Download as pdf or txt
Download as pdf or txt
You are on page 1of 64

To, Date

Sub: Company Profile & Introduction

Dear Sir,

We take the immense pleasure to introduce ourselves as the first manufacturer of


Fusion Bonded Coated reinforcement TMT Bar in India and would like to share it
with you in details.

Kindly find herewith Company Profile containing detailed information’s Technical


as well as commercial.

Expecting for your valuable consideration.

Thanks & Regards

Sandeep Agrawal
Director
Mob: +919893690221
INTRODUCTION:-

HARIOM GROUP takes this opportunity as a special privilege to introduce ourselves as


the pioneer in manufacturing TMT Reinforcement Bars in central India from 6mm to
32mm, with an advance and a step ahead among all other producers of Rebar i.e.
EPOXY COATED REINFORCEMENT BARS / TMT REINFORCEMENT BARS , DOWEL BARS
& WIRE Products. Our Product’s brand name HARIOM EPOXY SHIELD & HARIOM TMT
with an installed capacity of approx million MT per Annum. Our unit is situated at the
heart of steel city Bhilai.

HARIOM GROUP was established in the year of 2004 under the dynamic & visionary
leadership of Chairman Mr. Santosh Kumar Agrawal with the team of young dynamic
and highly qualified Directors Mr. Sandeep Agrawal and Mr. B.D Agrawal.

As our objective is the customer satisfaction with premium quality. We feel immense
pleasure to announce that we have adopted Technology from USA for manufacturing
of EPOXY SHIELD REINFORCEMENT BARS (EPOXY COATED) & a fully online
computerized quenching system of Ra TMT INDIA. Our company is ISO certified
company and all product are BIS Approved.

The Core Value of HARIOM GROUP is ….

 TRUST
 HARD WORK
 INOVATION
 QUALITY
 CUSTOMER CETRICITY
 CONTINUES GROWTH
WE HAVE THREE SECTIONS:-

 STEEL MELTING SHOP – 0.1 Millions MT/ANNUM (BILLETS)


 STEEL ROLLING MILL – (REINFORCEMENT STEEL BARS)
 FUSION BONDED EPOXY COATING DIVISION

PRODUCTS:

As our object is to provide a premium quality product by the latest technologies


and state of the art machines through continuous innovation.

Our Products

* M.S Billets
* Dowels Bars
* Epoxy Coated Dowel Bars
* Reinforcement Bars
* Fusion Bonded Epoxy Coated Reinforcement Bars
* Corrosion Resistant Steel Bars
* Fusion Bonded Epoxy Coated Corrosion Resistant Steel Bars
BREIF ABOUT HARIOM EPOXY SHIELD REINFORCEMENT BARS:

HARIOM GROUP is working on its ore to core principle in its full integrated plant
where manufacturing of the Epoxy steel from steel melting to packaging of Epoxy
Coated Reinforcement bars all are done under one roof.

So, within a short span of time, the epoxy bars can be delivered against any or
displaced by the client, which obviously save their time and money. It also hastens
the construction work avoiding unnecessary delay at the work site too.

Corrosion can severely reduce the strength and life of structures ….. Ordinary steel
always prone to get corroded as and when it contacts with water. So, the FBE
coated Reinforcement bars are always recommended using in every construction
since they are more durable and their life span is four times more than that of an
ordinary bar.
 Finally, FBE – Fusion Bonded Epoxy Shield Coating – A new scientific
formula & Technology from USA was introduced for the first time in
India by HARIOM GROUP.

FBE – Fusion coating Epoxy Coating is the new answer to the threat of looms over
many buildings and skyscrapers. Because, the answer should and it belong lasting
has to survive the test of the time.

When properly catalyzed and applied, epoxies produce a hard, chemical and
solvent resistant finish. They are typically used on concrete and steel to give
resistance to water, alkali and acids.

FBE coating has got many advantages. Since the coating is done on the fully
Automatic coating line, better quality control is achieved and it retains a uniform
coating thickness. Due to its adhesive properties it also helps maintain a good
bonding of coating with the steel because of flexibility, the coating does not get
damaged when the straight bar is bent during fabrication on a special mandrel.
FBE acts as an insulator for electro chemical cells and offer a strong barrier
protection to steel which prevents chloride ions pass through it.
There are four long tedious processing in the coating:

1. Surface preparation

2. Heating

3. Powder application

4. Cooling

1. Surface preparation is done by shot & grits blasting on bars. Impurities are
removed from the surface through surface preparation. Reinforcing steel is that, it
is blast – cleaned to a near white glowing metal finish using abrasives in shot
blaster. The shots clean the surface of the bar and grits provide an anchor (100 –
300 microns) to the bar surface.

2. The steel rebar pass through an induction coil for preheating. And flash heating
is done by using proper care. Temperature of the rebar rangers between 230°C to
250°C.

3. As powder leaves the gun, and electrical charge is imparted to the epoxy
powder particles. These electrically charged particles are attached to the grounded
steel surface providing a uniform coverage of the coating. When the dry powder
touches the hot steel, it melts, flows, and quickly gels as a film (100 – 300 microns
thick) on the reinforcing bars and on deformations while the residual heat cures
the coating.

4. For cooling of bars, the coated bars, after curing, are passed through a cooling
tunnel, where water is sprayed on to the bars to cool them. The bars are then
kicked off on to the final inspection rack for testing and inspection.

In the well equipped Lab, The testing on coated bars is carried out as per American
standard 775 and Bureau of Indian Standards specification requirements.
The acceptance test usually conducted is thickness measurements, flexibility test
and holiday test. Once inspected, they are bundled. Strait from the epoxy coating
line, a multi-layer poly-packing wrapping is done with an automated.

Packaging machine to prevent needless exposure of the epoxy bars to small


abrasions, vapor, sunlight and ultra-violet rays.

Besides all these, along with the epoxy coated bars the company also provides
after sales service solution. A FREE kit with paint brush & wire brush with epoxy
patch up compound to mend any scratches while cutting / welding & PVC coated
binding wire for binding of coated reinforcement bars at the construction site. This
is an extra post-delivery care given by the company for its valuable clients to
prevent & repair damages on the coated steel surface due to negligence.

Our product has been widely accepted in the market and is being used for
construction of Bridges, Dams, Barrages, Canals, under water construction,
Tunnels, Hydro Electric structure, Roads, Flyovers, Power plants, Cement,
Automobiles, Factories & Domestic Buildings etc.

CERTIFICATION:

 Registration of Trade Mark (Govt. of India)


 Bureau of Indian Standards IS 1786: 2008
 Bureau of Indian Standards IS 2831 : 2012
 Bureau of Indian Standards IS 13620 : 1993
 ISO 9001: 2015 with (Integral Certification Pvt. Ltd)
 ISO 14001: 2015 with (Integral Certification Pvt. Ltd)
 ISO 18001: 2007 with (Integral Certification Pvt. Ltd)
 Ra TMT INDIA Quenching System
THIRD PARTY INSPECTION REPORT

 Indian Institute of Technology : Kanpur


 Civil Aid Techno clinic Pvt. Limited : Mangalore
 SGS India Private Limited : Mumbai
 Geotech Services (MIDC) : Nagpur
 Choksi Laboratories Limited : Indore
 M.P Laghu Udyog Nigam Ltd. : Indore
 M.P R.C.D Limited : Bhopal
 Bureau Veritas (India) Private Limited : Mumbai
 SGS INDIA : Mumbai
 National Test House : Mumbai
 National Test House : Ghaziabad
 MSME Testing Center : Chennai/ Mumbai
 National Test House : Chennai

NETWORK AND INFRASTRUCTURE

Our production commended a few months back and it is our remarkable


achievement that from the day one we have developed a very good market in
Chhattisgarh, Madhya Pradesh, and Maharashtra simultaneously we have entered
into Northern India, Western India and South West part of India with wide
configuration of distributors and dealers network through some renowned selling
agencies, whose feed back to us market ability of our product is very encouraging.
One of the remarkable highlights is that many central and state undertakings have
extended their cooperation by buying our product for use in their prestigious
projects. We are also doing Exports to various counties & and many of our
prestigious clients/ Departments are United States- Air Force, United States- Navy
Indian Defense, Kuwait, Qatar, UAE, African Countries, Singapore, Malaysia,
Magnolia, Djibouti, Mauritania, Comros, Congo etc.
We look forward to be associated with you and ensure you of our continuous
efforts to supply best quality product.
Thanks & Regards
Sandeep Agrawal
Director
Mob: +91 9893690221
HARIOM
TM

Earthquake Fire GROUP


Resistant Resistant

Excellent 100% Protection Perfect


Strength Against Corrosion Strainthness

Better Higher Prominent Rigs for


Weldability Elongation Stronger Concrete Bounding

Prominent Rigs for Consistent Quality


Stronger Concrete Bounding as per BIS Standards

HARIOM
TM

GROUP ENDURING STRENGTH


SUSTAINABLE GROWTH
Bhilai Unit
HARIOM INGOTS AND POWER PVT. LTD.
Plot No. 59/61, Light Industrial Area, Bhilai 490026 Chhattisgarh (INDIA)
+91 788 4083301, 4083302
Customer care: +91 8109990000

HARIOM
TM
hariomepoxyshield@gmail.com
Website: www.hariomepoxyshield.com
TMT Bars
T M T R E B A R S
Epoxy Coated Bars
EPO YSHIELD
Mumbai Unit
HARIOM
HARIOM COATING PVT. LTD. TM

Village - Gaurapur, Tehsil - Wada, Dist. - Palghar, 421312 Maharastra


+91 22 46060272 Dowel Bars S T E E L R E B A R S ESSENTIAL FOR TODAY

hariomcoatings21@gmail.com
About We are leading Manufacturer & Supplier of Epoxy
Coated TMT Rebars, TMT Bars, Dowel Bar, Epoxy

Us Coated Dowel Bar, MS Billets, PVC Coated


Binding Wires and MS Binding Wires.

