XE Series 1.5-3.8t Lithium Battery Forklift Parts Catalog 2023.02.17

XE Series
蓄电池平衡重式叉车
ELECTRIC FORKLIFT TRUCK
CPD15/18/20/25/30/35/38-XEY2-SI
CPD20-XEXY2-SI
CPD30/35/38-XEY2H1-SI
零件目录
PARTS CATALOG
杭叉集团股份有限公司
HANGCHA GROUP CO.,LTD.
02/ 2023
说明
1. 本“零件目录”汇集了 2.0t~3.8t XE 系列四支点蓄电池平衡重式叉车的零部件。
2. 订购零件时，须写明所用叉车的型号，出厂编号，所需零部件代号、名称及订购数量。
3. 维修更换零部件时，为确保质量，请使用本公司零部件。
4. 为提高质量，本公司将对某些零部件进行改进，对改进部分在本目录中不能同时一一修改，请用户谅解，欲了解详细情况可与本公司销售
公司及备件处联系。
© 02/ 2023 杭叉集团股份有限公司
INSTRUCTION
1. The "PARTS CATALOG" collects 2.0t~3.8t XE series four wheel forklift truck parts
2. Model, series Number, code Number of drawing and quantity should be given when ordering the spare parts.
3. It is recommended to use the parts and components made by us for ideal the service and maintenance.
4. We reserve the right of the change of the truck in construction for improving our products without notice. For the details of changes,
pleass consult with sales department of HANGCHA GROUP Co., ltd.
© 02/ 2023 HANGCHA GROUP CO., LTD.

