Sree Singaji Thermal Power Project, Stage - I (2 x 600 MW) Y

Ware House
Load Calculation of Monorail Beam Fy
Prepared by: Soumi Bhattacharya Checked by: Amitava Bhattacharjee

Calculation of Vertical force (Fy)

Capacity of Monorail = 10 T
Weight of Pully block assumed = 5 T Fx Mx
Total Vertical Force = 25.00 T
X X
% of above load to be increased for impact = 10 % (cl 6.3 of IS875-Part 2-1987)
Vertical Force, Fy =1.1x25 = 27.50 T My

Calculation of Lateral force (Fx)

Capacity of Monorail = 10.00 T

Weight of Pully assumed = 5.00 T
Total Vertical Force = 15.00 T
% of above load to be taken as lateral force = 5 % (cl 6.3 of IS875-Part 2-1987) Y
Lateral Force, Fx =0.05x15 = 0.75 T Monorail Beam,

Calculation of Longitudinal force (Fz)

Capacity of Monorail = 10.00 T

Weight of Pully assumed = 5.00 T
Total Vertical Force = 15.00 T
% of above load to be taken as lateral force = 5 % (cl 6.3 of IS875-Part 2-1987)
Longitudinal Force, Fz =0.05x15 = 0.75 T

Computation of Mx and My

275 kN
0.87 kN/m (Self Wt of Monorail Beam)

140.11 3 140.11
6

Mx = 140.11 x 3 - 0.87 x 36 / 8 = 416.42 kN-m

7.5 kN

3.75 3 3.75
6

My = 3.75 x 3 = 11.25 kN-m

Sree Singaji Thermal Power Project, Stage - I (2 x 600 MW)
Ware House
Y

Design Of Monorail Beam

DESIGN PARAMETERS DESIGN REMARKS
SL NO
& STEPS
SYMBOLS & FORMULA UNIT
FORCES & REFERENCE
1 DESIGN FORCES:
a) Axial Force P 7.50 KN From Output
b) Moment- about X-axis Mx 416.42 KN-M -DO-
c) Moment- about Y-axis My 11.25 KN-M -DO-
d) Shear- along X-axis (Hz shear) Vx 3.75 KN -DO-
e) Shear- along Y-axis (Vert shear) Vy 137.5 KN -DO-
2 EFFEC. /UNSUP. LENGTH
a) For moment about X (Mx) Lx 6000 MM From Dwg.
b) For moment about Y (My) Ly 6000 MM -DO-
3 TRIAL SECTION
4 SECTION PROPERTIES
a) Overall Depth D 700 MM
b) Clear Depth D1 = (D-2*Tf) = 650 MM
c) Flange Thickness Tf 25 MM
d) Web Thickness tw 12 MM
e) Width Of Flange B 350 MM
f) Area A = D1*tw+2*B*Tf = 25300 MM2
Ix = tw*D13/12+B*Tf3/6
g) M.I -about X-axis 2.3E+09 MM4
+B*Tf(D1+Tf)2/2 =
h) M.I -about Y-axis Iy = D1*tw3/12 + Tf*B3/6 = 1.8E+08 MM4
I) Radius Of Gyration-X Direc. rx = (Ix/A)0.5 = 299.47 MM
j) Radius Of Gyration-Y Direc. ry = (Iy/A)0.5 = 84.05 MM
k) Section Modulus- X-Dirc. Zx = 2*Ix/D = 6.5E+06 MM3
l) Section Modulus- Y-Dirc. Zy = 2*Iy/B = 1.0E+06 MM3
m) Slenderness- about X-Dirc. Lx / rx 20.04 -
n) Slenderness- about Y-Dirc. Ly / ry 71.38 -
o) Max. Slenderness Ratio 71.38 -
p) Depth / Flange Ratio D / Tf 28.000 -

5 CALCULATED STRESSES
a) Axial Stress sac cal = P*1000/A = 0.30 MPa
b) Bending Stress- @ X axis sbcx cal= Mx*10E5/Zx = 64.24 MPa
c) Bending Stress- @ Y axis sbcy cal = My*10E5/Zy = 11.01 MPa
d) Shear Stress- X Dirc. t vmx cal = Vx*500/B/Tf = 0.43 MPa
e) Shear Stress- Y Dirc. t vmy cal = Vy*1000/D1/tw = 17.63 MPa