Our Vision
The core purpose of Hariom Group is "To
con nue our rich legacy by assuring, enduring
innova ve solu ons for all mankind".

Visionary
Global Leap Core Values
Trust Innova on
Hard work Customer Centricity
Quality Con nuous Growth
HARIOM Group intends to put all its strength for
the commercial expansion across the globe. We
understand the challenges that may come on the
way, simultaneously we keep our mo o
invincible and that make us move ahead. It gives me immense pleasure to introduce EPOXY HARIOM has installed facili es to produce 100,000
SHIELD as one of the renowned technology for TPY to be the largest Epoxy Coa ng plant in INDIA.
We would like to be er understand the manufacturing of Epoxy Coated Rebars from U.S.A. In line with Na on Vision of Green, clean & smart
technological advancement for the sustainable & now first me in India at Hariom Group, situated India, our responsibility is to contribute to the
business development with world’s leading in Steel City Bhilai, Chha sgarh, INDIA, with a vision secured growth of the construc on industry by
players. We invite global investment partners to provide solu on to concrete reinforcement providing con nuous solu on to the corrosion
and technology collaborators who wish to join us corrosion, one the serious problem in building new problem. While this call for a sustained effort to
for global expansion. We are also looking for “EMERGING INDIA”. improve the awareness on the benefits of using
partners who want to opt sustainable business Epoxy Coated Rebar, we are op mis c that our
development with us. Please reach us at The use of fusion bonded Epoxy Coa ng on Rebar is joint efforts would facilitate us in emerging
global@hariomepoxyshield.com. considered by many researchers and engineers to successful in our endeavors.
be most cost effec ve techniques for comba ng
corrosion. Through stringent quality assurance
prac ce followed during Epoxy Coa ng on the black
bars produced in Hariom has established its
creden als in the Indian market, especially in
Central India which has been growing consistently
over the years.
01
10 02
Our
Our Product Supplies
Products
Range of Products

MS Billet TMT Bars

Fusion Bonded Epoxy Coated Steel Rebars MS Binding Wire


US Airbase Qatar US Naval Base Djibou
PVC Coated Binding Wire MS Dowel Bar

Fusion Bonded Epoxy Coated Dowel Bar

India Military Base Mauri us Mumbai Metro

04

Mankhurd Ghatkopar Link Road Maldives STP Project

IS : 2830 IS : 2831

CML-5900008511 CML-5900059411

Our modem steel mel ng Shop consists of EIF, LRF and a con nuous
MS Billet cas ng machine. The quality is controlled by highly trained personnel by
Range means of con nuous tes ng and process control. This shop produces
100x100mm billets/blooms in various special steel grades as per BIS, ASTM & BS
110x110mm Standards.
Qatar Doha Airport Taxiway Dammam Port Saudi Arabia
03
10 04
Our Products
Mechanical Properties
HARIOM FE 500D HARIOM EPOXYSHIELD HARIOM Fe-550 D HARIOM EPOXYSHIELD
Fe-500 D (IS Fe-550 D (IS
Properties EPOXYSHIELD CRS/LAS Fe-500D CRS/LAS EPOXYSHIELD CRS/LAS Fe-550 D CRS/LAS
1786-2008) 1786-2008)
500 D Note # (Note #) 550 D (Note #) (Note #)

Yield Stress N/mm (Min) 500 520 500 520 550 560 550 560

Tensile Strength N/mm (Min) 565 630 565 630 600 640 600 640

Elongation % (Min) 16 16 16 16 14.5 14.5 14.5 14.5

Stress Ratio UTS/YS (Min) 1.10 1.15 1.10 1.15 1.08 1.10 1.08 1.10
CORROSION RESISTANT STEEL (CRS) BARS
Note # - IS 1786-2008 (As per clause 4.2, Note - 3)

(Corrosion Resistant Steel) TMT Bars are made from various corrosion resistance elements. The high corrosion-
Section Weight / Per Meter of
resistant feature in the CRS TMT Bars will be suitable for all the construc on projects such as bridges, large Quality Checks
dams and mainly they can be used for construc on in the coastal areas. CRS Bars will allow the building to resist
HARIOM EPOXYSHIELD REBARS
the corrosion and increases the longevity of the building structure and also it is a cost-effec ve solu on for BIS Standard HARIOM
DIA (mm) Minimum (BIS) Maximum (BIS) Tolerance (BIS)
corrosion. It will reduce the rate of corrosion at the early stage of building construc on, which makes the EPOXYSHIELD Max
building stronger and resist it from earthquakes. HARIOM CRS TMT Bars reduces the cost of repairs that are
8 0.367 0.395 0.422 ± 7%
caused due to corrosive damage.
10 0.574 0.617 0.660 ± 7%

Advantages of HARIOM TMT (CRS) Bars 12 0.844 0.888 0.932 ± 5%


IS : 1786
Made from high quality BIS cer fied billets produced in-house. 16 1.5 1.579 1.658 ± 5%
Longer life due to superior pi ng corrosion resistance. CML-8885918 20 2.393 2.467 2.541 ± 3%
No extra precau on required during welding, material handling and

HARIOM 25 3.739 3.855 3.971 ± 3%


TM

transporta on and no maintenance needed during fabrica on.


High yield strength coupled with duc lity and bendability. T M T R E B A R S 32 6.126 6.316 6.505 ± 3%

Suitable for applica on in seismic zones. 36 7.754 7.994 8.234 ± 3%

HARIOM EPOXYSHIED Meet the requirement of Indian and


International Standards. Bend and Rebend Properties
HARIOM FE 500D HARIOM EPOXYSHIELD HARIOM Fe-550 D HARIOM EPOXYSHIELD
Fe-500 D (IS Fe-550 D (IS
Fe 500 D (IS HARIOM EPOXYSHIELD Fe 550 D (IS 1786- HARIOM
Elements EPOXYSHIELD CRS/LAS Fe-500D CRS/LAS EPOXYSHIELD CRS/LAS Fe-550 D CRS/LAS Test EPOXYSHIELD
1786-2008) 1786-2008) 1786-2008) 500 D 2008)
500 D Note # (Note #) 550 D (Note #) (Note #) 500 D
Carbon (%) Max 0.25 0.25 0.15 0.15 0.25 0.25 0.15 0.15 3d for 8 to 20 3d for 8 to 20 4d for 8 to 20 4d for 8 to 20
Sulphur (%) Max 0.040 0.040 0.040 0.040 BEND
4d for 25 to 36 4d for 25 to 36 5d for 25 to 36 5d for 25 to 36
Phosphorus (%) Max 0.040 0.040 0.12 0.12 0.040 0.040 0.12 0.12

S+P (%) Max 0.075 0.075 0.075 0.075 REBEND 4d for 8 to 10 4d for 8 to 10 6d for 8 to 10 6d for 8 to 10

Carbon EQ (%) Max 0.42 0.42 0.42 0.42 0.42 0.42 6d for 12 to 36 6d for 12 to 36 7d for 12 to 36 7d for 12 to 36

05
10 Note : Where d is the nominal size of test piece in mm. 06
Lab Our Products
Tes ng MS Dowel Bar
Steel Standard ASTMS 615, ASTMA 1678, ASTMA 775, 854449, AASITO M254

Tes ng Resistance to Applied Voltage Test Salt Spray Test Ends Chamfering & plain through CNC driven machine cut

Grade ASTM615/615M Grade 40 & 60, 75 ASTM A996, Grade 40,50,60, 75

Length 100mm to 6000mm

Diameter (mm) 16-50

Diameter (inches) 5/8" - 2"


Taber Abrasion Test Thickness Test Holiday Test

IS : 13620 Dowel Bars are smooth round bars which mainly serve as load transfer device
across concrete joints. They are placed across transverse joints of concrete
CML-5900034815 pavement to allow movement to take place. Where movement is purposely
designed for longitudinal joints, Dowel Bars can be adopted. Based on the
Tes ng Bending Test varied industrial applica ons, we can make available wide range of Dowel
Bars that are manufactured in different possible specifica ons. Dowel Bars
are Hot Rolled Plain Round steel bars conforming to ASTM A615/A615M.