目录 Contents
第一部分传动系统 PART Ⅰ DRIVING SYSTEM ......... 1-A
第二部分转向系统 PART Ⅱ STEERING SYSTEM ......... 2-A
第三部分车身系统 PART Ⅲ BODY SYSTEM ......... 3-A
第四部分操纵系统 PART Ⅳ CONTROL SYSTEM ......... 4-A
第五部分液压系统 PART Ⅴ HYDRAULIC SYSTEM ......... 5-A
第六部分电气系统 PART Ⅵ ELECTRICAL SYSTEM ........ 6-A
第七部分起升系统 Part Ⅶ Lifting system 7-A
I
第一部分传动系统
Part ⅠDriving system
A#CPD15/18-XEY2-SI B#CPD30/35/38-XEY2-SI
C#CPD30/35/38-XEY2H1-SI D#CPD20/25-XEY2-SI
E#CPD20-XEXY2-SI
序号名称适用车型页码
Item Description Serial No. Page
图 1-1 传动系统
A#B#C#D#E# 1-1
Fig. 1-1 Driving system
图 1-2A 驱动桥
B#C#D# 1-3
Fig. 1-2A Driving axle
图 1-2B 驱动桥
A#E# 1-7
Fig. 1-2B Driving axle
图 1-3A 制动器总成
B#C# 1-9
Fig. 1-3A Brake assy
图 1-3B 左制动器总成
D# 1-11
Fig. 1-3B Brake assy,LH
图 1-3C 右制动器总成
D# 1-13
Fig. 1-3C Brake assy,RH
图 1-3D 制动器总成
A#E# 1-15
Fig. 1-3D Brake assy
图 1-4 减速箱总成
A#B#C#D#E# 1-19
Fig. 1-4 Reducer assembly
图 1-5 差速器总成
A#B#C#D#E# 1-21
Fig. 1-5 Differential assembly
图 1-6A 轮胎总成
B#C#D# 1-23
Fig. 1-6A Tyre assy
图 1-6B 轮胎总成
A#E# 1-25
Fig. 1-6B Tyre assy
1-A
图 1-1 传动系统 A#CPD15/18-XEY2-SI B#CPD30/35/38-XEY2-SI C#CPD30/35/38-XEY2H1-SI
Fig.1-1 Driving system D#CPD20/25-XEY2-SI E#CPD20-XEXY2-SI
4
6
5
8 7
9 7
10
11
14
13
12 8
5
3 6
15
16
1-1
图 1-1/Fig.1-1 传动系统/Driving system
序号物料码数量备注或适用车型
名称 Description 日期 Date
Item Part No. Qty Remarks or Serial No.
1 XEIPY300-110000-000 驱动桥 Drive axle assy 1 B#C#
1 XEIPY200-110000-000 驱动桥 Drive axle assy 1 D#
1 XEIPY150-110000-000 驱动桥 Drive axle assy 1 A#E#
2 XEIPY300-120000-000 减速箱 Reduction box 1 B#C#D#
2 XCIPD300-120000-000 减速箱 Reduction box 1 A#E#
3 XEIPY301-130000-000 行走电机 Working motor 1 C#
3 XEIPY300-130000-000 行走电机 Working motor 1 B#D#
3 XEIPY150-130000-000 行走电机 Working motor 1 A#E#
4 APY352-140000-000 轮胎总成 Tyre assy 2 B#C#
4 APY352-150000-000 轮胎总成 Tyre assy 2 B#C#,实心胎选配 Solid tire option
4 N120-113000-000 轮胎总成 Tyre assy 2 D#
4 XR310-230000-000 轮胎总成 Tyre assy 2 A#E#
5 G000093-000024-00 垫圈 24 Washer 24 8 B#C#
5 G000093-000020-00 垫圈 20 Washer 20 8 A#D#E#
6 G006170-000024-01 螺母 M24 Nut M24 8 B#C#
6 G006171-000020-05 螺母 M20×1.5 Nut M20×1.5 8 A#D#E#
7 APY352-100001-000 连接螺栓 Bolt 8 B#C#
7 A300-110003-000 连接螺栓 Bolt 8 A#D#E#
8 N163-110003-000 垫板 Bottom plate 1
9 G000093-000012-00 垫圈 12 Washer 12 1
10 G005783-012035-01 螺栓 M12×35 Bolt M12×35 10
11 G000120-010035-01 销 B10×35 Pin B10×35 1
12 JP300-100001-000 垫片 Washer 1
13 G000093-000020-00 垫圈 20 Washer 20 1
14 G005785-020065-01 螺栓 M20×1.5×65 Bolt M20×1.5×65 1
15 G000093-000010-00 垫圈 10 Washer 10 4
16 G005783-010040-00 螺栓 M10×40 Bolt M10×40 4
1-2
图 1-2A 驱动桥 B#CPD30/35/38-XEY2-SI C#CPD30/35/38-XEY2H1-SI
Fig.1-2A Driving axle D#CPD20/25-XEY2-SI
16
27
10
20
9
5
6 3 19
17
18
1 25
24 15
13
23 12 14
23 11
22 21
8
7 7
8
21 26
11
14 2
12 4
13 23
15
22
18
6
17 5
19
9
20
10
28
16
1-3
图 1-2A/Fig.1-2A 驱动桥/Driving axle
1 A2A300-110001-000 左支撑板 Plate, Left 1 B#C#
1 N120-110001-001 左支撑板 Plate, Left 1 D#
2 A2A300-110002-000 右支撑板 Plate, Right 1 B#C#
2 N120-110002-001 右支撑板 Plate, Right 1 D#
3 N163-111000-G01 左制动器总成 Brake assy,LH 1 B#C#
3 N120-111000-G01 左制动器总成 Brake assy,LH 1 D#
4 N163-112000-G01 右制动器总成 Brake assy,RH 1 B#C#
4 N120-112000-G01 右制动器总成 Brake assy,RH 1 D#
5 A300-110005-000 制动器底板螺栓 Bolt 16
6 G007244-000014-00 垫圈 14 Washer 14 16
7 G9877P1-140010512-01 油封 FB105×140×12 Oil seal FB105×140×12 2
8 GT00297-0033117-00 圆锥滚子轴承 33117 Bearing 33117 2
9 A2A300-110006-000 轮毂 Wheel hub 2 B#C#
9 A250-110002-000 轮毂 Wheel hub 2 D#
10 N163-110018-000 纸垫 Gasket 2
11 N163-110009-000 锁紧螺母 Lock nut 2
12 G000093-000006-00 垫圈 6 Washer 6 4
13 G005783-006012-00 螺栓 M6×12 Bolt M6×12 4
14 N163-110011-000 锁紧片 Locking shim 2
15 HG40692-048006212-00 油封 PD48×62×12 Oil seal PD48×62×12 2
16 A300-110006-000 半轴螺栓 Bolt 20
17 G000093-000020-00 垫圈 20 Washer 20 12
18 G006171-000020-05 螺母 M20×1.5 Nut M20×1.5 12
19 A2A300-110014-000 轮毂螺栓 Wheel hub bolt 12 B#C#
19 N120-110006-000 轮毂螺栓 Wheel hub bolt 12 D#
20 N163-110015-000 轮毂螺母 Ball nut 12
21 N163-110100-G00 轴承 7815 Bearing 7815 2
22 J001000-0221P5-00 螺塞 M22×1.5 Plug M22×1.5 2
23 J000982-000022-00 垫圈 22 Washer 22 3
24 RC250-110004-000 螺塞 Plug 1
25 XB450-115000-000 呼吸器 Breather plug 1
26 XEIPY300-110001-000 桥体 Axle house 1 B#C#
26 XEIPY200-110001-000 桥体 Axle house 1 D#
27 XEIPY300-110002-000 左半轴 Half shaft-Left 1 B#C#
27 XEIPY200-110002-000 左半轴 Half shaft-Left 1 D#
28 XEIPY300-110003-000 右半轴 Half shaft-Right 1 B#C#
1-4
图 1-2A 驱动桥 B#CPD30/35/38-XEY2-SI C#CPD30/35/38-XEY2H1-SI
Fig.1-2A Driving axle D#CPD20/25-XEY2-SI
16
27
10
20
9
5
6 3 19
17
18
1 25
24 15
13
23 12 14
23 11
22 21
8
7 7
8
21 26
11
14 2
12 4
13 23
15
22
18
6
17 5
19
9
20
10
28
16
1-5
图 1-2A/Fig.1-2A 驱动桥/Driving axle
28 XEIPY200-110003-000 右半轴 Half shaft-Right 1 D#
1-6
图 1-2B 驱动桥
A#CPD15/18-XEY2-SI E#CPD20-XEXY2-SI
Fig.1-2B Driving axle
1-7
图 1-2B/Fig.1-2B 驱动桥/Driving axle
1 XEIPY150-110001-000 桥体 Axle house 1
2 XEIPY150-110002-000 左半轴 Half shaft-Left 1
3 XEIPY150-110003-000 右半轴 Half shaft-Right 1
4 XEIPY150-110004-000 左支撑板 Plate, Left 1
5 XEIPY150-110005-000 右支撑板 Plate, Right 1
6 N030-111000-G01 左制动器总成 Brake assy,LH 1
7 N030-112000-G01 右制动器总成 Brake assy,RH 1
8 N030-110014-000 螺栓 Bolt 12
9 G000093-000012-00 垫圈 12 Washer 12 12
10 N030-110020-W00 油封 FB75×110×12 Oil seal FB75×110×12 2
11 GT00297-0033113-00 圆锥滚子轴承 33113 Bearing 33113 2
12 N030-110007-002 轮毂 Wheel hub 2
13 N030-110009-000 纸垫 Gasket 2
14 N030-110010-000 锁紧螺母 Lock nut 2
15 N030-110011-000 锁紧片 Locking shim 2
16 G005783-006012-00 螺栓 M6×12 Bolt M6×12 4
17 G000093-000006-00 垫圈 6 Washer 6 4
18 HG40692-042005210-01 油封 SD42×52×10 Oil seal SD42×52×10 2
19 N030-110008-000 螺栓 Bolt 18
20 G000093-000010-00 垫圈 10 Washer 10 18
21 N030-110016-000 压紧衬套 Compression bushing 18
22 N030-110013-000 轮毂螺栓 Wheel hub bolt 1
23 XIPD150-110001-000 锥形螺母 Nut 12
24 G000093-000016-00 垫圈 16 Washer 16 12
25 G006171-000016-05 螺母 M16×1.5 Nut M16×1.5 12
26 GT00297-0033112-00 轴承 33112 Bearing 33112 2
27 J001000-0221P5-00 螺塞 M22×1.5 Plug M22×1.5 2
28 J000982-000022-00 垫圈 22 Washer 22 3
29 RC250-110004-000 螺塞 Plug 1
30 XB450-115000-000 呼吸器 Breather plug 1
31 G000119-010030-00 销 10×30 Pin 10×30 2
1-8
B#CPD30/35/38-XEY2-SI C#CPD30/35/38-XEY2H1-SI
Fig.1-3A Brake assy
1-9
图 1-3A/Fig.1-3A 制动器总成/Brake assy
A1 N163-111000-G02 左制动器总成 Brake assy,LH 1
A1 N163-112000-G02 右制动器总成 Brake assy,RH 1
1 GB21-76- M8×1.25×25-6g 螺栓 M8×1.25×25-6g Bolt M8×1.25×25-6g 2
2 GB91-76-8 弹簧垫圈 8 Washer 8 2
3 24433-70040G 胶堵 Cove adjusting hole 1
4 24433-70010G 压簧拉杆 Spring parking 2
5 24433-72000G01-L 左制动器底板总成 Brake plate assy,LH 1
5 24433-72000G01-R 右制动器底板总成 Brake plate assy,RH 1
6 24433-70150G 拉杆销 Pin 1
7 24433-70140G-L 左手制动拉杆 Lever parking,LH 1
7 24433-70140G-R 右手制动拉杆 Lever parking,RH 1
A2 FHXX24433-71/5000G-L 制动蹄总成(左) Brake shoe assy,LH 1
A2 FHXX24433-71/5000G-R 制动蹄总成(右) Brake shoe assy,RH 1
8 NO PART NO. 制动蹄带摩擦片总成 Brake shoe 1
9 24433-70020G 压簧座 Spring seating 4
10 24433-70030G 压簧 Spring 2
11 24433-70050G 拉簧 Spring 1
12 24433-70100G-L 左棘爪 Lever,LH 1
12 24433-70100G-R 右棘爪 Lever,LR 1
13 24433-70090G-L 左扭簧 Twist spring,LH 1
13 24433-70090G-R 右扭簧 Twist spring,LR 1
14 24433-74000G-L 左间隙调整器总成 Adjusting fitting assy,LH 1
14 24433-74000G-R 右间隙调整器总成 Adjusting fitting assy,LR 1
15 24433-73000G 弹簧拉线装置 Spring fitting assy 1
16 24433-70071G-L 左回位弹簧（后） Return spring, Right rear 1
16 24433-70071G-R 右回位弹簧（后） Return spring, Rightrear 1
17 24433-70081G 导向块 Oriented block 1
18 24433-70070G-L 左回位弹簧（前） Return spring, Left Front 1
18 24433-70070G-R 右回位弹簧（前） Return spring, RightFront 1
19 24433-70060G 导向板 Guide Strip 1
20 NO PART NO. 左制动蹄带摩擦片及挂簧销 Left Brake shoe with spring pin 1 见序号 A2,See Item A2 不单独提供 Do not supply
20 NO PART NO. 右制动蹄带摩擦片及挂簧销 Right Brake shoe with spring pin 见序号 A2,See Item A2 不单独提供 Do not supply
21 24433-76000G 制动分泵总成 Wheel cylinder assy 1
21-1 24433-76030G 分泵皮碗 Cup,piston 2
21-2 22673-72101 制动分泵护罩 Cover,dust 2
22 24433-70110G 扭簧销 Pin 1
Pin 1-10
Fig.1-3A Brake assy
1-11
图 1-3A/Fig.1-3A 制动器总成/Brake assy
23 24433-70120G-L 左手制动推杆 Lever pushing,LH 1
23 24433-70120G-R 右手制动推杆 Lever pushing,LR 1
24 24433-70170G 杆销挡圈 Retainer 1
25 24433-70160G 弹性垫片 Washer,lock 1
26 24433-70130G 弹簧 Spring 1
27 N163-111100-000-L 手制动钢索总成(左) Cable, Control,LH 1
27 N163-111100-000-R 手制动钢索总成(右) Cable, Control,LR 1
1-12
图 1-3B 左制动器总成
D#CPD20/25-XEY2-SI
Fig.1-3B Brake assy,LH
1-13
图 1-3B/Fig.1-3B 左制动器总成/Brake assy,LH
1 23653-73011-L 左制动器底板总成 Brake plate assy,LH 1
2 23653-73021 制动蹄带摩擦片总成 Brake shoe 2
3 22673-72321 胶堵 Plug,Rubber 2
4 23653-72151-L 左调整杠杆 Adjust lever,LH 1
5 23653-72051 下端回位弹簧 Spring 1
6 23653-72041-L 左间隙调整器总成 Gap adjuster assy,LH 1
7 23653-72101 压簧拉杆 Pin,Shoe-hold 4
8 23653-72121 压簧座 Washer,Cup 1
9 23653-72091 弹簧 Spring 4
10 23653-72111 压簧盖 Washer, Cup 4
11 23653-72171 拉簧 Spring,Actuator 1
12 23653-72161 顶杆 Stopper,Pawl-lever 1
13 23653-72191 压簧座 Washer,Cup 3
14 23673-72261 回位弹簧 Spring,Shoe return 2
15 22673-72231 拉杆销 Pin,Lever 1
16 22673-72251 垫片 Shim 1
17 23653-72071-L 左手制动拉杆 Brake lever,LH 1
18 23653-72131 垫片 Plate,Shoe guide 1
19 22373-72041-L 左制动分泵总成 Cylinder assy,LH 1
1901 22373-72041-kit 制动分泵修理包 Cylinder assy kit 1
20 23653-72081 手制动推杆 Strut 1
21 23673-72391 压缩弹簧 Spring 1
22 G005782-008016-00 螺栓 M8×16 Bolt M8×16 2
23 G000093-000008-00 垫圈 8 Washer 8 2
24 N163-111100-000 左制动钢索总成 Cable,Control,LH 1
1-14
图 1-3C 右制动器总成
D#CPD20/25-XEY2-SI
Fig.1-3C Brake assy,RH
1-15
图 1-3C/Fig.1-3C 右制动器总成/Brake assy,RH
1 23653-73011-R 右制动器底板总成 Brake plate assy,RH 2
2 FHXX23653-73021 制动蹄带摩擦片总成 Brake shoe 1
3 22673-72321 胶堵 Plug,Rubber 1
4 23653-72071-R 右手制动拉杆 Brake lever,RH 1
5 23653-72101 压簧拉杆 Pin,Shoe-hold 1
6 23653-72191 压簧座 Washer,Cup 1
7 23653-72091 弹簧 Spring 1
8 23653-72111 压簧盖 Washer, Cup 4
9 23653-72051 下端回位弹簧 Spring 2
10 23653-72041-R 右间隙调整器总成 Gap adjuster assy,RH 1
11 23653-72151-R 右调整杠杆 Adjust lever,RH 1
12 22673-72251 垫片 Shim 1
13 22673-72231 拉杆销 Pin,Lever 1
14 23653-72171 拉簧 Spring,Actuator 1
15 23653-72161 顶杆 Stopper,Pawl-lever 1
16 23653-72121 压簧座 Washer,Cup 1
17 23673-72261 回位弹簧 Spring,Shoe return 1
18 23673-72391 压缩弹簧 Spring 1
19 23653-72081 手制动推杆 Strut 1
20 23653-72131 垫片 Plate,Shoe guide 1
21 22373-72041-R 右制动分泵总成 Cylinder assy,RH 2
2101 22373-72041-kit 制动分泵修理包 Cylinder assy kit 1
22 G005782-008016-00 螺栓 M8×16 Bolt M8×16 1
23 G000093-000008-00 垫圈 8 Washer 8 1
24 N163-112200-000 右制动钢索总成 Cable,Control,RH 1
1-16
Fig.1-3D Brake assy
1-17
图 1-3D/Fig.1-3D 制动器总成/Brake assy
1 21233-70010G-L 左制动器底板总成 Brake plate assy,LH 2 左 Left
1 21233-70010G-R 右制动器底板总成 Brake plate assy,RH 2 右 Right
A3 21233-70080G 制动分泵总成 Cylinder assy 2 包含/INC:2-9
2 NO PART NO. 分泵放气螺钉帽 Cap bleader 2
3 NO PART NO. 分泵放气螺钉 Screw,Bleader 2
4 NO PART NO. 制动分泵缸 Cylinder 2
5 NO PART NO. 分泵弹簧 Spring 2
6 21233-70110G 分泵皮碗 Cup 4
