Professional Documents
Culture Documents
UNIT -5 WORD
UNIT -5 WORD
8. Discuss the demineralization process by ion-exchange operation with neat flow diagram.
9. A countercurrent adsorber uses silica gel for adsorbing N0 2 from a dilute mixture with air.
Gas enters the adsorber at the rate of 0.126 kg/sec containing 1.5% N0 2 by volume and 90%
of N02 is removed. The entering' silica gel is free from N0 2. The operation is to be isothermal
at 250 C. at 1 at atm.
(i) Calculate the minimum weight of gel required per hour
ii) For twice the minimum gel rate calculate the number of trays required.
The following equilibrium data is given.
Partial pressure of NO2mmHg. 0 2 4 6 8 10 12
Kg NO2/100 kg gel 0 0.4 0.9 1.65 2.6 3.65 4.85
UNIT -5
Adsorption
In adsorption processes for separating gaseous or liquid mixtures, the fluid is contacted with
small particles of a porous solid which selectively adsorbs or complexes with certain
components of the feed.
Desorption- The reverse of this operation is called desorption.
Example: Adsorption of CO2 using activated carbon, removal of moisture from air by silica
gel.
Types of adsorption
1. Physi-sorption (Vander waals adsorption )
2. Chemisorptions (activated adsorption)
Physisorption
2. Industrial adsorption operations of the type we shall consider depend upon this
reversibility for recovery of the adsorbent for reuse, for recovery of the adsorbed
substance, or the fractionation of mixtures.
3. Reversible adsorption is not confined to gases but is observed with liquids as well.
Chemisorptions
Adsorption process
1. The following water treatment process is considered as example of adsorption
separation.
2. In this process contaminated water gets treated with activated carbon and finally gets
treated water.
3. Contaminated water is pre-filtered by particulate filter and pumped into adsorption
column, sprayed over the carbon bed.
4. The water start to flow downwards via bed and impurities gets adsorbed by activated
carbon.
5. The treated water gets bottom of the column and spent carbon is regenerated.
Adsorption Isotherm
A. Freundlich, Isotherm
B. Langmuir Isotherm
1. Fixed-bed absorbers
.
Fixed bed
2. Fluidized-bed adsorption
Fluidized-bed
Characteristics of adsorbents
When selecting adsorption equipment, the primary considerations are selectivity, capacity,
and regeneration.
i. Selectivity - Highly selective adsorbents will only capture certain types of particles,
making them suited for filtering out specific contaminants from a product stream.
ii. Capacity - It is the amount of contaminant adsorption equipment can capture before
the adsorbent is saturated and requires renewal.
iii. Regeneration --It is the ability of the adsorbent in the system to be reused.
1. Temperature
2. Pressure
3. Surface Area
4. Activation
Solution to be treated LS , y1
LS, y0
SS, x1
Here the solution to be treated consists of adsorbate solute (c) in the solvent (A) .It is
contacted with adsorbent (B) either in batch or continuous manner
The amount of adsorbate used is very small in comparison with solution only solute
(c) is adsorbed and adsorbent is insoluble in the solution
1. Let LS be Mass of solvent (batch or mass of solvent /time (for continuous operation in
the solution to be treated ))
2. Let SS be the Mass of adsorbent added to the stage
3. Let y0 be the Adsorbable solute concentration in the solution to be treated
4. Let y1 be the Adsorbable solute concentration in the solution leaving the stage
5. Let xO be the soluble concentration in adsorbent added
6. Let x1 be the soluble concentration in adsorbent leaving the stage
material balance of solute:
Solute removed from the solution = Solute picked up by the solid
LS ( y0- y1 ) = SS ( x1- x0 ) ---------------1
( y0- y1 ) / ( x0- x1 ) = SS / LS -----------2
This equation is operating line equation. On X-Y Co-ordinates equation 2 is a straight line of
slope - SS / LS , passing through points P( x0, y0 ) and Q(x1, y1)
If the Freundlish equation is applicable then the Freundlich adsorption isotherm in terms of
concentration used here is
y *= mxn --------------3
At the final equilibrium condition s
y1= mx1n
1/n
x1 = [ y1 / m ] -----------------4
Substituting x1 from eq 4 in eq 2
( y0- y1 ) / ( x0- x1 )1/n = -SS / LS ---------5
Initially, x0 =0,
( y0- y1 ) / ( y1 / m) 1/n = SS / LS -------------6
With the help of eq 6 we can calculate the adsorbent to solution ratio for a given change in
solution ratio a given change in solution concentration y0 to y1
The freundlich adsorption isotherm is a straight lines for n=1 concave down for n<1 and
concave upward for n>1
Solution to be treated LS , y1 LS , y2
LS, y0
SS1, x1 SS2, x2
Stage-1 LS ( y0- y1 ) = SS1 ( x1- x0 ) ---------------1
Stage-2 LS ( y1- y0 ) = SS2 ( x2- x0 ) ---------------2
The operating line for stage -1 having slope of -S S / LS passes through points P(x0, y0) and
Q(x y )
1, 1
If the amount of adsorbent used in each stage is equal then the operating lines will be parallel
to each other
For fresh adsorbent used in each stage x0 = 0
The eq 1 & 2 becomes LS ( y0- y1 ) = SS1 x1
LS ( y1- y0 ) = SS2 x2
If the Freundlish equation is applicable then the Freundlich adsorption isotherm in terms of
concentration used in two stage adsorption is
y *= mxn
At the Stage -1 equilibrium condition s
y1= mx1n
x1 = [ y1 / m ] 1/n -----------------5
At the Stage -2 equilibrium condition s
x2 = [ y2 / m ] 1/n -----------------6
sub x1, and x2 value in eq 3 and 4
SS1/ LS = ( y0- y1 ) / [ y1 / m ] 1/n -------7
From equation 11
(1) A countercurrent adsorber uses silica gel for adsorbing N0 2 from a dilute mixture with air.
