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What is This?
The paper reviews the contributions of vehicle dynamics theory to practical vehicle design. I n particular, it focuses on actively con-
trolled components, for example active suspension, four wheel steering, and their impact on vehicle performance and safety.
K e y words: vehicle dynamics, ride, handling, suspensions, active control
vibration theory. However, putting this theory into T H E INSTITUTION OF MECHANICAL ENGINEERS
rnOIHLUI
practice was not so straightforward since it involved , K O I I Y X " n Y C 7°F ,YSIII"T!OH OF ""m"0II'I
turning motion of automobiles, it was not really until A DEVICE FOR MEASURING MECHANICAL
CHARACTERISTICS OF TYRES ON THE ROAD
the mid-1950s that a sound theoretical groundwork s.6
By WiIItm Clm, mnd Cllnoord L MY~UY.
was laid. Milliken (3) refers to an event in 1956 as a TYRE TESTS AND INTERPRETATION OF EXPERIMENTAL DATA
By *ILut C. F a M E . , MA
best review written to date of the development of the turned out to be the practical designs of the actuators
subject written with the perspective of an engineer and associated control elements, for example electrohy-
whose own contribution between 1950 and 1990 was draulic valves. Even today, it is the cost-effectivenessof
of enormous significance. Table 1 provides a brief these components which remains the biggest challenge
summary of progress using the periods suggested by to the widespread introduction of active systems.
Segel. The subject of vehicle dynamics has, therefore, devel-
The following decades saw lots of vehicle dynamics oped enormously over the past 60 years. The fundamen-
activity as manufacturers recognized that ride and tals have been firmly established, the importance of tyre
handling behaviour were critical in making a competi- forces recognized and engineers now have at their dis-
tive product. Consumers in different countries took dif- posal powerful computing tools, for example MBS
ferent views of how the ride and handling compromises packages, which enable them to use hugely complicated
of their cars were set-a powerful reminder of the vehicle models involving tens or even hundreds of
importance of subjective evaluation in vehicle dynamics. degrees of freedom. And now, to add to that, they have
Computer codes were developed to enable ever- control design software which facilitates the design of
increasing levels of complexity to be modelled. In par- actively controlled elements within the vehicle system
ticular, the use of multibody system (MBS) dynamics model.
codes (for example ADAMS, DADS) became com- But the big question remains ‘Is this wealth of theory
monplace, allowing the formulation of equations of being exploited in practice? Opinion is somewhat
motion for complex models which could never have divided. It is an undisputed fact that one cannot design
been tackled by hand. complicated vehicle dynamics systems without a funda-
In the practical world, testing using ride meters, mental understanding of their behaviour. In this sense,
special surfaces, steering pads, lane change, J turn therefore, there is nothing as practical as theory. Yet it
manoeuvres etc. become more sophisticated and an is equally true that the vast majority of practical vehicle
understanding of non-linear, limit handling behaviour dynamics development of new model ranges is done in
was developed. practice by subjective assessment. All major vehicle
The next landmark, however, in vehicle dynamics was manufacturers still rely on teams of test engineers with
the development of active suspension control. Again, highly developed skills in subjective assessment. So
this was a classic example of theory into practice; the despite all the developments in theory, there is not a
fundamental ideas and laws were probably first brought vehicle manufacturer in the world for whom theory has
together best by Thomson (5) although much of the replaced their elaborate programmes of practical testing
basic work had occurred in the early 1960s and Lotus and subjective evaluation.
(6) are credited with the introduction of the first proto- This paper aims to contribute to the debate of how
type system on a vehicle in the early 1980s. The concept theoretical dynamics has contributed to practical
of using actively controlled elements to influence vehicle vehicle design and to review the recent advances in so-
dynamic behaviour opened up a vast new range of pos- called ‘intelligent’ systems which may ultimately lead to
sibilities; previously, all vehicle dynamics development further improvements in practical vehicle dynamics.
had relied on tuning of passive components, for
example springs, dampers, bushes, etc.