EPO YSHIELD
HARIOM TM

We keep rich inventory of Dowel Bars in many different diameters and lengths ready for immediate shipment. Our
S T E E L R E B A R S ESSENTIAL FOR TODAY

Dowel Steel Bars are suitable for a variety of construc on and pavement applica ons.
Packing Packing

Steel Standard IS, ASTMA615, ASTMA1078, ASTMA775, 854449, AAASITO M254

Parameter ASTMA775:2007 BS14654:1999 BIS 13620:2004 HARIOM Epoxy Shield Coated Standard IS, ASTMA775 & A775M

Bar anchor pro le 1.5-1.40 mils 1.96-2.75 mils As per IS1786:2008 Con rming to IS 1786:2008 Ends Chamfering & plain through CNC driven machine cut

Coating thickness 7-16 mils 7-12 mils 100-300 microns 100-300 microns Grade ASTM615/615M Grade 40 & 60, 75 ASTM A4996, Grade 40,50,60, 75
(175 to 400 microns) (170 to 300 microns)
Length 100mm to 6000mm
Coating holidays 3 Holidays/m Max 4 Holidays/m Max 6 Holidays/m Max 5 Holidays/m Max
Diameter (mm) 16-50
Coating Flexibility 180 deg bent using 180 Deg bent using 120 Deg bent using 8D & 10D complying
8D 4D & 6D with all standards Diameter (inches) 5/8" - 2"

Cathodic Yes Yes Yes Yes


We offer Epoxy Coated Dowel Bars with highly corrosion-resistant quality with Fusion Bonded Epoxy powder
Bond strength with Shall not be less than Shall not be less than Shall not be less than Shall not be less than 85% of the applied as per ASTM A775/775M for concrete structure, which is resistant to Acid, Alkali, especially the Chloride
the concrete 85% of the uncoated 85% of the uncoated 80% of the uncoated uncoated bar (mainly for Salt). The excellent corrosion resistance of Stainless Steel Rebars and Epoxy Dowel Bars eliminate the
bar bar bar
risk of structural damage due to rust and the costly refurbishment that can arise as a result. Epoxy Coated Dowel
Bars are most popular for the construc on and pavement applica ons since they can provide good corrosion
resistance while being significantly cheaper than stainless steel.
07 08
Iron Manufacturing
Ore
Process

Mumbai Trans Harbour Link (MTHL)

1 Dri Plant 2 Steel Melting Shop

Metro Rails Over Bridges

3 Rolling Mill 4 Billets

5 HYQST Process 6 Testing Flyovers Highways

OUR REBARS ARE SUPERIOR


Solid Strength Cost Effective Investment Corrossion Free
7 Shot Blasting Zone 8 FBE Coating Unit

HARIOM Epoxyshield TMT Bars are made with an eye for quality that will
make everything else look imperfect, adhering to the superior quality
standards, these bars are made with the finest raw material.

9 Cooling Zone 10 Packing


09
10 10
Why HARIOM Rebars? Comparison
with Other Suppliers
INDIA'S First unit with full integrated facility from Iron making to Epoxy Coa ng on Rebar, all done under
one roof.

Hassle free procurement, No hassles for sending TMT bars to some other place for job coa ng. Saving of
transporta on cost and me. Hence no delay in Projects.

World's biggest line for rebar coa ng with capacity to coat 24 bars simultaneously at a me.

First me in the Globe we are doing packing on EPOXY coated rebar using poly stretch film with UV
protec on in fully automa c packing line to ensure less abrasion and damages while handling.

India's First BIS Approved Epoxy Coated Bars as Per BIS -13620.

EPO YSHIELD
HARIOM TM

Benefits of Epoxy Coated Rebars


S T E E L R E B A R S ESSENTIAL FOR TODAY

Hariom Epoxyshield You Get


Uses High Quality Processed iron ore and deploys Highly clean & homogenous steel Quality.
stale-of-the-art steel making and External refining
process. BINDING WIRES
Steel is Made Using DRI - EIF - Concast Route -Hot A Highly controlled Steel chemistry with Low levels
Rolling Rebar. of sulphur & phosphorus.

Rebars are manufactured using High Yield High strength and duc lity due to fine grain Mul - MS Binding Wires
Quenching end Self Tempering (HYQST) phased composite Structure.
Technology preferred by Tempcore.
MS Wires play an important role in providing tensile
Provides precise and uniform parallel rib pa ern Excellent bond strength with concrete. strength to the structures with durability uniform
engraved through computer controlled CNC notch
making machines.
Diameter/Size all over. It is manufactured using high
quality raw material.
Epoxy Coa ng Done by following ASTM & BIS Excellent protec on from corrosion for long life
standards with EPOXY SHIELD technology ( USA). period to civil Structure.

Meets UTS/YS (Ul mate Tensile Strength to Yield Superior earthquake resistant quali es due to high
Strength) ra o and high percentage elonga on. capability of absorbing energy. PVC Coated Binding Wires
Surpasses minimum specified level of Bureau of More value for money.
Indian Standard (BIS) . Specially made for Binding on Fusion Bonded Epoxy Coated
Has predefined and transparent pricing. Fixed and uniform rates evidenced through a well TMT Rebar. Inner Core consist of Galvanized Wire & Outer Core
displayed price list at our dealer's shops. Consist of Specially "PVC`for Tough & Durability. It is 100%
Water, Acid & Chemicals Proof, Rust and Corrosion free.
First brand In INDIA for epoxy coated TMT Rebar. World class interna onal quality.

11
10 12
Pres gious Clients Pres gious Clients

L&T Construc on KE INFRASTRUCTURE


Builings and Factories
PVT. LTD.
DATTA DEGAMBAR CONSTRUCTIONS R.K. Group

LARSEN & TOUBRO S.K. Developers

JMC PROJECTS (INDIA) LTD. Maharashtra State Power Generation Co. Ltd. South Eastern Central Railway The Uralungal Labour Contract
Co-operative Society Ltd. G.D. Construction & Co.

LAXMI CIVIL ENGINEERING SERVICES PVT. LTD.


MCGM Miura Infrastructure Pvt. Ltd.

FA
Construction

MILITARY ENGINEERING SERVICE

Pres gious Export Clients


J KUMAR INFRASTRUCTURE PROJECTS
LIMITED

KOLKATA MUNICIPAL
CORPORATION
(KMC)

10
JMC PROJECTS (INDIA) LTD.

13
10 14
For any other
communication
Raipur Branch Offi ce-Govind S arang Complex, 2nd
Address: Floor, New Raiendra Nagar, Raipur,
RAIPUR, CH H ATTI SGARH,492OO 6
Phone: 077I-2419404
Fax: 07712419404
E-Mail: rpbo@bis.gov.in
Web: www.bis.org.in, www.manakonline'in

BUREAU OF INDIAN STANDARDS


Attachment to Licence No. CM/L- 8885918

clwl-No TiT"
of the Licensee with the Factory Name of the product Indian Standard No.
AOOTeSS

srrength derormed steel bars and wires ror


fi]:i!|'"ffi[ ?l#i,",ffi|j|l*:f:,-Pro'High
r \rv*
" concrete reinforcement-
rs 1786 : 2008
Bhilai : 490026

Endorsement No. 15 Dated 02-Dec-2022

Whereas, the licence was valid upto Twenty December Two Thousand Twenfy Two.

Nder, consequent upon renewal, the validity of the licence given in schedule of the Licence Dated L9-DEC-2022 has been extended from Twenty
December Two Thousand Twenty TWo to Nineteenth December Two Thousand Twenty Four

Other terms and conditions of licence remain same.

Branch Head (Raipur Branch Office)

Manak Bhavan, 9 Bahadur ShahZafar Marg, New Delhi 110002. ,9 Bahadur ShahZafar Marg, ,D8LHI,110002

Contact No: +91 1123230131"23233375,23239402 ltnas +91 ll23234062,232 Email: info@bis.gov.in


For any other
communication
Raipur Branch Office-Manakalaya,
Plot No. 13-C,, Sector-24,Nava
Address:
Raipur,Atal Nagar, Raipur,
RAIPUR,CHHATTISGARH,492101
Phone: 07712419404
Fax: 07712419404
E-Mail: rpbo@bis.gov.in
www.bis.org.in,
Web:
www.manakonline.in

BUREAU OF INDIAN STANDARDS


Attachment to Licence No. CM/L- 5900034815

Name of the Licensee with the


CM/L-No Name of the Product Indian Standard No.
Factory Address

Hariom Ingots and Power Pvt


Limited -Plot No. 59 and 60, Fusion Bonded Epoxy Coated
5900034815 IS 13620 : 1993
Light Industrial Area , , Bhilai : Reinforcing Bars -
490026

Endorsement No. 7 Dated 18-Mar-2024

Whereas, the licence was valid upto Twenty Fourth March Two Thousand Twenty Four.

Now, consequent upon renewal, the validity of the licence given in schedule of the Licence Dated 23-MAR-
2024 has been extended from Twenty Fourth March Two Thousand Twenty Four to Twenty Third March Two
Thousand Twenty Six

And, whereas the renewal was deferred till 18-Mar-2024 and licensee was not allowed to use or apply the
Standard Mark from 24-Mar-2023 to 18-Mar-2024.

Other terms and conditions of licence remain same.

