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PowerCube 1000 (Site Reconstruction, SCC800-

C1)
V300R008C10

User Manual

Issue 03
Date 2022-10-15

HUAWEI TECHNOLOGIES CO., LTD.


Copyright © Huawei Technologies Co., Ltd. 2022. All rights reserved.
No part of this document may be reproduced or transmitted in any form or by any means without prior
written consent of Huawei Technologies Co., Ltd.

Trademarks and Permissions

and other Huawei trademarks are trademarks of Huawei Technologies Co., Ltd.
All other trademarks and trade names mentioned in this document are the property of their respective
holders.

Notice
The purchased products, services and features are stipulated by the contract made between Huawei and
the customer. All or part of the products, services and features described in this document may not be
within the purchase scope or the usage scope. Unless otherwise specified in the contract, all statements,
information, and recommendations in this document are provided "AS IS" without warranties, guarantees
or representations of any kind, either express or implied.

The information in this document is subject to change without notice. Every effort has been made in the
preparation of this document to ensure accuracy of the contents, but all statements, information, and
recommendations in this document do not constitute a warranty of any kind, express or implied.

Huawei Technologies Co., Ltd.


Address: Huawei Industrial Base
Bantian, Longgang
Shenzhen 518129
People's Republic of China

Website: https://e.huawei.com

Issue 03 (2022-10-15) Copyright © Huawei Technologies Co., Ltd. i


PowerCube 1000 (Site Reconstruction, SCC800-C1)
User Manual About this Document

About this Document

Purpose
This document describes the system composition of the PowerCube 1000 solution.

The figures provided in this document are for reference only.

Intended Audience
This document is intended for:

● Hardware installation engineers


● Installation and commissioning engineers
● Field maintenance engineers
● System maintenance engineers
● Sales engineers

Symbol Conventions
The symbols that may be found in this document are defined as follows.

Symbol Description

Indicates a hazard with a high level of risk which, if not


avoided, will result in death or serious injury.

Indicates a hazard with a medium level of risk which, if not


avoided, could result in death or serious injury.

Indicates a hazard with a low level of risk which, if not


avoided, could result in minor or moderate injury.

Indicates a potentially hazardous situation which, if not


avoided, could result in equipment damage, data loss,
performance deterioration, or unanticipated results.
NOTICE is used to address practices not related to personal
injury.

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PowerCube 1000 (Site Reconstruction, SCC800-C1)
User Manual About this Document

Symbol Description

Supplements the important information in the main text.


NOTE is used to address information not related to personal
injury, equipment damage, and environment deterioration.

Change History
Changes between document issues are cumulative. The latest document issue
contains all updates made in previous issues.

Issue 03 (2022-10-15)
Modified 3.3.1.4 Genset Interface Module GIM.
Modified 3.3.1.1 Monitoring Module SMU02C (02312MML-009).
Modified 3.3.1 SCC800-C1.

Issue 02 (2022-08-24)
Updated the equalized charge voltage and the float charge voltage of Table 3-66.

Issue 01 (2021-03-05)
This issue is the first official release.

Issue 03 (2022-10-15) Copyright © Huawei Technologies Co., Ltd. iii


PowerCube 1000 (Site Reconstruction, SCC800-C1)
User Manual Contents

Contents

About this Document................................................................................................................. ii


1 Safety Precautions...................................................................................................................1
1.1 General Safety.......................................................................................................................................................................... 1
1.2 Personnel Requirements....................................................................................................................................................... 5
1.3 Electrical Safety........................................................................................................................................................................ 6
1.4 Installation Environment Requirements.......................................................................................................................... 7
1.5 Mechanical Safety................................................................................................................................................................... 9
1.6 Battery Safety......................................................................................................................................................................... 12
1.7 PV Module Safety................................................................................................................................................................. 15
1.8 DG Safety................................................................................................................................................................................. 15

2 Solution Overview.................................................................................................................19
2.1 Mains Scenario.......................................................................................................................................................................19
2.2 Single-DG Scenario...............................................................................................................................................................20
2.3 Dual-DG Scenario................................................................................................................................................................. 22
2.4 Diesel-Grid Hybrid Scenario.............................................................................................................................................. 23
2.5 Solar-Diesel Hybrid Scenario.............................................................................................................................................24
2.6 Solar-Grid Hybrid Scenario................................................................................................................................................ 26
2.7 Solar-Grid-Diesel Hybrid Scenario.................................................................................................................................. 27

