ae: PioetW Ont [Gossard Case SaaIRT | —Fe—] Paae ENERGIES 2OZTECOOI NOR osts0o7 | 0} 12 NON CONFORMITY REPORT Project ‘202760004 -1408-Suphurie Aca Plant (2000 WIPO) LST Enquiry EPO Dato 27-Dec-2023 | Title Nozzle A welding aviangemant [NC Originator Me Dilip Manohae NC Issue Date 2r-DeC 2023 Equipment Manufacturer | Ms. KRR Heavy Enginesring id Equipment Name Intemass Absorstion Tower Doscription of the Non- Nazale A welding arrangement Too many TEE joints and eross Wels at Gas inlet nzale Knction with Shel aaa + Peaking and banding out of tolerance at Nozze to Shell Junction Rateed By Steen Dilipmanohar 0 ses Krishnasamy icy Contractor Comments / Racommendatior ‘CORRECTIVE ACTION o Rerun. | Sippr request perfo he flowing carecive actos. @ REPAR {00% RT shal bake o ener ho wel ons near around the Nozze as per AP 620 Section 7.17. G REWORK ——_| 2 Peaking and banding to be recited to mainan winin MEGS alowable ae 0 other Carnmenis rowed by — BSN Murty BSN saan ee Ste QC Lead Murthy Eien Equipment Manufacturer Response: ‘Cause Deseription a imitation of aw materia plate width receivable far manufacturing the Nozle A Rehiforcenent pad Pate 2. shal Long seam welds were located mistakeny close to Nozze A Reinforcement pa Joints 3: Supports /Stifeners provided ding Shel plus Nozae A welding were inadequate to contol the deformation within tolerance Corrective Action, {L Nozale A shell weld joints where the peaking and banding where Out of olevance are grounded outside the weld surface masamum of 5~ men 2. Grounded portions wil be welded outside the nozzle for which 320 M welding consumable willbe used, 3. Nozze A nse weleing wth Shall i be grounded off tothe depth ofS “Gm Grounded Portions wil be welded inside the nozale for which 310 M welding cansumable willbe used 5. alltherepatrweles wil be visually checked and PT Teste 6. Peaking and banding wll be measured and recorded, 7 PM for weld and hase material & Chemical test as ner ASTM A957 Practice Dshallbe dot and reported, sin audition to Tee Joints, all bute welds around Noztle A 100% RT wil taken to ensure weld ines. 9. Pleding and Passtion wl be erred cut fo the welds and bose materia surrounded by Nozzle A, ‘Response provided by Head Qualty RR, ME, MAMIKA kD AL € GArlec )RR Format No. IFFCO/TECHNIP/KRR/F-3 Rev. 0 INSPECTION RECORD FOR A NOZZLE AFTER RECTFICATION PEAKING & BANDING CHECK Name of work GENERAL ARRANGEMENT FOR INTERPASS TOWER ‘Job No. = KA2018 contractor KRR ENGINEERING PVT LTD. Report No —_:KAZOLA/IT/AN/PR/8R/001 ‘onsultant__ SHIV SULPHURIC SOLUTIONS (0PC) PVT LTD. bate 202.2004 cent ‘TEGHNIP ENERGIES NDIA LIMITED. location _\FFCO PARADEEP UNIT,ODISHANDIA P.0. Mo. 202178C-101-P0-0119-0001-00-011 REV.0 rankNo. 