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Conical disc refiner

RGP 82 CD

Refiner of single disc cantilever design


with hydraulic positioning of the rotor
disc and the front cover supporting the
non-rotating stator disc.

A flat inner refining zone and a conical shaped outer


zone make the CD concept unique. The hydraulic
system, operated by a guide valve, controls the disc
clearance on the conical zone and an electric motor
with a worm gear operates eight transroll screws for
the control of the disc clearance on the flat zone.

The segments are mounted on segment holders for


both the rotor and stator. The disc clearance is kept
constant during various operating conditions and
loads by means of a hydraulic control system.
Material
The material is fed into the refiner through an
Parts exposed to the process media are made of
opening in the center of the stator plate by means of
stainless steel, type 1.4405+QT and 1.4581 (PED) or
a separately driven ribbon infeed screw. The rotor
SA 351 Grade CF8M (ASME). Cast parts are made of
shaft is supported by four roller bearings in a bearing
nodular iron.
cartridge design that carries all the axial and radial
forces during the refining process. The rotor shaft is Design data
directly driven by the main electric drive
The refiner is manufactured in accordance with EU
motor via an intermediate shaft (jackshaft) and shaft
regulations and standards concerning the European
coupling that provides for axial displacement.
Machine Directive 2006/42/EC.

A TDC™ (True Disc Clearance) unit continuously


All rotating parts (segment holders with segments)
indicates and controls the true distance between the
within the machine are dynamically balanced.
refining segments as well as the temperature in the
Balancing grade is G 2.5 according to ISO 1940.
refining zone. In order to protect the refining seg-
ments, the TDC™ unit will initiate the retraction of
the refining discs in case the disc clearance becomes
smaller than a minimum pre-set value.
2500 mm 3300 mm

2300 mm
Technical specifications
RGP 82 CD

Weight (complete machine excluding feeder) 35 000 kg

Heaviest piece of equipment for lifting (Shaft assembly) 7 500 kg

Disc diameter 2 083 mm

- Flat zone 1 422 mm

- Conical zone 2x330 mm

Maxumum axial load 90 Ton

Refiner speed at 50 Hz 1 500 rpm

Refiner speed at 60 Hz or with gear unit 1 800 rpm

Refiner speed with gear unit 2 100 rpm

Maximum noise level, with blow valve 95 db (A)

Maximum noise level, without blow valve 85 db (A)

Water supply
Mechanical seal refiner

Sealing water flow 25 l/min

Sealing water pressure Refiner disc housing pressure +3 bar(g)

Flushing water flow 6 l/min

Flushing water pressure Refiner disc housing pressure +2 bar(g)

Mechanical seal refiner feeder

Sealing water flow 12-15 l/min

Sealing water pressure Refiner disc housing pressure +3 bar(g)

Flushing water flow 6 l/min

Flushing water pressure Refiner disc housing pressure +2 bar(g)


© Valmet Corporation, MFDU_R_2075_103-02 06/2014.

Stuffing box seal refiner feeder

Sealing water flow 4-8 l/min

Sealing water pressure Refiner disc housing pressure +1 bar(g)

Hydraulic oil cooler

Cooling water flow 80 l/min (at a water temperature of 25 °C)

Gear unit (1800 rpm) cooler

Cooling water flow 195 l/min (at a water temperature of 25 °C)

For more information, contact your local Valmet office. www.valmet.com


e-mail: mechanical.fiber@valmet.com
Specifications in this document are subject to change without notice.
Product names in this publication are all trademarks of Valmet Corporation.

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