7 NO PART NO. 分泵活塞 Piston 4
8 21233-70130G 制动分泵护罩 Boots 4
9 NO PART NO. 分泵活塞顶杆 Link,Conneeding 4
10 21233-70400G 拉杆销 Pin 2
11 21233-70370G-L 左手制动拉杆 Brake lever,LH 1 左 Left
11 21233-70370G-R 右手制动拉杆 Brake lever,RH 1 右 Right
12 21233-70410G 导向板 Plate,Shoe guide 2
13 21233-70150G 制动蹄带摩擦片总成 Brake shoe 2 左右相同 Left & right same
14 24433-70160G 弹性垫片 Elastic gasket 2
15 24433-70170G 杆销挡圈 Retainer 2
16 21233-70260G-G 弹簧拉线装置 Spring&fitting assy 2
17 21233-70320G-L 左前制动蹄回位弹簧 Spring shoe, Left Front 1 左 Left
17 21233-70320G-R 右前制动蹄回位弹簧 Spring shoe, Right front 1 右 Right
18 21233-70430G 压簧座 Cup,Shoe hold hown 8
19 21233-70420G 压簧拉杆 Pin,Shoe hold down 4
20 21233-70440G 压簧 Spring,Shoe hold down 4
21 21233-70320G-GL 左后制动蹄回位弹簧 Spring shoe, Rear left 1 左 Left
21 21233-70320G-GR 右后制动蹄回位弹簧 Spring shoe, Rear Right 1 右 Right
22 21233-70350G 回位弹簧 Spring 2
23 21233-70210G-L 左间隙调整器总成 Adjuster,LH 1 左旋 Left threads
23 21233-70210G-R 右间隙调整器总成 Adjuster,RH 1 右旋 Right threads
27 21233-70340G 棘爪 Lever 2
28 21233-70360G-L 扭簧 Spring 1 左 Left
28 21233-70360G-R 扭簧 Spring 1 右 Right
29 21233-70310G 扭簧销 Spring Pin 2
1-18
Fig.1-3D Brake assy
1-19
图 1-3D/Fig.1-3D 制动器总成/Brake assy
30 21233-70330G-G 导向块 Guide,cable 2
31 21233-70150G-L 左制动蹄带摩擦片及挂簧销总成 Brake shoe,LH 1 左 Left
31 21233-70150G-R 右制动蹄带摩擦片及挂簧销总成 Brake shoe,RH 1 右 Right
32 21233-70390G 推杆弹簧 Spring, push rod 2
33 21233-70380G-G 手制动推杆 Push rod, Hand brake 2
34 N030-111200-000 左制动钢索总成 Cable,Control,LH 1 左 Left
34 N030-112200-000 右制动钢索总成 Cable,Control,RH 1 右 Right
35 21233-70450G 胶堵 Plug,Rubber 4
36 GB21-76-M6×16 螺栓 M6×16 Bolt M6×16 4
37 GB93-76-6 垫圈 6 Washer 6 4
1-20
图 1-4 减速箱总成 A#CPD15/18-XEY2-SI B#CPD30/35/38-XEY2-SI C#CPD30/35/38-XEY2H1-SI
Fig.1-4 Reducer assembly D#CPD20/25-XEY2-SI E#CPD20-XEXY2-SI
1-21
图 1-4/Fig.1-4 减速箱总成/Reducer assembly
1 JETH35F-20-0001 左壳体 Left housing 1
2 JETH35F-20-0002 右壳体 Right housing 1
3 GB／T5785-2016 六角头细牙螺栓 Hexagon fine thread bolt 13
4 GB119-1986 B10x20 圆柱销 Cylindrical pin 3
5 JETH35F-41-0101 输入主动齿轮轴 Input driving gear shaft 1 B#C#D#
5 JETH35F-41-0201 输入主动齿轮轴 Input driving gear shaft 1 A#E#
6 ZC-08-0082 深沟球轴承 Deep groove ball bearing 2
7 JETH35F-42-0101 第二级主动齿轮轴 Second stage driving gear shaft 1
8 JETH35F-42-0102 一级从动齿轮 Primary driven gear 1 B#C#D#
8 JETH35F-42-0201 一级从动齿轮 Primary driven gear 1 A#E#
9 ZC-08-0041 深沟球轴承 Deep groove ball bearing 2
10 JETH35B-40-0301 第三级主动齿轮轴 Third stage driving gear shaft 1
11 JETH35F-43-0101 二级从动齿轮 Secondary driven gear 1
12 ZC-08-0014 圆锥滚子轴承 Tapered roller bearing 2
13 JETH35B-70-0000 差速器总成 Differential assembly 1
14 JETH35B-10-0003 端盖 End cap 1
15 JETH35B-10-0001 调整垫片 Adjusting shim 1
16 GB93-87 10-D 弹垫 Spring washer 4
17 GB／T5783-2016 六角头螺栓 Hexagon headed bolt 4
18 GB1235-1976 80x3.1 O 形圈 O-ring 1
19 MF-12-0144 油封 Oil seal 1
20 Q72238 碗形塞片 Bowl shaped stopper 1
1-22
图 1-5 差速器总成 A#CPD15/18-XEY2-SI B#CPD30/35/38-XEY2-SI C#CPD30/35/38-XEY2H1-SI
Fig.1-5 Differential assembly D#CPD20/25-XEY2-SI E#CPD20-XEXY2-SI
1-23
图 1-5/Fig.1-5 差速器总成/Differential assembly
1 YQX25-2004 止推垫圈 Thrust washer 4
2 YQX25-2006 行星齿轮 Planet gear 4
3 YQX25-2009 半轴齿轮 Half shaft gear 2
4 YQX25-2007 垫圈 Washer 2
5 HDCS30-1101 右差速器壳体 Right differential housing 1
6 HDCS30-1102 左差速器壳体 Left differential housing 1
7 JETH35B-70-0001 齿圈 Ring gear 1
8 HDCS30-1002 螺栓 Bolt 16
9 YQX25-2005／2008 行星齿轮轴 Planetary gear shaft 1
10 ZC-07-0022 6211 深沟球轴承 6211 Deep groove ball bearing 1
1-24
图 1-6A 轮胎总成 B#CPD30/35/38-XEY2-SI C#CPD30/35/38-XEY2H1-SI
Fig.1-6A Tyre assy D#CPD20/25-XEY2-SI
1-25
图 1-6A/Fig.1-6A 轮胎总成/Tyre assy
A1 APY352-140000-000 轮胎总成 Tyre assy 2 B#C#,充气胎标配 Standard Pneumatic tire
A2 APY352-150000-000 轮胎总成 Tyre assy 2 B#C#,实心胎选配 Option Solid tire
A3 N120-113000-000 轮胎总成 Tyre assy D#
1 GT02982-280091514-01 轮胎 28×9-15-14PR Tyre 28×9-15-14PR 2 A1
1 GT10823-2800915-38 实心轮胎 28×9-15 Tyre 28×9-15 2 A2
1 GT02982-000071212-00 轮胎 7.00-12-12PR Tyre 7.00-12-12PR 2 A3
2 N163-113100-000 轮辋总成 Rim 2 B#C#
2 N120-113100-000 轮辋总成 Rim 2 D#
1-26
图 1-6B 轮胎总成
E#CPD20-XEXY2-SI A#CPD15/18-XEY2-SI
Fig.1-6B Tyre assy
1-27
图 1-6B/Fig.1-6B 轮胎总成/Tyre assy
A XR310-230000-000 车轮总成 Wheel assy 2
1 GT02982-006P51010-00 轮胎 6.50-10-10PR Tyre 6.50-10-10PR 1
2 N163-221002-000 内轮辋 Inside wheel rim 1
3 N163-221001-000 外轮辋 Outside wheel rim 1
4 G006171-000012-02 螺母 M12×1.5 Nut M12×1.5 6
5 G000093-000012-00 垫圈 12 Washer 12 6
6 3E-211003-000 螺栓 Bolt 6
7 G000091-2P5025-00 销 2.5×25 Pin 2.5×25 6
1-28
1-29
第二部分转向系统
Part Ⅱ Steering system
E#CPD20-XEXY2-SI
图 2-1 转向装置
A#B#C#D#E# 2-1
Fig. 2-1 Steering device
图 2-2A 转向桥
B#D# 2-3
Fig. 2-2A Steering axle
图 2-2B 转向桥
C# 2-7
Fig. 2-2B Steering axle
图 2-2C 转向桥
A#E# 2-11
Fig. 2-2C Steering axle
图 2-3A 转向油缸总成
B#C#D# 2-15
Fig. 2-3A Steering cylinder
图 2-3B 转向油缸总成
A#E# 2-17
Fig. 2-3B Steering cylinder
图 2-4 转向车轮
A#B#C#D#E# 2-19
Fig. 2-4 Steering wheel
2-A
图 2-1 转向装置 A#CPD15/18-XEY2-SI B#CPD30/35/38-XEY2-SI C#CPD30/35/38-XEY2H1-SI
Fig.2-1 Steering device D#CPD20/25-XEY2-SI E#CPD20-XEXY2-SI
2-1
图 2-1/Fig.2-1 转向装置/Steering device
1 XF250-211000-000 方向盘总成 Steering wheel assy 1
1-1 XF250-211001-W00 方向盘盖 Steering wheel pad 1
1-2 XF250-211100-W00 方向盘体 Steering wheel body 1
K1 XF250-211-000-kit 方向盘喇叭按钮修理包 Steering wheel Kit 1
2 2QD-210001 方向盘螺母 Nut 1
3 G000093-000016-00 垫圈 16 Washer 16 1
A XF250-212000-000 转向管装置 Steering pipe device 1 INC:4,17,18,19,20,21,22
4 XF250-212100-000 转向管总成 Steering pipe 1
5 XF250-213000-000 锁紧手柄 Lock Handle 1
6 XF250-210005-000 卡簧 Snap ring 1
7 XF250-210003-000 锁紧轴 Lock shaft 1
8 XF250-210001-000 锁紧轴套Ⅰ Lock sleeve Ⅰ 1
9 XF250-210002-000 锁紧轴套Ⅱ Lock sleeve Ⅱ 1
10 G005783-010020-00 螺栓 M10×20 Bolt M10×20 4
11 G000093-000010-00 垫圈 10 Washer 10 4
12 G006184-000012-00 螺母 M12 Nut M12 2
13 G0097P1-000012-00 垫圈 12 Washer 12 2
14 XF250-210006-000 螺栓 Bolt 2
15 XF250-210004-000 衬套 Spacer 2
16 APZ452-212000-000 转向器 Steering device 1 B#C#D#
16 XP150-210001-000 转向器 Steering device 1 A#E#
17 G0894P1-000020-00 轴用弹性挡圈-A 型 20 Snap ring 20 2
18 XF250-212005-000 防尘套 dust cover 1
19 XF250-212004-000 隔套 Bush 1
20 XF250-212002-000 调整垫圈 Adjusting shim 1
21 XF250-212003-000 垫片 Washer 1
22 XF250-212001-000 转向轴 Steering shaft 1
2-2
图 2-2A 转向桥
B#CPD30/35/38-XEY2-SI D#CPD20/25-XEY2-SI
Fig.2-2A Steering axle
2-3
图 2-2A/Fig.2-2A 转向桥/ Steering axle
tem Part No. Qty Remarks or Serial No.
A1 A2A300-220000-000 转向桥 Steering axle 1
1 A2A300-220001-000 转向桥体 Steering axle body 1
2 G000093-000018-00 垫圈 18 Washer 18 4
3 G005786-018045-05 螺栓 M18×1.5×45 Bolt M18×1.5×45 4
4 A2A300-220003-000 右转向节 Right steering knuckle 1
5 G001152-006001-00 油杯 M6×1 Grease nipple 4
6 G009163-2000000-03 轴承 GE20ES-2RS Bearing 4
7 G0893P2-000035-00 挡圈 Snap ring 4
8 A2A300-221000-000 连杆 Tie-rod bar 2
9 A2A300-222000-000 销轴 Pin shaft 4
10 G000093-000006-00 垫圈 6 Washer 6 14
11 G005783-006012-00 螺栓 M6×12 Bolt M6×12 14
12 A2A300-223000-000 转向油缸 Steering cylinder 1
13 N163-220020-000 调整垫片 Adjust shim 1
14 XF250-220014-000 轴套 Bush 2
15 Q701B45-NPT1/8-G00 油杯 Grease nipple 4
16 G002673-006012-00 螺钉 M6×12 Bolt 12
17 N163-220023-002 盖板 End cover 4
18 N163-220026-001 垫板 Gasket 4
19 N163-220021-000 油封 Oil seal 4
20 JT07918-0304030-00 向心滚针和保持架组件 K 型 Bearing 4
21 N163-220028-000 钢套Ⅰ BushⅠ 2
22 A2A300-220006-000 垫圈 Washer 2
23 XF250-220019-G00 轴承 Bearing 2
25 N163-220029-000 钢套Ⅱ BushⅡ 2
26 A2A300-220002-000 左转向节 Left steering knuckle 1
27 G013871-060009008-01 油封 FB60×90×8 Oil seal FB60×90×8 2
28 GT00297-0322103-03 轴承 322103DC Bearing 2
29 N163-220013-001 转向轮毂 Steering hub 2
30 N163-220011-000 联接螺栓 Bolt 12
31 XF250-220015-000 锥形螺母 Nut 12
32 GT00297-0302083-03 轴承 322083DC Bearing 2
33 N163-220016-000 锁紧螺母 Lock nut 2
34 N163-220017-000 防松垫圈 Washer 2
2-4
图 2-2A 转向桥
B#CPD30/35/38-XEY2-SI D#CPD20/25-XEY2-SI
Fig.2-2A Steering axle
2-5
图 2-2A/Fig.2-2A 转向桥/ Steering axle
35 N163-220014-000 纸垫 Shim 2
36 N163-220015-000 端盖 End cover 2
37 N163-220001-001 主销 Pin 2
38 N163-220027-000 固定螺栓 Bolt 2
39 G000093-000010-00 垫圈 10 Washer 10 2
2-6
图 2-2B 转向桥
C#CPD30/35/38-XEY2H1-SI
Fig.2-2B Steering axle
39
2 38
3
5
37 7
40 9 10
39 31
30
38 11
33 13
18 9
19 32
8
12
35 27 26
36
35 29 14 25
34
28 24
27
23
22
21
20
19
18
17
16
15
2-7
图 2-2B/Fig.2-2B 转向桥/ Steering axle
1 G005786-010020-00 螺栓 M10×1.25×20 Bolt M10×1.25×20 2
2 G000093-000010-00 垫圈 10 Washer 10 2
3 XF250-220005-000 转向缓冲块 Shock absorption block 1
4 G000093-000018-00 垫圈 18 Washer 18 4
5 G005786-018045-05 螺栓 M18×1.5×45 Bolt M18×1.5×45 4
6 XR310-220010-000 锁紧螺母 Lock nut 2
7 XR310-226000-001 防尘罩总成 Dust cover 2
8 G001235-004003P1-00 O 形密封圈 40×3.1 O-ring 40×3.1 4
9 XR310-220012-000 轴承 Bearing 4
10 XF250-220018-G00 直通油杯 Grease nipple 2
11 XR310-220003-001 右转向节 Right steering knuckle 1
12 XR310-225000-000 防尘圈总成 Dustproof ring assy 2
13 XR310-220006-000 衬套 Bush 2
14 XR310-220004-000 主销 Pin 2
15 XF250-220017-000 端盖 End cover 2
16 XF250-220015-000 锥形螺母 Nut 12
17 TP210-230000-000 转向车轮总成 Steering wheel assy 2
18 G005783-006012-00 螺栓 M6×12 Bolt M6×12 8
19 G000093-000006-00 垫圈 6 Washer 6 8
20 N163-220017-000 防松垫圈 Washer 2
21 N163-220016-000 锁紧螺母 Lock nut 2
22 XR310-220005-000 转向轮毂 Hub 2
23 N163-220011-000 联接螺栓 Bolt 12
24 GT00297-0302083-03 轴承 322083DC Bearing 322083DC 2
25 GT00297-0322103-03 轴承 322103DC Bearing 322103DC 2
26 G013871-060009008-01 油封 FB60×90×8 Oil seal FB60×90×8 2
27 XR310-224000-000 防尘垫圈 Dustproof ring 4
28 G009163-2000000-03 轴承 GE20ES-2RS Bearing GE20ES-2RS 2
29 G0893P2-000035-00 孔用弹性挡圈-B 型 35 Circlip for hole - B type 35 2
30 XR310-220001-000 转向桥体 Steering axle 1
31 XF250-223000-000 转向油缸 Steering cylinder 1
32 XR310-222000-000 销轴 Pin shaft 4
34 XR310-221000-000 连杆 Connecting rod 2
35 XR310-220008-000 油封 Oil seal 4
2-8
图 2-2B 转向桥
C#CPD30/35/38-XEY2H1-SI
Fig.2-2BSteering axle
39
2 38
3
5
37 7
40 9 10
39 31
30
38 11
33 13
18 9
19 32
8
12
35 27 26
36
35 29 14 25
34
28 24
27
23
22
21
20
19
18
17
16
15
2-9
图 2-2B/Fig.2-2B 转向桥/ Steering axle
36 XF250-220010-000 钢套Ⅱ Steel sleeve II 2
37 XR310-220002-001 左转向节 Left steering knuckle 1
39 XF250-220014-000 轴套 axle sleeve 2
40 N163-220020-000 调整垫片 Adjusting shim 1
2-10
图 2-2C 转向桥
Fig.2-2CSteering axle
2-11
图 2-2C/Fig.2-2C 转向桥/ Steering axle
A1 A150-220000-000 转向桥 Steering axle 1
1 A150-220001-000 转向桥体 Steering axle body 1
2 G000093-000014-00 垫圈 14 Washer 14 4
3 G005786-014040-01 螺栓 M14×1.5×40 Bolt M18×1.5×45 4
5 N030-220002-000 主销 Pin 2
6 N163-220027-000 固定螺栓 Bolt 2
7 G000093-000010-00 垫圈 10 Washer 10 2
8 N030-220017-000 右转向节 Right steering knuckle 1
10 G0893P2-000028-00 孔用弹性挡圈-B 型 28 Snap ring 2
12 N030-220006-000 销轴 Pin shaft 4
13 N030-220007-000 上连杆 Tie-rod bar 2
14 N030-220008-000 下连杆 Tie-rod bar 2
15 G009459-000014-01 螺母 M14×1.5 Nut 4
16 G000091-3P2040-00 销 3.2×40 Pin 4
17 R840-224000-000 转向油缸 Steering cylinder 1