1057-3440 rank Size 10.67,7 6Mtrx Height 16 Mtr |Ret. Drawing No. KAR-GH-065-00 REVS Inspection Details : Peaking & Banding Inspection arround Nozzle-A After Rectfication. Results ‘Banding Results (413mm) Values: (13mm) From A Nozzle centre towards nozzle Top side (Measurements taken at every 200mm) [betwoen Nome A woudng & From A Nozzle centre towards nozzle Bottom side (Measurements taken at every 200mm) Note : * Permissible Tolerance In AP 650: Honzontal & Vertical Wold Joint shall nt exco0d #13 mm. Mi.KRR ENGINEERING PVT LD ‘Mis. TECHNIP ENERGIES INDI OMTR ES 2. S aa ” MANIKANDAN.C ‘SENIOR ENGINEER QA/QC wenaSons ies >> Forma i FO/TECRMP/RRATTT Re 0 TRSPECTION RECORD FOR INTERPASS TOWER lemon SERENE FORTRPAS TOWER ane ae eos rom evoneeane PVT tap Ho ALR AAREIENALYOL Jeon Sev LP HURESOLUTENS (oP PTD, be. 0222004 srcontacor reo RS ND UTES rere :010re2 ie rcoPAAOEP OOD NIA .o.no oxime 0:-400s8-nt-o130rang7am2 mer rorauo frome poate scion Ares Mase trig 2011710 8 cA 02 JELEVATION| A1(mm) | Az (mm) | A3 (mm) | Aa (mm)| AS (mm) | AG (mm) | A7 (mm) REMARKS: osm | ems | ez | coon | coo | coos | oma | coms om | ose | cw | cae | oom | com | om | om asm | oe | om | | - =| wm | ose zom | coo | cos = =| we | ooo zsm | we | om | - | - | - | «mo | om aom | wo | «= | - | — = [we | os asm | a | om | — : = [es | oro aom | om | eo | oor | cm | om | oo | om7 Remarks “sense Diameter eed S700 en Observed in E663 to 6107, + shal tundness ound whim 38 rm, Which Under MEE oleae RR ENGINEERING YTETO TEGAIP ENERGIES NDIA YR, stvatre “x SY 2A) = MANIKANDANC t eae esa ewan eR OVO eet at " aah ; |= ee ondpefvy 3.224PRR Tormat No: HFCO/TEGHNI/RVAITA Rew 0 INSPECTION RECORD FOR INTERPASS TOWER ome otek GENERAL ane FOR TERPS TOWER TR aE eomador cat GEER Pv TO, opr No: AZO ARTE NAO omen ——_stevsuirnu soUTONS (or PTD se: o2saam4 fsrecontacor -TeOWPENERGES NOMA LUMTED aga 02 02 ent FCO PARADEEPUNICOSHAINOK one 202178 301-9054-00L 0094107007 20 jowerrogna, so 360 jowertpe —_-Nose A Sacton ater Reteaton 1 Mesuemens versie TEREX ZL [et oravingno. 0117-01 S13 0c At107-00m Cpe a om soul asm NOZZLE A OPENING zou seu 10m| o.sw| sao a soon Roean a7 TREN RGRTATO = MANKANDAN.C Joweraon SENIOR ENGINNER (QA/QC) [oste: 02.02.2024E> qaexeic. Format No, IFFCO/TECHNIP/KRR/VIS-1 Rev. 0 VISUAL INSPECTION RECORD FOR INTERPASS TOWER ame of work __[:-SENERALARRANGEMENTFORINTERPASSTOWER | KRRJ0b No} #A2018 [contractor 1H ENGINEERING PVE LTD. Report No|#AZ018/I/A NOZAE/RECT/VS/O2 [Consultant Shy SULPHURIC SOLUTIONS (OPC) PVT TD. Date]: 10.02 2020 LSTK Contractor _ | Tec eNERGIes NDIA LMATED Page No|01 of ot [client IFFCO PARADEEP UNIT ODISHAINDIA |P.0. No. 202178C-201-P0-0513-0001-00-011 DT: 08.07.2022 rower Tag No, | 10730 Hower Type [A nore afer Reciieation Vial [Tower size 1 7.6RE TMAH 29 Me Ref. Drawing No. {202178 101-wn0si3-0001-a11070002 Reva ANoxsle ster Rectification Visual checked & found satisfactory. . Welding size checked Visually 8 found satisfactory. «Welding surface smoothly grinded and free from visual defects observed and found satisfactory. 