetary cooler

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 Planetary cooler

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 Grate cooler

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 Grate cooler

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 SF cooler

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 SF COOLER IN Jovein

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 Cooler Heat balance

Flow Temp. Cp Heat kcal/kg cl

Input Kg/kg Cl °C Kcal/kg/°C Ref = 0

Clinker 1.000 1450 0.264 383.0

Dust 0.050 1450 0.264 19.2

Cool. Air (ambient.) 1.920 35 0.241 16.2

Fan energy in kWh/t 4.35 3.7

Water inj. 0.044 20 1 0.9

Total heat, in 423.0

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 Cooler Heat balance
Output
Sec. air 0.437 953 0.262 109.2

Sec. air, dust 0.010 953 0.236 2.3

Tert. Air 0.696 940 0.262 171.5

Tert. air, dust 0.040 940 0.236 8.9

Excess air ** 0.831 316 0.258 67.8

Clinker 1.000 170 0.195 33.1

Radiation 5.0

Heating + evaporation of water 0.04 574 25.3

Total heat, out 423.0

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 SF cooler

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 SF COOLER

Stationary and Movable Cross-Bars

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 SF COOLER
Internal view

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 SF cooler

Stationary and Moveable Cross-Bars

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 Cross-Bar Conveying System

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 SFC Cooler

WEAR COMPONENTS:
- Cross-Bars
- Retainer Brackets
- Sealing Profiles

NON-WEAR COMPONENTS:
- Grate Plates
- Drive Plates

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 ADP- AIR DISTRIBUTION PLATE
MFR- Mechanical flow regulator

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 MFR-IDENTIFICATION

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 MFR-IDENTIFICATION

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 Constant Air flow

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 High bed Low bed
resistance resistance

Lower Higher
value dP value dP

CONSTANT AIR FLOW

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 Mechanical flow regulator

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 Air Distribution Plates with
Mechanical
Advantages: Flow Regulators
1) MFRs Used Throughout Entire Cooler
2) Constant Air Flow through the Clinker Bed, Independent of
Process Conditions
3) MFR Results in Reduced Electrical Power
4) Optimum Air Distribution throughout
the Lifetime of the Cooler

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 Modular Design

• 4*14
•1.3m* 4.2 m
•7 Stationary * 7
movable bars

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 Controlled Impact System (CIS)

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 CIS

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FLSmidth, 2008, all rights reserved. Cement Production Training
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FLSmidth, 2008, all rights reserved. Cement Production Training
 U-Profile cover

1mm gap
all way
around

Replace OK

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 Retainer bracket

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 Retainer bracket

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 Movable cross bar

Min.
100mm

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 Stationary Cross bar

Min.
80mm

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 U PROFILE
4 TYPES Inlet
short

Inlet Outlet

Standard / centre

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 C-PROFILE

Drive plate

C-profile

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HYDRAULIC
CYLINDER

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 Linear
Bearing
lubrication

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 MFR Cleaning

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 Thermocouples

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 Position transmitter

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 Safety and Precautions

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 Thanks for your
Attention

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