19 XF250-220014-000 轴套 Bush 2
20 R840-220002-000 盖板 End cover 2
21 G000093-000006-00 垫圈 6 Washer 6 16
22 G005783-006012-00 螺栓 M6×12 Bolt M6×12 16
23 N030-220001-000 油封 Oil seal 6
24 JT07918-0253230-00 向心滚针和保持架组件 Bearing 4
25 R840-220005-000 油封 Oil seal 4
26 R840-220003-000 钢套Ⅰ BushⅠ 2
27 N030-220003-000 防尘套 Dustproof bush 2
28 GT04663-0081205-00 轴承 81205 Bearing 2
29 N030-220004-000 左转向节 Left steering knuckle 1
31 R840-220004-000 钢套Ⅱ BushⅡ 2
32 G013871-060009008-01 油封 FB60×90×8 Oil seal FB60×90×8 2
33 GT00297-0030208-00 轴承 30208 Bearing 2
34 N030-220012-001 转向轮毂 Steering hub 2
2-12
图 2-2C 转向桥
Fig.2-2CSteering axle
2-13
图 2-2C/Fig.2-2C 转向桥/ Steering axle
35 GT00297-0030305-00 轴承 30305 Bearing 2
36 N030-220015-000 锁紧螺母 Lock nut 2
37 N030-220016-000 防松垫圈 Washer 2
38 N030-220013-000 纸垫 Shim 2
39 N030-220014-000 端盖 End cover 2
40 N030-220010-000 联接螺栓 Bolt 12
41 XF150-220013-000 锥形螺母 Nut 12
2-14
图 2-3A 转向油缸总成 B#CPD30/35/38-XEY2-SI C#CPD30/35/38-XEY2H1-SI
Fig.2-3A Cylinder gp-steering D#CPD20/25-XEY2-SI
2-15
图 2-3A/Fig.2-3A 转向油缸总成/ Cylinder gp-steering
A1 A2A300-223000-000 转向油缸 Steering cylinder 1 B#D# 包含/INC:1-11
A1 XF250-223000-000 转向油缸 Steering cylinder 1 C# 包含/INC:1-11
1 CL0087C3-G00 LBH 防尘圈 d50 Dustproof ring 2
2 3E-215005 保护圈 Ring 2
3 FU0619K0-G00 ISI 密封圈 d50 Seal ring 2
4 SF-1-5030-G00 复合衬套 5030 Bush 5030 2 B#D#
4 SF-1-5025-G00 复合衬套 5025 Bush 5025 2 C#
5 SPL6177.2-2004-G00 螺母 M12×1.25 Nut M12×1.25 4
6 A2A300-223200-W00 导向套 Guide bush 2 B#D#
6 XF250-223200-W00 导向套 Guide bush 2 C#
7 G001235-008003P5-00 O 形密封圈 80×3.5 O-ring 80×3.5 2
8 XB450-222001-W00 螺杆 Bolt 2 B#D#
8 XF250-223002-W00 螺杆 Bolt 2 C#
9 A2A300-223001-W00 缸筒 Body cylinder 1 B#D#
9 XF250-223001-W00 缸筒 Body cylinder 1 C#
10 A2A300-223100-W00 活塞杆 Piston rod 1 B#D#
10 XF250-223100-W00 活塞杆 Piston rod 1 C#
11 PT0300800-T46NA-G00 格莱圈 D80 Ring D80 1
12 A2A300-630900-000 管接头 Pipe joint 2 B#D#
K1 XF250-223000-000-kit 转向油缸修理包 Steering cylinder repair kits 1 包含/INC:1,3,4,7,11
2-16
图 2-3B 转向油缸总成
Fig.2-3B Cylinder gp-steering
A1
1
2
3
4
12
5
6
7
10
11
8
9
6
5
4
3
2
1
2-17
图 2-3B/Fig.2-3B 转向油缸总成/ Cylinder gp-steering
A1 R840-224000-000 转向油缸 Steering cylinder 1 包含/INC:1-11
1 N030-224001-W00 钢丝挡圈 Snap ring 2
2 AR2342E5-G00 DKB 防尘圈 40 Dustproof ring 2
3 FU0497K0-G00 ISI 密封圈 d40 Seal ring 2
4 R840-224001-W00 导向套 Guide bush 2
5 G001235-006503P1-00 O 形密封圈 65×3.1 O-ring 65×3.1 2
6 G001235-006003P5-00 O 形密封圈 60×3.5 O-ring 60×3.5 2
7 R840-224100-000 缸体 Cylinder body 1
8 PT0200600-TN46NA-G00 格莱圈 D60 Ring D60 1
9 N030-224100-W00 活塞杆组件 Piston rod assy 1
10 G0893P1-000028-00 挡圈 28 Snap ring 28 2
12 SF-1-4025-G00 复合衬套 4025 Bush 2
K1 R840-224-000-kit 转向油缸修理包 Steering cylinder repair kits 1 包含/INC:2,3,5,6,8
2-18
图 2-4 轮胎总成 A#CPD15/18-XEY2-SI B#CPD30/35/38-XEY2-SI C#CPD30/35/38-XEY2H1-SI
Fig.2-4 Tire assembly D#CPD20/25-XEY2-SI E#CPD20-XEXY2-SI
2-19
图 2-4/Fig.2-4 轮胎总成/ Tire assembly
A1 XIPYG350-230000-000 转向车轮总成 Steering wheel assembly 2 A#B#C#
A2 JP158-140000-000 转向车轮总成 Steering wheel assembly 2 D#
A3 XEIPY150-230000-000 转向车轮总成 Steering wheel assembly 2 A#E#
1 N163-221001-000 外轮辋 Outer rim 1 B#C#
1 N120-211001-000 外轮辋 Outer rim 1 D#
1 N030-221001-000 外轮辋 Outer rim 1 A#E#
2 GT02982-006P51010-01 轮胎 6.50-10NHS-10PR（Mb-413） Tyre 6.50-10NHS-10PR（Mb-413） 1 B#C#
2 GT02982-000060910-01 轮胎 6.00-9NHS-10PR(Mb-413) Tyre 6.00-9NHS-10PR(Mb-413) 1 D#
2 GT02982-000050810-01 轮胎 5.00-8NHS-10PR(Mb-413) Tyre 5.00-8NHS-10PR(Mb-413) 1 A#E#
3 N163-221002-000 内轮辋 Inner rim 1 B#C#
3 N120-211002-000 内轮辋 Inner rim 1 D#
3 N030-221002-000 内轮辋 Inner rim 1 A#E#
4 3E-211003-000 螺栓 Bolt 6 B#C#D#
4 N030-221003-000 螺栓 Bolt 6 A#E#
5 G000091-2P5025-00 销 2.5×25 Pin 2.5×25 6 B#C#D#
5 G000091-002020-00 销 2×20 Pin 2×20 6 A#E#
6 G000093-000012-00 垫圈 12 Washer 12 6 B#C#D#
6 G000093-000010-00 垫圈 10 Washer 10 6 A#E#
7 G006171-000012-02 螺母 M12×1.5 Nut M12×1.5 6 B#C#D#
7 G006171-000010-01 螺母 M10×1.25 Nut M10×1.25 6 A#E#
2-20
2-21
第三部分车身系统
Part Ⅲ Body system
E#CPD20-XEXY2-SI
图 3-1 车身系统
A#B#C#D#E# 3-1
Fig. 3-1 Body system
图 3-2 仪表架总成
Instrument rack assembly A#B#C#D#E# 3-3
Fig. 3-2
图 3-3 仪表护罩总成
A#B#C#D#E# 3-5
Fig. 3-3 Instrument shield assembly
图 3-4 机罩及底板总成
Hood and floor board assy A#B#C#D#E# 3-7
Fig. 3-4
图 3-5 车门总成
Door assembly A#B#C#D#E# 3-9
Fig. 3-5
图 3-6 踏板总成
Pedal assembly A#B#C#D#E# 3-11
Fig. 3-6
图 3-7 电池移出及固定装置
Battery removal and mounting A#B#C#D#E# 3-13
Fig. 3-7
图 3-8 平衡重总成
Counterweight A#B#C#D#E# 3-15
Fig.3-8
图 3-9 护顶架 A#B#C#D#E# 3-17
Fig.3-9 Overhead guard
图 3-10 座椅
Seat A#B#C#D#E# 3-19
Fig.3-10
图 3-11 标识
A#B#C#D#E# 3-21
Fig.3-11 Label
3-A
图 3-1 车身系统 A#CPD15/18-XEY2-SI B#CPD30/35/38-XEY2-SI C#CPD30/35/38-XEY2H1-SI
Fig.3-1 Body system D#CPD20/25-XEY2-SI E#CPD20-XEXY2-SI
8
6 7
2 4
3-1
图 3-1/Fig.3-1 车身系统/Body system
1 XEIPY301-410000-000 车架 Chassis body 1 B#
1 XEIPY302-410000-000 车架 Chassis body 1 C#
1 XEIPY200-410000-000 车架 Chassis body 1 D#
1 XEIPY150-410000-000 车架 Chassis body 1 A#E#
2 XEIPY300-420000-000 仪表架总成 Instrument frame assy 1
3 XEIPY300-430000-000 机罩及底板总成 Hood and baseboard assy 1 B#C#D#
3 XEIPY150-430000-000 机罩及底板总成 Hood and baseboard assy 1 A#E#
4 XIPD350-440000-530 车门总成 Door assembly 1 B#C#
4 XEIPY200-440000-000 车门总成 Door assembly 1 D#
4 XEIPY150-440000-000 车门总成 Door assembly 1 A#E#
5 XEIPY300-450000-000 踏板总成 Pedal assembly 1 B#C#D#
5 XEIPY150-450000-000 踏板总成 Pedal assembly 1 A#E#
6 XIPD350-460000-000 电池移出及固定装置 Battery removal and mount 1 B#C#
6 XEIPY200-460000-000 电池移出及固定装置 Battery removal and mount 1 D#
6 XIPD150-460000-000 电池移出及固定装置 Battery removal and mount 1 A#E#
7 JP300-400013-000 链条 Chain 1
8 G907417-006016-00 螺栓组合件 M6×16 Bolt M6×16 1
3-2
图 3-2 仪表架总成 A#CPD15/18-XEY2-SI B#CPD30/35/38-XEY2-SI C#CPD30/35/38-XEY2H1-SI
Fig.3-2 Instrument rack assembly D#CPD20/25-XEY2-SI E#CPD20-XEXY2-SI
9
2
8
3
4
5
1
7
3-3
图 3-2/Fig.3-2 仪表架总成/Instrument rack assembly
1 XEIPY300-421000-000 仪表架组件 Instrument frame 1
2 XF250-420100-000 开关护罩 Switch cover 1
3 XEIPY300-420200-000 仪表护罩总成 Instrument cover 1 见图 3-3 See Fig.3-3
4 N163-420500-000 螺栓组件 Bolt 7
5 N163-420100-000 螺栓组件 Bolt 11
6 G907417-006016-00 螺栓组合件 M6×16 Bolt M6×16 6
7 XR310-420001-000 支架 Support 1
8 G907408-004012-00 螺钉组合件 M4×12 Bolt M4×12 2
9 G907408-005016-00 螺钉组合件 M5×16 Bolt M5×16 3
1 XR310-420201-000 左护罩
2 XR310-420202-000 左前罩
3 XR310-420204-000 右前罩
4 XR310-420203-000 右前罩
5 XEIPY300-420210-000 右护罩总成
6 XEIPY300-420214-000 右护罩
7 XR310-420215-000 盖板
8 XR310-420212-000 杯子
9 XR310-420213-000 杯子
3-4
图 3-3 仪表护罩总成 A#CPD15/18-XEY2-SI B#CPD30/35/38-XEY2-SI C#CPD30/35/38-XEY2H1-SI
Fig.3-3 Instrument shield assembly D#CPD20/25-XEY2-SI E#CPD20-XEXY2-SI
3
6
2 7
1
4
3-5
图 3-3/Fig.3-3 仪表护罩总成/Instrument shield assembly
1 XR310-420201-000 左护罩 Left shield 1
2 XR310-420202-000 左前罩 Left front cover 1
3 XR310-420204-000 右前罩 Right front cover 1
3 XR310-420203-000 右前罩 Right front cover 1 配雨刮器 Equipped with wiper
4 XEIPY300-420210-000 右护罩总成 Right shield assembly 1 INC：5,6,7
5 XEIPY300-420214-000 右护罩 Right shield 1
6 XR310-420215-000 盖板 Cover plate 1 不装翘板开关用 Without rocker switch
7 XR310-420212-000 杯子 Glass 1 不装前雨刮喷水用 For with front wiper and water spray
7 XR310-420213-000 杯子 Glass 1 不装前雨刮喷水用 For with front wiper and water spray
装前雨刮喷水用 For front wiper and water spray
3-6
图 3-4 机罩及底板总成 A#CPD15/18-XEY2-SI B#CPD30/35/38-XEY2-SI C#CPD30/35/38-XEY2H1-SI
Fig.3-4 Hood and floor board assy D#CPD20/25-XEY2-SI E#CPD20-XEXY2-SI
14
16 17
15
5
14
2 3
9 12
10 13
8
6
1 7 11
4
3-7
图 3-4/Fig.3-4 机罩及底板总成/Hood and floor board assy
1 XEIPY300-430001-000 踏板垫 Pedal pad 1 B#C#D#
1 XEIPY150-430001-000 踏板垫 Pedal pad 1
2 XEIPY300-430100-000 底板组件 Board assy 1 B#C#D#
2 XEIPY150-430100-000 底板组件 Board assy 1 A#E#
3 XR310-433000-000 机罩总成 Hood assy 1
4 XIPD350-432000-000 机罩左侧板总成 Hood left-side panel assy 1 B#C#D#
4 XIPD150-432000-000 机罩左侧板总成 Hood left-side panel assy 1 A#E#
5 XCIPY300-431000-000 机罩右侧板总成 Hood right-side panel assy 1 B#C#D#
5 XEIPY150-433000-000 机罩右侧板总成 Hood right-side panel assy 1 A#E#
6 A300-432200-000 底座弯板 Base bending plate 1
7 XF250-432002-000 调整垫片 Adjusting shim 1
8 G907417-008016-00 螺栓组合件 M8×16 Bolt assy M8×16 6
9 XIPD350-430001-000 气弹簧 Air spring 1
10 G006177-000008-00 螺母 M8 Nut M8 1
11 XR310-430004-000 垫块 Pad 4
12 XR310-430002-000 支架 Support 2 B#C#D#
12 XR460-430004-000 支架 Support 2 A#E#
13 N163-420100-000 螺钉组件 Bolt assy 4
14 XEIPY300-430002-000 密封条 Seal Strip 2
15 XIPD350-430002-000 水箱盖板 Cover plate 1 B#C#D#
15 XIPD150-430002-000 水箱盖板 Cover plate 1 A#E#
16 N163-430004-000 拧紧螺栓 Tighten the bolt 2
17 XF250-430008-000 密封条 Seal Strip 1
3-8
图 3-5 车门总成 A#CPD15/18-XEY2-SI B#CPD30/35/38-XEY2-SI C#CPD30/35/38-XEY2H1-SI
Fig.3-5 Door assembly D#CPD20/25-XEY2-SI E#CPD20-XEXY2-SI
2 3
9
1 4
5
6
3-9
图 3-5/Fig.3-5 车门总成/Door assembly
1 XIPD350-440100-530 车门结合件 Door joint 1 B#C#
1 XEIPY200-440100-000 车门结合件 Door joint 1 D#
1 XEIPY150-440100-000 车门结合件 Door joint 1 A#E#
2 SE251-420100-000 铰链 Hinge 2
3 G002673-008016-00 螺钉 M8×16 Bolt M8×16 4
4 G005783-008025-00 螺栓 M8×25 Bolt M8×25 4
5 G000093-000008-00 垫圈 8 Washer 8 4
6 G006170-000008-00 螺母 M8 Nut M8 4
7 G250-440400-G00 杠杆锁 Lever lock 1
8 JH150-400005-000 撞块 Bumping block 1
9 SET251-406003-000 垫片 Shim 2
3-10
图 3-6 踏板总成 A#CPD15/18-XEY2-SI B#CPD30/35/38-XEY2-SI C#CPD30/35/38-XEY2H1-SI
Fig.3-6 Pedal assembly D#CPD20/25-XEY2-SI E#CPD20-XEXY2-SI
3
5
4
3-11
图 3-6/Fig.3-6 踏板总成/Pedal assembly
1 XEIPY300-450001-000 左踏板 Left-hand pedal 1 B#C#D#
1 XEIPY150-450001-000 左踏板 Left-hand pedal 1 A#E#
2 XEIPY300-450002-000 右踏板 Right-hand pedal 1 B#C#D#
2 XEIPY150-450002-000 右踏板 Right-hand pedal 1 A#E#
3 GT070P2-008025-02 螺钉 M8×25 Screw M8×25 6
4 G000093-000008-00 垫圈 8 Washer 8 6
5 G0097P1-000008-00 垫圈 8 Washer 8 6
3-12
图 3-7 电池移出及固定装置 A#CPD15/18-XEY2-SI B#CPD30/35/38-XEY2-SI C#CPD30/35/38-XEY2H1-SI
Fig.3-7 Battery removal and mounting D#CPD20/25-XEY2-SI E#CPD20-XEXY2-SI
7
6
5
2
1 4
3
3-13
图 3-7/Fig.3-7 电池移出及固定装置/Battery removal and mounting
1 XIPD350-460100-000 电池夹紧装置 Battery clamp 1 B#C#
1 XEIPY200-460100-000 电池夹紧装置 Battery clamp 1 D#
1 XIPD150-460100-000 电池夹紧装置 Battery clamp 1 A#E#
2 AS161-801000-620 滚轮组件总成 Roller assembly 2
2-1 AS161-801001-620 滚轮支架 Roller support 2
2-2 QD060-401000-600 滚轮组件 Roller 2
3 XIPD350-460001-000 滑块 Slider 2
4 G002673-008016-00 螺钉 M8×16 Bolt M8×16 8
5 G000818-006020-00 螺钉 M6×20 Bolt M6×20 2
6 G000093-000006-00 垫圈 6 Washer 6 2
7 14RH-400002 撞块 Crash block 2
3-14
图 3-8 平衡重总成 A#CPD15/18-XEY2-SI B#CPD30/35/38-XEY2-SI C#CPD30/35/38-XEY2H1-SI
Fig.3-8 Counterweight D#CPD20/25-XEY2-SI E#CPD20-XEXY2-SI
11 14
13 15
12 16
8 2
10
9
3
1
7
6
5
4
3-15
图 3-8/Fig.3-8 平衡重总成/Counterweight
1 XEIPY300-020001-000 平衡重 Counter weight 1 B#C#
1 XEIPY200-020001-000 平衡重 Counter weight 1 D#