Branch Head (Raipur Branch Office)

Manak Bhavan, 9 Bahadur Shah Zafar Marg, New Delhi 110002. ,9 Bahadur Shah Zafar Marg, ,DELHI,110002
Contact No: +91 11 23230131, 23233375,
Fax: +91 11 23234062, 232 Email: info@bis.gov.in
23239402
For any other
communication
Raipur Branch Office-Manakalaya,
Plot No. 13-C,, Sector-24,Nava
Address:
Raipur,Atal Nagar, Raipur,
RAIPUR,CHHATTISGARH,492101
Phone: 0771-2419404
Fax: 07712419404
E-Mail: rpbo@bis.gov.in
www.bis.org.in,
Web:
www.manakonline.in

BUREAU OF INDIAN STANDARDS


Attachment to Licence No. CM/L- 5900059411

Name of the Licensee with


CM/L-No Name of the Product Indian Standard No.
the Factory Address

HARIOM INGOTS &


Carbon steel cast billet
POWER PRIVATE LIMITED
ingots,billets,blooms and slabs for
5900059411 -PLOT NO -59,60 &61, IS 2830 : 2012
re-rolling into steel for general
LIGHT INUDSTRIAL AREA
structural purposes - Specification
,BHILAI , , BHILAI : 490026

Endorsement No. 3 Dated 31-Oct-2023

Whereas, the licence was valid upto Fifth November Two Thousand Twenty Five.

Now, consequent upon renewal, the validity of the licence given in schedule of the Licence Dated 04-
NOV-2025 has been extended from Fifth November Two Thousand Twenty Five to Fourth November
Two Thousand Twenty Seven

Other terms and conditions of licence remain same.

Branch Head (Raipur Branch Office)

Manak Bhavan, 9 Bahadur Shah Zafar Marg, New Delhi 110002. ,9 Bahadur Shah Zafar Marg, ,DELHI,110002

Contact No: +91 11 23230131,


Fax: +91 11 23234062, 232 Email: info@bis.gov.in
23233375, 23239402
For any other
communication
Raipur Branch Office-Manakalaya, Plot No.
Address: 13-C,, Sector-24,Nava Raipur,Atal Nagar,
Raipur, RAIPUR,CHHATTISGARH,492101
Phone: 0771-2419404
Fax: 07712419404
E-Mail: rpbo@bis.gov.in
Web: www.bis.org.in, www.manakonline.in

BUREAU OF INDIAN STANDARDS


Attachment to Licence No. CM/L- 5900008511

Name of the Licensee with the Factory


CM/L-No Name of the Product Indian Standard No.
Address

Hariom Ingots and Power Pvt Limited - Carbon Steel Cast Billet Ignots, Billets,
5900008511 Plot No. 59 and 60, Light Industrial Blooms and Slabs For Re-rolling into IS 2831 : 2012
Area , , Bhilai : 490026 Structural Steel (Ordinary Quality)-

Endorsement No. 6 Dated 29-May-2023

Whereas, the licence was valid upto First June Two Thousand Twenty Three.

Now, consequent upon renewal, the validity of the licence given in schedule of the Licence Dated 31-MAY-2023 has been extended
from First June Two Thousand Twenty Three to Thirty First May Two Thousand Twenty Five

Other terms and conditions of licence remain same.

Branch Head (Raipur Branch Office)

Manak Bhavan, 9 Bahadur Shah Zafar Marg, New Delhi 110002. ,9 Bahadur Shah Zafar Marg, ,DELHI,110002
APPROVAL FOR EPOXY COATING - MMRDA
MMRDA
FaTT RATT 3777 HETHT

MMRDA/ MPIU/Material App/Epoxy /2023/365 Date: 15/03/2023

To
Project Director
SYSTRA-CEG-SMCIPL CONSORTIUM
3rd Floor, Universal Business Park,
Kamani Oil Mills Road,
Chandivali Estate, Andheri (E)
Mumbai. Maharashtra 400072.
Email: apostolos.folas@scgc59.com

Sub: Construction of Mumbai Metro Line 9


Approval of M/s Hariom Coatings Pvt. Ltd. for FBE coating for steel
reinforcement Bar for Mumbai Metro Line 9 Project.
Ref: GC Letter no. SCGC59/L9/MMRDA/QAC/10384 dated 13.03.2023.

This office is in receipt your letter under ref (1), As recommended in the letter
approval is hereby accorded for FBE coating for steel reinforcement Bar from M/s Hariom
Coatings Pvt. Ltd...

(Madhukar Kharat)
Chief Engineer
Metro-PIU, MMRDA
Copy to: Project Manager, M/s. JKIL, Metro Line 9.
qriiardr swttfu{
(, gt#,g,g"
CITY AND INDUSTRIAL DEVELOPMENT GORPORATION OF MAHARASHTRA TIMITED
(crN - u99999 MH 1970 SGC - 0r4574)
nreO. OFFICE: HEAD OFFICE:
"NIRMAL", 2nd Floor, Norimon Point. CIDCO Bhovon. CBD Belopur.
Mumbgi - 4O0O21. Novi Mumboi - 400 614,
PHONE : OO-91-22-6650 0900 PHONE: 00-91-22-6791 8.|00
FAX : 0O-91-22-22022509 FAX :00-91-22-6791 8166

per. ruogtDcor EE
(PA & Ry P-2025r202A Bg Datti.02.2022

To;
M/s Hariom Ingots & Power Pvt. Ltd,
Plot No 59,60 & 61, Light Industrial Area,
Bhilai- 490026, Chhattisgarh (India)
Contact Person: Mr Ved Prakash
Mob.No:+91 7400192321
Tel : 0788-4083301 /4049063
Email : hariomepoxyshield@gmail.com

Sub: Registration as an Approved Vendor.


Ref: Your application vide file no P-2025-2022.
Dear Sir,
Wth reference to your request /application on subject matter, we are pleased to inform you
that, your registration as an approved vendor for our projects / works for the following products is
approved herewith for a period of Two (02) years.

Sr. illaterial Description Material Name/Size/ Range/Brand


1. TMTfiYSD steel bars as per lS Brand : Hariom TMT and CRS
1786:2008
Grade: Fe 500 & Fe 500 D
Size: 8 mm dia to 32 mm dia

2. Fusion bonded epory coated Brand : Hariom Epory Shield


reinforcing bars as per lS
Grade: Fe 500 & Fe 500 D
13620:1993
Size: 8 mm dia to 32 mm dia

Page 1 of 2

J-{
In case of any corruption related complaints, please visit :

www.cidco.maharashtra.gov.in Glick on Dakshata link


Kindly note that,
a) (021 Yeas i.e. from 25.42.2422 b
The
-validity of this enlistment is valid for Two
24.02.2024. However, the Corporation reserves the right to cancel the same in case
complaints are received from users within that period.
q) The product shall be in conformity with requirements of BIS/ISO Standards. You shall keep
your BIS/ISO registration valid and any changes in the same shall be intimated to this
office.
c) The approval has been granted on the basis of documents/information furnished by you.
The approval would be cancelled if any details are found in variance to the details already
furnished during the inspection of manufacturing unit. CIDCO Ltd. reserves the right to visit
the manufacturing unit at any time.
d) The registration shall not bind CIDCO Ltd. to give you any priority or preference in the issue
of enquiry and placement of purchase orders and does not guarantee that all or any of the
enquiries forthe above items would necessarily be sent to you.
e) You are also required to intimate us the changes, if any, in the postal address, the contact
Phone Number, Fax Nos. in the constitutions or working of your firm during the cunency of
registration of yourfirm with us.
You are required to apply 60 days in advance for revalidation before expiry of current
validity of enlistment along with all documents and information as required.
s) During the period of enlistment, if, your company improves your product value by acquiring
additional quality accreditation and/or achieves better financial performance then such
changes shall be invariably informed to the Corporation.
h) lf a contractor working for CIDCO Ltd. works place purchase order for the material, the
same will have to be supplied on priority, adhering time schedule required by CIDCO,
failing which CIDCO Ltd. may cancel the registration of product which. may please be
noted.
Thanking you,.

Yours fafthfully,
l\r
,_u_"1
(N.P.Wani) \4'42s'.,-.
Executive Engineer (PA & R)
CIDCO Ltd, 3'd Floor,
CIDCO Bhavan, CBD Belapur,
NaviMumbai-4O0 614

Page 2 of 2
UOI{ EI{GINEERING CONSULTAiITS ryT, LTD, TECHNOGEM CONSULTANTS PvT. LTD.
Lion Tower, Plot No. 97, Elegant State, Near Mother Office 803, 8th floor, B-wing Lodha Supremum ll,
In JV with
Teresa Sdrool, Kolar Road, Bhopal - 462042 (M.P.) Near New Passport Ofice, Road no. 22,
Ph: 0756 2879,t9982132yB21il37 13212728 Wagle Estate, Thane - 400 60'[
email: corporate@liongroup.in Ph.: 02{97 19899 I 197 177 99
email : technogem@rediftnail.com

Date:29.M.2022
Tq
The Project Director (Nodal),
MSRDC Infrastnrcture Projects Limite{
Opp. BandraReclamation Bus Depo!
Near Lilawati Hospital, KC Marg,
Bandra (W), Mumbai-40005 0
Email : msrdcipl@gmail.com

Sub: Constnrction of 6/8 laning of existing 4lane Vadape to Thane from Km 539.202 to Km
563.000 section of NH-3 (New NH-848) Under Bharatrnala Pariyojna in the State of
Ivlaharashtra to be executed on Hybrid Annuity Mode - Consent to Uarion nooxv Co s

Ref: i) Your Letter No. MSRDC ll\ttrL|'{TFJ202l I 87 5, Dated 03.06.2022.


ii) Our Letter No. LEC/IEA/ad-ThaA.IH -848120221 666, Dated 28.04.2022.
iii) Your Letter No. MSRDC/MIPL/WR/2 02217 68,Dated 26.04.2022.
iv) Our Letter No. LECPL/IE/Vad-Tha/NH-848/20221393 l, Dated 08.04.2022.
v) Our Letter No. LEClIEA/ad-Tha/NH -848120221 586, Dated 10.03.2022.
vi) Your Letter No. MSRD C ll\ttrL IYTFU 2022I 47 4, Dated 2 5 .01 .2022.
vii) Your Letter No. MSRDCA{IPL/WR/2 0221 447, Dated I 4.01 .2022.
viii) Your Letter No. MSRDC/IVIIPL/WR/2 0221 446, Dated 14.01.2022.
ix) Your Letter No. MSRDCA{IPL/WR/20221345, Dated 20.12.2021.
x) Your Letter No. MSRDCA4IPL l-YTN202l/300, Dated 03.12.2021.