Once interest in controlled systems had been awak- 2 SCOPE
ened, a vast range of ideas flourished-particularly in
theoretical studies aimed at developing sophisticated Vehicle dynamics covers a vast range of subject material
control laws and predicting the potential benefits since strictly it refers to the study of anything that moves
offered. The key to implementing these ideas, however, relating t o vehicle systems. The scope will, however, be
restricted in this paper to concentrate on just two areas;
ride and handling. These two subjects have largely
Table 1 Summary of progress during the early years of developed separately and the first dynamics question to
vehicle dynamics using the periods suggested by address is a rather fundamental one, ‘How can this be
Segel(4)
justified when it is clear in the real world that vehicles
Period I (up to the early 1930s) are subject to ride and handling inputs simultaneously?
Empirical observations about vehicle dynamic behaviour
Concerns about wheel shimmy The answer lies in a combination of theory and prag-
Ride comfort recognized as an important aspect of vehicle matism. Firstly, it can be argued that the vehicle modes
performance which dominate ride (bounce, pitch, roll, wheel vertical
Period I1 (from the early 1930s to 1952) motions) are weakly coupled in a dynamics sense with
Simple tyre mechanics/slip angle understood those which dominate handling (lateral, yaw, forward
Understeer/oversteer defined speed, roll). In practical terms, this theoretical idea sug-
Steady concerning understood gests that the forcing inputs in the vertical direction
Simple two degree of freedom equations developed dominate motions in that direction (ride) and have little
Ride experiments begun, KZrig and ‘flat ride’ ideas proposed
Independent front suspensions introduced influence on lateral or yaw motions. Equally, lateral
forces generated at the tyres completely dominate the
Period HI (1952 onwards) handling response and have little effect on ride vibra-
Understanding of tyre behaviour developed through rig results
and modelling tion. Of course, this decoupling argument is not per-
Three degree of freedom equations developed fectly true and most vehicle engineers recognize that roll
Analysis extended to include stability and directional response motion is a significant factor in coupling ride and hand-
properties ling motions together. Also, the two motions are inextri-
Ride predictions using random vibration theory initiated
cably linked in another practical sense; there is an
Part D: Journal of Automobile Engineering Q IMechE 1996
inevitable compromise or trade-off in vehicle design Despite the apparent simplicity of this model, the
between the ride and handling behaviour. Secondly, the interpretation of predicted results which leads to useful
pragmatic influence is simply that it is too difficult to design information is not straightforward. For example,
analyse all the vehicle dynamics at once. There are also take the situation in Fig. 4 in which this model is
some missing bits of tyre dynamics data which preclude excited by a realistic, random road input. There are
this anyway. Hence, if the studies are concerned with three performance criteria and these may be sum-
gaining some understanding and insight into vehicle marized by their root mean square values in response to
dynamic response in order ultimately to influence prac- the random road input. However, a designer will imme-
tical design features, then it is justifiable to deal with diately wish to repeat such calculations for lots of alter-
ride and handling separately. native values of spring stiffness and damping. Typical
results are shown in Fig. 5 for the rear wheel station of
3 RIDE DYNAMICS a luxury car on a typical minor road at 20 m/s. The
compromise between, for example, body acceleration
The important performance properties associated with and suspension working space can be conveniently
ride dynamics are shown in Fig. 2. The designer has to quantified, and through the study of such theoretically
achieve good ride comfort for driver and passengers, generated information, an insight into the performance
acceptable control of the body attitude and adequate implications of various design choices can be obtained.
control of the dynamic tyre loads within the constraint These issues are normally classified as ‘primary ride’
of only having a restricted amount of suspension and this example can be proposed as a successful case of
working space available. The simplest mathematical theory into practice. Of course, such studies do not
model to analyse these issues appears to be the seven provide the complete picture of the ride vibration
degree of freedom system shown in Fig. 3. However, for environment in a real vehicle. A host of other aspects
various subtle dynamics reasons, it transpires that the influence the occupant’s subjective assessments of ride,
fundamental features which dominate suspension design for example, higher frequency response ( > 15 Hz),
are actually captured in the apparently trivial single harshness, effect of suspension bushes, response to lon-
wheel station or ‘quarter car’ model (Fig. 4), which has gitudinal inputs from bumps, potholes, human response
two degrees of freedom. to vibration, etc. These are often referred to as ‘second-
ary ride’ effects and mathematical modelling is nowhere
Ride comfort of Control of body near as successful in predicting these effects accurately.
occupants attitude - pitch, roll To take one example, the perceived harshness rating of
a suspension in response to a discrete input such as a
pothole involves the dynamic response of the tyre as it
deforms around the input, both the longitudinal and
vertical (non-linear) dynamics of the suspension and the
response properties of the driver. There are so many
uncertainties surrounding each of these three areas that
manufacturers must rely on subjectively-based develop-
ment using experienced test drivers. However, that is
not to suggest that modelling does not have its place; it
Control of dynamic
can still be used to provide designers with insight into
tyre loads trends of behaviour. A classic example related to
responses to discrete events would be to pursue non-
Fig. 2 The main performance criteria for vehicle ride linear modelling of a short, stiff bumpstop design versus
dynamics a longer, more flexible version to try to understand the
relationships between their energy absorption charac-
teristics and driver ratings.