4. Are Strike,rake,Pin hole Blow Hole & etc. Weld defects not found and Satisfactory. KRR ENGINEERING PVT LTD TECHNIP ENERGIES INDIA LIMITED signature : CML @ SI Namé MANIKANDAN.C a Tapas seshentye if tion :| SENIOR ENGINE! Designation :| IGINEER (QA/QC) “tov bod, ate C Dat 10.02.2024» ) 2 NDE INTERPRETATION REPORT (RADIOGRAPHY TESTING} Customer TECHNIP ENERGIES INDIA LIMITED __ MSN: a INTERPASS TOWER Job Description eS Report No. TT/RT/62 Drawing No. - Date of Report 12.02.2024. ZECOR-Z & SA 240 Material ZR aes Date of Test 11.02.2024. | Thickness & Weld THe oN 8mm & 1mm | Fechnique ‘SWSI procedure Ref. & Rev. | reypRo/RT/01 Rev.0 | Selection of QI | ASTM 18 Surface condition __| Smooth grinding Placement of 1Qi | Source side Source to object 3 Film manufacture & distance ag designation AGES Density 2t04 No. of Exposures _| 13 No, of films per Source: Ir -192 eae 4 Gamma Ray Source Size: 2.7x1.1 Type of viewing _| Single wall Source strenathe2 Cu". || acceptance: ASME Sec VIII Div 1. Sensitivity ere Fim sie | Type of ISINo| Joint Nos Welder No Segment /FE/HO| poetry Disposition [visible a 1 NAW 34 Kw-s7a | a"xisas | 6 NSD ACCEPTED 2 NAW 34 Kw-s7a | 4"xisec | 6 NSD ACCEPTED 3 NAW J4 Kws7a | a’xisyco | 6 NSD ‘ACCEPTED 4 NAWJ7 KW-574 | 4"xI5"/AB | 6 NSD ‘ACCEPTED 5 NARa7 KW-574 | 4 xIS/BC | 6 NSD ACCEPTED [e NA-37 KWw-574_ | 4”x157CD | 6 | NSD (PORE) ACCEPTED 7 NA- 18 Kw-574 | 3" x 9708 6 NSD ‘ACCEPTED 8 NA- 12 Kw574_ | a7xI5'7AB | 6. NSD ‘ACCEPTED 9 NA 14 Kw-574_ | 4"x157AB | 6 NSO ACCEPTED 10 | _Na-yia Kwes74_ | a”xi57ec | 6 NSD ‘ACCEPTED i [NAS Kw-574 | 4" x 15°/A-B 6 NSD ‘ACCEPTED 12 | _NA5 xws7a | a"xi5yec | 6 NSD ACCEPTED 13 | __NA-u5 kws7a__| a”xisyco | 6 NSD “ACCEPTED INTERPRETED & EVALUATED REVIEWED BY CfA Fines MANIKANDAN.C Ee abe KRR - NDE LEVEL II (RT) ‘TECHNIP ENERGIES INDIA LIMITEDNDE INTERPRETATION REPORT (RADIOGRAPHY TESTING) Customer TECHNIP ENERGIES INDIA LIMITED MSN: T 5 INTERPASS TOWER ] Job Description ae Report No. TT/RT/63 | Drawing No. : Date of Report 12.02.2024, Material ZECOR-Z & ZECOR 310M | Date of Test 11.02.2024. Thickness & Weld 3 rentoemen | 8mm & mm Technique _|swst procedure Ref. & Rev. | xarpRo/RT/01 Rev.0 | Selection of IQl_ | ASTM 1B Surface condition | Smooth grinding Placement of 1Q1 | Source side Source to object 2 Film manufacture & distance _ a designation SCrADe Density 2t4 No. of Exposures | 7 z ae No. offilms per) Source: Ir -192 hero 8 1 Gamma Ray Source Size: 2.7x1.4 Type of viewing _| Single wall Source strength: 12 Cu acceptance ASME Sec VIII Div 1. [Sensitivity = Film size/ [S@NSItWItY| type of : SINo | Joint Nos | Welder No Segment [WieMOl| yr cty Disposition 1 NA- 316 xws7¢ | arxasas | 6 nso ACCEPTED B NA-318 xwes7a | arxisyae | 6 NSD ACCEPTED 3 | nang Kw-s7a | a"xoune | 6 NSD ACCEPTED a) xws74 | arxisyae | 6 NSD ACCEPTED 5 NA- 3120 xws7a | avxisyec | 6 NSD ACCEPTED 6 | _NA320 Kws7a | axisyco | 6 NSD ACCEPTED 7 NAW 321 xws7 | arxisyco | 6 NSD ‘ACCEPTED ef INTERPRETED & EVALUATED REVIEWED BY ChE fey MANIKANDAN.C sopfasy KRR - NDE LEVEL II (RT) TECHNIP ENERGIES INDIA LIMITEDED cczxz. Format No, IFFCO/TECHNIP/KRR/THK-1 Rev. 0 ‘THICKNESS MEASUREMENT INSPECTION