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Bio-based surfactants: enzymatic functionalization and


production from renewable resources
Jane W Agger and Birgitte Zeuner ]]
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Bio-based surfactants produced from renewable resources are agriculture. Anionic and nonionic surfactants are the
increasing in market demand. In this review, we focus on most widely produced groups [1–4].
enzymatic functionalization and coupling of carbohydrate-based
heads to fatty aliphatic chains as tails for the synthesis of bio- Most current surfactant production is fossil-based and
based surfactants. We point to concrete examples of how environmentally challenging. The products may exhibit
transferase, lipase, and glycoside hydrolase-catalyzed problematic health and safety issues in terms of tox-
esterification or glycoside formation can link a variety of mono- icology, bioaccumulation, and low biodegradability [3].
and oligosaccharides with fatty acids. Similarly, enzymatic While the petrochemical production is currently more
reductive amination also leads to coupling. Another approach for economically favorable, sustainable production of bio-
surfactant synthesis is enzymatic carbohydrate functionalization based surfactants has important advantages also in terms
before click chemistry coupling, and here LPMOs, oxidases, and of biodegradability and biocompatibility [1,2•]. Im-
dehydrogenases are relevant. C6 or C1-oxidizing activities are portantly, consumer demands and political incentives
particularly important for converting nonionic surfactants into may soon change the traditional perception that surfac-
highly demanded anionic counterparts. tant production from renewable feedstocks is merely a
way of upgrading agroindustrial side streams, and the
Address sheer volume of surfactant consumption suggests they
Technical University of Denmark, Department of Biotechnology and be produced renewably. Online reports (www.
Biomedicine, Søltofts Plads 221, DK-2800 Kgs. Lyngby, Denmark
marketsandmarkets.com) estimate a surfactant market
Corresponding author: Jane W Agger (jaag@dtu.dk) size in 2022 of 46 billion USD, whereas the market sizes
are estimated to be 17 billion USD for bio-based sur-
factants and 5.5 billion USD for biosurfactants. The
Current Opinion in Biotechnology 2022, 78:102842 compound annual growth rates are 4.5%, 5.1%, and 5.6%
This review comes from a themed issue on Chemical for these markets, respectively.
Biotechnology
Edited by Bernd Nidetzky and Byung-Gee Kim Bio-based surfactants include any surfactant produced
For complete overview of the section, please refer to the article from biological feedstocks, such as carbohydrates, fats, or
collection, “Chemical Biotechnology (2023)” proteins [1]; suggestions for specific molecules and their
Available online 11th November 2022 renewable sources were recently reviewed [5]. Bio-based
surfactants are produced chemically, enzymatically, or in
https://doi.org/10.1016/j.copbio.2022.102842
cell factories; the latter coined as biosurfactants. Che-
0958–1669/© 2022 The Author(s). Published by Elsevier Ltd. This is mical synthesis involves harsh conditions and excessive
an open access article under the CC BY license (http://
creativecommons.org/licenses/by/4.0/).
solvent use. Microbial cell factories are scalable and
largely sustainable, but major disadvantages include that
complex genetic manipulation is required to alter the
chemical product structure and that the output is a
mixture of related products. Biosurfactant production
was recently reviewed [2•], thus, this review focuses on
Introduction development of enzyme-catalyzed surfactant synthesis.
Surfactants are amphiphilic molecules of incredible, Enzymes catalyze synthesis under environmentally low-
chemical variety. With a hydrophilic ‘head’ and a hy- impact reaction conditions and can readily utilize re-
drophobic ‘tail’, surfactants decrease interfacial tension newable feedstocks in highly selective reactions. En-
and facilitate interactions between molecules of dif- zymes are praised for their high selectivity compared
ferent polarity by locating at the interface, for example, with chemical synthesis, yet it is often their promiscuity
water/oil mixtures [1,2•]. The specific properties largely that is exploited in synthetic reactions [6,7].
dictated by the hydrophilic head determine their appli-
cation. Surfactants typically divide into nonionic, an- We discuss recent developments within functionaliza-
ionic, cationic, and zwitterionic surfactants. Common tion of saccharides and lipids that could find important
surfactant applications include detergents, personal care, applications in the demanded future expansion of sus-
lubricants, pharmaceuticals, bioremediation, and tainable production of bio-based surfactants from

