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SOM-I (1)
SOM-I (1)
There are various measure of hardness – Scratch Hardness, Indentation Hardness and
Rebound Hardness.
Scratch Hardness
Scratch Hardness is the ability of materials to the oppose the scratches to outer surface
layer due to external force.
Indentation Hardness
It is the ability of materials to oppose the dent due to punch of external hard and sharp
objects.
Rebound Hardness
Rebound hardness is also called as dynamic hardness. It is determined by the height
of “bounce” of a diamond tipped hammer dropped from a fixed height on the material.
RESILIENCE
It is the capacity / ability of a material to absorb energy when it is deformed elastically
by applying stress and release the energy when stress is removed. The maximum
energy which can be stored in a body upto elastic limit is called the proof
resilience, and the proof resilience per unit volume without permanent deformation
is called modulus of resilience.
The quantity gives capacity of the material to bear shocks and vibrations.
It can be determined by integrating the stress-strain cure from zero to elastic limit. Its unit
is joule/m3.
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Dr. Prajitsen G Damle, SSBT's COET, Jalgaon
BRITTLENESS
It is the property of breaking without much permanent distortion OR Brittleness of a
material indicates that how easily it gets fractured when it is subjected to a force or
load. Non-Ductile material is considered to be brittle material. E.g, Glass, Cast iron,
etc.
CREEP
Creep is the property of a material which indicates the tendency of material to move
slowly and progressive deformation of a material with time at constant stress.
Depending on temperature, stresses even below the elastic limit can cause some
permanent deformation
FATIGUE
This phenomenon leads to fracture under repeated or fluctuating loading / stress
of material. When a material is subjected to cyclic loading, and loading greater than
certain threshold value but much below the strength of material (ultimate tensile
strength limit or yield stress limit), microscopic cracks begin to form at grain
boundaries and interfaces. Fatigue fractures are progressive beginning as minute
cracks and grow under the action of fluctuating stress. This crack propagates
suddenly and the structure gets fractured Many components of high speed aero and
turbine engines are of this type.
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TYPES OF LOADS
External loads on a structure may be classified in several different ways
Static loads are loads that are applied slowly and then remain nearly constant. One
example is the weight, or dead load, of a floor or roof system.
Dynamic loads Any loads which is non-static, such as a wind load or moving
live load. They include repeated and impact loads.
Repeated loads are forces that are applied a number of times, causing a variation in
the magnitude.. A good example is an off-balance motor, the internal forces.
Impact loads the loads applied by a moving object. The application time of
this load is negligible. An example is the dropping of a heavy weight on a floor slab, or
the shock wave from an explosion striking the walls and roof of a building.
Uniformly distributed loads are forces that are constant over a surface area of the
supporting member. Dead weight of a rolled-steel I beam is a good example. (or for
practical purposes may be considered)
Concentrated loads / Point Loads are forces that have such a small contact area
as to be negligible compared with the entire surface area of the supporting member. A
beam supported on a girder, for example, may be considered, for all practical
purposes, a concentrated load on the girder.
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Another common classification for external forces are axial, eccentric, and torsional.
An axial load is a force whose resultant passes through the centroid of a object
and is perpendicular to the plane of the section.
An eccentric load is a force not passing through the centroid of the section and
perpendicular to the plane of the section.
Torsional loads are forces that are offset from the shear center of the section and
are inclined to or in the plane of the section, thus twisting the supporting member.
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Strain (ε)
The displacement (elongation) per unit
length of body is known as strain.
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A steel bar 2 m long, 40 mm wide and 20 mm thick is subjected to an axial pull of
160 kN in the direction of its length. Find the changes in length, width and
thickness of the bar. Take E = 200 GPa and Poisson’s ratio = 0.3.
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Dr. Prajitsen G Damle, SSBT's COET, Jalgaon
Prob. (1) A steel bar of 25 mm diameter is acted upon by forces as shown in figure,
what is the total elongation of bar? Take E = 190 GPa
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Prob. (2) A steel circular bar has three segments as shown in figure, Determine
SOLUTION.
…….(1)
=0.191 mm
=0.146 mm
=0.378 mm
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∵ ends of the bars are rigidly connected
∴ δ₁=δ₂ ad also ε₁=ε₂
Let load W be placed at a distance x from the copper wire and Ps and Pc be the forces in steel and
copper wires respectively.
Taking moments @ A, 240 x Ps = W x x
…(i)
…(ii)
…(iii)
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Dr. Prajitsen G Damle, SSBT's COET, Jalgaon
∵ both wires extend by same amount , δs = δc
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Dr. Prajitsen G Damle, SSBT's COET, Jalgaon
The modulus of elasticity is a material property, that describes its
stiffness and therefore it is one of the most important properties of
materials.
From the Hook's law the modulus of elasticity is defined as the ratio of
the stress to the strain : Stress is not directly measurable.
ζ = Stress,
ε = Strain, and
E = A constant of
proportionality known
as modulus of
elasticity or Young‟s
modulus
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Relationship between stress and strain of Two-Dimensional Stress System
Consider a two-dimensional figure ABCD, subjected to two mutually
perpendicular stresses σ₁ and σ₂.
Let σ₁ = Normal stress in x-direction
σ₂ = Normal stress in y-direction
Consider the strain produced by ζ₁.
The stress σ₁ will produce strain in the direction of x and also in the direction of y. The
strain in the direction of x will be longitudinal strain and will be equal to .
whereas the strain in the direction of y will be lateral strain and will be equal to [as per
poisson’s ratio Lateral strain = µ x Longitudinal strain]
Above three equations give the stress and strain relationship for the three orthogonal normal
stress system.
Consider a bar, rectangular in section, subjected to an axial tensile force as shown in Fig.
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Volumetric strain due to single direct stress
Longitudinal strain
Lateral strain
= 188495.56 mm³
volume of the copper bar V = l.b.t = (250 × 50 × 50) = 625 × 10³ mm³
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Prob. A steel cube block of 50 mm side is subjected to a force of 6 kN (Tension), 8 kN (Compression)
and 4 kN (Tension) along x, y and z direction respectively. Determine the change in volume of the block.
Take E as 200 GPa and m as 10/3.
Given : Side of the cube = 50 mm ; Force in x-direction (Px) = 6 kN = 6 × 10³ N(Tension);
Force in y-direction (Py) = 8 kN = 8 × 10³ N (Compression) ; Force in z-direction (Pz) = 4
kN = 4 × 10³ N (Tension) and modulus of elasticity (E) = 200 GPa = 200 × 10³ N/mm²
and m = 10 / 3 or 1/ m = 3/10.
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Modulus of Elasticity (E), Bulk Modulus (K),
And Modulus of Rigidity (G)
Consider a solid cube (LMST) whose base is fixed subjected to a shearing force F acting
at point M..
= ……….. (i)
Modulus of Rigidity, G
equation (ii)
But
Modulus of Rigidity (G)
εϑ
or
εϑ
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(c) Relationship between E ,G and K
As we known that
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