3 Subsystem Description......................................................................................................... 29
3.1 EPS............................................................................................................................................................................................. 29
3.1.1 445 W PV Module (52240257)..................................................................................................................................... 29
3.1.2 iPV400-M1A.........................................................................................................................................................................30
3.1.3 SJB-0601A (02312VQH).................................................................................................................................................. 32
3.1.4 PV Module Support...........................................................................................................................................................33
3.2 CCS............................................................................................................................................................................................. 35
3.2.1 ESC330-A6............................................................................................................................................................................36
3.2.2 ESC330-D6........................................................................................................................................................................... 39
3.3 ICC.............................................................................................................................................................................................. 41
3.3.1 SCC800-C1........................................................................................................................................................................... 42
3.3.1.1 Monitoring Module SMU02C (02312MML-009)................................................................................................. 44
3.3.1.2 User Interface Module UIM05B1 (03027PJD)...................................................................................................... 48
3.3.1.3 Communications Expansion Module NIM01C3................................................................................................... 49

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3.3.1.4 Genset Interface Module GIM................................................................................................................................... 53


3.3.2 PVDU-150A1 (02312VQE-001)..................................................................................................................................... 55
3.3.3 SSU......................................................................................................................................................................................... 57
3.3.4 Protocol Conversion Unit PCU-01A (02312VQG)...................................................................................................59
3.3.5 DG Battery Charger BC-1206A (02311WFW).......................................................................................................... 60
3.3.6 DG Battery Charger Module BCU-1203A.................................................................................................................. 61
3.3.7 Wireless DG Monitoring Box iDG.................................................................................................................................63
3.3.8 Outdoor Wireless AC Meter Box ACMB..................................................................................................................... 66
3.3.9 Wireless AC Power Failure Sensor iACSENSE...........................................................................................................69
3.3.10 Wireless DC Meter iDCMETER.................................................................................................................................... 72
3.3.11 Wireless Communication Relay iRELAY (02313AFF).......................................................................................... 75
3.3.12 Antenna.............................................................................................................................................................................. 79
3.3.13 Wireless Magnetostrictive Fuel Level Sensor iFUEL............................................................................................ 80
3.3.14 Wireless Submersible Fuel Level Sensor iFUEL..................................................................................................... 84
3.3.15 Magnetostrictive Liquid Level Sensor...................................................................................................................... 87
3.3.16 Signal SPD SPM01A (02232JFP)................................................................................................................................ 88
3.3.17 Digital Temperature and Humidity Sensor............................................................................................................ 88
3.3.18 Smoke Sensor (33010293)...........................................................................................................................................89
3.3.19 Water Sensor.................................................................................................................................................................... 89
3.4 ESS..............................................................................................................................................................................................90
3.4.1 ESM-48100A6..................................................................................................................................................................... 90
3.4.2 ESM-48100B1......................................................................................................................................................................96
3.4.3 ESM-48100B2................................................................................................................................................................... 103
3.4.4 ESM-48150B1................................................................................................................................................................... 108
3.4.5 ESM-48150A3................................................................................................................................................................... 114
3.5 NMS........................................................................................................................................................................................ 120

A Operating Environment.................................................................................................... 121


B EMC Specifications..............................................................................................................122

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1 Safety Precautions

1.1 General Safety


Statement
Before installing, operating, and maintaining the equipment, read this document
and observe all the safety instructions on the equipment and in this document.

The "NOTICE", "CAUTION", "WARNING", and "DANGER" statements in this


document do not cover all the safety instructions. They are only supplements to
the safety instructions. The Company will not be liable for any consequence
caused by the violation of general safety requirements or design, production, and
usage safety standards.

Ensure that the equipment is used in environments that meet its design
specifications. Otherwise, the equipment may become faulty, and the resulting
equipment malfunction, component damage, personal injuries, or property
damage are not covered under the warranty.

Follow local laws and regulations when installing, operating, or maintaining the
equipment. The safety instructions in this document are only supplements to local
laws and regulations.