www.sciencedirect.com Current Opinion in Biotechnology 78 (2022) 102842


2 Chemical Biotechnology

Figure 1

Current Opinion in Biotechnology

Examples the three most important classes of enzyme-catalyzed bio-based surfactants. Carbohydrate esters: (a) xylo-oligosaccharide laureate esters
[8]. Alkyl glycosides: (b) α-D-glucose-elongated dodecyl β-D-maltoside diuronic acid [9•] and (c) pentyl β-D-xylosides prepared directly from wheat bran
in a 1-pentanol/water mixture [10••]. Amides: (d) MEGAs [11••].

renewable resources. These technologies are also useful more specific glycoside hydrolases (GHs). These hy-
in development of new building blocks for other bio- drolases carry out synthetic reactions either through the
based materials. We begin with a brief review of recent thermodynamically controlled reversed hydrolysis,
developments in enzymatic linking of the hydrophobic which generally requires low water content, or via the
and hydrophilic surfactant moieties. kinetically controlled transfer reactions, which require
substrates with a bond that is broken during the first step
Linking surfactant head and tail enzymatically of the reaction [12,13]. In certain cases, proteases have
The stability of the surfactant depends on the stability of also been employed for surfactant synthesis, for ex-
each component, but certainly also on the type of che- ample, for synthesis of amino acid-based surfactants
mical coupling between the hydrophilic and hydro- [14,15]. As outlined below, other enzyme activities are
phobic moieties. Hence, ester-linked surfactants are also entering the scene.
labile under alkaline conditions and therefore less ap-
plicable in detergents, while acetals are labile under The promiscuity of lipases is exploited in enzymatic
acidic conditions. Amides and ethers are more stable surfactant synthesis, not least because lipases are stable
than the former two [1]. The prevalent enzyme-cata- and activated at interfaces [16,17]. Indeed, ester-linked
lyzed linkages between the head and tail moieties in surfactants are classic products of biocatalysis. Recent
surfactants include ester, amide, and glycoside linkages interesting examples include synthesis of laureate esters
(acetals, Figure 1). of C5 sugars derived from lignocellulosic biomass
[8,10••,18]. The reactions were catalyzed by the stable
From an industrial point of view, the robust hydrolases workhorse-immobilized Candida antarctica lipase B
are the most important enzymes in synthesis. (Novozym 435), whose reaction conditions can be opti-
Traditionally, enzymatic formation of linkages between mized to ensure high selectivity toward primary alcohols
the hydrophilic head and the hydrophobic tail in sur- [10••,18]. In the absence of a primary alcohol on xylo-
factants is catalyzed by the rather versatile lipases or the oligosaccharides (DP2–4), O-4 of the non-reducing-end