The subtlety of some of the effects which are per-
ceived subjectively can be illustrated by another
example. Currently, the best quantitative measure of
ride performance is obtained using a ridemeter in which
information from a range of accelerometers and rate
gyroscopes is processed with each translational and
rotational motion being filtered and summed according
to empirical expressions derived from human response
to vibration tests. However, recent results show that
vehicles assessed by this relatively sophisticated objec-
tive test would not typically be ranked in the same
order by subjective assessments of a group of experi-
enced ride engineers. Clearly, there is still a future
research need to investigate the correlation between
theoretical predictions, objective measurements and
/
f/ subjective assessments of ride dynamics.
Turning to the potential for actively controlled ele-
Fig. 3 Schematic seven degree of freedom ride model (body ments in ride vibration, the first theoretical work dates
bounce, lateral, roll and four vertical wheel motions) back to the early 1960s (5). This proved the potential for
Q IMechE 1996 Proc Instn Mech Engrs Vol 210
Fig. 4 The single wheel station model which captures the primary suspen-
sion issues
the so-called ‘fully active’ system (Fig. 6) in which the undoubtedly significant improvements but they can
passive suspension components are replaced by a high- only be achieved at significant costs-both in hardware
bandwidth actuator. In practice, this would typically be as shown in Fig. 8 (7)and power consumption. After
a hydraulic actuator and servohydraulic valve system their brief but high-profile introduction into racing and
with a frequency response up to perhaps 100 Hz.The after a huge volume of prototype testing and develop-
theoretical challenge was to derive a control law which ment by the world’s vehicle manufacturers, fully active
controlled the demand force across the actuator in such systems have been dropped-a case of theory not
a way that the suspension delivered better performance coming into practice.
than was possible with the passive components. The However, following further theoretical work looking
solution now looks rather simple though it represented at the fundamental mechanisms (8) by which improve-
a significant achievement at the time. The control force ments were obtained with controlled systems, a much
is simply a function of the system state variables more promising alternative system was proposed-the
limited bandwidth active system (commonly, but some-
u = klx, + k 2 21 + k , i, + k 4 Z z + k , 2 2 what misleadingly referred to as ‘slow active’ in the
where kl to k , are constants which were first calculated literature) shown in Fig. 9. In simplistic terms, this
using linear optimal control theory in order to minimize system operates by using active control in the low-
a performance index which, not surprisingly, contained frequency range (up to 5 or 6 Hz)and reverting to a
the three parameters already discussed in Fig. 4. Note conventional passive system above this frequency when
that this is a more generalized form of the force gener- the valve can no longer respond. Thus, it retains the
ated by a passive system benefits of controlling body attitude and primary ride
around body resonances, without attempting to provide
u = k(2, - z 2 ) + c(i, - 52) control at higher frequencies, for which it transpires
and note also that the active control force involves the that passive systems are optimal anyway. Such systems
difficulty of measuring the road input, xo . still have major cost, power and reliability implications
However, it was clear from the wealth of popular but are now accepted as being the preferred technical
technical literature at the time that misconceptions were solution from a theoretical viewpoint and likely to be
rife and all sorts of extreme performance claims were engineered using hydropneumatic components (9) from
made which the systems could never deliver. The key a practical viewpoint as illustrated in Fig. 10.
point is that because the actuator must still be con- 4 HANDLING DYNAMICS
nected between the body and the wheel, the design
problem still involves a compromise between the three Coincidentally, the simplest model which leads to a fun-
performance parameters. Realistically with such damental understanding of vehicle handling also has
systems, improvements of around 35 per cent (Fig. 7) in two degrees of freedom. In this case (Fig. ll), they are
ride comfort plus control of the body attitude during the lateral and yaw velocities with the forward speed
cornering and braking are achievable. These are assumed constant.