The Company will not be liable for any consequences of the following
circumstances:

● Operation beyond the conditions specified in this document


● Installation or use in environments which are not specified in relevant
international or national standards
● Unauthorized modifications to the product or software code or removal of the
product
● Failure to follow the operation instructions and safety precautions on the
product and in this document
● Equipment damage due to force majeure, such as earthquakes, fire, and
storms
● Damage caused during transportation by the customer

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● Storage conditions that do not meet the requirements specified in this


document

General Requirements
● Before installing, operating, or maintaining the equipment, remove any
conductive objects such as watches or metal jewelry like bracelets, bangles,
and rings to avoid electric shock.
● When installing, operating, or maintaining the equipment, wear dedicated
protective gears such as insulation gloves, goggles, and safety clothing,
helmet, and shoes, as shown in the following figure.

● Use insulated tools or tools with insulated handles, as shown in the following
figure.

● Follow the specified procedures for installation, operation, and maintenance.


● Ensure that bolts are tightened with a torque wrench and marked using red or
blue color. Installation personnel mark tightened bolts in blue. Quality
inspection personnel confirm if the bolts are tightened and then mark them in

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User Manual 1 Safety Precautions

red. (The marks should cross the edges of the bolts, as shown in the following
figure.)

● Before installing, operating, or maintaining a cabinet, clean up any water, ice,


snow, or other sundries on the top of the cabinet to prevent sundries from
falling into the cabinet when you open the cabinet door.
● Do not install, use, or operate outdoor equipment and cables (including but
not limited to moving equipment, operating equipment and cables, inserting
connectors to or removing connectors from signal ports connected to outdoor
facilities, working at heights, and performing outdoor installation) in harsh
weather conditions such as lightning, rain, snow, and level 6 or stronger wind.
● Before handling a conductor surface or terminal, measure the contact point
voltage and ensure that there is no risk of electric shock.
● Ensure that all slots are installed with boards or filler panels. Avoid hazards
caused by hazardous voltages or energy on boards. Ensure that the air
channel is normal, control electromagnetic interference, and prevent dust and
other sundries on the backplane, baseplate, and boards.
● After installing the equipment, remove idle packing materials such as cartons,
foam, plastics, and cable ties from the equipment area.
● In the case of a fire, immediately leave the building or the equipment area,
and turn on the fire alarm bell or make an emergency call. Do not enter the
building on fire in any case.
● Do not stop using protective devices. Pay attention to the warnings, cautions,
and related precautionary measures in this document and on the equipment.
Promptly replace warning labels that have worn out.
● Keep irrelevant people away from the equipment. Only operators are allowed
to access the equipment.
● All cable holes should be sealed. Seal the used cable holes with firestop putty.
Seal the unused cable holes with the caps delivered with the cabinet. The
following figure shows the criteria for correct sealing with firestop putty.

● Do not use solvents such as water, alcohol, or oil to clean electrical


components inside or outside of a cabinet.

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Personal Safety
● If there is a probability of personal injury or equipment damage during
operations on the equipment, immediately stop the operations, report the
case to the supervisor, and take feasible protective measures.
● To avoid electric shock, do not connect safety extra-low voltage (SELV) circuits
to telecommunication network voltage (TNV) circuits.
● Do not power on the equipment before it is installed or confirmed by
professionals.

Symbol Conventions
To ensure personal and equipment safety, observe all the safety instructions
marked on the equipment when installing, operating, and maintaining the
equipment.

Symbol Description

Indicates a part exposed to high voltage. This symbol


warns operators that both direct and indirect contact with
the power grid voltage is fatal. This symbol is attached to
a position with dangerous voltages or a power protective
cover which may be removed during maintenance.

Warns users of overheating. This symbol is attached to a


device surface that may overheat and cause scalding. It
warns users not to touch the surface during operations or
maintenance. Users should wear heat insulation gloves
before operations to prevent scalding.

Indicates protection earthing. This symbol is attached next


or to a protection ground terminal next to grounded
equipment and an external ground system. An equipment
ground cable is connected to an external ground bar
through the protection ground terminal.

Indicates equipotential bonding. This symbol is found with


equipotential terminals inside equipment.

Indicates electrostatic discharge (ESD). This symbol is used


in all electrostatic sensitive areas. Before operating
equipment in these areas, wear ESD gloves or an ESD
wrist strap.

Capacitors store hazardous energy. Open the chassis one


minute after all power supplies are disconnected.
or

Indicates that the equipment is safe to use at altitudes


below 2000 m.

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Symbol Description

Indicates that the equipment is not safe to use in tropical


climates.

