SAUDI ARAMCO ID/PIEU - 14-May-2018 - REV. 2018.03.00 (Standards Cutoff -March 31, 2018) Rev. 2018.03.

00 31-Mar-18

SAUDI ARAMCO TYPICAL INSPECTION PLAN SATIP No. APPROVED DATE DISCIPLINE:

Hot Tap & Stopple Connection Installations (Latest* SAEP-311, 13 SEPT 2009)
SATIP-L-052-01 14-May-18 MECHANICAL
PROJECT TITLE: WBS/BI/JO/NO. CONTRACTOR/SUBCONTRACTOR

INSPECTION RESPONSIBILITY
ITEM QUALITY QUALITY ASSIGNMENTS
PROJECT PHASE TASK / ACTIVITY REMARKS
NO. PROCEDURE RECORD SAUDI
CNTRCTR
ARAMCO

SPECIAL PROCESS (HOT TAPS) REQUIRE THE BEST QUALITY PRACTICE, CPI & EFFICIENT METHODS IN PROCEDURES. ENSURE INSPECTORS & PACKAGES
1.0 DOCUMENT REVIEW
HAVE ALL THE CHECKLISTS APPLICABLE TO THESE INSTALLATIONS, INCLUDING THOSE FOR NDE, COATINGS, ETC. SEE "NOTICE" IN GENERAL NOTES.

*Use latest Edition SAEP-311 (Safety). List Detail Design

Pkg Content in Procedure. SAES-L-052 is no longer
Procedure* & Design Package** for Hot
1.1 SAIC-L-2090 SAIC-L-2090 RH R applicable on ANY SA Project (Safety Issues).** Each
Taps & Stoppling Connection Install.
Package contains proposed documentation for Inspection
& Testing

Hot Tap/Stopple & Reinforcement Perform in accordance with Step 3.1 and obtain the
1.2 SAIC-L-2091 SAIC-L-2091 RH RH
Calculation Request-Form 7627 information necessary to assure

SAIC-W-2001 SAIC-W-2001
1.3 WPS/WPQR (Plant Piping) RH RH Use SAIC-L-2090 & Note WPS Reqmts for Hot Taps

1.4 WPS/WPQR (Pipelines) SAIC-W-2038 SAIC-W-2038 RH RH Use SAIC-L-2090 & Note WPS Reqmts for Hot Taps

1.5 WPS/WPQR (Pressure Vessels) SAIC-W-2058 SAIC-W-2058 RH RH Use SAIC-L-2090 & Note WPS Reqmts for Hot Taps

1.6 WPS/WPQR (Pressure Vessels) SAIC-W-2075 SAIC-W-2075 RH RH Use SAIC-L-2090 & Note WPS Reqmts for Hot Taps

SAIC-W-2035
SAIC-W-2035 Vessels & Tanks utilize same as Plant Piping Systems
1.7 Welder Qualification Record (Plants) RH R
(SAIC-W-2035), Pipelines utilize (SAIC-W-2039)

1.8 Welder Qualification Record (Pipelines) SAIC-W-2039 SAIC-W-2039 RH R Pipelines utilize (SAIC-W-2039)

Review Procedure - Gasket Installation

1.9 SAIC-L-2002 SAIC-L-2002 RH R Calibrated Wrenches are required (M&TE per Sch Q)
and Flange Joint Assembly

2.0 MATERIAL RECEIVING

Saudi Aramco: Company General Use

SAUDI ARAMCO ID/PIEU - 14-May-2018 - REV. 2018.03.00 (Standards Cutoff -March 31, 2018) Rev. 2018.03.00 31-Mar-18

SAUDI ARAMCO TYPICAL INSPECTION PLAN SATIP No. APPROVED DATE DISCIPLINE:

Hot Tap & Stopple Connection Installations (Latest* SAEP-311, 13 SEPT 2009)
SATIP-L-052-01 14-May-18 MECHANICAL
PROJECT TITLE: WBS/BI/JO/NO. CONTRACTOR/SUBCONTRACTOR