Current Opinion in Biotechnology 78 (2022) 102842 www.sciencedirect.com


Bio-based surfactants Agger and Zeuner 3

moiety was selectively esterified [8] (Figure 1a). An even Although AMP use adds to the cost, the method out-
broader substrate specificity can be found among the performs a previously established lipase-catalyzed sol-
acyltransferases that may catalyze formation of both es- vent-free method in terms of product purity and energy
ters, amides, carbonates, and carbamates in water, al- consumption [26]. CARs exhibit a broad substrate spe-
though with a clear preference for short-chain acyl cificity and accommodate longer fatty acids (C6–C18 in
donors [19]. Recently, the promiscuous acetyl trans- reduction [27]; C8–C12 were tested in the amidation re-
ferase EstCE1 was engineered to accommodate glucose, action [11••]). In comparison, acyltransferases are gen-
maltose, and maltotriose as acceptor substrates, enabling erally limited to short-chain acyl donors [11••].
the formation of short-chain sugar esters [20]. Nevertheless, recent advances in the use of chitin dea-
cetylases (CDAs, EC 3.5.1.41) to (re-)N-acylate GlcN,
Alkyl glycosides are nontoxic, biodegradable, nonionic GlcNAc [28], and a chitosan tetramer [29••] represent
surfactants, and their enzymatic synthesis from renew- an interesting starting point for future developments in
able carbohydrates is well established [12,21]: in an al- utilization of chitin and chitosan, for example, for bio-
cohol/water mixture, GHs catalyze reversed hydrolysis based surfactants. Importantly, a fungal CDA (CE4)
and/or transglycosylation to link the reducing end of the catalyzed N-acetylation with propiolate, thus enabling a
carbohydrate moiety (typically a monosaccharide) to the subsequent click chemistry step (Figure 2b) [29••]. Al-
primary alcohol on the solvent alkanol. Longer carbo- ternatively, environmentally benign chemical methods
hydrate moieties may increase alkyl glycoside bio- such as electrochemical N-acylation could be further
compatibility [22]. Such compounds can either be developed [30].
obtained with endo-acting GHs such as β-mannanase
(EC 3.2.1.78, GH5_7) that further facilitate the option of
using renewable biomass in the process [21] as also ex-
Enzymatic substrate functionalization
Besides performing the coupling reaction, enzymes are
emplified with the xylanases in the commercial Cellic
eminent at introducing site-specific chemical functiona-
Ctec2 mixture applied directly on wheat bran [10••]
lization, which enables surfactant synthesis via click
(Figure 1c). Alternatively, the carbohydrate moiety of
chemistry connections. In addition, oxidation can trans-
the alkyl glycoside can be elongated, for example, with a
form a neutral surfactant to an anionic one, rendering it
cyclodextrin glucanotransferase (CGTase, EC
possible to upgrade and engineer the vast pool of re-
2.4.1.19, GH13) [9•,22]. Creating anionic alkyl glyco-
newable carbohydrates for specific products. Relevant
sides expands the application range and may be
resources could be cellulose, chitin, or hemicellulose-
achieved through oxidation of the alkyl glycosides to
derived, but also inexpensive ones such as lactose or
give uronic acid moieties [9•,23] (see ‘Enzyme-catalyzed
starch-derived maltodextrins, with the notion of inherent
oxidation’; Figure 1b). Alternatively, galacturonic acid
competition for food production.
could be sourced from (enzymatically) depolymerized,
demethoxylated pectin, yet only chemical alkyl glyco-
side synthesis has been reported [24]. The corre- Click chemistry
sponding enzymatic approach is hampered by the fact In 2022, the Nobel Prize in Chemistry was awarded to
that exo-acting polygalacturonases (EC 3.2.1.67/ the inventors of click chemistry. The term covers a pool
82, GH28) employ an inverting mechanism not suited of chemical reactions that couple smaller molecular
for transglycosylation. The retaining GH138 rhamnoga- building blocks into new conjugates. The terminology
lacturonan α-1,2-galacturonohydrolases potentially cata- was introduced in 2001 [31] and has gained immense
lyze transglycosylation, yet their highly specific substrate popularity, especially for joining biomolecules into new,
(RG-II) is much less abundant than homogalacturonan innovative entities. The approach offers fast, reliable,
[25]. Lipase-catalyzed (trans)esterification of uronic and highly selective coupling of carbons via heteroatom
acids remains unexplored. bonds (C–X–C), creating an endless number of oppor-
tunities for combinatorial experiments with biomole-
N-alkanoyl-N-methylglucamides (MEGAs) are nonionic cules [31]. An exhaustive thematic issue in Chemical
surfactants, which are biodegradable, nontoxic, mild to Reviews was recently dedicated to click chemistry [32•],
the skin, stable under alkaline conditions, and therefore including aspects of lipid and carbohydrate chemistry.
in high demand in detergent and pharmaceutical in- Besides a list of requirements that define a click chem-
dustries [26]. Recently, the optimization of the highly istry reaction [31], the important reactivity in terms of
selective amidation to form a series of pure MEGAs high thermodynamic driving forces (typically > 20 kcal/
(Figure 1d) was reported using the adenylation domain mol) characterizes these reactions as “spring-loaded” for
of a carboxylic acid reductase (CAR, EC 1.2.1.30) in a a single-reaction trajectory with high yields and purity.
coupled reaction with a polyphosphate kinase for ATP Of particular interest for coupling carbohydrates are the
regeneration from AMP in aqueous medium [11••]. carbonyl-type of reactions with formation of ureas,