RECORD FOR INTERPASS TOWER Name of work |:GENTAAL ARRANGEMENT FOR INTERPASSTOWER | KRR Job No] XA2018 [Contractor RR ENGINEERING PVT LT. Report No| xA2018/17/a NazZLE/THK/NS/02 [Consultant HIV SULPHURIC SOLUTIONS (OPC) PVT ET. Date|; 10.02.2024 LSTK Contractor |: TEcHNIP ENERGIES NDIA LMITED. Page No|:01 of. client IFFCO PARADEEP UNIT,ODISHAINDIA P.0. No. 202178C-101-P0-0513-0001-00-011 DT: 08.07.2022 ower TagNo. _|:1073#40 [Tower Type ' Nozzle Thickness inspection area [Tower size 107.6 8 6.7Mtrx Height 23 Mr Ref. Drawing No. 202178C-101-M4R-0513-0001-A1107-0002 REV-1 ‘Allon after Rectification Area Thickness & found satisfactory. - Note: Please Refer Annexure: in Measurement Reading. KRR ENGINEERING PVT LTD TECHNIP ENERGIES INDIA LIMITED Signature:| GLE ne Name :| MANIKANDAN.c ae eu Designation :| SENIOR ENGINEER fac) , |_Designati (aaac) Tey sad Bee GEN Date 10.02.2024 Yo 92> ay i) aE> TRAE. Format No. FFCO/TECHNIP/KRR/THK-1 Rev. 0 (NESS MEASUREMENT INSPECTION RECORD FOR INTERPASS TOWER Name of work | GENERAL ARRANGEMENT FORINTERPASS TOWER | KRRJOb No] KA2018, [Contractor RR ENGINEERING PVT LTD. ‘Report No] KA2018/I7/ NOZ2LE/THK/INS/O1 [Consultant SHV SULPHURIC SOLUTIONS (OPC) PVT LTD. Date| 10.02.2028 lisTK Contractor | Teche ENERGIES NDIA UNITED. Page No| otro (Client IFFCO PARADES? UNTT,ODISHA NDIA P.O. No. | 202178C-103-r0-0513 0001-00011 OF: 08.07.2022 Tower Tag No. [20-730 ower Type "A Nozze Thickness inspection area Tower size 10 7.6 & 6:7 x Height 23 Mtr [Ref. Drawing No. 302378C-103-04R-0513-0001-A1107-0002 REV-L "ANNEXURE-1 KRR ENGINEERING PVT LTD TECHNIP ENERGIES INDIA LIMITED signature]? Ke NES) Cong _Name: MANIKANDAN.C aw rear wad ay | Designation :| sewiorencineer(aa/ac) |!” pa rey rw od Date :| 10.02.2024 Lolo yoo 24)> PENETRANT EXAMINATION REPORT _ [Report No jxzoraerevanozzos Date |raonzoze IeRR ENGINEERING PVT 2021700-101-PO.0519-000 00017 [contractor ee PO No 08.07 2002 [shiv Suphune 2ARITOO-1O1-R0519-D00-ANTOT- Consular) |solutions(OPC PVT LTD) ease! (0002 REV-1 stk contactor TECINPENERSESINOR [int ug Races erences IFFCO PARADE cent IFFCO PARADE" |Roterence Code ASME SECV Reference Procedure |KRRIPOILPEMOT [Acceptance Standard ASME SEC Vil OW 1, Appendix-6 inspection Stage “MerWeldeg [Area Inspected 70% on Final aiding Area Product form Tnerpass Tover [Surface Condition 7a Welded Materiat Zecor 310M [Thickness ‘mm Penetrant Materials Material Type Make: Brand Name lGeaner ‘Vi, Seve removable _| ——WAY-2022- JUNE 2004 FRAG FLAWCHECK (PCT) Penerart | Vise Sovent removable | MAY-2022 -JUNE 7024 HIG FLAVICHECK (PP-15B) Developer | Vise Sovent removable | DE-2002- JAN 2005 PRG FLAWICHECK (PO31B) |Penetrant system: [Visible TTechnique: Solvent Removable Surtace Temperature 25 Dwell Time 70 wins Development Time 0 Mins Lighting Equipment [T2W Bulb distance of 250 mm (White Nght Light intensiy 7710 Lae [Observation Relevent indications as per Table (J _[No Relevant indication Cal TABLE 1 ISLNo- [Location ‘Size [Length Interpretation Type Disposition Resut- Acceptes KRR ENGINE! iy TECHNIP ENERGIES INDIA LIMITED [Signature Gi Name MANIKANDAN.C ar. INDE Lever ti| ASNT LeveL Seared 4) ate 10.02.2024 ene 4 [Format no. FFCO/TECHRP/KRR/ EAXR Report No |kazoranreveriaNozzi01 [Date __[ro0aa0e4 TECHNIP ENERGIES INDIA L{MITED KRR ENGINEERING PYF LTD Gq MANTKANDAN.