Gas enters the adsorber at the rate of 0.126 kg/sec containing 1.5% N0 2 by volume and 90%
of N02 is removed. The entering' silica gel is free from N0 2. The operation is to be isothermal
at 250 C. at 1 at atm.
(i) Calculate the minimum weight of gel required per hour
ii) For twice the minimum gel rate calculate the number of trays required.
The following equilibrium data is given.
Partial pressure of NO2mmHg. 0 2 4 6 8 10 12
Kg NO2/100 kg gel 0 0.4 0.9 1.65 2.6 3.65 4.85
Solution
Entering gas rate : 450 kg/hr = 0.126 kg/s
No2present : 1.5 % by volume
Temperature: 1 std. atm.
Partial pressure of 0 2 4 6 8 10 12
NO2mmHg.
Yout= x = 0.00243
= = 0.667
= =1.334
No .of stage =3
2.A solution of washed raw sugar, 48% sucrose by weight, the coloured by the presence of
small quantities of impurities it is to be de colourized at ,80°C, by treatment with an
adsorptive carbon in a contract filtration plant. The original solution has a colour
concentration of 20 measures on an arbitrary scale and desired to reduce to colour to 2.5% of
its original value.
Equ. data,
Calculate the dosage of fresh carbon per 1000 kg of solution for a single stage, two stages
cross current process and two stage counter current
Solution
Feed solution contains 48% sucrose
Final product is to have 2.5% original colour, i,e. 0.5 unit =y1
= =- = -0.0195
Ls = Gs x 0.0195 = 19.5 kg
(ii) the operating line is fixed by trial and for exactly two stages
= = 6.142 x 10-3
Ls = 6.142 kg
Typical applications of commercial adsorbents
Water purification
Recovery and purification of steroids, amino acids
Separation of fatty acids from water and toluene
5 Polymers & Resins
Removal of colours from syrups
Removal of organics from Hydrogen peroxide
Used for refining sugar and can be reused after washing and
9 Bone-char burning
Thermal Diffusion
Wet foam.
1. Wet foam tends to form at the lower portion of the foam column, while dry foam
tends to form at the upper portion.
2. The wet foam is more spherical and viscous
Dry foam
1. Dry foam tends to be larger in diameter and less viscous.
2. Since the wet foam tends to form near to the surface of the liquid, the dry foam is
usually represented as the foam that most people are used to seeing.
Membrane
1. A membrane may be defined as “an interphase separating two phases and selectively
controlling the transport of materials between those phases”.
2. A membrane is an interphase rather than an interface because it occupies a finite,
though normally small, element of space.
Membrane separation
1. The use of thin barriers (membranes) between miscible fluids for separating a
mixture; a suitable driving force across the membrane,
2. For example concentration or pressure differential, leads to preferential transport of
one or more feed components.
3. Separations of liquids and gases are commonly accomplished using membrane
separation methods
4. Include dialysis, reverse osmosis, and ultrafiltration Hybrid and more exotic
membrane methods that have also proven effective are electrodialysis,
5. The driving force is achieving either by pressure or concentration difference across
the membrane.
Give some advantage of membrane over other process
(a) A higher overall liquid removal rate is achieved by prevention of the formation of
an extensive filter cake.
(b) The process feed remains in the form of a mobile slurry suitable for further
processing.
(c) The solids content of the product slurry may be varied over a wide range.
(d) It may be possible to fractionate particles of different sizes
1. Dialysis,
2. Osmosis
3. reverse osmosis,
4. Ultra filtration,
5. Microfiltration
6. Nano filtration
7. Electrodialysis
Dialysis
1. Dialysis are closely linked to the most important medical use of membranes for the
treatment of renal failure, of haemodialysis.