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4 Chemical Biotechnology

Figure 2

Current Opinion in Biotechnology

Functionalities for efficient coupling. (a) Overview of functional groups for click chemistry coupling between head (hydrophilic carbohydrate) and tail
(hydrophobic aliphatic chain). (b) Example of CDA-catalyzed (ClCDA [29••]) functionalization with propiolate (reverse hydrolysis, where propiolate
functions as acceptor) of glucosamine/chitosan followed by Cu(I)-catalyzed click reaction with an azide-aliphate to form the canonical azide-alkyne
cycloaddition (CuAAC).

thioureas, oxime ethers, hydrazones, and amides H2O2 as a cosubstrate, carbohydrate oxidases often pro-
(Figure 2a). duce H2O2 by reducing molecular oxygen. Each carbo-
hydrate oxidase displays strong substrate preferences
Following CDA-catalyzed N-acetylation of a chitosan [41], and generally introduce oxidations on C1, C2, or C6
fragment with propiolate, copper(I)-catalyzed azide-al- (Figure 3a). Dehydrogenases de facto generate the same
kyne cycloaddition (CuAAC, [33]) was recently accom- functionalities as the oxidases, but the mechanism is
plished (Figure 2b) [29••]. In this case, the objective different and depends on a cofactor as electron acceptor
was fluorescent labeling of chitosan, yet we suggest that (NADP+, flavin, or cytochrome domains) [42].
this canonical click chemistry method could yield many
other interesting compounds. The understanding of the importance of H2O2 as an
ingredient in a natural microbial environment for bio-
Enzyme-catalyzed oxidation mass degradation is beginning to emerge [43]. For car-
C1 and/or C4-specific oxidation of lignocellulose or bohydrate functionalization, carbohydrate oxidases may
chitin-derived oligosaccharides by lytic polysaccharide have the advantage of providing reactive oxygen species
monooxygenases (LPMOs) [36,37] can generate func- for even more oxidative chemistry. Whether carbohy-
tionalized carbohydrate moieties readily available for drate dehydrogenases are better candidates depends on
click chemistry (Figure 3a). A C4-specific LPMO (EC other process conditions, keeping in mind that most AA3
1.14.99.56, AA9) controlled a single and specific oxida- dehydrogenases also display a certain level of oxidase
tion event creating C4-oxidized cellotrimers to -penta- activity, rendering it challenging to avoid H2O2 for-
mers directly from cellulose [38••]. Continuing with mation.
site-specific oxidation by a cellobiose dehydrogenase
(EC 1.1.99.18, AA3_1) in a subsequent (or one-pot) re- The AA5 copper radical oxidases (CROs) have lately
action introduced a carboxylic acid at the reducing end, received revived attention for their activities to-
thus creating a bifunctional carbohydrate segment with ward mono- and disaccharides [44•] and fatty alcohols
endless options for aminations or similar couplings [45,46••] (Figure 3a-b). Deletion of a loop close to the
[38••]. Functionalization with LPMOs is also proposed active site in an aryl alcohol oxidase (CgrAAO, EC
for other purposes such as preparation of cellulose na- 1.1.3.13, AA5_2) resulted in an unprecedented change of
nocrystals and nanofibers [39,40]. the enzyme’s regioselectivity from strictly C6 to strictly
C1 [44•], demonstrating the power of protein en-
Carbohydrate oxidases and dehydrogenases (AA3) also gineering in tailoring enzyme properties. Interestingly,
catalyze site-specific oxidation. While LPMOs consume native CgrAAO can also oxidize hydroxyl-methyl furfural

Current Opinion in Biotechnology 78 (2022) 102842 www.sciencedirect.com


Bio-based surfactants Agger and Zeuner 5

Figure 3

Current Opinion in Biotechnology

(a) Enzyme-catalyzed functionalization of carbohydrates (here exemplified as glucose/galactose). Catalyzing enzyme families indicated together with
reaction arrows. In many cases, the enzymatic action is limited to either R = H or R = longer saccharide chains, yet for certain enzymes, both mono-
and oligosaccharides are accommodated. The formation of C3-oxidation is a rare event and only scarcely reported for the glucose–methanol–choline
(GMC) family [34]. (b) Copper radical oxidase (aryl alcohol oxidase, CRO–AlcOx) catalyzed oxidation of fatty alcohols to fatty aldehydes. The reaction is
dependent on two co-enzymes, namely horseradish peroxidase (HRP) for forming the radical (CRO–AlcOx·) and catalase to maintain H2O2 levels
sufficiently low to avoid enzyme inactivation. Two reaction arrows indicate a cascade of reactions via a Cu+ intermediate [35•].