Indicates a fan assembly or moving part. This symbol is


silkscreened on or attached to the panel of a fan assembly,
or warning operators to keep away. Do not touch the blades
when the fan is rotating.

This symbol is used when the usage of a device port


cannot be clearly described. It prompts users to refer to
or the instruction. This symbol can be used in but not limited
to the following scenarios:
1. For a multi-power device, use it near the power supply
to replace the multi-power supply identifier. The
symbol indicates that the device has multiple power
inputs. Therefore, when powering off the device, you
must disconnect all power inputs.
or
2. If there are multiple output interfaces, use the symbol
near the output interfaces. Connect cables according to
the rated power output and configuration parameter
information in the instruction.
3. If there are multiple slots, use the symbol near the slot
information. For details, see the description of slot
information, restrictions on boards, and usage
conditions in the instruction.

1.2 Personnel Requirements


● Personnel who plan to install or maintain the equipment must receive
thorough training, understand all necessary safety precautions, and be able to
correctly perform all operations.
● Only qualified professionals or trained personnel are allowed to install,
operate, and maintain the equipment.
● Only qualified professionals are allowed to remove safety facilities and inspect
the equipment.
● Personnel who will operate the equipment, including operators, trained
personnel, and professionals, should possess the local national required
qualifications in special operations such as high-voltage operations, working
at heights, and operations of special equipment.

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NOTE

● Professionals: personnel who are trained or experienced in equipment operations and


are clear of the sources and degree of various potential hazards in equipment
installation, operation, maintenance
● Trained personnel: personnel who are technically trained, have required experience, are
aware of possible hazards on themselves in certain operations, and are able to take
protective measures to minimize the hazards on themselves and other people
● Operators: operation personnel who may come in contact with the equipment, except
trained personnel and professionals

1.3 Electrical Safety


Grounding
● The protective ground of the equipment should be reliably connected to the
ground screw on the metal enclosure (grounding resistance ≤ 0.1 ohm).
● For the equipment that needs to be grounded, install the ground cable first
when installing the equipment and remove the ground cable last when
removing the equipment.
● Do not damage the ground conductor.
● Do not operate the equipment in the absence of a properly installed ground
conductor.
● For the equipment that uses a three-pin socket, ensure that the ground
terminal in the socket is connected to the protection ground.

AC and DC Power

DANGER

● The power system is energized by power sources with hazardous voltage. Direct
or indirect contact (through damp objects) with the power sources may result
in electric shock.
● Non-standard and improper operations may result in fire or electric shock.
● Do not connect or disconnect power cables with power on. Transient contact
between the core of the power cable and the conductor will generate electric
arcs or sparks, which may cause fire or personal injury.

● If the power supply to the equipment is permanently connected, install an


easily accessible disconnector at the exterior of the device.
● Before making electrical connections, switch off the disconnector on the
upstream device to cut off the power supply if people may contact energized
components.
● If a "high electricity leakage" tag is attached on the equipment, ground the
protective ground terminal on the equipment enclosure before connecting the
AC power supply; otherwise, electric shock as a result of electricity leakage
may occur.
● Before installing or removing a power cable, turn off the power switch.

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● Before connecting a power cable, check that the label on the power cable is
correct.
● Before connecting the power supply, ensure that cable connections are
correct.
● If the equipment has multiple inputs, disconnect all the inputs before
operating the equipment.

Cabling
● When routing cables, ensure that a distance of at least 30 mm exists between
the cables and heat-generating components or areas. This prevents damage
to the insulation layer of the cables.
● Do not route cables behind the air intake and exhaust vents of the
equipment.
● Ensure that cables meet the VW-1 flame spread rating requirements.
● Bind cables of the same type together. When routing cables of different types,
ensure that they are at least 30 mm away from each other.
● Ensure that all cables are securely bound. Route and bind cables so that they
appear neat and tidy and their cable sheaths are intact.
● If an AC input power cable is connected to the cabinet from the top, bend the
cable in a U shape outside the cabinet and then route it into the cabinet.
● Ensure that the bending radius of each cable is at least five times the
diameter of the cable.
● When routing power cables, ensure that there is no coiling or twisting. Do not
join or weld power cables. If necessary, use a longer cable.