1 XEIPY150-020001-000 平衡重 Counter weight 1 A#E#
2 XEIPY380-020002-000 小平衡重 Small Counter weight 1 B#C#
2 XEIPYX200-020002-000 小平衡重 Small Counter weight 1 E#
3 XEIPY300-021000-000 牵引销 Towing pin 1
4 G005782-030200-00 螺栓 M30×200 Bolt M30×200 1 B#C#
4 G005782-030160-00 螺栓 M30×160 Bolt M30×160 1 D#
4 G005782-030140-00 螺栓 M30×140 Bolt M30×140 1 A#E#
5 G007244-000030-00 垫圈 30 Washer 30 1
6 N163-010005-000 平垫圈 Washer 1
7 N163-010007-000 调整垫片 Adjusting shim 1
8 N163-010002-000 塞子 Plug 2
9 AX1600-010002-000 橡胶塞 Rubber stopper 2
10 XIPYG350-020003-000 右密封条 Right seal bar 1 B#C#
10 XEIPY200-020003-000 右密封条 Right seal bar 1 D#
10 XEIPY150-020003-000 右密封条 Right seal bar 1 A#E#
11 XIPYG350-020004-000 左密封条 Left seal bar 1 B#C#
11 XEIPY200-020004-000 左密封条 Left seal bar 1 D#
11 XEIPY150-020002-000 左密封条 Left seal bar 1 A#E#
12 30DH-000003 调整垫片 Adjusting shim 2
13 G006170-000010-00 螺母 M10 Nut M10 2
14 G005783-016060-00 螺栓 M16×60 Bolt M16×60 2 B#C#E#
15 G000093-000016-00 垫圈 16 Washer 16 2 B#C#E#
16 G0097P1-000016-00 垫圈 16 Washer 16 2 B#C#E#
3-16
图 3-9 护顶架 A#CPD15/18-XEY2-SI B#CPD30/35/38-XEY2-SI C#CPD30/35/38-XEY2H1-SI
Fig.3-9 Overhead guard D#CPD20/25-XEY2-SI E#CPD20-XEXY2-SI
1 4
18
8
7 16
6 15 10
14 12
17
3 11
9 13
3-17
图 3-9/Fig.3-9 护顶架/Overhead guard
1 XR310-820000-000 顶架 Upper-frame 1
2 XEIPY300-330000-000 左支腿总成 Left leg assembly 1
3 XEIPY300-340000-000 右支腿总成 Right leg assembly 1
4 N163-420500-000 螺栓组件 Bolt 8
5 A300-800100-000 螺栓组件 Bolt 8
6 XF250-800005-G01 反光镜 Reflector 1
7 A2A450-800100-000 镜座组件 Support 1
8 G005787-006016-00 螺栓 M6×16 Bolt M6×16 4
9 AP250-300002-000 橡胶塞 Rubber stopper 1
10 G0097P1-000005-00 垫圈 5 Washer 5 2
11 G000093-000005-00 垫圈 5 Washer 5 2
12 G000818-005020-00 螺钉 M5×20 Bolt M5×20 2
13 XF250-800009-550 扶手 Handrail 1
14 G000093-000006-00 垫圈 6 Washer 6 2
15 G0097P1-000006-00 垫圈 6 Washer 6 2
16 XEIPY300-300001-000 牌照支架 License plate bracket 2
17 RC250-700001-000 橡胶塞 Rubber stopper 2
18 A2A300-700003-000 橡胶塞 Rubber stopper 1
3-18
图 3-10 座椅 A#CPD15/18-XEY2-SI B#CPD30/35/38-XEY2-SI C#CPD30/35/38-XEY2H1-SI
Fig.3-10 Seat D#CPD20/25-XEY2-SI E#CPD20-XEXY2-SI
3
3-19
图 3-10/Fig.3-10 座椅/Seat
1 A2A300-030001-W00 座椅 Seat 1
2 R960-030200-W04 安全带总成 Seat belt assembly 1
3 G006183-000008-00 螺母 M8 Nut M8 4
3-20
图 3-11 标识 A#CPD15/18-XEY2-SI B#CPD30/35/38-XEY2-SI C#CPD30/35/38-XEY2H1-SI
Fig.3-11 Label D#CPD20/25-XEY2-SI E#CPD20-XEXY2-SI
W A R N I N G
S ER I OU S O R F AT A L I N JU R Y M A Y R E SU L T T O Y O U RS E LF O R O TH E R S I F N O T F O LL O W ED
This lif t tru ck s hould not be oper ated by an yone who is not a utho rized an d pro perl y tra ined .
Read the Oper ator s Man ual and all warni ngs c aref ully ,and make you rself fa milia r wi th yo ur l ift truck .
O pera tor' s Man ual and S erv ice M anual are sup plie d wit h th is tr uck or a vail able from our fork lift truc k de alers .
Inspe ct a nd ch eck y our lift tru ck da ily befo re a nd af ter use.D o no t op erate fau lty o r d amage d li ft tr ucks .
Repai r wo rk sh ould be done by a uthor ized and tra ined pers ons o nly.
T o pro tect fro m fal ling obje cts, make sur e tha t th e Ove rhe ad Gu ard a nd L oad Back rest Exte nsion are cor rect ly mo unted
and in good cond itio n.
Che ck t he c apac ity o f th e ba tter y and the cond itio n of all kind s of swit ch,c onne cting plu g,op erat ing l evel, ped al,
tyr e pr essu re a nd fa sten er.
Start ing fork lift truc k:Re alas e pa rking brak e an d tu rn o n the swi tch. Aft er mo ving the shif t le ver t o Fo rward
(or R eve rse), dep ress the acce lera tor p edal to s tart tru ck. I f ma king an error by proce dure , th e tru ck c an no t st art.
When unl oadin g, t he we ight and die mensi on sh ould be with in th e pe rmitt ed range on the c apac ity chart . Ov erloa d is
prohi bit ed an d se t the car go a t th e cen ter o f ma st t o av oid d epar ture.
When tra velin g wi th lo adin g, i t is nece ssary to lift for k up to 3 00mm, ti lt ba ckwa rd mo st a nd s et th e lo ad cl osed
to th e b ackre st. It is Poh ibit ed t o bra ke an d tu rn s udde ntly when trav ell ing w ith loadi ng.
Stop the truc k st eadil y, t urn the key t o OFF pos itio n an d rem ove it, m ove the shif t lev el t o " NEUTR AL" and s et t he
fork to groun d.
When hois ting the b att ery c ase, it s houl d ta ke b y fou r ho les i n th e ea ch si de o f the ca se. I t is proh ibit ed t o ho ist
only by t wo ho les, oth erwis e, t he ca se w ill be d eform ed t o dam age the batte ry.
使用指定的保险丝。
USE SPECIFIED FUSES ONLY
TIRE PRESSURE
FRONT REAR
9.7bar 7.9bar
140psi 115psi
3-21
图 3-11/Fig.3-11 标识/Label
1 XEIPY150-010001-000 产品铭牌 Product nameplate 1 1.5t
1 XEIPYX200-010001-000 产品铭牌 Product nameplate 1 E#
1 XEIPY300-010001-000 产品铭牌 Product nameplate 1 B# 3.0t
1 XEIPY302-010001-000 产品铭牌 Product nameplate 1 C# 3.0t
2 A300-020012-000 危险标签 Hazard label 1
3 R960-020035-001 起吊标签 Hoisting label 2
4 NC9321-020022-000 起吊点标签 Hoisting point label 2
5 R960-020012-001 CE 标签 CE label 2
6 XR310-020009-000 云智能标签 Cloud Intelligence tag 2
7 R960-020059-000 HC 标志 HC label 2
8 XR310-020037-000 字样标签 Typeface label 4
9 NC9321-020008-000 门架警告标签 Gantry warning label 1
10 MB250-020011-000 制动液标示 Brake fluid label 1
11 R960-020022-001 手制动器标签 Hand brake label 1
12 NC9321-020013-000 安全带标签 Safety belt label 1
13 XF250-020014-001 机罩打开标签 Hood opening label 1
14 XR160-020003-000 左吨位标签 Left Tonnage Label 1 1.5t
14 XR210-020003-000 左吨位标签 Left Tonnage Label 1 E#，2.0t
15 XR160-020004-000 右吨位标签 Right Tonnage Label 1 1.5t
15 XR210-020004-000 右吨位标签 Right Tonnage Label 1 E#，2.0t
3-22
W A R N I N G
fork to groun d.
TIRE PRESSURE
FRONT REAR
9.7bar 7.9bar
140psi 115psi
3-23
16 XR310-020005-000 字样标签 Typeface label 2
17 R960-020037-001 字样标签 Typeface label 2
18 AIP252-010009-000 锂电池标签 Lithium battery label 3
19 XEIPY300-010002-000 左标签 Left label 1
20 XEIPY300-010003-000 右标签 Right label 1
21 APY252-010005-000 轮胎气压标签 Tyre pressure label 1 1.5t-2.5t 内销 Domestic
21 R960-020052-001 轮胎气压标签 Tyre pressure label 1 3.0t-3.8t 内销 Domestic
22 APY252-010006-000 轮胎气压标签 Tyre pressure label 1 1.5t-2.5t 外销 Export
22 R960-020051-001 轮胎气压标签 Tyre pressure label 1 3.0t-3.8t 外销 Export
23 TB200-010013-000 字样标签 Typeface label 1
24 XIPD150-010005-000 载荷曲线标牌 Load curve label 1 1.5t 内销 Domestic
24 AP2021-010006-000 载荷曲线标牌 Load curve label 1 E#内销 Domestic
24 XIPYG380-010002-000 载荷曲线标牌 Load curve label 1 3.8t 内销 Domestic
25 AP150-010015-000 载荷曲线标牌 Load curve label 1 1.5t 外销 Export
25 AP2021-010009-000 载荷曲线标牌 Load curve label 1 E#外销 Export
25 XIPYG380-010005-000 载荷曲线标牌 Load curve label 1 3.8t 外销 Export
26 XIPYG380-010003-000 载荷曲线标牌 Load curve label 1 3.8t 内销 Domestic
3-24
W A R N I N G
fork to groun d.
TIRE PRESSURE
FRONT REAR
9.7bar 7.9bar
140psi 115psi
3-25
28 XIPD350-010007-000 载荷曲线标牌 Load curve label 1 XIPD300-010007-000
3.5t 内销 Domestic
28 XIPYG380-010004-000 载荷曲线标牌 Load curve label 1 XIPD300-010007-000
3.8t 内销 Domestic
29 AP181-010017-000 载荷曲线标牌 Load curve label 1 XIPD300-010007-000
1.8t 外销 Export
30 R960-020023-001 拴系点标签 Tiedown point label 1
31 JP300-010004-001 警告标签 Warning label 1 内销 Domestic
32 JP300-010004-801 警告标签 Warning label 1 外销 Export
33 N163-020004-000 保险丝标签 Fuse label 1 内销 Domestic
34 R960-020004-000 保险丝标签 Fuse label 1 外销 Export
35 R960-020011-001 液压油标签 Hydraulic oil label 1
36 AMB155-010006-000 字样标签 Typeface label 1
3-26
3-27
第四部分操纵系统
Part Ⅳ Control system
E#CPD20-XEXY2-SI
图 4-1 手制动操纵总成
A#B#C#D#E# 4-1
Fig. 4-1 Hand brake control assembly
图 4-2 制动操纵总成
A#B#C#D#E# 4-3
Fig. 4-2 Brake control assembly
4-A
图 4-1 手制动操纵总成 A#CPD15/18-XEY2-SI B#CPD30/35/38-XEY2-SI C#CPD30/35/38-XEY2H1-SI
Fig.4-1 Hand brake control assembly D#CPD20/25-XEY2-SI E#CPD20-XEXY2-SI
2
3 6
5
4
4-1
图 4-1/Fig.4-1 手制动操纵总成/Hand brake control assembly
1 NC9321-531000-000 驻车制动器总成 Parking brake 1
2 G000093-000010-00 垫圈 10 Washer 10 1
3 G005783-010020-00 螺栓 M10×20 Bolt M10×20 1
4 N163-540001-000 管夹 Pipe clamp 1
5 G000093-000008-00 垫圈 8 Washer 8 1
6 G005783-008016-00 螺栓 M8×16 Bolt M8×16 1
4-2
图 4-2 制动操纵总成 A#CPD15/18-XEY2-SI B#CPD30/35/38-XEY2-SI C#CPD30/35/38-XEY2H1-SI
Fig.4-2 Brake control assembly D#CPD20/25-XEY2-SI E#CPD20-XEXY2-SI
10
11 15
5
12
6
5 13
14 16
2
3
20 8
19
2 21
4
3 18 7
22
1
17
24
23
4-3
图 4-2/Fig.4-2 制动操纵总成/Brake control assembly
1 XEIPY300-524000-000 储油杯 Oil storage cup 1
2 G000093-000006-00 垫圈 6 Washer 6 2
3 G005783-006012-00 螺栓 M6×12 Bolt M6×12 2
4 JP300-520002-000 支架 Support 1
5 QY110-510001-000 套 Cover 2
6 JP300-520001-000 扭簧 Torsional spring 1
7 G000093-000010-00 垫圈 10 Washer 10 2
8 G006170-000010-00 螺母 M10 Nut M8 2
9 G005783-010035-00 螺栓 M10×35 Bolt M10×35 2
10 G005783-008030-00 螺栓 M8×30 Bolt M8×30 1
11 G006170-000008-00 螺母 M8 Nut M8 1
12 G000093-000008-00 垫圈 8 Washer 8 1
13 XEIPY300-521000-000 制动踏板 Brake pedal 1
14 XEIPY300-522000-000 轴 Roll 1
15 G001152-006000-00 油杯 M6 Oil cup M6 2
16 XF250-512002-000 踏板垫 Pedal pad 1
17 JP300-525001-W00 制动总泵 Brake general pump 1
18 G000882-008025-01 销轴 B8×25 Pin roll B8×25 1
19 G0097P1-000008-00 垫圈 8 Washer 8 1
20 G000091-3P2014-00 销 3.2×14 Pin 3.2×14 1
21 JP300-525003-W00 弯头 Angle head 1
22 JP300-525002-W00 杆 Pole 1
23 XEIPY300-511000-000 左制动油管 Left brake tubing 1
24 XEIPY300-512000-000 右制动油管 Right brake tubing 1
4-4
4-5
第五部分液压系统
Part ⅤHydraulic system
E#CPD20-XEXY2-SI
图 5-1 油箱
A#B#C#D#E# 5-1
Fig.5-1 Oil tank
图 5-2 油泵装置
A#B#C#D#E# 5-3
Fig.5-2 Pump device
图 5-3 液压管路
A#B#C#D#E# 5-5
Fig.5-3 Hydraulic system
图 5-4 倾斜油缸管路
A#B#C#D#E# 5-7
Fig.5-4 Tilting cylinder oil pipe
图 5-5 多路阀操纵
A#B#C#D#E# 5-9
Fig.5-5 Multi-way valve control
图 5-6 多路阀总成
A#B#C#D#E# 5-13
Fig.5-6 Multi-way valve assy
5-A
图 5-1 油箱 A#CPD15/18-XEY2-SI B#CPD30/35/38-XEY2-SI C#CPD30/35/38-XEY2H1-SI
Fig.5-1 Oil tank D#CPD20/25-XEY2-SI E#CPD20-XEXY2-SI
5-1
图 5-1/Fig.5-1 油箱/Oil tank
1 XEIPY300-651000-000 油箱 il tank 1 B#C#D#
1 XIPD150-611000-000 油箱 il tank 1 A#E#
2 N163-340002-000 磁铁 Magnet 1
3 J001001-0141P5-00 螺塞 M14×1.5 Plug M14×1.5 1
4 J000982-000014-00 垫圈 14 Washer 14 1
5 JP300-616000-000 回油滤清器 Suction filter 1
6 A300-603301-W00 油箱盖 Cover 1
7 G001235-013503P1-00 O 形密封圈 135×3.1 O-Ring 135×3.1 1
8 XIPD350-612000-000 盖板总成 Cover plate assembly 1
9 J000982-000006-00 垫圈 6 Washer 6 6
10 G005783-006016-00 螺栓 M6×16 Bolt M6×16 6
11 JP300-614000-000 吸油过滤器 Oil suction filter 1
12 J001000-0121P5-00 螺塞 M12×1.5 Screw plug M12×1.5 1
13 J000982-000012-00 垫圈 12 Washer 12 1
14 30DH-640000-000 空气呼吸过滤器 Air breathing filter 1
15 XEIPY300-600003-000 回油管 Oil return pipe 1 二联 2 SEC
15 XEIPY300-600004-000 回油管 Oil return pipe 1 三联 3 SEC
15 XEIPY300-600005-000 回油管 Oil return pipe 1 四联 4 SEC
16 SC301-600002-000 抱箍 Hoop 4
17 G005783-008016-00 螺栓 M8×16 Bolt M8×16 4