2. In this process, toxins and body waste are transported, by a concentration gradient, out
of the blood through a membrane into an isotonic salt solution.
3. The membranes used in this case have open pores.
4. In diffusion dialysis, the potential of a concentration difference is also instrumental
for mass transfer but pore-free ion exchange membranes are used in this case.
5. Hence, free strong acids (acid dialysis) can be recovered by using anion exchange
membranes and free strong bases (base dialysis) by using cation exchange
membranes.
Ultra filtration
Microfiltration
Nanofiltration
Membranes with good chemical resistance are now available for the treatment of acids,
bases and oxidative media, thus making the process suitable for a number of separation
operations:
Osmosis process, the solvent naturally moves from an area of low solute concentration (High
Water Potential), through a membrane, to an area of high solute concentration (Low Water
Potential).
Reverse osmosis is the process of forcing a solvent from a region of high solute concentration
through a semi permeable membrane to a region of low solute concentration by applying a
pressure in excess of the osmotic pressure
--------------------------------------------------------&------------------------------------------------------
Reverse osmosis
1. Reverse osmosis (RO) is a membrane-technology filtration method that removes
many types of large molecules and ions from solutions by applying pressure to the
solution when it is on one side of a selective membrane.
2. The result is that the solute is retained on the pressurized side of the membrane and
the pure solvent is allowed to pass to the other side.
3. To be "selective," this membrane should not allow large molecules or ions through the
pores (holes), but should allow smaller components of the solution to pass freely.
4. In the normal Osmosis process, the solvent naturally moves from an area of low
solute concentration (High Water Potential), through a membrane, to an area of
high solute concentration (Low Water Potential).
5. The movement of a pure solvent to equalize solute concentrations on each side of a
membrane generates osmotic pressure.
6. Applying an external pressure to reverse the natural flow of pure solvent, thus, is
reverse osmosis.
7. The process is similar to other membrane technology applications.
8. Reverse osmosis involves a diffusive mechanism so that separation efficiency is
dependent on solute concentration, pressure, and water flux rate.
9. Reverse osmosis is most commonly known for its use in drinking water purification
from seawater, removing the salt and other substances from the water molecules.
10. Osmosis is a natural process. When two liquids of different concentration are
separated by a semi permeable membrane, the fluid has a tendency to move from low
to high solute concentrations for chemical potential equilibrium.
11. Formally, Reverse osmosis is the process of forcing a solvent from a region of high
solute concentration through a semi permeable membrane to a region of low
solute concentration by applying a pressure in excess of the osmotic pressure
Applications
1. A reverse osmosis (RO) filter, which is a thin film composite membrane
2. Drinking water purification
3. Water and wastewater purification
4. Food industry
5. Hydrogen production
6. Desalination
Osmosis process,
In the normal Osmosis process, the solvent naturally moves from an area of low solute
concentration (High Water Potential), through a membrane, to an area of high solute
concentration (Low Water Potential
Osmotic pressure
1.
Osmotic pressure is the pressure which needs to be applied to a solution to prevent
the inward flow of water across a semi permeable membrane.
3. The phenomenon of osmotic pressure arises from the tendency of a pure solvent to
move through a semi-permeable membrane and into a solution containing a solute to
which the membrane is impermeable.
Electrodialysis
1. Electro dialysis (ED) is used to transport salt ions from one solution through ion-
exchange membranes to another solution
4. Electro dialysis processes are different compared to distillation techniques and other
membrane based processes (such as reverse osmosis) in that dissolved species are
moved away from the feed stream rather than the reverse.
5. In an electro dialysis stack, the dilute (D) feed stream, brine or concentrate (C)
stream, and electrode (E) stream are allowed to flow through the appropriate cell
compartments formed by the ion exchange membranes.
6. Under the influence of an electrical potential difference, the negatively charged ions
(e.g., chloride) in the dilute stream migrate toward the positively charged anode.
7. These ions pass through the positively charged anion exchange membrane, but are
prevented from further migration toward the anode by the negatively charged cation
exchange membrane and therefore stay in the C stream, which becomes concentrated
with the anions.
8. The positively charged species (e.g., sodium) in the D stream migrate toward the
negatively charged cathode and pass through the negatively charged cation exchange
membrane.
9. These cations also stay in the C stream, prevented from further migration toward the
cathode by the positively charged anion exchange membrane.
10. As a result of the anion and cation migration, electric current flows between the
cathode and anode.
11. Only an equal number of anion and cation charge equivalents are transferred from the
D stream into the C stream and so the charge balance is maintained in each stream.
12. The overall result of the electro dialysis process is an ion concentration increase in the
concentrate stream with a depletion of ions in the dilute solution feed stream see
video.
Applications
1. Pre-demineralization
2. water pretreatment process
3. water desalination process
4. power generation,
5. semiconductor
6. food and beverage processing
7. Agricultural water
8. Glycol desalting
9. Glycerin Purification