ESD
● When installing, operating, and maintaining the equipment, comply with the
ESD protection regulations and wear the ESD clothing, gloves, and wrist strap.
● When holding a board, hold its edge without touching any components. Do
not touch the components with your bare hands.
● Package boards with ESD packaging materials before storing or transporting
them.

1.4 Installation Environment Requirements


● To prevent fire due to high temperature, ensure that the ventilation vents or
heat dissipation system are not blocked when the equipment is running.
● Ensure that there are no acid, alkaline, or other corrosive gases in the
installation place.
● Do not place the equipment near heat sources or exposed fire sources, such
as electric heaters, microwave ovens, roasters, water heaters, furnace fire,
candles, or other places where high temperature may occur. Otherwise, the
enclosure will melt or the equipment will heat up, which can cause a fire.
● Install the equipment in an area far away from liquids. Do not install it under
areas prone to condensation, such as under water pipes and air exhaust vents,
or areas prone to water leakage, such as air conditioner vents, ventilation

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vents, or feeder windows of the equipment room. Ensure that no liquid enters
the equipment to prevent faults or short circuits.
● Before installing the equipment into a cabinet, ensure that the cabinet is
secured and will not tilt or fall down due to loss of balance, which can cause
personal injury or equipment damage.
● Do not expose the equipment to flammable or explosive gas or smoke. Do
not perform any operation on the equipment in such environments.

Installation at Heights
Working at heights refers to operations that are performed at least 2 meters
above the ground.
Do not at heights in any of the following situations:
● Rainwater remains on steel pipes or other risky conditions exist. After the
preceding conditions no longer exist, the safety director and relevant technical
personnel need to check the involved equipment. Operators can begin
working only after obtaining consent.
● When working at heights, comply with local relevant laws and regulations.
● Only trained and qualified personnel are allowed to work at heights.
● Before working at heights, check the climbing tools and safety gears such as
safety helmets, safety belts, ladders, springboards, scaffolding, and lifting
equipment. If they do not meet the requirements, take corrective measures or
disallow working at heights.
● Wear personal protective equipment such as the safety helmet and safety belt
or waist rope and fasten it to a solid structure. Do not mount it on an
insecure moveable object or metal object with sharp edges. Make sure that
the hooks will not slide off.

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DANGER

● Set a restricted area and eye-catching signs for working at heights to warn
away irrelevant personnel.
● Carry the operation machinery and tools properly to prevent them from falling
off and causing injuries.
● Personnel involving working at heights are not allowed to throw objects from
the height to the ground, or vice versa. Objects should be transported by tough
slings, hanging baskets, highline trolleys, or cranes.
● Do not perform operations on the upper and lower layers at the same time. If
unavoidable, install a dedicated protective shelter between the upper and lower
layers or take other protective measures. Do not pile up tools or materials on
the upper layer.
● Ensure that guard rails and warning signs are set at the edges and openings of
the area involving working at heights to prevent falls.
● Do not pile up scaffolding, springboards, or other sundries on the ground under
the area involving working at heights. Do not allow people to stay or pass
under the area involving working at heights.
● Inspect the scaffolding, springboards, and workbenches used for working at
heights in advance to ensure that their structures are solid and not overloaded.
● Dismantle the scaffolding from top down after finishing the job. Do not
dismantle the upper and lower layers at the same time. When removing a part,
ensure that other parts will not collapse.
● Do not loiter when working at heights. Do not sleep at heights.

● Any violations must be promptly pointed out by the site manager or safety
supervisor and the involved personnel should be prompted for correction.
Personnel who fail to stop violations will be forbidden from working.
● Operators who violate the safety regulations are responsible for accidents
caused. The supervisor has to bear the responsibility accordingly.

1.5 Mechanical Safety


Hoisting Devices

DANGER

Do not walk under hoisted objects.

● Only trained and qualified personnel are allowed to perform hoisting


operations.
● Check that hoisting tools are available and in good condition.
● Before hoisting objects, ensure that hoisting tools are firmly secured onto a
load-bearing object or wall.
● Ensure that the angle formed by two hoisting cables is no more than 90
degrees, as shown in the following figure.

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● Do not drag steel ropes and hoisting tools or bump hoisted objects against
hard objects during hoisting.