(HMF), the degradation product of hexoses inevitably electron oxidation of a primary alcohol [35•]. Despite
present in biorefineries, into 2,5-diformylfuran (DFF), these complicating reaction requirements, fine-tuning of
which is an important precursor for other valuable ap- conditions has shown that oxidation of fatty alcohols may
plications [47,48]. proceed to completion [46••]. The biocatalytic applic-
ability of CROs shows potentially high productivity and
CRO-catalyzed oxidation of fatty alcohols into aldehydes improved oxygen binding in a case study on engineered
(fragrances) or completely to fatty acids [45,46••] is an galactose oxidase (EC 1.1.3.9, AA5_2) [49•], indicating
alternative strategy to obtain groups accessible for click that these enzymes are close to industrial relevance.
chemistry. While complete oxidation to carboxylic
acids is an unwanted spontaneous aldehyde hydration in Classically oxidizing enzymes: laccase (EC
fragrance synthesis, this may even be desirable for bio- 1.10.3.2, AA1) in combination with 2,2,6,6-trimethylpi-
based surfactant synthesis. All oxidase activities men- peridine-1-oxyl (TEMPO) was explored for turning
tioned here require the concomitant removal of H2O2 to nonionic alkyl glycosides into anionic surfactants
sustain activity, for instance, by combining them with [9•,23,50]. Oxidation of octyl-β-D-glucoside and dodecyl
catalase (EC 1.11.1.6) in catalytic amounts. AA5 CROs β-D-maltoside to their (di)uronic acid derivative was
also need stoichiometric amounts of peroxidase (EC achieved with 85% conversion into the desired product
1.11.1.7) for their continued activation, turning them by carefully optimizing the reaction conditions and
into Cu(II)-radicals that can then perform the two- concentrations of substrates, enzyme, and mediator

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6 Chemical Biotechnology

[23,50]. Oxidation of longer α-D-glucose-elongated de- evaluations in terms of feedstock availability, stability,
rivatives suffered from depolymerization issues, while and pretreatment strategies. Bio-based surfactants will
subsequent CGTase-catalyzed elongation of the anionic continue to develop alongside cell factory-based bio-
alkyl glycosides (Figure 1b) was more efficient (> 80% surfactants, and the two approaches are equally justified
conversion) [9•]. Thus, enzymes can provide anionic to meet the increasing market demands.
surfactants either by oxidizing the entire alkyl glycoside
or by upstream oxidation of the carbohydrate before Conflict of interest statement
linking head and tail. The authors declare that they have no known competing
financial interests or personal relationships that could
Enzyme-catalyzed amination have appeared to influence the work reported in this
Another highly wanted functionalization for click paper.
chemistry is amination. Recently, the first fully enzy-
matic route from nonactivated carbohydrates to selec- Data availability
tively aminated sugars was demonstrated using enzyme
cascade systems [51••]. Using the previously described No data were used for the research described in the ar-
galactose oxidase/horseradish peroxidase/catalase ticle.
system, oxidation at O-6 in Gal and GalNAc was
achieved. 6-aldo-D-galactose was subsequently aminated
with ω-transaminase (ω-TA, EC 2.6.1.18) and 1-pheny- References and recommended reading
Papers of particular interest, published within the period of review, have
lethylamine to yield 6-amino-6-deoxy-D-galactose, yet
been highlighted as:
the corresponding conversion of 6-aldo-GalNAc could
not be fully confirmed. With pyranose dehydrogenase •• of special interest
•• of outstanding interest.
(EC 1.1.99.29, AA3_2) coupled to laccase, Gal was oxi-
dized at O-2 and further aminated with the ω-TA [51••].
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8 Chemical Biotechnology

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dependence on co-enzymes (HRP and catalase) and control of oxida- boxylic acid reductase to fatty aldehydes, which were in turn aminated
tion to avoid overoxidation. by ω-transaminase.

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Current Opinion in Biotechnology 78 (2022) 102842 www.sciencedirect.com

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