18 G000093-000008-00 垫圈 8 Washer 8 4
19 G0097P1-000008-00 垫圈 8 Washer 8 4
20 JISB2401-P29-G00 O 形密封圈 P29 O-Ring P29 1
21 XB451-603302-W00 油尺 Ruler 1
22 G000091-3P2014-00 销 3.2×14 Pin 3.2×14 1
5-2
图 5-2 油泵装置 A#CPD15/18-XEY2-SI B#CPD30/35/38-XEY2-SI C#CPD30/35/38-XEY2H1-SI
Fig.5-2 Pump device D#CPD20/25-XEY2-SI E#CPD20-XEXY2-SI
5-3
图 5-2/Fig.5-2 油泵装置/Pump device
1 XEIPY301-613000-000 油泵电机 Pump motor 1 C#
1 XEIPY300-613000-000 油泵电机 Pump motor 1 B#D#
1 XEIPY150-613000-000 油泵电机 Pump motor 1 A#E#
2 XEIPY300-611000-000 油泵电机减速箱 Oil pump motor reducer 1
3 XIPD352-622000-000 齿轮泵 Gear pump 1 C#
3 XEIPY300-614000-000 齿轮泵 Gear pump 1 B#D#
3 XEIPY150-614000-000 齿轮泵 Gear pump 1 A#E#
4 XEIPY301-610100-000 90°接头 90° connect 1 C#
4 HP257-620100-000 90°接头 90° connect 1 A#B#D#E#
5 XEIPY301-610001-000 直通接头 Straight connector 1 C#
5 XEIPY300-610001-000 直通接头 Straight connector 1 A#B#D#E#
6 G001235-003003P1-00 O 形密封圈 30×3.1 O-Ring 30×3.1 1 C#
6 JISB2401-P18-G00 O 形密封圈 P18 O-Ring P18 1 A#B#D#E#
7 G005783-010035-00 螺栓 M10×35 Bolt M10×35 2 C#
7 G005783-010035-00 螺栓 M10×35 Bolt M10×35 4 A#B#D#E#
8 G000093-000010-00 垫圈 10 Washer 10 2 C#
8 G000093-000010-00 垫圈 10 Washer 10 4 A#B#D#E#
9 G0097P1-000010-00 垫圈 10 Washer 10 2 C#
9 G0097P1-000010-00 垫圈 10 Washer 10 4 A#B#D#E#
10 G005783-008060-00 螺栓 M8×60 Bolt M8×60 4 C#
10 G005783-008055-00 螺栓 M8×55 Bolt M8×55 4 A#B#D#E#
11 G000093-000008-00 垫圈 8 Washer 8 4
12 G0097P1-000008-00 垫圈 8 Washer 8 4
13 JP300-620003-000 隔套 Spacer 4
14 JP300-621000-000 环状减震器 Ring shock absorber 4 B#C#D#
14 JP300-621000-000 环状减震器 Ring shock absorber 8 A#E#
15 XEIPY300-600001-000 吸油管 Hose 1
16 XEIPY301-600002-000 胶管总成 Hose assy 1 C#
16 XEIPY300-600002-000 胶管总成 Hose assy 1 B#D#
16 XEIPY150-600002-000 胶管总成 Hose assy 1 A#E#
17 Q672-45-G00 双钢丝式环箍 45 Retaining ring 45 4
18 G005783-008016-00 螺栓 M8×16 Bolt M8×16 4
19 G0097P1-000008-00 垫圈 8 Washer 8 4
20 G000093-000008-00 垫圈 8 Washer 8 4
5-4
图 5-3 液压管路 A#CPD15/18-XEY2-SI B#CPD30/35/38-XEY2-SI C#CPD30/35/38-XEY2H1-SI
Fig.5-3 Hydraulic system D#CPD20/25-XEY2-SI E#CPD20-XEXY2-SI
5-5
图 5-3/Fig.5-3 液压管路/Hydraulic system
1 XF250-630600-000 90°回油管接头 90°connector 1
2 X2B300-630800-000 90°管接头 90°connector 2
3 X2B300-630700-000 90°管接头 90°connector 1
4 XRDZ310-630700-000 直角管接头 90°connector 1
5 XF250-630001-000 橡胶固定块 Rubber block 1
6 XF250-630002-000 压板 Clamp 1
7 G005783-008025-00 螺栓 M8×25 Bolt M8×25 1
8 G000093-000008-00 垫圈 8 Washer 8 6
9 G0097P1-000008-00 垫圈 8 Washer 8 6
10 G005783-008016-01 螺栓 M8×16 Bolt M8×16 1
11 25QCG-600001 管夹 Clamp 5 B#C#D#
11 25QCG-600001 管夹 Clamp 6 A#E#
14 XEIPY300-630004-000 胶管总成 Hose assy 1
15 XF250-630003-000 低压胶管 Low pressure hose 1
16 Q675-25-G00 蜗杆传动式软管环箍 25 Clamp 25 2
17 XEIPY300-630003-000 胶管总成 Hose assy 1
18 XCPFC350-640100-000 管接头 Connector 2 C#
18 R960-220100-000 直通接头 Connector 2 A#E#
5-6
图 5-4 倾斜油缸管路 A#CPD15/18-XEY2-SI B#CPD30/35/38-XEY2-SI C#CPD30/35/38-XEY2H1-SI
Fig.5-4 Tilting cylinder oil pipe D#CPD20/25-XEY2-SI E#CPD20-XEXY2-SI
7
1
2
6
3
4
5
5-7
图 5-4/Fig.5-4 倾斜油缸管路/Tilting cylinder oil pipe
1 A2A300-620700-000 直角管接头 90°connector 4
2 XEIPY300-620001-000 胶管总成 Hose assy 1 B#C#D#
4 XEIPY300-620100-000 倾斜硬管 Tilting oil pipe 1
5 XEIPY300-620200-000 倾斜硬管 Tilting oil pipe 1
5-8
图 5-5 多路阀操纵 A#CPD15/18-XEY2-SI B#CPD30/35/38-XEY2-SI C#CPD30/35/38-XEY2H1-SI
Fig.5-5 Multi-way valve control D#CPD20/25-XEY2-SI E#CPD20-XEXY2-SI
19
18
17
11 11 10 16
15
20 21
3,12,13,14
2
1
25,26
9
8
7 30 27
29 28
24 22
23
5
4
6
5-9
图 5-5/Fig.5-5 多路阀操纵/ Multi-way valve control
1 N163-610001-000 起升手把 Lifting knob 1
2 N163-610002-000 倾斜手把 Tilting knob 1
3 30DH-610008 侧移手把 Knob, Side shifter 1
4 N163-610008-000 销轴 Pin shaft 2
5 G000091-002016-00 销 2×16 Pin 2×16 2
6 XEIPY300-641000-000 多路阀总成 Multi-way valve assy 1
7 G005783-008025-00 螺栓 M8×25 Bolt M8×25 4
8 G000093-000008-00 垫圈 8 Washer 8 4
9 G0097P1-000008-00 垫圈 8 Washer 8 4
10 XR310-610004-000 塞子 Plug 3
11 XR310-610005-000 护套 Sleeve 2
12 30DH-610009 夹紧放松手把 Knob, Clamping relax 1
13 30DH-610010 旋转手把 Knob, Rotation 1
14 N163-610003-000 调距手把 Knob, Fork Positioner 1
15 XF250-612001-000 支架 Bracket 1
16 XR310-612200-002 多路阀手柄 1 Connecting rod 1
17 XR310-612300-002 多路阀手柄杆 2 Multi-way valve handle 2 1
18 XR310-612400-002 多路阀手柄杆 3 Multi-way valve handle 3 1 第三,四联阀用 For 3,4rd SEC
19 XR310-612500-002 多路阀手柄杆 4 Multi-way valve handle 4 1 第四联阀用 For 4th SEC
20 JS160-610010-000 调整垫 Adjustment washer 1 第四联阀用 For 4th SEC
21 G0894P1-000012-00 轴用弹性挡圈-A 型 12 Circlip for shaft-A type 12 1 第四联阀用 For 4th SEC
22 XEIPY300-642100-000 连杆 Connecting rod 2 三联 3, 3 SEC 3,四联 4 ,4 SEC 4
23 G005783-006012-01 螺栓 M6×12 Bolt M6×12 3
24 G000093-000006-00 垫圈 6 Washer 6 3
25 N163-612700-000 销轴 Pin shaft 1 第二,三联阀用 For 2,3rd SEC
26 N163-612800-000 销轴 Pin shaft 1 仅四联阀用 Only for 4 SEC
27 N163-612002-000 轴环 Shaft collar 1 仅二联阀用 Only for 2 SEC
28 G000091-002016-00 销 2×16 Pin 2×16 2 三联 3, 3 SEC 3,四联 4 ,4 SEC 4
29 G000882-006022-00 销轴 6×22 Pin shaft 6×22 2 三联 3, 3 SEC 3,四联 4 ,4 SEC 4
30 N163-612001-000 衬套 Bush 4 三联 6 ,3 SEC 6 四联 8, 4 SEC 8
5-10
图 5-6 多路阀总成 A#CPD15/18-XEY2-SI B#CPD30/35/38-XEY2-SI C#CPD30/35/38-XEY2H1-SI
Fig.5-6 Multi-way valve assy D#CPD20/25-XEY2-SI E#CPD20-XEXY2-SI
10 1,2,3 12 11
8
9
13 7
14
4
15
6
5
5-11
图 5-6/Fig.5-6 多路阀总成/ Multi-way valve assy
1 CDB2-F15DY-02-G00 二联多路阀 2 spool valve 1 二联 2 SEC
2 CDB2-F15DY-03-G00 三联多路阀 3 spool valve 1 三联 3 SEC
3 CDB2-F15DY-04a-G00 四联多路阀 4 spool valve 1 四联 4 SEC
4 X2B300-601200-000 直通管接头 Straight pipe joint 1
5 XRDZ310-630700-000 直角管接头 90°connector 1
6 A2A300-611400-000 管接头 Connector 1
7 A2A300-611600-000 管接头 Connector 1
8 G000093-000010-00 垫圈 10 Washer 10 3
9 G000096-000010-00 垫圈 10 Washer 10 3
10 G005785-010040-00 螺栓 M10×1.25×40 Bolt M10×1.25×40 3
11 AP251-640001-000 微动开关总成 Micro switch assy 2 三联 2, 3 SEC 2 四联 3 ,4 SEC 3
12 G0861P1-000012-00 垫圈 12 Washer 12 1 三联 2, 3 SEC 2 四联 3 ,4 SEC 3
13 J000982-000016-00 垫圈 16 Washer 16 1
14 JP300-640001-600 直通接头 Connector 1
15 A2A300-611500-000 管接头 Connector 1
5-12
5-13
第六部分电气系统
Part ⅥElectrical system
E#CPD20-XEXY2-SI
图 6-1 电气系统Ⅰ
A#B#C#D#E# 6-1
Fig. 6-1 Electrical system Ⅰ
图 6-2 电气系统Ⅱ
A#B#C#D#E# 6-5
Fig. 6-2 Electrical system Ⅱ
图 6-3 锂电池总成
A#B#C#D#E# 6-7
Fig. 6-3 Lithium battery assy
图 6-4 电控总成
B#C# 6-9
Fig. 6-4 Electronic control assembly
A#D#E# 6-11
Fig. 6-5 Electronic control assembly
6-A
图 6-1 电气系统Ⅰ A#CPD15/18-XEY2-SI B#CPD30/35/38-XEY2-SI C#CPD30/35/38-XEY2H1-SI
Fig.6-1 Electrical systemⅠ D#CPD20/25-XEY2-SI E#CPD20-XEXY2-SI
12
13
14 40
11
31
24 37
43,44
1 45
42 25
32
41 38
A
5 39
10 87
6
29
26 8
21 7
30 3
28
22 33
23
27 8 15 2
9 16 7
20
23
22 4 17
21
34 36
35 18
19
6-1
图 6-1/Fig.6-1 电气系统Ⅰ/ Electrical systemⅠ
A XEIPY300-750000-000 前灯总成 Front lamp assembly 2 INC:1,41,42,43,44,45
1 XR310-760100-001 前大灯 Headlights 2
2 XIPD350-700200-000 紧停按钮总成 Emergency stop button assy 1
3 XIPD350-700300-000 钥匙开关总成 Key switch assy 1
4 AP251-707000-002 手刹开关总成 Hand brake switch assy 1
5 R450-700200-000 电喇叭 Electric horn 1
6 G005783-008025-00 螺栓 M8×25 Bolt M8×25 1
7 G000093-000008-00 垫圈 8 Washer 8 4
8 G0097P1-000008-00 垫圈 8 Washer 8 4
9 XEIPY300-730000-000 锂电池总成 Lithium battery assembly 1 B# See Fig 6-3
9 XEIPY300-730000-610 锂电池总成 Lithium battery assembly 1 C# See Fig 6-3
9 XEIPY200-730000-000 锂电池总成 Lithium battery assembly 1 D# See Fig 6-3
9 XEIPY150-730000-000 锂电池总成 Lithium battery assembly 1 A#E#See Fig 6-3
10 A2A300-700001-000 电子油门踏板 Electronic accelerator pedal 1
11 XEIPY301-720000-000 电控总成 Controller assembly 1 C# See Fig 6-4
11 XEIPY300-720000-000 电控总成 Controller assembly 1 B# See Fig 6-4
11 XEIPY200-720000-000 电控总成 Controller assembly 1 D#
11 XEIPY150-720000-000 电控总成 Controller assembly 1 A#E#
12 G005783-010025-00 螺栓 M10×25 Bolt M10×25 4
13 G000093-000010-00 垫圈 10 Washer 10 4
14 G0097P1-000010-00 垫圈 10 Washer 10 4
15 JP255-700040-000 倒车蜂鸣器 24V Reversing buzzer 24V 1
16 G000070-008016-00 螺钉 M8×16 Screw M8×16 1
17 XEIPY300-740000-000 仪表 Meter 1 A#C#D#E#
17 APY252-740000-001 仪表 Meter 1 B#
18 JP150-742000-000 翘板开关总成 Rocker switch assembly 1
19 NC9717-700600-000 制动灯开关 Brake light switch 2
20 XIPD350-700400-000 DC 转换器 DC converter 1
21 G000818-005012-00 螺钉 M5×12 Screw M5×12 6
22 G0097P1-000005-00 垫圈 5 Washer 5 6
23 G000093-000005-00 垫圈 5 Washer 5 6
24 JP255-740010-000 电子闪光器 Electronic flasher 1
25 JP255-700070-000 24V 防水继电器 24V waterproof relay 2
26 JP255-760000-000 保险丝总成 Fuse assembly 1
27 XEIPY300-700100-000 罩壳总成 Housing assembly 1
6-2
图 6-1 电气系统Ⅰ B#CPD30/35/38-XEY2-SI C#CPD30/35/38-XEY2H1-SI
Fig.6-1 Electrical systemⅠ D#CPD20/25-XEY2-SI E#CPD20-XEXY2-SI F#CPD15/18-XEY2-SI
12
13
14 40
11
31
24 37
43,44
1 45
42 25
32
41 38
A
5 39
10 87
6
29
26 8
21 7
30 3
28
22 33
23
27 8 15 2
9 16 7
20
23
22 4 17
21
34 36
35 18
19
6-3
图 6-1/Fig.6-1 电气系统Ⅰ/ Electrical systemⅠ
28 G000068-005016-00 螺钉 M5×16 Screw M5×16 2
29 XIPYG350-400002-000 线夹 Clamp 1
30 G0029P2-008012-00 螺栓 M8×12 Bolt M8×12 2
31 JP452-700003-000 防护罩 Protection cover 13
32 XR310-770000-000 后灯总成 Rear lamp assembly 1
33 XIPD350-700020-000 组合开关总成 Combination switch assembly 1
34 G000818-005010-00 螺钉 M5×10 Screw M5×10 4
35 G000818-005040-00 螺钉 M5×40 Screw M5×40 4
36 R960-430100-000 螺钉组件 Screw assembly 4
37 XEIPY301-700600-000 放电口安装板 Discharge port mounting plate 1 B#
37 XEIPY300-700200-000 放电口安装板 Discharge port mounting plate 1 C#
38 XEIPY301-705000-000 风扇总成 Fan assy 1 B#D#
38 XEIPY150-705000-000 风扇总成 Fan assy 1 A#E#
39 XEIPY301-700300-000 电控支架总成 Electric control bracket assy 1 C#
40 XEIPY301-704000-000 电控罩壳总成 Electric control housing assy 1 C#
41 XR310-760200-000 前小灯 Front small lamp 2 C#
42 A300-700001-000 橡胶塞 Rubber stopper 2
43 A2A300-761000-001 左前大灯架总成 Left front headlamp bracket assy 1
44 A2A300-762000-001 右前大灯架总成 Right front headlamp bracket assy 1
45 G005787-008016-00 螺栓 M8×16 Bolt M8×16 4
6-4
图 6-2 电气系统Ⅱ A#CPD15/18-XEY2-SI B#CPD30/35/38-XEY2-SI C#CPD30/35/38-XEY2H1-SI
Fig.6-2 Electrical systemⅡ D#CPD20/25-XEY2-SI E#CPD20-XEXY2-SI
5
1
6-5
图 6-2/Fig.6-2 电气系统Ⅱ/Electrical systemⅡ
1 XEIPY300-702000-000 油泵电机电缆 Oil pump motor cable 1
2 XEIPY300-701000-000 牵引电机电缆 Traction motor cable 1
3 XEIPY300-790000-000 车身电源电缆组 Body power cable group 1 B#C#
3 XEIPY200-790000-000 车身电源电缆组 Body power cable group 1 A#D#E#
4 XEIPY300-706000-000 蓄电池充电电缆组 Battery charging cable set 1 B#C#
4 XEIPY200-706000-000 蓄电池充电电缆组 Battery charging cable set 1 D#
4 XEIPY150-706000-000 蓄电池充电电缆组 Battery charging cable set 1 A#E#
5 XEIPY300-710000-000 车身线束 Body harness 1
6-6
图 6-3 锂电池总成 A#CPD15/18-XEY2-SI B#CPD30/35/38-XEY2-SI C#CPD30/35/38-XEY2H1-SI
Fig.6-3 Lithium battery assy D#CPD20/25-XEY2-SI E#CPD20-XEXY2-SI
6-7
图 6-3/Fig.6-3 锂电池总成 Lithium battery assy
1 XEIPY300-731000-000 锂电池硬件总成 Hardware gp-lithium battery 1 B#