6 PERMISSIBLE STRESSES REF. IS : 800-1984

a) Elastic Cr. Stress in comp. fcc = 1.9739E6/(L/ry)2 = 387.37 MPa
b) Axial Stress sac = As per Cl. 5.1
0.6*fy*fcc/[fcc1.4+2275.705]0.714 = 110.11 MPa
c) Bending Stress
Y Y = 26.5E5/(L/ry)2 = 520.05 MPa As per Cl. 6.2.4
X X = Y*[1+.05*(L*Tf/ry/D)2]0.5 = 598.62 MPa As per Cl. 6.2.4
c1=c2 : Distances from the
section N.A to the extreme fibres
Elastic Critical Stress fcb = k1(X+k2Y)c2/c1 = X 598.62 MPa For k1=1.0 & k2=0
Bending Stress sbc = 165*fcb/[fcb1.4+2275.71]0.714 = 137.22 MPa As per Cl. 6.2.3

d) Shear Stress Tva = 0.4*fy = 100.00 MPa As Per Clause-6.4.2.

e) Cm 0.85
f) Elastic Cr. Stress in comp. fccx = 1.9739E6/(L/rx)2 = 4917.19 MPa
g) Elastic Cr. Stress in comp. fccy = 1.9739E6/(L/ry)2 = 387.37 MPa

7 RATIO OF STRESSES As Per Clause-7.1

a) Ratio of Axial Stress sac cal / s ac = 0.003 -
b) Ratio of Bend Stress-X axis sbcx cal / s bc = 0.47 -
Ratio of Bend Stress-Y axis sbcy cal / s bc = 0.08 -
 X

Design Of Monorail Beam

DESIGN PARAMETERS DESIGN REMARKS
SL NO
& STEPS
SYMBOLS & FORMULA UNIT
FORCES & REFERENCE

8 COMBINATION OF STRESSES
a) Comb. Axial & Bending
when sacal/ sac <0.15 sac cal / s ac + s bcx cal /s bc
0.551 <1 ok As Per Clause-7.1
Combination + sbcy cal / s bc =
sac cal / s ac + Cm*s bcx cal/ [1-s
when sacal/ sac > 0.15 ac/0.6/fccx]/s bc + Cm * s bcxcal 0.00
/[1-s ac /0.6/fccy]/ s bc =
b) Combined Bend. & Shear
s ex cal = (sbcx cal2+ 3*tvmx
Equiv. Stress-X direc.-Cal. 64.24 MPa As Per Clause-7.1.4.1
ex cal== (sbcy cal2+ 3*tvmy
0.5
cal^2)
s
Equiv. Stress-Y direc.-Cal. 32.46 MPa As Per Clause-7.1.4.1
cal^2)0.5 =
Resultant Equiv. Srtess 71.98 MPa
Equiv. Stress- Permissible se = 0.9*fy = 225.00 MPa As Per Clause-7.1.4
SAFE
9 Comparison of stresses
Allowable Increase Factor 1

The ratio of calculated & allowable stresses (as per item -7 above) is less than
allowable Increase Factor

10 Use Section 0
Sree Singaji Thermal Power Project, Stage - I (2 x 600 MW)
COMPRESSOR HOUSE
Design of Bolt for fixing up Monorail

Design Forces

Vertical force, Fy = 27.50 T

Lateral Force, Fx = 0.75 T
Longitudinal Force, Fz = 0.75 T

Permissible Tensile Stress in Bolt, tf = 80% x 0.6fy = 120 Mpa

Tension on Bolt = 275000 N
Bolt Area required = 2291.667 mm2
Diameter of Bolt used = 20 mm
No of bolts required on each side = 8 Nos.
Total No. of bolts = 16 Nos. Fy

Check for Tension per bolt

Allowable tension per bolt = Bolt Area * 0.707 * Allow bolt stress = 26653.27 N
Actual tension per bolt = 275000 / 16 = 17187.5 N Safe in Tension

Check for Shear per bolt

Resultant Force (F) = SQRT(Fx2+Fz2) = 10.61 kN

Permissible Shear Stress in Bolt, Tvf = 80 Mpa
Area required per bolt= 33.146 mm2 Safe in Shear

Check for combind Shear and Tension in bolt (N/mm2)

Tvf cal = 2.11 N/mm2

tfcal = 54.71 N/mm2
(Tvf cal / Tvf) + (tfcal / tf) = 0.482 <1.4, Hence Safe

Thickness of Plate welded to Insert Plate

Permissible tension in plate = 150 Mpa

Assumed thickness of Angle = t, one side length = 150 mm
Angle plate thickness required, t = 1 mm
Angle plate thk. Provided = 12 mm
Cross sectional area of Angle plate = 150 x 12 = 1800 mm2
Strength of the Angle plate = 270000 N
Max size of Fillet weld = ( 12 mm - 1.5 mm ) = 10.5 mm
Permissible Shear stress in Fillet weld = 108 Mpa
Strength of weld per mm length = 10.5 x 0.7 x 108 = 793.8 N
Total length of Fillet weld = 340.1361 mm
Length of weld required on each side = 170.068 mm say 200 mm

Size of Angle provided = L200 x 150 x 12 thk.- 160 LG.