Part D: Journal of Automobile Engineering Q IMechE 19%
1"
z' t
xo t
Fig. 6 Principle of a fully active suspension system in which
a controllable actuator replaces the passive suspen-
sion
01 I I I
0 1 2 3 4
radiator, filter
Fig. 8 Typical implementation of an active suspension control system (7)
is understeer; if it is negative the vehicle is oversteer. All these design parameters can be used to tune the
This result appears to be fairly trivial since it derives under/oversteer balance and their qualitative effects can
from such a simple model. However, it incorporates a be established from the simple two degree of freedom
crucial notion which enables it to be applied powerfully model. Theory provides a crucial important insight into
outside the strict terms of the reference of the model. practical issues at this level and further explanation is
The first term is proportional to the ‘force generation provided in reference (10).
capacity at the rear wheels’ (more strictly, it is the This analysis provides a building block which leads
moment of that force around the c.g.) and the second on to more elaborate models. The appropriateness of
term to the ‘force generation capacity at the front any model is not simply linked to the level of detail
wheels’. The designer can, therefore, use and extrapolate
this term to understand the effects of
(a) c.g. positions, vehicle loading conditions;
(b) tyre cornering stiffnesses, effect of tyre size and pres-
sure;
(c) camber angles front and rear;
(d) load transfer across each axle;
(e) roll steer effects;
(f) compliance steer effects.
Suspensiondisplacement
I
Body acceleration
Body mass
Fig. 9 Principle of the limited bandwidth (slow active) Fig. 10 Two potential implementations of the limited band-
control system width active system
Part D: Journal of Automobile Engineering Q IMechE 19%
Desired
motion Steer Slip 5re - Vehicle Vehicle motion
angle - angles - forces dynamics F
Table 2 Typical range of steady state results from a four degree of freedom vehicle handling model
Understeer parameter contribution
dedg
Ford On-off-road vehicle Volvo
Term Description Pinto Granada Laden Unladen 264 760
~~ ~~ ~
or with an additional actuator at the end of the bar as trolled independently of the front. This is another
shown in Fig. 14. The first system to be introduced classic example of theory being put into practice. From
commercially by Citroen is of this latter type and adds the mid-1980s until the present day, a large number of
approximately E10o0 to the cost of a mid-range pass- theoretical studies aimed at deriving control strategies
enger car. for rear steering were published and a number of com-
The second advantage would be predicted to be sig- mercial systems have now appeared, particularly on
nificant; the limit handling behaviour of a vehicle is Japanese cars. For low-speed manoeuvring (up to
largely dictated by the way in which load transfer is around 20 mile/h) the rear wheels steer in the opposite
distributed across front and rear axles and hence which direction to those at the front, thus assisting with
tyres reach saturation first. At present, this has to be parking manoeuvres at the expense of allowing the rear
achieved with passive elements, for example anti-roll end to swing out or 'off-track'. For high speeds, the rear
bars, with a certain degree of subtlety arising from the wheels are arranged to steer in the same sense as those
judicious choice of non-linear effects. Active systems at the front. The control unit which controls the steer
allow complete freedom to adjust the distribution as a angle demand to the rear steering actuator typically has
function of, for example, lateral acceleration and inputs of vehicle speed and front wheel steer angle and
achieve an optimum handling balance right up to the uses either a law or an empirically derived map to select
limit. an appropriate rear steer angle which will typically be
The third potential advantage is probably of least in the range 0-2". Safety checks are of paramount
importance, though a sound theoretical understanding importance for a control that intervenes in the vehicle's
is somewhat hampered by the shortage of tyre dynamic steering system, and some systems incorporate a model
response data, that is lateral force and moment gener- reference calculation using the classic two degree of
ation when both the vertical load and slip angle are freedom model as a parallel safety check.
fluctuating. The primary advantages of four wheel steer (4WS)
Active steering systems offer the possibility of indi- systems are:
rectly controlling the forces generated at the rear of the
(a) improved transient response;
vehicle in addition to the conventional driver control of
(b) improved yaw damping following a transient
the front wheel steer angle (11). In fact, control over the
manoeuvre;
rear wheels can also be achieved passively; the rear
(c) reduced peak yaw rates;
steering can be mechanically or hydraulically linked
(d) reduced lateral acceleration phase lag; and
directly to the front wheel or alternatively the rear
(e) reduced body sideslip angles (see Fig. 15).