Dear Sir,

This is with reference to above cited letter under reference at sr. no. i) wherein Chemical test
reports for diameter 08mm, 10mm, l2mm,l6mm, 20mm, 25mm and 32mm from VNTI Nagpur
has been submitted for review of IE.

In this concern refer letrer no. 3931; dated: 08.04.2022; urherein conditional consent for
procurement of epoxy coating TMT bar (FBEC) has been issued. Further, IE has reviewed above
submitted chemical test reports and consented the sarne to use in construction work provided
compliance / submission given below:

l. During construction period, the Concessionaire shall arrange all testing (as specified in clause
602.2.8 & 1009 of MORTH Specifications) from third party laboratory (other than site
laboratory) as md when required by the Independent Engineer.
2. The Concessionaire shall ensure to collect manufactures test certificates for all tests (As specified
in clause 602.2.8 & 1009 of MORTH Specifications) for each supply and the same shall be
available in site laboratory.
3. As per NFIAI Policy Matter-Technical (l4ll20l3) vide I l04ll2l8/2007-Adrnn; dtd: 12- 08-2013
"All steel shall be procured form "Original producers" who manufacture billes directly from iron
ores and roll the billets to produce steel confinning to 13:1786. No re-rolled steel shall be
incorporated in the works."
4. The Concessionaire shall zurange adequate storage of steel at construction site or camp or
as per manufacturer guidelines and good industrial practices.
5. [t will be ffre responsibility of the Concessionaire to obtain the test certificates of

W
PK&ct Office - Fht No. 102 A 105, Firct Floor, Chandrabhaga Building, Near Retiance lrta*et, Parsik
Kalwa, Thane- 4fi1505. Phone: +91 Eil569 11104, email: bvadapeilran@liongroup.in
Page 1 of2
fimish ftem to ftis offie as andwhen required.
6. ln case the test results indicate that the bars procured do not confimr to the specifications, the
same shall be rejected and it shall be removed from the site of work.
7. The steel bars shall be stored at site of work in such a way as to prevent their distortion.
8. The rwiew of Independent Engineer does not relieve the Concessionaire from its obligations and
liabilities under the Concession Agreement in any manner.

This is being forwarded for your information and record.


Thanking yora
Yours faithfully,
For Lion Enei Consultants R/t. Ltd.
& in Association wittr RSI)

(r.
Tearn
Cc: l. The Project Drector, NHA[, PIU, Thane for information please.
2. The Authorized Signatory, Sr. CGM (Tech/BD), Lion Engineering Consultant hrt. Ltd For
information.
3. The Executive Director,IWs Technogem consultants hrt. Ltd. for infonnation.

Prdect Office - Flat No. 102 & 105, First Floor, Ghandrabhaga Building, Near Rellance ilarte( Parsik Nagar, Kharigaon,
Kalwa, Thane- 4{Xl6O5. Phone: +91 83569 1110'1, emai!: ievadapethan@liongroup.in
Page 2 of 2
BRIHANMUMBAI MUNICIPAL CORPORATION
No. Ch.E. |B.M. /02923/11 date 17 MAY 2023
Office of the
Dy. Chief Engineer (B.M.) City
Engineering Hub Bldg.3rd Floor,
Dr.E.Moses Road, Worli Naka,
a Worli, Mumbai - 400018.

TO, RumbaiMunicipal
M/s. Hariom Ingots & Power Pvt. Ltd.,
Plot 59-60, Light Industrial Area,
Bhilai, Chhattisgarh- 490 026.

Sub.:- Registration of TMT Reinforcement, FBE Coating to TMT


Reinforcement Bars and FBE Coated TMT Reinforcement Bars with
Brihanmumbai Municipal Corporation
Ref.:- 1) Application of M/s. Hariom Ingots & Power Pvt. Ltd. dated
27.01.2023.

2) This office earlier renewal u/no. Ch.E./BM/023359/HIC date


18.03.2020.

Gentlemen,
The Director (E. S. & P.) is pleased register your following products as per
table-1 in the list of Approved Building Materials maintained by this office
provisionally for a period of THREE YEARS i.e. from the date of issue of this letter,
subject to the following conditions.
TABLE -1

Sr No. Description Grade & Dia.

1. FBE Coated TMT Bars Fe 500 & Fe 500D (8mm to 32mm)


Fe 550 & Fe 550D (8mm to 32mm)
2. FBE Coating toTMT Bars Any Grade (8mm to 32mm)
Fe 500 & Fe 500D (8mm to 32mm)
3. TMT Reinforcement Bars Fe 550 & Fe 550D (8mm to 32mm)
CRS 500& CRS 500D (8mm to 32mm)

1) This approval has been granted on the basis of documents/information furnished


by you at the time of application.

1of 3
2) This registration shall not bind B.M.C. to give your products any priority or
preference and placement of purchase orders and does not guarantee that all or
any of the enquiries for the above items would necessarily be sent to you.
3) For renewal, the invoice/s for the product/s purchased by contractor/s for the
B.M.C. works shall be submitted to the office of respective Chief Engineer in
charge.
4) The product/s itself shall invariably bear the brand name and all the relevant
details such as date/year of manufacturing, etc.
5) The product/s shall be in conformity with relevant BIS/ISO standards. You shall
keep your BIS/1S0 registration valid and subsequent validations shall be
intimated to this office.
6) The training for the Municipal's engineering staff and Contractor's staff regarding
the technical information, product application, procedure, workmanship to use of
your registered products shall be arranged free of cost at B.M.C. sites to all the
B.M.C. Engineers departments in consultation with Chief. Engineer (Building
Maintenance) in every six months and the compliance report in that regard shall
be submit within first 6 month of the registration period and thereafter every year
(including sitevisit &field report).
7) Your representative shall inspect the B.M.C. sites where your registered products
are being used, at least once in a quarter year and the report shall be forwarded
to the Chief Engineer (Building Maintenance).
8) The change in the rates shallbe informed to this office.
9) The necessary tests shall be performed for the registered product/s as per the
relevant specifications, free of cost for assuring the quality of product/s during
and after the project/construction work is over, as and when required by the
Engineer in charge.
10)The application for renewal of this registration shall be submitted to concerned
Executive Engineer of B.M.C. two months prior to the expiry date, along with the
non-refundable renewal fees and necessary documents as applicable then and
performance certificates of registered product/s from an officer. The renewal will
be done on its merits.

11)If any dispute arising in respect of registration OR supply of material to B.M.C.


contractors, the cause of action thereof shall be deemed to have arisen in
Mumbai and all legal proceeding in respect of any dispute shall be instituted in
competent court in the city of Mumbai only.
During the factory visit to the product manufacturing factory premises, if any
deviations from the quality of product are observed, this registration certificate will
be revoked by the B.M.C. without assigning any reason
thereof.

2 of 3
Please note that if it is observed that the product performance on B.M.C. works
without assigning
1S not satisfactory, this registration will be revoked by the B.M.C.
any reason thereof.
advertisement of
This registration shall not be construed as a certificate for
authority.
your product/s and for obtaining registration /approval from any other
Yours faithfully,

Executive Engineer (WPU)


BRIHANMUMBAI MUNICIPAL CORPORATION
No. Ch.E./B.M./019072/IIdate 1 6 JAN 2024
Office of the
Chief Engineer (B.M.)
Engineering Hub Bldg.3rd Floor,
Moration Dr.E.Moses Road, Worli Naka,
Worli, Mumbai - 400018.
W M u n i c i pC
a lo r p o

umbal
To,
M/s. Hariom Coating Private Limited
Plot no. 210 & 211, Village-Gaurapur,
Tq- Wada, Palghar -421312

Sub.:- Registration of Anticorrosive Treatment to Reinforcement Steel


Bars- Fusion Bonded Epoxy Coating by M/s. Hariom Coating Private
Limited with Brihanmumbai Municipal Corporation.
Ref.:- Your application dated 22.06.2023.