Using Ladders
● Use wooden or fiberglass ladders when you need to perform live working at
heights.
● When a step ladder is used, ensure that the pull ropes are secured and the
ladder is held firm.
● Before using a ladder, check that it is intact and confirm its load bearing
capacity. Do not overload it.
● Ensure that the wider end of the ladder is at the bottom, or protective
measures have been taken at the bottom to prevent the ladder from sliding.
● Ensure that the ladder is securely positioned. The recommended angle for a
ladder against the floor is 75 degrees, as shown in the following figure. An
angle ruler can be used to measure the angle.

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When climbing a ladder, take the following precautions to reduce risks and ensure
safety:
● Keep your body steady.
● Do not climb higher than the fourth rung of the ladder from the top.
● To climb onto a roof, ensure that the ladder top is at least one meter higher
than the roof line, as shown in the following figure.

● Ensure that your body's center of gravity does not shift outside the legs of the
ladder.

Drilling Holes
When drilling holes into a wall or floor, observe the following safety precautions:

NOTICE

Do not drill holes into the equipment. Doing so may affect the electromagnetic
shielding of the equipment and damage components or cables inside. Metal
shavings from drilling may short-circuit boards inside the equipment.

● Wear goggles and protective gloves when drilling holes.


● When drilling holes, protect the equipment from shavings. After drilling, clean
up any shavings that have accumulated inside or outside the equipment.

Moving Heavy Objects


● Be cautious to avoid injury when moving heavy objects.

● When moving the equipment by hand, wear protective gloves to prevent


injuries.

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● Move or lift the equipment by holding its handles or lower edges. Do not hold
the handles of modules (such as power supply units, fans, and boards) that
are installed in the equipment because they cannot support the weight of the
equipment.

1.6 Battery Safety


If no battery is involved, skip this section.
Before installing, operating, or maintaining batteries, read the battery
manufacturer's instructions. Observe the safety precautions provided in this
document which are supplemental to the safety instructions provided by the
battery manufacturer.

Basic Requirements
Before operating batteries, carefully read the safety precautions for battery
handling and master the correct battery connection methods.

DANGER

● Do not expose batteries at high temperatures or around heat-generating


sources, such as sunlight, fire sources, transformers, and heaters. Overheating
may cause battery explosion.
● Do not burn batteries. Otherwise, the batteries may explode.
● To avoid leakage, overheating, fire, or explosions, do not disassemble, alter, or
damage batteries, for example, insert sundries into batteries or immerse
batteries in water or other liquids.
● When replacing a battery, use a battery of the same model or type. Improper
replacement may cause the battery to explode.
● Do not connect a metal conductor to the battery poles or touch the battery
terminals. Otherwise, the battery may be short-circuited and heat up, which
can cause injuries such as burning.

To ensure safety during battery installation, operation, and maintenance, pay


attention to the following:
● Do not wear conductive articles such as watches, bracelets, bangles, and rings.
● Wear goggles, rubber gloves, and protective clothing to avoid damage caused
by electrolyte in the case of electrolyte overflow. If a battery overflows,
protect the skin or eyes from the leaking liquid. If the skin or eyes come in
contact with the leaking liquid, wash it immediately with clean water and go
to the hospital for medical treatment.
● Use dedicated insulated tools.
● Move batteries in the required direction. Do not place a battery upside down
or tilt it.
● Keep the battery loop disconnected during installation and maintenance.
● Do not drop, squeeze, or puncture a battery. Protect batteries from external
high pressure to prevent internal short circuits and overheating.

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● Dispose of waste batteries in accordance with local laws and regulations. Do


not dispose of batteries as household waste. If a battery is disposed of
improperly, it may explode.
● Do not use a damaged battery.
● To prevent injuries or explosion, do not allow children or pets to swallow or
bite a battery.
● If batteries experience discoloration, deformation, abnormal heating, or other
abnormalities during working, charging, or storage, stop using the batteries
and replace them with new ones.
● Batteries can work properly with the allowed charge and discharge
parameters when the temperature is within the specified range. If the
temperature is outside the specified range, the battery charge and discharge
performance and safety are affected.

