2.

0 Introduction
The hydrotest of the condensate storage tank (T-400A & T-400B) is a crucial procedure conducted to
ensure the structural integrity and safety of the tank for the storage of condensate from the
125MMSCFD gas processing plant. This report provides a comprehensive overview of the hydrotest
process for the T-400A and T-400B, detailing the rationale, methodology, and outcomes of the test.

2.1 Justification or Need for Project

The hydrotest of T-400A and T-400B is necessitated by several factors. Firstly, it is essential to verify the
tank's ability to withstand operational pressures and environmental conditions. Secondly, regulatory
requirements mandate periodic testing of pressure vessels to mitigate the risk of failure and ensure
compliance with safety standards. Additionally, conducting the hydrotest enables the identification of
potential defects or weaknesses in the tank, facilitating timely maintenance and repairs to prevent
catastrophic failures. In essence, the hydrotest for T-400A and T-400B was performed to verify leak,
tightness, operational performance, and tank integrity.

2.2 Preliminary Studies/Investigations

Prior to the hydrotest, preliminary studies and investigations were conducted to assess the condition of
the condensate storage tank. These investigations include visual inspections, mechanical completion and
review of historical construction records to identify any pre-existing defects or anomalies that may
impact the test results. Site surveys were also performed to ensure proper access and safety measures
during the testing process.

2.3 Design Considerations/Criteria

The hydrotest procedure for T-400A and T-400B was guided by specific design considerations and criteria
to ensure the integrity of the tank. Factors such as test pressure, duration, and acceptance criteria are
established based on industry standards, manufacturer recommendations, and regulatory requirements.
Additionally, considerations for water source, drainage, and safety protocols were incorporated into the
test plan to mitigate risks and ensure a successful test execution. The table below shows the design
condition of T-400A and T-400B.

PARAMETER DATA
Tank Diameter 16000 mm
Tank Height 12000 mm
Design Code API 650 ED 12Th Mar 2013 / ANNEX. E.P
Design Pressure (Internal / External) 0.055 bar (g) / NA
Design Temperature (Minimum / Maximum) 15OC / 75OC
Operating Pressure (Internal / External) 0.020 bar (g)
Operating Temperature (Minimum / Maximum) 20OC / 50OC
Hydrotest Temperature (Minimum / Maximum) Ambient / Ambient
Hydrotest Pressure NA
Vessel Position /Configuration & Test Position Horizontal
Radiography -
Joint Efficiency -
Corrosion Allowance 3 mm
Vessel Contents Condensate
Liquid Density 550 / 720 Kg/m3
Capacity / Volume (Gross / Operating) 2413 / 2313 m3
2.4 Standards and Specifications
The hydrotest of T-400A and T-400B adheres to relevant standards and specifications, including but not
limited to ASME Boiler and Pressure Vessel Code, API 650. These standards outline the testing
procedures, acceptance criteria, and safety guidelines to be followed during the hydrotest to ensure the
reliability and safety of the tank.

2.5 Methodology and Design Calculations

The methodology for the hydrotest involves pressurizing the tank with water to a predetermined test
pressure and holding it for a specified duration while monitoring for leaks or structural deformations.
Design calculations are performed to determine the required test pressure based on the maximum
allowable working pressure (MAWP) of the tank and safety factors. Additionally, considerations for
temperature variations, expansion, and contraction of the tank during the test are accounted for in the
design calculations to ensure accuracy and reliability.

2.6 Drawings
Detailed drawings of the condensate storage tank, including dimensions, material specifications, and
structural components, are utilized during the hydrotest. These drawings serve as reference documents
for positioning pressure gauges, inspection ports, and other testing equipment. Additionally, schematic
diagrams illustrating the test procedure and flow of water are prepared to facilitate clear communication
and execution of the test.

2.7 Preparation of BEME (Including Take – Off Sheets)

The preparation of Bill of Engineering Measurement and Evaluation (BEME), including take-off sheets,
involves compiling a comprehensive list of materials, equipment, and labor required for the hydrotest.
Take-off sheets are prepared to estimate quantities of piping, fittings, valves, instrumentation, and other
components necessary for the test. This ensures proper procurement and allocation of resources to
execute the hydrotest efficiently and effectively.

2.8 Construction/Installation/Analysis/Test & Calculations

The construction and installation phase of the hydrotest involves setting up the necessary infrastructure,
including temporary piping, valves, pumps, and pressure monitoring equipment. Once the test setup is
complete, the tank is gradually pressurized with water according to the prescribed test pressure. During
the test, pressure readings are continuously monitored, and any deviations or anomalies are recorded for
analysis. Calculations are performed to verify compliance with design criteria and safety margins
throughout the test duration.

2.9 Analysis of Test Results and Commissioning

Following the completion of the hydrotest, the test results are analyzed to assess the integrity and
performance of the condensate storage tank. This includes evaluating pressure readings, leak detection
reports, and structural inspections to identify any issues or deficiencies that may require corrective
action. Upon satisfactory completion of the hydrotest and remedial measures, the tank is commissioned
for operational use, with documentation of test results and compliance records maintained for
regulatory purposes.

2.10 Project Outcome

The hydrotest of the condensate storage tank concludes with a documented assessment of the project
outcome. This includes a summary of test results, compliance with standards and specifications, and any
recommendations for future maintenance or upgrades. The project outcome serves as a validation of the
tank's integrity and safety, providing assurance of reliable performance and longevity in service.