Gentlemen,
The Director (E. S. & P.) is pleased to register your product Anticorrosive
Treatment to Reinforcement Steel Bars- Fusion Bonded Epoxy Coating"
confirming to IS 13620:1993 in the list of ApprovedBuilding Materials maintained by
this office provisionally for the period of THREE YEARS from the issue of this letter,
subject to the following conditions.
1) This approval has been granted on the basis of documents/information furnished
by you at the time of application.
2) This registration shall not bind B.M.C. to give your products any priority or

preference and placement of purchase orders and does not guarantee that all or
any of the enquiries for the above items would necessarily be sent to you.
3) For renewal, the invoice/s for the product/s purchased by contractor/s for the
B.M.C. works shall be submitted to the office of respective Chief Engineer in
charge.
4) The product/s itself shall invariably bear the brand name and all the relevant
details such as date/year of manufacturing, etc.
5) The product/s shall be in conformity with relevant BIS/ISO standards. You shal
keep your BIS/ISO registration valid and subsequent validations shall be
intimated to this office.
6) The training for the Municipal's engineering staff and Contractor's staff regarding
the technical information, product application, procedure, workmanship to use of
1of 2
your registered products shall be arranged free of cost at B.M.C. sites to all the
B.M.C. Engineers departments in consultation with Chief. Engineer (Building
Maintenance) in every six months and the compliance report in that regard shall
be submit within first 6 month of the registration period and
thereafter every year
(including site visit &field report).
7) Your representative shall inspect the B.M.C. sites where your registered
products
are being used, at least once in a quarter year and the report shall be forwarded
to the Chief Engineer (Building Maintenance).
8) The change in the rates shall be informed to this office.
9) The necessary tests shall be performed for the registered product/s as per the
relevant specifications, free of cost for assuring the quality of product/s during
and after the project/construction work is over, as and when required by the
Engineer in charge.
10)The application for renewal of this registration shall be submitted to concerned
Executive Engineer of B.M.C. two months prior to the expiry date, along with the
non-refundable renewal fees and necessary documents as applicable then and
performance certificates of registered product/s from an officer. The renewal will
be done on its merits.
11)lf any dispute arising in respect of registration OR supply of material to B.M.C.
contractors, the cause of action thereof shall be deemed to have arisen in
Mumbai and all legal proceeding in respect of any dispute shall be instituted in
competent court in the city of Mumbai only.
During the factory visit to the product manufacturing factory premises, if any
deviations from the quality of product are observed, this registration certificate will
be revoked by the B.M.C. without assigning any reason thereof.
Please note that if it is observed that the product performance on B.M.C. works
is not satisfactory, this registration will be revoked by the B.M.C. without assigning
any reason thereof.
This registration shall not be construed as a certificate for advertisement of
your product/s and for obtaining registration / approval from any other authority.
Yours faithfully,

Executive Engineer (WPU)

2 of 2
CPWD - APPROVED VENDOR LIST
APPROVAL COPY - MHADA 1
APPROVAL COPY - MHADA 2
of Compliance

NQAC
INTERNATIONAL

THIS IS TO CERTIFY THAT THE COMPANY

Hariom Coatings Pvt. Ltd.


210 & 211, Gaurapur Village, Taluka-Wada, Palghar-421312, Maharashtra, India

Issued
For

ISO 9001:2015
QUALITY MANAGEMENT SYSTEM
This Certificate is applicable to the following product or service ranges
“Fusion Bonded Epoxy Coating on Steel Products”

Certificate No : NQAC/IND/21017 Certification Period : 1st Year (3 Years)

Certificate Date : NOV 24 2022 Valid Up To : NOV 23 2023

NQAC
ISO 9001
NQAC
INTERNATIONAL
www.nqacintl.com INTERNATIONAL www.iimsedu.org
Knowledge Partner Authorised Signatory

This Certificate is issued as per procedure of Quality Management System, Which will be monitored by NQAC International.
AC Certificate validity is based on successful completion of surveillance audits & to check certificate’s status visit www.nqacintl.com.
NQ
National Quality Assessment & Certification - International
This statement of compliance is for the exclusive use of NQAC INTLs client and is provided pursuant to the agreement between NQAC INTL and its Client. NQAC INTL's
responsibility and liability are limited to the terms and conditions of the agreement. NQAC INTL assumes no liability to any party, other than to the Client in accordance with the
agreement, for any loss, expense or damage occasioned by the use of this statement of compliance. Only the Client is authorized to permit copying or distribution of this
statement of compliance. Any use of the NQAC INTL name or one of its marks for the sale or advertisement of the tested material, product or service must first be approved in
writing by NQAC INTL. As applicable, the observations and inspection results referenced in this statement of compliance are relevant only to the sample inspected.
PURCHASE ORDER COPY FOR INDIAN OIL CORPORATION PROJECT
ErrcrE F;rs dfffiElar srTs aCaI fufuag
(rffm Wf.r;ft .tr1 -..fO{)

POWER GRID CORPORATIOH OF INDIA LIMITED


(A C'overnmenl of lndir Enterprlco)

REF NO: ODP/PROJL,C'IS/20-2 tt 57 o Datc: 09-02-2421

Tg'
' i\l/s Inrporl'crtr:rns |tvl. l,td,
Kokilu llc.sirlcncl', lrr Floor, rtttttnl:t \/ilt:tr,
Pokhlri put, lf ltuluncsr\'!tr, () l) lSl I r\- 75 | (f 2ll.
li nr n il : n b lr is t' k. d :t s in) t' ttt p ort' e r I t':t tt s. co ttt

li:rd-AUu. sJ1-r\!!15q k !-I! l lt,-$ r, tV'nr ;u.cr- ill u q,c ! _l[r111ir gqn-q n0

StlR: Supph' ol'cptrxl' cortlcd ol' Ill; Stccl lirr cottstruction lvork oI'220KV D/C Pandiabiti-
Sentngru l't. of OPTCt..

Rcf No.: (r) CC-CSil0l8-lrR2/TW-4138/3/Gl0/NOA-l/9073 & NOA-II/9074 datcd 06.11.2020


(b) Rc'quest Letter Ret No. C/PGCIL./034/L1006120-21 datcd 01.02.2021 for sub-yendor
approval

Desr Sir.
\\Ic herebv convey our in-principle acceptance to your request for supply of Fusion boncled epory
coated reinforcement steel from lv{/s Hariom Ingots and Porver Pvt Ltd, Bhilai specific to this
proj-e_ct only'rvith the lbllowing terms and conditions.

l. Source of fusion bonded epoxy coating material shall not be changed after successful testinp
of the sarnples.
2. Bare reinforcement steel bar shalt be ananged/procured by IWs Emporvertrans from
POVERGRID approved vendors for the above which are required to stored/stacketl separately
for proper identification and smooth & easy handling.
3. Traceability records & internal quality records shall be maintained by rhe parry
61ul/s
Emporver).
4. The epoxy coated reinforcement steel shail confirm to IS 13620.
5' Iv{anufacturing 1-est certificates with mentioning conesponding
MTC of R.,\W nraterials shall
be provided for each lot for tests given in the relevant IS code.
6' POWERCIUD rescrvc thc rigtrt lo carry out inspection ot'Bare RF
Steel as l,cll as pre-dispatch
inspcction of cpoxy coalcd IU; stcel as & lvhcn rcquircd.
7 ' I hc storage and handling ol'thc nratcrials to bu strictly conrplied in line rvith LOr\ TS l.l 1.3
IS-l 3620,
Continue. ,..p12.

gnBffiqffi,:qlre i.-
odisha Proletts: Plot no. a, Unit.41, Niladri vihar, chandrasekharpur, Bhubaneswar
rdffifr, - 751021, Tel:0624-2?20754
dqftc frrr: Flrd;icr-2, tEr<-zg, rrFrnT-122oor(gfu1q11, 0124zs?1700-719 tffirrrg:
corporate office: "5audamini", Ptot no.2, sector-Z9, Gurugrarn-122001, (Haryana).
Tel: 0124 257170G719
rtrfi.S 3fiffi: fr-g, *aq fserc,Err.r rrftqr, qzotftqr s<rq, r* ftd-rro ore, iq._fiQqg;0u-26s6ou2, 26s60lt r,
26564872
Ilegistcred office: B-9, Qutab Institutional Area, Katwaria 5arai, New Delhi-l10
016. Tel: 01l-2Gs6o1lz, 26s60llt, l6s6dsll
w,powergridindia.com

Scan ned with CamScanner


h,
r
\

qErE eB m'TqThrar 3rl,b EEbt BBr&r


(trrr,r rrrotr rr,i irg,t)
POWER GRID CORPORATION OF IHDIA LTMITED
(A Govemment ot Indio Enterprise)

Page-02

8,. Other applicablc standards likc


' i' Cut end should be repaircd inrrncdialcly rvith patclr up compourrd
supplicd by nranufacturer.
ii' Non corrosive PVC coatcd birrding rvirs slrould bc usc<l to avr:icl rhc
clamagc as per supply
of manufacltrrer.
iii. Forbcnciing the nrrndrcl shotrlcl bc coverccl rvith l,vc covcr.
iv. Cro*' bar and hook ls pcr nrunufucturL.r rccornrncnrlation.

llence. )/ou n)ay carry out Epoxy Coating of supplied RIi Steel on standar4
length TIvIT bars of
POWERGRID approved ntake (TATA, RI , SAIL & JSPL) to lrlls Ilariom
Ingots and Forver
Pvt l-td. $'orks at 59-60' Light Industrial Area, Bhillai for the commencement
of foundation work
of sulrject line at earliest.
Thanking you,