Battery Installation
Before installing batteries, observe the following safety precautions:

● Install batteries in a dry and cool environment with good ventilation, which is
away from high temperature and flammable materials, and take precautions
against fire.
● Place and secure batteries horizontally.
● Note the polarities when installing batteries. Do not short-circuit the positive
and negative poles of the same battery or battery string. Otherwise, the
battery may be short-circuited.
● When installing a battery string, retain at least one breakpoint to prevent a
loop being formed. After checking that the installation is correct, close the
breakpoints to finish the installation.
● During the installation, insulate the terminals of cables connecting batteries.
Ensure that the terminals do not come into contact with metal components
such as the cabinet.
● Secure battery cables or copper bars by tightening bolts to the required
torque. Loose connections will result in excessive voltage drop or cause
batteries to burn out in the case of excessive current.
● Check battery connections periodically, ensuring that all screws are securely
tightened.

Battery Short Circuit

DANGER

Battery short circuits can generate high instantaneous current and release a great
amount of energy, which may cause equipment damage or personal injury.

● If permitted, disconnect the batteries in use before performing any other


operations on them.
● To avoid battery short circuit, do not maintain batteries with power on.

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Flammable Gas

NOTICE

● Do not use unsealed lead-acid batteries.


● To prevent fire or corrosion, ensure that flammable gas (such as hydrogen) is
properly exhausted for lead-acid batteries.

Lead-acid batteries emit flammable gas when used. Ensure that batteries are kept
in a well-ventilated area and take preventive measures against fire.

Battery Leakage

NOTICE

Battery overheating causes deformation, damage, and electrolyte overflow.

If the battery temperature is higher than 60°C, check the battery for electrolyte
overflow. If the electrolyte overflows, handle the leakage immediately.
Electrolyte overflow may damage the equipment. It will corrode metal parts and
boards, and ultimately damage the boards.

WARNING

When the electrolyte overflows, absorb and neutralize the electrolyte immediately.
When moving or handling a battery whose electrolyte leaks, note that the leaking
electrolyte may cause damage.

If the electrolyte overflows, follow the instructions of the battery manufacturer or


neutralize the electrolyte by using sodium bicarbonate (NaHCO3) or sodium
carbonate (Na2CO3).

Lithium Battery
The safety precautions for lithium batteries are similar to those for lead-acid
batteries except that you also need to observe the following precautions.

WARNING

There is a risk of explosion if the model of the replaced battery is incorrect.

● A battery can be replaced only with a battery of the same or similar model
recommended by the manufacturer.
● When handling a lithium battery, do not place it upside down, tilt it, or bump
it with other objects.

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● Keep the lithium battery loop disconnected during installation and


maintenance.
● When the ambient temperature is lower than the lower limit of the operating
temperature (charge is forbidden at 0°C), do not charge the lithium battery.
Otherwise, a short circuit would occur inside the battery.
● Do not throw a lithium battery in fire.
● When maintenance is complete, return the waste lithium battery to the
maintenance office.

1.7 PV Module Safety


If no photovoltaic (PV) module is involved, skip this section.
Before installing, operating, and maintaining PV modules, read the instructions
provided by the PV module manufacturer. The safety precautions specified in this
document are highly important precautions that require special attention. For
additional safety precautions, see the instructions provided by the PV module
manufacturer.

DANGER

● Before installation and maintenance, put on a safety helmet, goggles,


insulation gloves, and protective clothing to avoid personal injury.
● Before installation and maintenance, cover all PV modules totally using opaque
materials to avoid electric shocks caused by generated currents.
● Do not focus sunlight on PV modules using a mirror or lens, because this may
damage PV modules and cause personal injury.

● When moving PV modules, do not hold connection boxes or power cables.


● Exercise caution when moving PV modules to avoid collision. Improper
movement and placement may cause the glass plates on PV modules to break
and lose electrical performance, which renders the PV modules useless.
● In case of strong wind, do not install PV modules at heights.
● To install or maintain a high support, set up a support platform and wear a
safety helmet or belt.
● Do not drill holes into, step on, or place heavy objects on PV modules,
because these actions will damage PV modules.
● At least two persons are required to move and install PV modules. Forces can
be applied only to the aluminum frame of the PV modules. Exerting force on
the front or rear surface of the PV modules using your head is prohibited. This
may cause hidden cracks in the PV modules.

1.8 DG Safety
If no diesel generator (DG) is involved, skip this section.
Before installing, operating, and maintaining a diesel generator (DG), read the
instructions provided by the DG vendor. The safety precautions specified in this

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User Manual 1 Safety Precautions

document are highly important precautions that require special attention. For
additional safety precautions, see the instructions provided by the DG vendor.