1 XEIPY300-731000-610 锂电池硬件总成 Hardware gp-lithium battery 1 C#
1 XEIPY200-731000-000 锂电池硬件总成 Hardware gp-lithium battery 1 D#
1 XEIPY150-731000-000 锂电池硬件总成 Hardware gp-lithium battery 1 A#E#
2 XEIPY300-730001-000 锂电池控制软件 Lithium battery control software 1 B#
2 XEIPY300-730001-610 锂电池控制软件 Lithium battery control software 1 C#
2 XEIPY200-730001-000 锂电池控制软件 Lithium battery control software 1 D#
2 XEIPY150-730001-000 锂电池控制软件 Lithium battery control software 1 A#E#
6-8
Fig.6-4 Electronic control assembly
2 3
6
4
6-9
图 6-4/Fig.6-4 电控总成/Electronic controlassy
1 AILPY352-720002-000 油泵控制器 Oil pump controller 1 C#
1 XEIPY300-721020-000 油泵控制器 Oil pump controller 1 B#
2 XEIPY301-721030-000 牵引控制器 Traction controller 1 C#
2 XEIPY300-721030-000 牵引控制器 Traction controller 1 B#
3 XIPD350-720010-500 接线柱 Terminal 2 C#
3 XIPD350-720010-500 接线柱 Terminal 2 B#
4 FU-350A-G00 熔断器 Fuse 1
5 AP251-700010-G00 保险丝 Fuse 1 C#
5 ME4201-720030-G00 保险丝 Fuse 1 B#
6 XEIPY301-721010-000 电控底板 Controller backplane 1 C#
6 XEIPY300-721010-000 电控底板 Controller backplane 1 B#
7 XEIPY301-720001-000 电控软件 Controller software 1 C#
7 XEIPY300-720001-000 电控软件 Controller software 1 B#
6-10
A#CPD15/18-XEY2-SI D#CPD20/25-XEY2-SI E#CPD20-XEXY2-SI
Fig.6-5 Electronic control assembly
3
2
6-11
图 6-5/Fig.6-5 电控总成/Electronic controlassy
1 AILPY352-720002-000 油泵控制器 Oil pump controller 1
2 AILPY352-720002-000 牵引控制器 Traction controller 1
3 XIPD500-730010-500 接线柱 Terminal 1
4 AP251-700010-G00 保险丝 Fuse 2
5 XEIPY301-721010-000 电控底板 Controller backplane 1
B XEIPY200-721000-000 电控软件 Controller software 1 D#
B XEIPY150-720001-000 电控软件 Controller software 1 A#E#
6-12
6-13
第七部分门架
PartⅦ Mast
E#CPD20-XEXY2-SI
图Ⅰ 滚轮组件
二级宽视野门架 SIMPLEX MAST 7-1
Fig.Ⅰ Roller assy
图Ⅱ 货叉总成
Fig.Ⅱ Fork assy
图Ⅲ 油缸抱箍组件
Fig.Ⅲ Cylinder hoop assy
图1 起升组件
Fig. 1 Lifting part
图2 链条总成
Fig. 2 Chain assy
图3 货叉架总成
Fig. 3 Fork carriage assy
图4 左、右升降油缸
Fig. 4 Lifting cylinder，Left & Right
图5 倾斜油缸
Fig. 5 Tilt cylinder
图6 油路系统
Fig. 6 Mast oil circuit system
7-A
图Ⅰ 滚轮组件
二级宽视野门架 SIMPLEX MAST
Fig.Ⅰ Roller assy
A B C
1 1
2 2 2
1 3 3
4 4
5
D E F
1 1 1
2 2 2
3 3 3
4
G
1
2
3
4
5
6
7-A
图Ⅰ/Fig.Ⅰ 滚轮组件/ Roller assy
A XRZ35M300-304000-000 复合滚轮组 Complex rolle assy 4 3.5t
XR15M300-006000-000 复合滚轮组 Complex rolle assy 2 1.5t
1 XRZ35M300-304100-G00 纵向滚轮 Cross roller 4 INC：1~4
RC15M300-001001-G00 纵向滚轮 Cross roller 4 1.5t
2 XRZ35M300-304200-G00 侧滚轮组 Side roller assy 4
B XR30M300-302000-000 侧滚轮组 Side roller assy 2 2.5t-3.5t，INC：1~5
1 XR30M300-302002-000 衬套 lining 4
2 3U3H-300001 调整垫片 Adjust shim 4 根据需要增减/Increase or decrease as needed
3 X25M300-302100-G00 侧滚轮 Side roller 2
4 G000093-000012-00 垫圈12 Washer 12 4
5 G005782-012040-00 螺栓M12×40 Bolt M12×40 2
C XR30M300-303000-000 纵向滚轮组 Cross roller assy 2 2.5t-3.5t，INC：1~4
1 XR30M300-303100-G00 纵向滚轮 Cross roller 2
2 XR30M300-303001-000 滚轮压盖 Roller gland 2
3 G000093-000008-00 垫圈8 Washer 8 2
4 G005783-008016-00 螺栓M8×16 Bolt M8×16 2
D XR30M300-007000-000 纵向滚轮组 Cross roller assy 4 2.5t-3.5t
XR15M300-007000-000 纵向滚轮组 Cross roller assy 4 1.5t
1 XR30M300-007002-000 调整垫片 Adjust shim 4 根据需要增减/Increase or decrease as needed
XR15M300-007002-000 调整垫片 Adjust shim 4 1.5t
XR15M300-007100-G00 纵向滚轮 Cross roller 4 1.5t
E XR30M300-304000-000 复合滚轮组 Complex rolle assy 2 2.5t，INC：1~4
XR15M300-304000-000 复合滚轮组 Complex rolle assy 2 1.5t
XR15M300-007100-G00 纵向滚轮 Cross roller 2 1.5t
4 XR30M300-304003-000 滑块 Slider 2
XR15M300-304003-000 滑块 Slider 2 1.5t
F XR30M300-305000-000 纵向滚轮组 Cross roller assy 2 2.5t
7-A
图Ⅰ/Fig.Ⅰ 滚轮组件/ Roller assy
G XR15M300-302000-000 侧滚轮组 Side roller assy 2 1.5t
1 XR15M300-302001-000 衬套 lining 4
2 XR15M300-302002-000 调整垫片 Adjust shim 4
3 XR15M300-302003-000 调整垫片 Adjust shim 4
4 XR15M300-302100-G00 侧滚轮 Side roller 2
5 G000093-000010-00 垫圈10 Washer 12 4
6 G005782-010040-00 螺栓M10×40 Bolt M10×40 2
7-1
图Ⅱ 货叉总成
Fig.Ⅱ Fock assy
7-2
图Ⅱ/Fig.Ⅱ 货叉总成/ Fork assy
1 N30M300-011000-W00 销组件 Pin assy 1 3.5t
N25M300-011000-W00 销组件 Pin assy 1 1.5t-2.5t
2 N30M300-010004-W00 上挂钩 Upper hook 1 3.5t
N25M300-010004-W00 上挂钩 Upper hook 1 2.5t
N15M300-010004-W00 上挂钩 Upper hook 1 1.5t
3 N35M300-010005-W00 货叉体 Fork 1 3.5t
N25M300-010005-W00 货叉体 Fork 1 2.5t
N15M300-010005-W00 货叉体 Fork 1 1.5t
4 N30M300-010006-W0050 下挂钩 Lower hook 1 3.5t
M3A-312000-W00
N25M300-010006-W00 下挂钩 Lower hook 1 1.5t-2.5t
7-3
图 Ⅲ 油缸抱箍组件
Fig.Ⅲ Cylinder hoop assy
5
4 2
2 1
6 3
7
8
7-4
图Ⅲ/FigⅢ. 油缸抱箍组件/ Cylinder hoop assy
A XPD35M300-001000-000 油缸抱箍 Oil cylinder hoop 2 3.5t
1 XPD35M300-001101-000 围板 Coaming 1
2 X25M300-001102-000 橡胶垫 Rubber pad 1
3 X25M300-001003-001 垫块 Pad 1
4 X25M300-001004-001 无缝钢管 Seamless tube 1
5 XPD35M300-001005-000 橡胶塞 Rubber pad 1
6 G0096P2-000012-01 垫圈 12 Washer 12 1
7 G000093-000012-02 垫圈 12 Washer 12 1
8 G005782-012080-04 六角头螺栓 M12×80 Hexagon headed bolt M12×80 1
7-5
图 Ⅳ 油缸抱箍组件
Fig.Ⅳ Cylinder hoop assy
1
2
3
4
5
6
5
7
8
7-1
图Ⅳ/FigⅣ. 油缸抱箍组件/ Cylinder hoop assy
A XR25M300-001000-000 油缸抱箍 Oil cylinder hoop 2 2.5t
B XR15M300-001000-000 油缸抱箍 Oil cylinder hoop 2 1.5t
C XR35M300-001000-000 油缸抱箍 Oil cylinder hoop 2 3.5t
1 AH25D450-001002-000 U 形螺栓 U-bolt 2 2.5t
XR15M300-001001-000 U 形螺栓 U-bolt 2 1.5t
AH35D450-001002-000 U 形螺栓 U-bolt 2 3.5t
2 XR25M300-001102-000 橡胶垫 Rubber pad 2 2.5t
XR15M300-001102-000 橡胶垫 Rubber pad 2 1.5t
XR30M300-001102-000 橡胶垫 Rubber pad 2 3.5t
3 XR25M300-001101-000 支撑板 Support plate 2 2.5t
XR15M300-001101-000 支撑板 Support plate 2 1.5t
XR30M300-001101-000 支撑板 Support plate 2 3.5t
4 G0097P1-000010-00 垫圈 10 Washer 10 4 2.5t
G0097P1-000008-00 垫圈 8 Washer 8 4 1.5t
5 G006170-000010-00 螺母 M10 Nut M10 8 2.5t
G006170-000008-00 螺母 M8 Nut M8 8 1.5t
6 AH35M300-001001-000 螺钉 M20×65 Screw M20×65 2
7 G000093-000020-00 垫圈 20 Washer 20 2
8 G006170-000020-00 螺母 M20 Nut M20 2
7-2
图 1 起升组件
Fig.1 Lifting part
22
23
24
25
26
27 28
14
1
2 34
4 3 26
15
16
17
18
33
29
5
6 7
30
3132
5 8
6 9 5
8
10
11
19
12 20
13 21
7-3
图 1/Fig.1 起升组件/ Lifting part
1 N30M300-000015-000 调整垫片 Guide rail pad 2
2 N30M300-000014-000 导轨衬垫 Adjust the gasket 2
3 XR30M300-007000-000 纵向滚轮组 Cross roller assy 4
4 XRZ35M300-100000-000 外门架 Outer mast 1
5 G001152-010001-00 油杯 M10×1 Oil cup M10 x 1 6
6 N30M300-004000-000 螺栓 M10×1.25×20 Bolt M10×1.25×20 4
7 N30N450-001000-000 销轴 Pin shaft 2
8 A2A35M300-600000-000 倾斜油缸 Tilting cylinder 2
9 N30M300-001000-000 销轴 Pin shaft 2
10 A30M300-000006-000 轴瓦 Bearing bush 2
11 A30M300-000005-000 轴承盖 Bearing cover 2
12 G000093-000018-00 垫圈 18 Washer 18 4
13 G005786-018055-01 螺栓 M18×1.5×55 Bolt M18×1.5×55 4
14 LH-1634081-100 链条总成 Chain assembly 2
15 N30M300-000012-000 油缸调整垫 Cylinder adjustment washer 2
16 RTE35M300-500000-000 左升降油缸 Left lift cylinder 1
17 A2A35M300-400000-000 右升降油缸 Right lift cylinder 1
18 XPD35M300-001000-000 油缸抱箍 Oil cylinder hoop 2
19 G0097P1-000010-00 垫圈 10 Washer 10 2
20 G000093-000010-00 垫圈 10 Washer 10 2
21 G000070-010030-00 螺钉 M10×30 Screw M10×30 2
22 XRZ35M300-200000-000 内门架 Inner mast 1
23 G0894P1-000045-00 轴用弹性挡圈-A 型 45 Ring-A45 2
24 780709H-G00 链轮 Sprocket 2
25 G005786-012040-00 螺栓 M12×1.25×40 Bolt M12×1.25×40 2
26 G000093-000012-00 垫圈 12 Washer 12 2
27 G0097P1-000012-00 垫圈 12 Washer 12 2
28 X2B30M300-020000-000 挡货架 Block shelves 1
29 XRZ35M300-300000-000 货叉架总成 Cargo fork frame assembly 1
30 G0097P1-000014-00 垫圈 14 Washer 14 4
31 G000093-000014-00 垫圈 14 Washer 14 4
32 G005786-014035-05 螺栓M14×1.5×35 Bolt M14×1.5×35 4
33 N35M300-010000-000 货叉总成 Fork assy 2
34 G005783-012020-00 螺栓M12×20 Bolt M12×20 1
7-1
图 2 链条总成
Fig.2 Chain assy
3
4
7
2
7-2
图 2/Fig.2 链条总成/ Chin assy
1 3.5M3H-002003 链条接头 Connector 1
2 G006171-000020-02 螺母 M20×1.5 Nut M20×1.5 5
3 G000091-3P2020-00 销 3.2×20 Pin 3.2×20 2
4 3.5M3H-002002 销轴 Pin shaft 2
5 GT06074-1634081-1-01 板式链 LH1634×81 Chain LH1634×81 1
7 G000091-2P5028-00 销 2.5×28 Pin 2.5×28 2
7-3
图 3 货叉架总成
Fig.3 Fork carriage assy
2
3
4
7-4
图 3/Fig.3 货叉架总成/ Fork carriage assy
1 A2A45M300-301000-000 货叉架 Fork carriage 1
3 XR30M300-302000-000 侧滚轮组 Side roller assy 2
4 XRZ35M300-304000-000 复合滚轮组 Complex rolle assy 4
7-5
图 4 左、右升降油缸
Fig.4 Lifting cylinder，Left & Right
2
3
5
4
1
7
8
9
10
11
14
6
13
12
7-6
图 4/Fig.4 左、右升降油缸/ Lifting cylinder，Left & Right
1 A2A35M300-401000-W00 活塞杆组件 Piston rod assy 1
2 FD2633A0-G00 DKI 防尘圈 d45 DKI-dustproof ring d45 1
3 FU0567K0-G00 ISI 密封圈 d45 ISI-ring d45 1
4 G3452P1-00602P65-00 O 形密封圈 60×2.65 O-ring 60×2.65 1
5 3.5M3H-402000-W00 导向套 Guide sleeve 1
6 RTE35M300-401000-W00 右缸体 Cylinder body, R 1
RTE35M300-501000-W00 左缸体 Cylinder body, L
7 3.5M3H-400004-W00 支承圈 Support ring 1
8 3.5M3H-400007-W00 保护圈 Ring 1
9 FU0742L0-G00 OSI 密封圈 D60 OSI-ring d45 1
10 N30M300-400005-W00 阀套 Sleeve 1
11 G0895P1-000030-00 孔用钢丝挡圈 30 Snap shim 30 1
12 AGT35M300-403000-W00 油嘴组件 Nozzle valve assy 1 右升降油缸
13 G3452P1-00192P65-00 O 形密封圈 19×2.65 O-ring 19×2.65 1 右升降油缸
14 3.5M3H-400006 隔套 Sheath 1
K 起升缸密封件维修包 Seal kit of tlit cylinder 1 NC: 2,3,4,11,15
7-7
图 5 倾斜油缸
Fig.5 Tilt cylinder
3 6
1
2 8
4 9
11
5 12
13
16
14
17
20
19
18
21
22 15
23
7-8
图 5/Fig.5 倾斜油缸/ Tilt cylinder
1 RC25M300-600001-000 耳环 Ear ring 1
2 N30M300-600002-000 球面轴承 Spherical bearing 1
3 G001152-006000-00 油杯 M6 Oil cup M6 1
4 G000093-000014-00 垫圈 14 Washer 14 1
5 G006171-000014-02 螺母 M14×1.5 Nut M14×1.5 1
6 G005785-014060-01 螺栓 M14×1.5×60 Bolt M14×1.5×60 1
7 AX40M300-600001-W00 活塞杆 Piston rod 1
8 d35-G00 防尘圈 d35×38×5×6.5 Dustproof ring 1
9 RC25M300-602000-W00 导向套 Guide sleeve 1
10 G001235-008503P1-00 O 形密封圈 85×3.1 O-ring 85×3.1 1
11 RU3000350-Z20-G00 U 形密封圈 d35 U-ring d35 1
12 CKS-0350-G00 斯特封 d35 Stepseal d35 1
13 N35M300-600001-W00 保护圈 80×71×2.5 Ring 80×71×2.5 1
14 G001235-008005P7-00 O 形密封圈 80×5.7 O-ring 80×5.7 1
15 A2A35M300-601000-W00 缸体 Cylinder body 1
16 G001235-003503P1-00 O 形密封圈 35×3.1 O-ring 35×3.1 1
17 FU0936L0-G00 OSI 密封圈 D80 OSI-ring D80 2
18 R35M300-600001-W00 挡圈 80×70×2.5 Snap shim 80×70×2.5 1
19 RC25M300-600007-W00 活塞 Piston 1
20 R35M300-600003-W00 支撑环 80×75×16 Support ring 80×75×16 1
21 G009459-000030-02 螺母 M30×2 Nut M30×2 1
22 G000091-6P3055-00 销 6.3×55 Pin 6.3×55 1
23 SF-1-3545-G00 复合衬套 3545 Combination bush 1
K A2A35M300-6-000-kit 倾斜缸密封件维修包 Seal kit of tlit cylinder 1 INC: 7,8,9,11,13
7-9
图 6 油路系统
Fig.6 Mast oil circuit system
1
2 18
3
8
7
6
9
11
12 10
7
8
13 87
15
14
20
17
19
16
7-10
图 6/Fig.6 油路系统/ Mast oil circuit system
1 JGD-095A01380-000 回油管 Return oil pip 1
2 N30M300-700002-000 镶边 Band 3
3 GT-3001-G00 通用尼龙扎带 General cable tiee 3
5 N30M300-700005-000 三通接头 Tee connector 1
6 S16M300-700003-000 管夹 Clip 2
7 G005783-008016-00 螺栓 M8×16 Bolt M8×16 6
8 G000093-000008-00 垫圈 8 Washer 8 6
10 3M3H-700009A 油管夹 Tubing clamp 1
11 N30M300-700006-000 管夹 Clip 1
12 XRZ35M300-700001-000 胶管接头 Oil pipe assy 1
13 X2B35M300-702000-000 限速阀 Speed limiting valve 1
14 RC25U300-700002-000 直通管接头 Straight connection 1
15 G001235-002402P4-00 O 形密封圈 24×2.4 O-ring 24×2.4 2
16 JGG-13A00395A8-000 胶管接头 Oil pipe assy 1
17 X30M300-704000-001 三通接头 Tee connector 1
18 JT08870-0160000000-00 喉箍 16 Hose clamp16 6
19 XR30M300-701001-000 油管护罩 Oil pipe shield 1
20 G907417-008016-00 螺栓组合件 M8×16 Bolt M8×16 2
7-11
图 7 起升组件
Fig.7 Lifting part
22
23
24
25
26
27 28
14
1
2 34
4 3 26
15
16
17
18
33
29
5
6 7
30
3132
5 8
6 9 5
8
10
11
19
12 20
13 21
7-1
`
4 XR35M300-100000-000 外门架 Outer mast 1
5 G001152-010001-00 油杯 M10×1 Oil cup M10 x 1 6
6 N30M300-004000-000 螺栓 M10×1.25×20 Bolt M10×1.25×20 4
7 N30N450-001000-000 销轴 Pin shaft 2
9 N30M300-001000-000 销轴 Pin shaft 2
12 G000093-000018-00 垫圈 18 Washer 18 4
13 G005786-018055-01 螺栓 M18×1.5×55 Bolt M18×1.5×55 4
16 RTE35M300-500000-000 左升降油缸 Left lift cylinder 1
18 XR35M300-001000-000 油缸抱箍 Oil cylinder hoop 2
19 G0097P1-000010-00 垫圈 10 Washer 10 2
20 G000093-000010-00 垫圈 10 Washer 10 2
21 G000070-010030-00 螺钉 M10×30 Screw M10×30 2
22 XR35M300-200000-000 内门架 Inner mast 1
24 780709H-G00 链轮 Sprocket 2
25 G005786-012040-00 螺栓 M12×1.25×40 Bolt M12×1.25×40 2
26 G000093-000012-00 垫圈 12 Washer 12 2
27 G0097P1-000012-00 垫圈 12 Washer 12 2
29 A2A35M300-300000-000 货叉架总成 Cargo fork frame assembly 1
30 G0097P1-000014-00 垫圈 14 Washer 14 4
31 G000093-000014-00 垫圈 14 Washer 14 4
32 G005786-014035-05 螺栓M14×1.5×35 Bolt M14×1.5×35 4
33 N35M300-010000-000 货叉总成 Fork assy 2
34 G005783-012020-00 螺栓M12×20 Bolt M12×20 1
7-1
图 8 链条总成
Fig.8 Chain assy
3
4
7
2
7-1
A LH-1634081-100 链条总成 Chain assembly 1
2 G006171-000020-02 螺母 M20×1.5 Nut M20×1.5 5
3 G000091-3P2020-00 销 3.2×20 Pin 3.2×20 2
5 GT06074-1634081-1-01 板式链 LH1634×81 Chain LH1634×81 1
7 G000091-2P5028-00 销 2.5×28 Pin 2.5×28 2
7-2
2
3
4
7-3
4 XR30M300-304000-000 复合滚轮组 Complex rolle assy 2
7-4
1
2
3
4
5
14
6
7
8
9
10
15
11
12
13
7-5
3 G3452P1-00602P65-00 O 形密封圈 60×2.65 O-ring 60×2.65 1
4 3.5M3H-402000-W00 导向套 Guide sleeve 1
5 3.5M3H-400006 隔套 Sheath 1
6 3.5M3H-400004-W00 支承圈 Support ring 1
7 3.5M3H-400007-W00 保护圈 Ring 1
9 N30M300-400005-W00 阀套 Sleeve 1
11 RTE35M300-401000-W00 右缸体 Cylinder body, R 1
RTE35M300-501000-W00 左缸体 Cylinder body, L 1
12 AGT35M300-403000-W00 油嘴组件 Nozzle valve assy 1 右升降油缸
13 G3452P1-00192P65-00 O 形密封圈 19×2.65 O-ring 19×2.65 1 右升降油缸
N35M300-400001-W00 活塞杆 Piston rod assy 1 左升降油缸
15 3.5M3H-400003-W00 活塞 Piston 1 左升降油缸
7-6
图 11 倾斜油缸
Fig.11 Tilt cylinder
2 1
3
4
7
6 8
9
5
10
11
12
13
14
15
16
17
18
19
16
20
21 22
23
7-7
1 RC25M300-600001-000 耳环 Ear ring 1
3 G001152-006000-00 油杯 M6 Oil cup M6 1
4 G000093-000014-00 垫圈 14 Washer 14 1
5 G006171-000014-02 螺母 M14×1.5 Nut M14×1.5 1
6 G005785-014060-01 螺栓 M14×1.5×60 Bolt M14×1.5×60 1
7 AX40M300-600001-W00 活塞杆 Piston rod 1
9 RC25M300-602000-W00 导向套 Guide sleeve 1
10 G001235-008503P1-00 O 形密封圈 85×3.1 O-ring 85×3.1 1
13 N35M300-600001-W00 保护圈 80×71×2.5 Ring 80×71×2.5 1
14 G001235-008005P7-00 O 形密封圈 80×5.7 O-ring 80×5.7 1
15 G001235-003503P1-00 O 形密封圈 35×3.1 O-ring 35×3.1 1
16 FU0936L0-G00 OSI 密封圈 D80 OSI-ring D80 2
17 R35M300-600001-W00 挡圈 80×70×2.5 Snap shim 80×70×2.5 1
18 RC25M300-600007-W00 活塞 Piston 1
19 R35M300-600003-W00 支撑环 80×75×16 Support ring 80×75×16 1
20 G009459-000030-02 螺母 M30×2 Nut M30×2 1
21 G000091-6P3055-00 销 6.3×55 Pin 6.3×55 1
K A2A35M300-6-000-kit 倾斜缸密封件维修包 Seal kit of tlit cylinder 1 INC: 8,10,11,12,13,14,16,17,18
7-8
图 12 油路系统
1
2 18
3
8
7
6
9
11
12 10
7
8
13 87
15
14
20
17
19
16
7-9
2 N30M300-700002-000 镶边 Band 3
6 S16M300-700003-000 管夹 Clip 2
7 G005783-008016-00 螺栓 M8×16 Bolt M8×16 6
8 G000093-000008-00 垫圈 8 Washer 8 6
11 N30M300-700006-000 管夹 Clip 1
12 A2A30M300-700001-000 胶管接头 Oil pipe assy 1
15 G001235-002402P4-00 O 形密封圈 24×2.4 O-ring 24×2.4 2
16 JGG-13A00405A8-000 胶管接头 Oil pipe assy 1
17 X30M300-704000-001 三通接头 Tee connector 1
18 JT08870-0160000000-00 喉箍 16 Hose clamp16 6
20 G907417-008016-00 螺栓组合件 M8×16 Bolt M8×16 2
7-10
图 13 起升组件
Fig.13 Lifting part
22
23
24
25
26
27 28
14
1
2 34
4 3 26
15
16
17
18
33
29
5
6 7
30
3132
5 8
6 9 5
8
10
11
19
12 20
13 21
7-1
`
4 XR25M300-100000-000 外门架 Outer mast 1
5 G001152-010001-00 油杯 M10×1 Oil cup M10 x 1 6
6 N30M300-004000-000 螺栓 M10×1.25×20 Bolt M10×1.25×20 4
7 N30N450-001000-000 销轴 Pin shaft 2
9 N30M300-001000-000 销轴 Pin shaft 2
12 G000093-000018-00 垫圈 18 Washer 18 4
13 G005786-018055-01 螺栓 M18×1.5×55 Bolt M18×1.5×55 4
16 X25M300-500000-001 左升降油缸 Left lift cylinder 1
19 G0097P1-000010-00 垫圈 10 Washer 10 2
20 G000093-000010-00 垫圈 10 Washer 10 2
21 G000070-010030-00 螺钉 M10×30 Screw M10×30 2
22 XR25M300-200000-000 内门架 Inner mast 1
24 780309K-G00 链轮 Sprocket 2
25 G005786-012040-00 螺栓 M12×1.25×40 Bolt M12×1.25×40 2
26 G000093-000012-00 垫圈 12 Washer 12 2
27 G0097P1-000012-00 垫圈 12 Washer 12 2
29 A2A25M300-300000-000 货叉架总成 Cargo fork frame assembly 1
30 G0097P1-000014-00 垫圈 14 Washer 14 4
31 G000093-000014-00 垫圈 14 Washer 14 4
32 G005786-014035-05 螺栓M14×1.5×35 Bolt M14×1.5×35 4
33 N25M300-010000-000 货叉总成 Fork assy 2
34 G005783-012020-00 螺栓M12×20 Bolt M12×20 1
7-1
图 14 链条总成
Fig.14 Chain assy
3
4
5
6
7-1
A LH-1623075-100 链条总成 Chain assembly 1
1 GT06074-1223N-1-00 板式链 LH1223×N Chain LH1223×N 1
2 N15M300-030001-000 链条接头(1) Connector (1) 1
3 G000091-004035-00 销 4×35 Pin 4×35 2
4 G006171-000016-02 螺母 M16×1.5 Nut M16×1.5 5
5 G000091-3P2035-00 销 3.2×35 Pin 3.2×35 2
7 1.5M3H-002003-001 链条接头 Connector 1
7-2
2
3
4
7-3
7-4
2
3
5
4
7
8
9
10
11
13
12
7-5
1 X25M300-402000-W01 活塞杆组件 Piston rod assy 1
4 G3452P1-51P52P65-00 O 形密封圈 51.5×2.65 O-ring 51.5×2.65 1
5 N25M300-402000-W00 导向套 Guide sleeve 1
6 X25M300-401000-W01 右缸体 Cylinder body, R 1
X25M300-501000-W01 左缸体 Cylinder body, L
7 N25M300-400003-W00 支承圈 Support ring 1
8 N25M300-400004-W00 保护圈 Ring 1
10 N25M300-400005-W00 阀套 Sleeve 1
12 A2A25M300-403000-W00 油嘴组件 Nozzle valve assy 1 右升降油缸
13 G001235-002002P4-00 O 形密封圈 19×2.65 O-ring 19×2.65 1 右升降油缸
7-6
图 17 倾斜油缸
3 6
1
2 8
4 9
11
5 12
13
16
14
17
20
19
18
21
15
22
7-7
1 RC25M300-600001-000 耳环 Ear ring 1
3 G001152-006000-00 油杯 M6 Oil cup M6 1
4 G000093-000014-00 垫圈 14 Washer 14 1
5 G006171-000014-02 螺母 M14×1.5 Nut M14×1.5 1
6 G005785-014060-01 螺栓 M14×1.5×60 Bolt M14×1.5×60 1
7 A2A30M300-600002-W00 活塞杆 Piston rod 1
9 N30M300-602000-000 导向套 Guide sleeve 1
10 G001235-007503P1-00 O 形密封圈 75×3.1 O-ring 75×3.1 1
13 N30M300-600006-000 保护圈 70×61×2.5 Ring 70×61×2.5 1
14 G001235-007005P7-00 O 形密封圈 70×5.7 O-ring 70×5.7 1
16 G001235-003503P1-00 O 形密封圈 35×3.1 O-ring 35×3.1 1
17 FU0846K0-G00 OSI 密封圈 D70 OSI-ring D70 2
18 3M3H-600009C 挡圈 70×60×2.5 Snap shim 70×60×2.5 1
19 R30M300-600001-000 活塞 Piston 1
20 3M3H-600006C 支撑环 80×75×16 Support ring 80×75×16 1
21 A2A30M300-600003-W00 收口螺母 Closed nut 1
7-8
图 18 油路系统
1
2 18
3
8
7
6
9
11
12 10
7
8
13 87
15
14
20
17
19
16
7-9
2 N30M300-700002-000 镶边 Band 3
6 S16M300-700003-000 管夹 Clip 2
7 G005783-008016-00 螺栓 M8×16 Bolt M8×16 6
8 G000093-000008-00 垫圈 8 Washer 8 6
11 N30M300-700006-000 管夹 Clip 1
12 A2A30M300-700001-000 胶管接头 Oil pipe assy 1
15 G001235-002402P4-00 O 形密封圈 24×2.4 O-ring 24×2.4 2
16 JGG-10B00420A1-000 胶管接头 Oil pipe assy 1
17 RC25U300-704000-001 三通接头 Tee connector 1
18 JT08870-0160000000-00 喉箍 16 Hose clamp16 6
20 G907417-008016-00 螺栓组合件 M8×16 Bolt M8×16 2
7-10
图 19 起升组件
Fig.19 Lifting part
21 22 24
23
25
26
13
1
2 28
4 3
15 14 33
25
16
17
32
5
6 7
30
29 11 31
8
5 27
6 7
5 8
9
10 18
11 19
20
12
7-11
`
1 QA20V500-100002-000 调整垫片 Guide rail pad 2
2 QA20V500-100001-000 导轨衬垫 Adjust the gasket 2
4 XR15M300-100000-000 外门架 Outside mast 1
5 G001152-010001-00 油杯 M10×1 Oil cup M10×1 6
6 N30M300-004000-000 螺栓 M10×1.25×20 Bolt M10×1.25×20 4
7 N15M300-001000-000 销轴 Pin shaft 4
8 A2A15M300-600000-000 倾斜油缸 Tilt cylinder 2
9 N15M300-000006-000 轴瓦 Bearing bush 2
10 N15M300-000005-002 轴承盖 Bearing cover 2
11 G000093-000014-00 垫圈 14 Washer 14 4
12 G005786-014045-01 螺栓 M14×1.5×45 Bolt M14×1.5×45 4
13 LH-1223099-100 链条总成 Chain assy 2
14 N15M300-000012-000 油缸调整垫圈 Ajust gasket 2
15 X15M300-500000-001 左升降油缸 Lift cylinder,Left 1
16 A2A15M300-400000-000 右升降油缸 Lift cylinder,Right 1
18 G0097P1-000008-00 垫圈 8 Washer 8 2
19 G000093-000008-00 垫圈 8 Washer 8 2
20 G000070-008030-00 螺钉 M8×30 Screw M8×30 2
21 XR15M300-200000-000 内门架 nside mast 1
22 G0894P1-000040-00 轴用弹性挡圈-A 型 40 Snap ring 40 2
23 780708-G00 链轮 Chain wheel 2
24 G005786-012040-00 螺栓 M12×1.25×40 Bolt M12×1.25×40 2
25 G000093-000012-00 垫圈 12 Washer 12 2
26 G0097P1-000012-00 垫圈 12 Washer 12 2
28 N15M300-020000-002 挡货架 Load bracket 1
29 A2A15M300-300000-000 货叉架总成 Fork shelf assy 1
30 G0097P1-000014-00 垫圈 14 Washer 14 4
31 G005786-014035-01 螺栓 M14×1.5×35 Bolt M14×1.5×35 4
32 N15M300-010000-000 货叉总成 Fork assy 2
33 G005783-012020-00 螺栓 M12×20 Bolt M12×20 1
7-1
图 20 链条总成
Fig.20 Chain assy
3
4
5
6
7-1
1 GT06074-1223N-1-00 板式链 LH1223×N Chain LH1223×N 1
2 N15M300-030001-000 链条接头(1) Connector (1) 1
3 G000091-004035-00 销 4×35 Pin 4×35 2
4 G006171-000016-02 螺母 M16×1.5 Nut M16×1.5 5
5 G000091-3P2035-00 销 3.2×35 Pin 3.2×35 2
7 1.5M3H-002003-001 链条接头 Connector 1
7-2
4
7-3
A A2A15M300-300000-000 货叉架总成 Fork carriage assy 1
1 A2A15M300-301000-000 货叉架 Fork carriage 1 见图Ⅰ/See Fig.Ⅰ
2 XR15M300-302000-000 侧滚轮组 Side roller assy 2 见图Ⅰ/See Fig.Ⅰ
3 XR15M300-304000-000 复合滚轮组 Complex rolle assy 2 见图Ⅰ/See Fig.Ⅰ
4 XR15M300-007000-000 纵向滚轮组 Cross roller assy 2 见图Ⅰ/See Fig.Ⅰ
7-4
2
3
5
4
7
8
9
10
11
13
12
7-5
4 G3452P1-46P22P65-00 O 形密封圈 46.2×2.65 O-ring 46.2×2.65 1
5 N15M300-402000-W00 导向套 Guide sleeve 1
6 X15M300-401000-W01 右缸体 Cylinder body, R 1
X15M300-501000-W01 左缸体 Cylinder body, L 1
7 N15M300-400003-W00 支承圈 Support ring 1
8 N15M300-400004-W00 保护圈 Ring 1
10 N15M300-400005-W00 阀套 Sleeve 1
12 A2A15M300-403000-W00 油嘴组件 Nozzle valve assy 1 右升降油缸
13 G001235-002002P4-00 O 形密封圈 20×2.4 O-ring 20×2.4 1 右升降油缸
7-6
图 23 倾斜油缸
3 6
1
2 8
4 9
11
5 12
13
15
16
19
18
17
20
21 14
22
7-7
1 N15M300-600001-000 耳环 Ear ring 1
3 G001152-006000-00 油杯 M6 Oil cup M6 1
4 G000093-000014-00 垫圈 14 Washer 14 1
5 G006171-000014-02 螺母 M14×1.5 Nut M14×1.5 1
6 G005785-014050-01 螺栓 M14×1.5×50 Bolt M14×1.5×50 1
7 N15M300-600003-000 活塞杆 Piston rod 1
8 d25-G00 防尘圈 d25×33×4.5 Dustproof ring d25×33×4.5 1
9 N15M300-602000-000 导向套 Guide sleeve 1
10 G001235-007003P1-00 O 形密封圈 70×3.1 O-ring 70×3.1 1
13 G001235-006505P7-00 O 形密封圈 65×5.7 O-ring 65×5.7 1
15 FU0807L0-01-G00 U 形密封圈 D65 U-ring D65 1
16 G001235-003003P1-00 O 形密封圈 30×3.1 O-ring 30×3.1 1
17 R15M300-600003-000 支撑环 Support ring 1
18 R15M300-600002-000 挡圈 70×60×2.5 Snap shim 70×60×2.5 1
19 R15M300-600001-000 活塞 Piston 1
20 G009459-000020-01 螺母 M20×1.5 Nut M20×1.5 1
21 G000091-004040-00 销 4×40 Pin 4×40 1
22 SF-1-3045-G00 复合衬套 3045 Combination bush 3045 1
7-8
图 24 油路系统
1
2
3
4
5
13
14
6 15
7
8 16
9
18
17 19
10 20
6
12
11
21
7-9
1 JT08870-0160000000-00 喉箍 16 Hose clamp16 6
5 N30M300-700002-000 镶边 Band 3
6 G005783-008016-00 螺栓 M8×16 Bolt M8×16 4
7 G000093-000008-00 垫圈 8 Washer 8 3
8 S16M300-700003-000 管夹 Clip 2
11 N30M300-700008-000 管夹 Clip 1
12 G0097P1-000008-00 垫圈 8 Washer 8 1
13 A2A15M300-701000-000 胶管总成 Rubber pipe assy 1
15 G001235-002402P4-00 O 形密封圈 24×2.4 O-ring 24×2.4 2
17 RC25U300-704000-001 三通接头 Tee connector 1
18 G907417-008016-00 螺栓组合件 M8×16 Bolt M8×16 2
20 JGG-10B00365A1-000 胶管接头 Oil pipe assy 1
21 N15M300-700010-000 接头 Connector 1
7-10
7-11