Yours Faithfully

Pzlzo>t
(P K Jena)
DGM @rojects)
Copy: For kind information please
l)
Senior GM (Projects) Bhubaneswar
2) Senior GM (Engg.) Bhubaneswar
3) GM (PESM), Bhubanesr,var

stBrncffi';sdra a.-a. ffi mn, qar


odisha Projests: Pfot no. 4, Unit-41, Niladri Vihar, chandrasekharpur, thubaneswar
- 75102 t,Tel;o674-272o754 #
4tfi-s *a: ffiff, ETe d'qr.z, sr<-zg, tri6-dlrrT-12z0or (6Rqrsn),
$qrr*q.o.*, 0124 2s7170s.71e
corporate office: "5audamini", Plot no.2, Sector-29, Gurutram-l22001, (Haryanat.
Tel: 0124 2571700-719 (
rfu 510*r: dt-9, ;F.t?I f€f<qrra rikqr, +rqrftqr F{rq, T5 ffi_rroore. Sffi(rffi:011_26s6ot12.26sG01:1,
26564872
llegl:tered office; u-9, Qutab Institutional Area, Katwaria Sarai, New.Delhi-110 0lE. Tel: 011-26560r12,
26560121, 26564sll
clN : L40l010u989Gor03B 12 t, website: http://wrvw.powergridindia.com

Scanned with CamScanner


DETAILED SPECIFICATION

CONTENTS
Sr. Description Page
No. No.
1.0 Manufacturing Process 2-4
2.0 Quality Assurance Plan 5-6
3.0 Manufacturing Process Flow Chart.
4.0 EPOXY Shield Coating Procedure 7
I Scope Of Procedure 7
II Coating Material 7
III Procedure Description 7
III.1 Reinforcement Bars 7
III.2 Surface Preparation 7
III.3 Application of Coating 8
IV Coating Inspection 8
IV.1 Coating Thickness 8
IV.2 Continuity of Coating 8
IV.3 Adhesion 8
V Test Methods 9
VI Retest 9
VII Removal of Non-comforting Products 9
VIII Repair Procedure 9
IX Handling & Identification 9
5.0 Quality Assurance Plan(Inspection & Test Plan) 10
Format of Bare Bars Inspection Report
Summary of In-process Quality Control Report
Format of Coating Thickness Record
Format of Testing of Continuity of Coating
Format of Testing of Adhesion of Coating
Format of Test Certificate of Steel bars and FBE Coating
MANUFACTURING PROCESS

1.1 – STEEL MELTING DIVISION ( S.M.S )


The raw materials which are used for making steel are Pig Iron and Processed Iron Ore. Processed
Iron Ore is Purchased Outside from reputed Plants. Processed Iron Ore and Pig iron charged in the
ratio of 70:30 into the Electrical Induction furnace in batches.

After the complete melting of charge, the hot liquid metal samples are taken to analyze the chemical
ingredients present, i.e. carbon, manganese, silicon, phosphorous, sulphur etc. In order to balance
chemistry of the metal as per required grade silicon, manganese and Ferro silicon is added. The
temperature of liquid metal is raised upto 1680 degree centigrade for casting.

The following are the steps involved in the operation of a furnace


• Charging
• Melting
• Removal of slag
• Refining
• Tapping

Charging
Charging is the process by which raw materials such as following. Pig Iron and Processed Iron Ore,
Met coke are fed into the furnace. Exposure to toxic metal fumes, carbon monoxide, heat stress, and
other toxic gases are the main hazards associated with furnace charging.
Melting
Melting is the process by which the charge material is melted by giving suitable Electrical power in
Induction Furnace.
Removal of slag
This is the process by which unwanted debris is removed from the molten metal. This process is
carried out manually as per requirements in floor time to time.
Refining
Refining is the process in which required alloying additions are done and undesirable impurities are
removed from the steel through various oxidation treatments & ferro alloys killing.
Tapping
Tapping is the process of transferring the molten metal into a ladle from the furnace at required
Temperatures for casting.

2.1 CONTINUOUS CASTING MACHINE (C.C.M)


For billet casting, the Molten Metal is poured into the ladle and the ladle is taken to Continuous
Casting Machine – CCM for billet casting.

After Ladle Set on the CCM Stand Ladle Slide Gate Opened through Hydraulic Force & Molten Metal
Poured into the Tundish. After Tundish Level gained for billet casting then Tundish Nozzle Opened for
Continuous Casting of Billets & molten Metal started pouring in Copper Mould Tube . With the Help Of
Oscillation Process Hot Billet Starts coming out from Copper mould Tube through Machine Radius
cooled with pressure water Jets towards withdrawal strands. After that Billet goes through automatic
Shearing Cutting of Hot Billets and shipped to Rolling Mill with high Speed Conveyors for Rolling Of
TMT Bars to Rolling Mill Division.
1.1 PROCESS OF MANUFACTURING HSD/QST BARS

1 Raw Material: M. S. Billets.


1. Roughing Mill.
2. Intermediate and Finishing Mill.
3. Thermo Mechanically Treatment in Ra TMT system.
4. Physical Testing of HSD/QST Bars.
5. Cooling Cutting and Bundling.
6. Inspection, Storage and dispatch.

1.2.1 RAW MATERIAL M. S. BILLETS.

100 mm square M. S. Billets we receive from Continuous Casting Machine which is Directly Hot
Charged to our Rolling Mill as per our required Rolling Size sheared by Hot Shearing Machine
automatically with fully computerized PLC Unit and it is directly Rolled to TMT Bars as per Size
and Quality.

1.2.2 ROUGHING MILL

In our 16” Roughing Mill there are 4 stands driven with the help of 1250 HP motor, flywheel,
reduction gear, and pinion into several passes to achieve intermediate and finishing mill size. The
Cutting/Shaping of Grooves/Passes in Rolls being taken care by experienced Foreman/Engineers In
charge of the Rolling Operations. The material feeded into the first pass of the roughing mill travels
via various Intermediate Stands and to the finishing stands in between the front and the back end
(split ends ) of the material Sheared by the help of Alligator type shearing machine. The forth stand
of Roughing Mill is exclusively for Finishing Pass of Dia 25, 28 and 32 mm only. The hot material
moves through various passes in oval-square series in the rolling mill.

1.2.3 INTERMEDIATE AND FINISHING MILL.

From the third stand of roughing mill material moves to the first stand of intermediate mill. From
first stand it goes to second, third, fourth stand. Which is the finishing stand for 16 & 20, mm dia
from the last stand of intermediate mill material passes through the first finishing mill which is the
finishing stand of 12 mm dia. HSD/QST Bars. From the second stand of first finishing mill there
are four continuous stands from where the 8 mm and 10 mm dia. HSD/QST Bars gets finished.

1.2.4 THERMO MACHENICALLY TREATMENT (TMT) PROCESS.

Hot Rolls bars from the finishing stands of rolling mill passes through the Ra TMT system where
the bars gets quenched by water under controlled pressure. The temperature of Bars at the entry
point to Ra TMT system is 950 to 1000 °C and after passing through the cooling pipes of the Ra
TMT system the temperature of Bars is reduced to 580 to 620’C to get desired grade of Fe-500. At
cooling bed bars having temperature of 580 to 630’C get natural thermal exchange of temperature
as the inner core of bar which remain hot expends temperature towards the outer surface of bars and
extra hardened surface of bars get normalize and a hardened tempered surface of marten site at
periphery and the fine grain ferrite perlite structure in the central zone forms. The cooling pipes of
Ra TMT system gets cooled water from cooling tower via cold water pumps the quantity and
pressure of water entering through the pipe is control as per the size being rolled of different grades
such as Fe-500.
1.2.5 PHYSICAL TESTING OF HSD/QST BARS.

After the Ra TMT process every 20 minutes taken a sample of bars checked the section weight As
per IS: 1786 then physical tests done at UTM for Yield stress, Ultimate load & Elongation % of Bar
sample as per IS: 1786 all tested done at our fully computerized laboratory by Experienced Quality
Control Engineers & Chemists.

1.2.6 COOLING CUTTING AND BUNDLING.

Bars after getting thermo Mechanical Treatment reaches to the cooling bed where is being cooled by
natural cooling upto handling condition and cut to the required length of 12 Meters and bundling of
bars done and stacked in a lot or batch for commercial Sales.

1.2.7 INSPECTION, STORAGE AND DISPATCH.

The finished material marked with tag containing the details of marking like lot No. / Size / etc. after
complete mechanical / Physical testing etc.
2.0 QUALITY ASSURANCE PLAN
CONFIRMING TO IS 2831

Sr. Characteristics Activity Description SMS AND CLIENT Frequency of


No. CCM Testing

1 Raw Material Testing Processed W - 100 %


and iron ore, pig
inspecti iron and
on. chemical
testing.

2 SMS Design As per W - 100 %


Mix. client.

Chemica % C, % Mn, W - 1 sample Per Heat


l % S,
Compos % P, % Si.
ition Wet/Spectro
Test. Analyser
3 Material To - - R - Per Heat
CCM
4 Final Inspection. Surface Visual W R 100 %
Defects. Inspection
to ensure
freedom
from surface
defects.
Chemica % C, % Mn, W W/R Per Heat.
l % S,
Compos % P, % Si.
ition. Spectro
Analyser
Lot No. Numbering W W/R 100 % Allotment
On every of Lot No. on
Billet. every Heat.

W = Witness R = Review
QUALITY ASSURANCE PLAN FOR TMT BARS
CONFIRMING TO IS 1786
Sr. Characteristics Activity Description ROLLING CLIENT Frequency of Testing
No. MILL

1 Raw Material Hot billet Visual W R 100 %


Charged Inspection to
Directly ensure freedom
from CCM from surface
defects.