« [Signature Name INDE Level-1 Date ASNT LEVEL tT oma [Format no. TFFCO/TECHNIP/RRR/P-E vend fate “Taga teeny Seto) Jo-02:24 poly |[Repor No _|kecotemawozannicwe PICKLING AND PASSIVATION REPORT ss Date TOE ZOE ‘202176C-T01.P0-0515-0001-00-011 |contractor IkRreNcnceRNGevriT [PO No peo env sure suners(OPC 2O217EC-101-NR0513.0007-41107.004 |consuitant nn ea lorg. No rot lrectwe eneRGies NOM lLstk Contractor ee |Joint No ANOZZLE AFTER RECTIFICATION lrecoparaveer Jctiene rico anAES lReterence Code ASTI Ase0 [TEN document Reference [200176 -1oT-MACOSTS.0007-B 1106-0000 inspection Stage ‘tor Peking [Area inspected 100% On Reeteaton wang ea Product form merpassToner [surface Condition) ‘As Passhised Material 7ZECOR-STON [STEPS ‘CHEMICAL USED TEMP. C TIME lsteP \WELDBRIRTE CALLINGTON CODE 1105 2 0 minutes [step 2 ‘DM WATER WET CLOTH CLEANING 28 ‘mecistly steps DM WATER RINSE AND CLEANING 6 immediately JREMARKS: 1. After pickling and passivation deaning found satisfactory. .\viual inspection and sutace Inspection cai out fund No hea marks, cll grease black spots on surface area. |. nandom Spots Copper Suphate Test was conducted as per ASTM AGGT Practic=-D and found no races of copper deposi aa NS TTS TECuNGP ENOTES oan MTD as pe ee aanaareras cr 1") Joate 10.02.2024 10h: Format Wo FFCO/TECHIIPTRRAU Fe 0AX PICKLING AND PASSIVATION REPORT —[RsvotNo_[esouninsciennen HrooaIza RR ENGINEERING PYF LTD TECHNIP ENERGIES INDIA LIMITED signature: as fh ia) yD ame: MANIKANDAN.E Dectgnation | ___ SENIOR ENGINEER (QA/@6) ie anwe| pate: 10.02.2008 Yo-o2 24 ad Formate FRCOECRP TERRA ROPRR [Report No] kA 2018mT/A NozzPuD: PMI REPORT e Date losozzoze 2021786-101-PO-0519-0001-00.011 OT: Contractor Iker ENGINEERING PvT LTO |PO No pe eee Sriv Sulphuric soustons(orc 2021786-101-MF-0513-0001-A2001-0602 one purity REVS HrECHNIP ENERGIES INDIA INTERPASS TOWER LST Contractor eat [TOWER NAME Mean l-Fco paRADEEP [ASME SEC PART A cent Junrr-coistanNDIA Reference Code ASTM E522, ASTM E572 HEN Document Reference ‘2O2T7EC-TOT-MR051-0007-61 108-0001 [st.no ‘REF. Pll REPORT NO LOCATION REMARKS, ‘Material Confirmed ZECOR-S10M REF. PMI PHOTOS IN & 1 ANNEXTURE ATTACHED | SNOZZLE(PLATE & WELDING) | weising Confirmed ZECOR - 310M from] ‘Shollto Nozzle Result - Accepted KRR ENGINEERING PVT LID mr Ne 2a Name MANIKANDAN.C Designation ‘SENIOR ENGINEER (QA/QC) bate 03.02.2024 Tonmat No, FCO TECHNIP/RRR/FS Rov.PMI ANNEXURE REPORT NO: KA 2018/IT/A NOZZLE/PMI/O1 DATE: 03.02.2024 INTERPASS TOWER A NOZZLE PMI READINGS [SAMPLE VALUESOL ISAMPLE VALUE:02 KRR ENGINEERING PVT LTD Name MANIKANDAN.C Bay Wa Designation SENIOR ENGINEER (QA/QC) Bt ven