PORATHA CORPORATION SDN BHD

Welding Procedure Specification (W.P.S.) according : EN-ISO 15609-1 Page: 1/3

: PCSB/ISO/pWPS/SMAW-G11.1-G8.1-
pWPS No 001A Rev No. : 0
Type : Manual Application : Corrosion Resistance Weld Overlay
Weld process(es) : 111 (MMA) Supporting PQR No : ---
Joints
Joints design : See detail Root spacing : N/A
Preparation : Machining Backing : Yes
Cleaning : Grinding or brushing Backing material (type) : Base Metal
Joint design Welding Sequence

See joint Welding Sequence on Page 2/3

Base metal according TR/ISO 15608

Material 1:
SA516 grade 70 (ISO/TR- 15608 group 11.1) Thickness range acc. P.Q.R
Pipe and or plate : Overlay: 8 - 32mm
Thickness: 1: Plate 16mm
Diameter range : N/A
Filler metal
EN Classification Type Brand
ISO 3581-A-E 23 12 LR A5.4 E309LMo-16 NC-39L KOBELCO Baking or Drying: : E309LMo-16 (150°C x 1hr)

Technique
String / weave bead : String / Weave Method of back gouging : None
Oscillation max. : None Gas cup orifice or size : None
Single / multi layer : Multi layer Distance contact tube : None
Single / multi pass : Multi pass Peening : None
Initial and interpass cleaning : Grinding and / or brushing Remark : Max. weaving 3x of Electrode Dia
Torch, electrode angle : Approx. 75°

Position Gas
Position(s) : PC, PF, PE Gas type Composition % (mixture) Flow rate l/min.
Welding progression : PF -Uphill Shielding None - -
Other : None Backing None - -
Trailing None - -
Preheat PWHT
Preheat temperature min. : 95 °C For SA516 Gr.70 Temperature range °C : -
Interpass temperature max. : 175 °C Time temperature min. : -
Preheat maintenance : None Heating up rate °C : -
Control method : Thermocouple temperature meter Cooling down rate °C : -
Other : None Other : -
Electrical characteristics
Tungsten Electrode dim. / type : None Permitted HI Proces: 111 : 0.99 - 1.39 kJ/mm
Pulsing current : None

Filler metal Current Heat Input

Travel speed
Weld bead No Process Volt Range kJ/mm Other
Type Diameter Type / pol Ampere Range range mm/min.
low / high
Buttering MMA E309L-16 2.6 DCEP 70 ~ 95 20 ~ 24 68 ~ 90 0.99 ~ 1.22
Buttering MMA E309L-16 3.2 DCEP 95 ~ 117 22 ~ 25 80 ~ 101 1.25 ~ 1.39

Sub. Con.: PORATHA CORPORATION SDN BHD JGC SMDS

RAJADURAI ELANGOVAN S
(QA/QC Lead) (QA/QC Sr.Manager) (QA/QC)
 PORATHA CORPORATION SDN BHD

Welding Procedure Specification (W.P.S.) according : EN-ISO 15609-1 Page: 2/3

PWPS No : PCSB/ISO/pWPS/SMAW-G11.1-G8.1-001A Application : Corrosion Resistance Weld Overlay
Welding Sequence
 PORATHA CORPORATION SDN BHD

Welding Procedure Specification (W.P.S.) according : EN-ISO 15609-1 Page: 3/3

pWPS No : PCSB/ISO/pWPS/SMAW-G11.1-G8.1-001A Application : Corrosion Resistance Weld Overlay
Mechanical Testing
ISO 15614‑7:2016 Table 1 — Examination and testing of the test pieces- 2 Specimens
Side Bend Test Testing as per ISO 15614-7 Para.7.4.4; ISO 5173
Acceptance: No imperfection > 3mm in any direction.
ISO 15614‑7:2016 Table 1 — Examination and testing of the test pieces- 1 Specimen
DEP 30.10.60.32.‐Gen. ‐ Para.4.5.3; Prepare in accordance ISO 17639
Macro Examination
Magnification between 3x to 8x; Scale Bar available, Photographs showing the hardness indents
Acceptance: 15614-7 Para.7.5.2 Table 3: No crack and other planar defects. Pore or cluster < 2mm.
ISO 15614‑7:2016 Table 1 — Examination and testing of the test pieces- 1 Specimen
Hardness Survey (Sample taken DEP 30.10.60.32.‐Gen. ‐ Para.4.5.3.2;
from PC Position) Hardness as per ISO 15614-7 Para. 7.4.3; ISO 9015‐1 (HV10) ‐ PM, WM and HAZ
Maximum: 248HV(NACE SP0472-for dissimilar weld)
Non Destructive Testing
ISO 15614‑7:2016 Table 1 — Examination and testing of the test pieces- Required
Visual Testing as per ISO 17637
VT Visual Acceptance: ISO 15614‐7 Table 2;
No cracks and other linear imperfections, surface pores are not permitted
Oxidation of weld acceptance: DEP‐30.10.60.31‐Gen
ISO 15614‑7:2016 Table 1 — Examination and testing of the test pieces- Required
DEP 30.10.60.32.‐Gen. ‐ Para.10.9.3;
UT
UT as per ISO 17405
UT Acceptance: No disbonding, clad thickness min. 3mm
ISO 15614‑7:2016 Table 1 — Examination and testing of the test pieces- Required
PT PT as per ISO 3452‐1
PT Acceptance: 2 X according to ISO 23277
ISO 15614‑7:2016 Table 1 — Examination and testing of the test pieces- Required
FN DEP 30.10.60.18-Gen. Appendix B, Para. B1.5.9
Acceptance: 3 FN ‐ 12 FN
ISO 15614‑7:2016 Table 1 — Examination and testing of the test pieces- Required
Acceptance: Weld Metal ‐ Chemical composition as per DEP 30.10.60.18-Gen. Appendix B Table B.1
PMI
Taken 1mm below the finished surface. (DEP 30.10.60.18-Gen. Appendix B Para. B1.1)
Required Components - C, Cr, Ni, Mo.
DEP 30.10.60.18-Gen. Appendix B, Para. B1.1
Copper sulphate test
Acceptance: Iron free, BM 100% covered by weld overlay.