2 Rolling Rolling Rolled into W - 100 %


Operation. mill. required profile
in 19 operation.
3 TMT Process. Ra TMT. Hot rolled W - 100 %
material are
passed through
TMT Box.
4 Dimensional On Shop In hot Condition W - Every 30 min. 2 piece full
Assurance. Floor by Gauging. length gauging.

Profile In cold W - 100 %


checking condition
Dimensional
check.
Visual For Rolling W - 100 %
Inspection Marks And
Surface Defects.
5 Final Check C, Mn, P, Si, S W W/R For Heats below 100
Inspection Analysis and CE Tonnes (3 Per Cast).
as per Thr. Spectro
relevant Analyser
specificati
on
Physical Yield Stress, W W/R For Heats below 100
Property. UTS Elongation Tonnes (3 Per Cast).
%, Bend Test.
Lot Materials are W R 100%
Number. Tagged with
proper details
With ISI Lic.
No.
6 Dispatch. Materials W R Dispatched as per order.
Conforming to
the specification
and passed by
Clients/ 3rd
Party Inspection
agency.

W = Witness R = Review
4.0 MANUFACTURING PROCESS FOR FBE COATINGS DIVISION

I. SCOPE OF PROCEDURE

The procedure is based on the assumption that the principal contractor named in this job shall
provide material for coating after their certification for the quality of the reinforcement steel
bar with respect to relevant project specifications and / or IS-1786:1985.

This procedure defines production method used by HARIOM EPOXY SHIELD for FBE
coating of rebars at BHILAI EPOXY COATING DIVISION. This procedure is a part of ECL
Quality Control Programme.

II. COATING MATERIALS

II.1 The coating material shall meet the requirement of specification as per Annexure-A of IS –
13620:1993.
II.2 The patching/repairing material shall be compatible with the coating while in use in coating
plant or in the field. The patching or repair shall be performed in accordance with ECL
recommendations.

III. PROCESS DESCRIPTION

III.1 REINFORCEMENT BARS

All Steel to be used shall be high yield strength deformed bars conforming to IS – 1786:1985
unless otherwise specifically approved by inspection agency / Client. All reinforcement shall
be coated with fusion bonded epoxy powder. Coating of bars, testing, handling etc. shall be
done as per IS- 13620:1993/ASTM 775M. The bare bars received shall be checked for bar
dia., weight & surface defects.

III.1.1 Random checks shall be made on the rebar supplied for coating and in case of any problems
noticed shall be intimated to the principal contractor.
(Format attached as per BARE BAR INSPECTION REPORT)

III.2 SURFACE PREPARATION

The surface of the steel, reinforcing bars to be coated shall be cleaned by impact of steel
shots/Grits during shot blasting operation. The blasted surface should visually look to be near
white metal and may meet the requirement of SA 21/2 of Swedish Standard SIS-055900.
Any formation of rust blooms on the cleaned bars shall be removed by blast cleaning before
application of the coating. In no case shall the coating be delayed more than 8 hours after
cleaning as per IS-13620-1993.
III.3 APPLICATION OF COATING
The coating shall be applied by electro-statically charging the dry powder sprayed on to
the grounded steel bars using an electrostatic spray gun.

The coated bars shall be given a thermal treatment specified by the manufacturer of the
rebar epoxy powder in order to achieve fully cured finishing coating. Temperature shall be
controlled as recommended by the manufacture of the powder & ensure a workman like
job without blistering, holidays or other coating defects.

IV. COATING INSPECTION


All tests and inspection shall be made at the place of manufacture prior to shipment unless
otherwise specified. (Format attached as per IN-PROCESS QUALITY CONTROL REPORT)

IV.1 COATING THICKNESS

The thickness of coating shall be maintained between 100 microns to 300 microns after
curing. For acceptance of at least 90 percent of all coating thickness shall be within above
range. These coating thickness limits do not apply to the patching work or repair work.
The frequency of testing shall be one bar / 20 bars for each size. (Format attached as per
COATING THICKNESS RECORD)

IV.2 CONTINUITY OF COATING


The coating shall be visually inspected after curing for continuity of the coating and shall
be free from holes, voids, contamination, cracks and damaged area discernible to the
unaided eye. In addition, there shall be not more than an average of two holidays (pin hole
not discernible to the unaided eye) per 300 mm when tested in accordance with clause No.
8.2 of IS – 13620:1993. The frequency of testing shall be 1 bar / 20 bars for each size.
(Format attached as per TESTING OF CONTINUITY OF COATING)

IV.3 ADHESION
The adhesion of coating shall be evaluated on a representative number of bars, 1 for every
one ton up to 16 mm dia., 1 for every 2 tons above 16 mm dia. And up to 25 mm dia. And
1 for every 4 tons above 25 mm dia. From each production lot. No visible cracks and
disbanding in the coating on the outside radius shall be allowed when tested in accordance
with clause No. 8.3 of IS – 13620:1993. (Format attached as per TESTING OF
ADHESION COATING)
V. TEST METHODS
Test methods for thickness of coating, holiday detection, adhesion of coating etc. shall be in
accordance with not limited to Clause No. 8 to Clause No. 10 of IS – 13620:1993
VI. RETEST
If the specimen for coating thickness or for adhesion of coating fails to meet the specified
requirements, twice the number of samples originally selected shall be tested for each failure test.
If the results of these retests meet the specified requirements, the coated bar represented by the
sample shall be accepted.
VII. REMOVAL OF NON-CONFORMING PRODUCT
Coated bars represented by the samples that do not meet the requirements of this specification
shall be rejected. Such bar may be stripped of coating, re-cleaned, re-coated and resubmitted for
acceptance test in accordance with the requirements of the specification by mutual agreement
between the purchase and the manufacturer. Plant shall keep documents separately for such re-
coated material and data shall be made available for inspection to clients.
VIII. REPAIR PROCEDURE
Coating damage due to fabrication and handling need not be repaired in case where the damage
area is 40 mm sq or smaller. All damaged area larger than 40 mm sq shall be repaired with
patching material. Maximum amount of damage shall not exceed 2 percent of the surface area of
each bar. Patching shall be done in accordance with ECL recommendation. ECL shall provide
skilled manpower and supervision as and when required by the client or training for client’s
technicians.
IX. HANDLING AND IDENTIFICATION
The coated bars shall be carefully handled. The bundles of coated bars shall not be dragged or
dropped during handling. Wooden packing batons shall be used while conveying, stacking,
placing or stacking so as to avoid rubbing of coated bars against each other or hard surface, which
may damage the coating during handling. Bundles of coated bars shall be tied with PVC binding
material.
The coated shall be stacked leaving gap between ground and bars with wooden batons between
rows of bars or bundles of such tied bars. All bundles of coated bars shall be lifted with a strong
back, spreader bar, multiple supports or a platform bridge to prevent bat-to-bar abrasion from sags
in the bundles.
The identification of all reinforcing bars shall be maintained through coating process to the point
of shipment, by way of tagging which will be reflecting on the test certificate from the time
reinforcing bars are delivered to the plant until delivery point of the client. (Format attached as
per TEST CERTIFICATE & INSPECTION REPORT FOR FBEC BARS FOR CONCRETE
REINFORCEMENT)
5.0 QUALITY ASSURANCE PLAN FOR EPOXY COATING LINE TEST PLAN.
Sr. Activity Description ECL CLIENT Reference Frequency Acceptance
No. Specification of Testing Criteria

1 Bare Bars Inspection IS-1786:2008 As per As per IS-1786:2008


- W/R Client

Receipt of Visual IS-13620:1993 100% Bar Dia, Weight as per


Bare bars Inspection W R (Reaffirmed Challan or
2004)Edition. manufacturer’s TC or
Client’s acceptance
advice.
2 Surface Surface Defect IS-13620:1993 100% Free from defects and
Preparation W R (Reaffirmed rust particle near white
2004)Edition. metal.

3 Application Shot blasted bar IS-13620:1993 Once in Two 180 C to 239C or as


of Coating temperature W R (Reaffirmed Hours per powder mfg.
entering the 2004)Edition. Recommendation
coating booth.
4 Coating Coating IS-13620:1993 Once in 90% of all coating
Inspection Thickness W W/R (Reaffirmed every 20 thickness measurement
2004)Edition. bars shall be 100 to 300
microns
Continuity of IS-13620:1993 Once in Not more than 2
coating W W/R (Reaffirmed every 20 holidays per 300 mm
2004)Edition. bars

Adhesion IS-13620:1993 <16 mm dia. No visible cracks or


W W/R (Reaffirmed (1 bar/MT) disbondment in coating
2004)Edition. >16 mm dia.
-<25 mm
dia. (1 bar/2
MT)
>25 mm dia.
(1 bar/4 MT)
5 Raw Review IS-13620:1993 Batch wise Shall meet IS-
material manufacturers R R (Reaffirmed 13620:1993(Reaffirme
Epoxy Test certificate 2004)Edition. d 2004)
Powder
6 Steel Review IS-13620:1993 Batch wise Shall meet IS-
Shots/Grits manufacturers R R (Reaffirmed 13620:1993(Reaffirme
Test certificate 2004)Edition. d 2004)

7 Rejection Recoating if IS-13620:1993 100% Shall meet IS-


required W R (Reaffirmed 13620:1993(Reaffirme
2004)Edition. d 2004)

W = Witness R = Review

You might also like