XE Series 1.5-3.8t Lithium Battery Forklift Parts Catalog 2023.02.17

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XE Series 1.5-3.8t Lithium Battery Forklift Parts Catalog 2023.02.17

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XE Series

© 02/ 2023 杭叉集团股份有限公司

© 02/ 2023 HANGCHA GROUP CO., LTD.

第二部分 转向系统 PART Ⅱ STEERING SYSTEM ......... 2-A

第三部分 车身系统 PART Ⅲ BODY SYSTEM ......... 3-A

第四部分 操纵系统 PART Ⅳ CONTROL SYSTEM ......... 4-A

第五部分 液压系统 PART Ⅴ HYDRAULIC SYSTEM ......... 5-A

第六部分 电气系统 PART Ⅵ ELECTRICAL SYSTEM ........ 6-A

第七部分 起升系统 Part Ⅶ Lifting system 7-A

装前雨刮喷水用 For front wiper and water spray

USE SPECIFIED FUSES ONLY

USE SPECIFIED FUSES ONLY

USE SPECIFIED FUSES ONLY

1 XEIPY300-731000-000 锂电池硬件总成 Hardware gp-lithium battery 1 B#

K 起升缸密封件维修包 Seal kit of tlit cylinder 1 NC: 2,3,4,11,15

K A2A35M300-6-000-kit 倾斜缸密封件维修包 Seal kit of tlit cylinder 1 INC: 7,8,9,11,13

K 起升缸密封件维修包 Seal kit of tlit cylinder 1 NC: 2,3,4,11,15

K A2A35M300-6-000-kit 倾斜缸密封件维修包 Seal kit of tlit cylinder 1 INC: 8,10,11,12,13,14,16,17,18

K 起升缸密封件维修包 Seal kit of tlit cylinder 1 NC: 2,3,4,11,15

K A2A35M300-6-000-kit 倾斜缸密封件维修包 Seal kit of tlit cylinder 1 INC: 8,10,11,12,13,14,16,17,18

K 起升缸密封件维修包 Seal kit of tlit cylinder 1 NC: 2,3,4,11,15

K A2A35M300-6-000-kit 倾斜缸密封件维修包 Seal kit of tlit cylinder 1 INC: 8,10,11,12,13,14,16,17,18

You might also like

第二部分转向系统 PART Ⅱ STEERING SYSTEM ......... 2-A

第三部分车身系统 PART Ⅲ BODY SYSTEM ......... 3-A

第四部分操纵系统 PART Ⅳ CONTROL SYSTEM ......... 4-A

第五部分液压系统 PART Ⅴ HYDRAULIC SYSTEM ......... 5-A

第六部分电气系统 PART Ⅵ ELECTRICAL SYSTEM ........ 6-A

第七部分起升系统 Part Ⅶ Lifting system 7-A