wheels can be allowed to steer in response to lateral
forces arising from cornering. The potential benefit of These advantages arise in principle from the ability to
active control is that it allows the rear wheels to be con- influence the rear tyre forces independently. For
/
Connecting link
replaced by small hydraulic
cylinder
Fig. 14 An active roll control scheme of the type pioneered by Citroen
Part D: Journal of Automobile Engineering Q IMechE 19%
major breakthrough in electrohydraulic valve tech- (12). The general approach of the multibody system
nology will be required leading to reduced costs if sig- dynamics codes is to start with a system of masses and
nificant further developments are to occur over the next geometrical information and apply various types of con-
five years. necting elements as indicated in Fig. 16 (14). The
Substantial commercial interest will continue in con- package automatically derives the resulting set of non-
trolled sub-systems which offer less functionality but at linear equations ready for solutions in the time domain.
much lower costs, for example, continuously variable However, some notes of caution must be sounded.
dampers, roll control and self-levelling systems. In fact, No matter how complex the actual equations are,
if these three sub-systems could be implemented and they are of the general form:
integrated satisfactorily, they would together offer most
of the functionality of a limited bandwidth system with
potentially much lower costs and power requirements.
Finally, this raises the wider issue of integration of
controlled systems. Little reference has been made in in which M represents a matrix of parameters such as
the paper to other systems which fall in the domain of masses, inertias, stiffnesses, geometry, etc. The vector of
the vehicle dynamicist, for example antilock brakes system variables which may run into several hundred is
(ABS) and traction control scheme (TCS). However, it is denoted x. F is the matrix representing all the external
clear that these will, in general, interact with the other forcing information. The general point is that it is not
chassis control schemes discussed here. For example, sound to put an ever-increasing amount of effort into
the ABS/TCS system would inevitably interact with an the accuracy of the [Ml[x] part of the equations if
active suspension control through the vertical wheel uncertainties remain about the [F] side. For example,
load dynamics. Another example is braking under split in a handling model the [Fl matrix contains details of
friction conditions; control of the longitudinal forces the tyre forces and aerodynamic forces. The tyre forces
through the ABS can be coupled with control of the in particular will remain the weakest link in the equa-
lateral forces using the 4WS to maintain yaw moment tions and so continued efforts to measure, refine and
stability as a safety feature. model tyre behaviour (15) will be central to the future of
vehicle dynamics.
Finally, in reviewing both ride and handling it has
become clear that some of the more subtle features of
vehicle dynamics cannot be confidently predicted
5.2 Vehicle dynamics through modelling but are easily and reliably picked up
by experienced test engineers during subjective evalu-
Considerable reference has been made to the develop- ation. Hence, while it is clear that theoretical predic-
ment of sophisticated vehicle models, the associated tions and objective measurements will always play an
powerful software packages and the widespread use of important role in vehicle development, it is equally true
them throughout the automotive industry (13). The that currently there is no chance of them superseding
main features of the various types of packages available subjectively-based tuning and assessment procedures.
are summarized in Table 3; they will not be discussed in Clear gaps in our understanding of the interrela-
detail and further information can be found in reference tionships between predicted, objective and subjective
Part D:Journal of Automobile Engineering (Q IMechE 19%
reference system
6,d, b Pitch-, roll-,
measures of vehicle behaviour exist and future research of knowledge; it also provides the technical language,
to tackle these must be high on the priority list for the structure and definitions which enable ride and
vehicle dynamicists. handling engineers to communicate effectively. Over
recent years, for example, the enormous developments in
6 CONCLUSIONS
actively controlled systems would not have taken place
without the theoretical studies which preceded them.
The paper has examined the extent to which theory has Yet despite all this clear evidence of theory being put
been put into practice in vehicle ride and handling into practice, there is still universal recognition that a
dynamics. Undoubtedly, the theoretical developments vehicle’s ride and handling behaviour will be developed,
over the past 60 years have led to a fundamental under- tuned and finally signed-off largely on the basis of sub-
standing of the principles governing vehicle dynamic jective assessments. If the hugely powerful computer
behaviour. It would be futile to embark on any practical codes used to simulate increasingly sophisticated vehicle
aspect of vehicle dynamics without this building block models are so good, why do we still have to rely on the
Q IMcchE 1996 Roc lnstn Mcch Engrs Vol 210
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