INSPECTION RESPONSIBILITY
ITEM QUALITY QUALITY ASSIGNMENTS
PROJECT PHASE TASK / ACTIVITY REMARKS
NO. PROCEDURE RECORD SAUDI
CNTRCTR
ARAMCO

Material Verification & Visual Inspection of

02-SAMSS-006 approved materials:
a) Split tee fitting
Thorough Receipt per 02-SAMSS-006 is required. Cut
b) Loc-o-ring flanges and plugs
2.1 SAIC-L-2092 SAIC-L-2092 H W Segments are stamped! Mat'l is 100% traceable, Controls
c) Hot Tap and/or Sandwich valves
for organization, efficiency per Quality Mgr!
d) Equalizing nipple
e) Specialty Fitting
f) Scraper bars (when required)

Hot Tap Valves and/or Sandwich Valves Refer to SATIP-L--108-01 (Field Testing Required) Use
2.2 See Remarks See Remarks
(Receipt Insp & Field Testing) SATR-A-2001-V (Valve Test & Insp Form)

2.3 Material Storage and Preservation SAIC-L-2093 SAIC-L-2093 W W Organized & segregated per Hot Tap (Unique ID #)

3.0 INSTALLATION NOTICE: See "Notice" in General Notes Relative to Insp Requests for Hot Tap & associated NDE activities. Use SAIC-L-2090 in all activities below.

Pre-Installation Location Verification &

SAIC-L-2094 SAIC-L-2094 Use SATR-NDE-2007 for UT report @ Hot Taps & Tie-
3.1 NDE, Fitness for Service Consideration, H H
Ins. Other NDE methods shall be detailed in Pkgs.
Acceptance of Exact Physical Location

SAIC-L-2094 SAIC-L-2094
3.2 Pre-Welding Insp. (Set-Up of sticker) H H

SAIC-W-2007
3.3 Visual Insp of Welds (PLANT PIPING) SAIC-W-2007 H W Use applicable In-Process welding checklists also

3.4 Visual Insp of Welds (PIPELINES) SAIC-W-2050 SAIC-W-2050 H W Use applicable In-Process welding checklists also

3.5 Visual Insp of Welds (VESSELS) SAIC-W-2070 SAIC-W-2070 H W Use applicable In-Process welding checklists also

3.6 Visual Insp of Welds (API TANKS) SAIC-W-2087 SAIC-W-2087 H W Use applicable In-Process welding checklists also

NDE (PT or MPT of Sticker weld prior to Refer to SATR-NDE-PT-2002 (Penetrant Testing) or
3.7 See Remarks See Remarks
reinforcing pad installation) SATR-NDE-MPT-2003 (Magnetic Particle Testing)

Saudi Aramco: Company General Use

SAUDI ARAMCO ID/PIEU - 14-May-2018 - REV. 2018.03.00 (Standards Cutoff -March 31, 2018) Rev. 2018.03.00 31-Mar-18

SAUDI ARAMCO TYPICAL INSPECTION PLAN SATIP No. APPROVED DATE DISCIPLINE:

Hot Tap & Stopple Connection Installations (Latest* SAEP-311, 13 SEPT 2009)
SATIP-L-052-01 14-May-18 MECHANICAL
PROJECT TITLE: WBS/BI/JO/NO. CONTRACTOR/SUBCONTRACTOR

INSPECTION RESPONSIBILITY
ITEM QUALITY QUALITY ASSIGNMENTS
PROJECT PHASE TASK / ACTIVITY REMARKS
NO. PROCEDURE RECORD SAUDI
CNTRCTR
ARAMCO

Pressure Testing (Hot Tap Installation)

a) Header + hot tap fitting or sticker(prior
to repad installation) USE SATR-A-2001 & SATR-A-2001V - * Each Pkg
3.8 SAIC-L-2095 SAIC-L-2095 H H
b) Header+hot tap fitting+hot tap valve contains proposed documentation for Insp & Testing
c) Header+hot tap fitting+valve+hot tap
machine (HOT TAP APPLICATION)

Pressure Testing (Stopple Installation)

a) Header+Stopple fitting+hot tap valve (if
used)
b) Header+Equalizing nipple+specialty
USE SATR-A-2001 & SATR-A-2001V - * Each Pkg
3.9 fitting SAIC-L-2095 SAIC-L-2095 H H
contains proposed documentation for Insp & Testing
c) Stopple fitting+hot tap valve/Sandwich
valve+hot tap machine
(STOPPLING APPLICATION)

Flange joint inspection (gasket verification USE SATR-L-2001 - * Each Package contains proposed
3.10 SAIC-L-2014 SAIC-L-2014 H W
& bolt tightening) documentation for Inspection & Testing

Inspect Cut Coupon (Fitness for Service See also SAIC-L-2090, Service Consideration
3.11 SAIC-L-2096 SAIC-L-2096 W W
Evaluation Checklist for Inspection Assessment Guide

A) Piping Re-instatement (Hot-Taps)

USE SATR-A-2011 - * Each Package contains proposed
3.12 B) Install Jumper Piping & SAIC-L-2097 SAIC-L-2097 W W
documentation for Inspection & Testing
End Caps

3.13 Coating Application See Remarks See Remarks Refer to the applicable H-Series SATIP (Coating)

3.14 Stopper/Plug Installation See Remarks See Remarks S S Activity Performed by SA Hot Tap & Stoppling Unit

Final Inspection (Walkthrough) for Hot Package, Package, Package Review & Signoff (QA Certified Completion)
3.15 H H
Tap & Stopple Installations Drawings Drawings Each Package is its own PMCC - Close all items

Saudi Aramco: Company General Use

SAUDI ARAMCO ID/PIEU - 14-May-2018 - REV. 2018.03.00 (Standards Cutoff -March 31, 2018) Rev. 2018.03.00 31-Mar-18

SAUDI ARAMCO TYPICAL INSPECTION PLAN SATIP No. APPROVED DATE DISCIPLINE:

Hot Tap & Stopple Connection Installations (Latest* SAEP-311, 13 SEPT 2009)
SATIP-L-052-01 14-May-18 MECHANICAL
PROJECT TITLE: WBS/BI/JO/NO. CONTRACTOR/SUBCONTRACTOR

INSPECTION RESPONSIBILITY
ITEM QUALITY QUALITY ASSIGNMENTS
PROJECT PHASE TASK / ACTIVITY REMARKS
NO. PROCEDURE RECORD SAUDI
CNTRCTR
ARAMCO

GENERAL NOTES

The first three incidents of each Inspection or testing activity listed require 100 % participation by Saudi Aramco Site Inspection Personnel. After this period, Saudi Aramco Inspection may adjust the levels
1
of Saudi Aramco participation based upon the Contractor’s performance.
2 Surveillance: QA/QC organization to monitor work in progress without notice from Construction Organization
Witness: QA/QC organization shall be notified of the timing of Inspection or test in advance. However, the inspection or test shall be performed as scheduled if the QA/QC
3
organization representative is not present.
Hold: QA/QC organization shall be notified of the timing of inspection or test in advance. Inspection or test shall not be carried out without the QA/QC organization
4
representative in attendance.
5 If the Main Contractor delegates the assigned responsibility to the Subcontractor, then the Main Contractor will have the same degree of responsibility as assigned to Saudi Aramco.

LEGEND

H Hold Point for QC Inspection/ Test R Review of Documents

W Witness Inspection/Test RH Review and Approval of Documents
S Surveillance I 100% Contractor Inspection

Saudi Aramco: Company General Use

SAUDI ARAMCO ID/PIEU - 14-May-2018 - REV. 2018.03.00 (Standards Cutoff -March 31, 2018)

Saudi Aramco: Company General Use

Rev. 2018.03.00

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Saudi Aramco: Company General Use

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Saudi Aramco: Company General Use

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Saudi Aramco: Company General Use

SAUDI ARAMCO ID/PIEU - 14-May-2018 - REV. 2018.03.00 (Standards Cutoff -March 31, 2018)

Saudi Aramco: Company General Use

Rev. 2018.03.00

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Saudi Aramco: Company General Use

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Saudi Aramco: Company General Use

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Saudi Aramco: Company General Use