Basic Requirements
● Wear a safety helmet, safety shoes, and union suit. Do not wear a wet union
suit.
● The DG is used only for purposes specified by the manufacturer. When the DG
is used for other purposes, obtain prior approval from the manufacturer even
if the operation does not violate safety regulations.
● Ground the DG properly. Lock all electric control panels. Use insulated tools to
check and repair energized devices. Avoid electric shock in wet environments.
● Follow all electrical regulations. Only qualified personnel are allowed to
install, check, and repair electric parts of equipment.

DANGER

● Take off your ID card and jewelry before installation and maintenance. Tie your
hair and put them in your hat to protect them from being twisted into high-
speed moving components (such as a fan or drive bearing), avoiding personal
injury or death.
● During installation and maintenance, strictly follow the instructions provided by
the DG manufacturer to avoid burns, explosions, and fire.
● Keep sparks, open flame, and any other flammable objects away from the DG.
● Do not change original components with permission. Using non-original
components may endanger safety.

● Maintain equipment only after checking that the mains supply is


disconnected. If you are not sure whether the mains supply is disconnected,
contact professionals.
● Wear protective gloves and goggles when performing the following
operations:
– Add fuel.
– Add or replace engine oil and coolant. Contact with hot engine oil and
coolant may cause serious scalds. Therefore, replace engine oil and
coolant after their temperatures drop below 60°C.
– Use compressed air. (The maximum air pressure for cleaning is 2 kg/
cm<sup id="Superscript">2</sup>).

Fire Prevention
● Conductive objects such as metal can result in short circuits in power cables,
which may cause fire.
● Keep the engine clean because excessive oil stains may cause engine
overheat, which leads to fire and damage to equipment.
● Place multiple dry powder or CO2 fire extinguishers besides the DG. Check the
fire extinguishers periodically and replace them if necessary.

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Transportation Precautions
Before transportation:
● Survey the site and design a transportation scheme to ensure smooth
transportation.
● Check that all required tools and lifting devices are available and functional.
Overloading is forbidden.
● Check for sharp objects such as nails and remove or trim them if necessary to
avoid personal injury.
● Clean and repair the passages for transportation.
● Determine the manpower and work division if multiple people need to
operate together.
● Take protective measures such as wearing the protective gloves, shoes,
goggles, and safety helmet.
During transportation:
● Strictly follow the transportation scheme. If the scheme cannot be followed
during actual operations, promptly communicate with the scheme designers.
● To move an object by hand, approach to the object, squat down, and then lift
the object gently and stably by the force of the legs instead of your back. Do
not lift it suddenly or turn your body around.
● If multiple people work together to lift a heavy object, ensure that the weight
is equally distributed and borne by shoulders (preferably with a tool). Keep a
distance of one arm between people and ensure that people of different
heights are properly arranged.
● Transport a heavy object stably with balanced force, move at a low and even
speed, and put down the object stably and slowly to avoid damaging the
object.
● When transferring a heavy object, move your feet instead of turning your
waist around. When lifting and transferring a heavy object, ensure that your
feet point to the target direction of movement.
● Do not quickly lift a heavy object above your waist. Place the object on a
workbench that is half-waist high or any other appropriate place, adjust the
positions of your palms, and then lift it.
● When moving a heavy object, be aware of the workbench, slope, staircase,
and slippery places. When moving a heavy object through a door, ensure that
the door is wide enough to move the object and avoid bumping or injury.
● If two persons or more move a heavy object together, ensure that the object
is moved at a uniform pace and is lifted and landed simultaneously under the
supervision of one person.
● For other requirements, see the requirements for moving heavy objects and
hoisting safety.

Operational Safety
● Do not use the DG in places with explosives.
● Do not allow non-professional personnel to approach close to a DG in
operation. Loose clothing, hair, and falling tools may cause serious personal
injury and damage to equipment.

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● For a DG in operation, its exposed pipes and components are at high


temperatures. Avoid touching them to prevent burns.

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User Manual 2 Solution Overview

2 Solution Overview

The PowerCube 1000 hybrid power supply solution consists of the following
subsystems in terms of functions:

● Energy plant system (EPS)


Supplies power to the ICC for power conversion and distribution.
● Cabinet with cooling system (CCS)
Houses and protects the EPS, ICC, and ESS, and ensures that they work at
appropriate temperatures.
● Integrated controller and converter (ICC)
Functions as the core of the PowerCube 1000 to logically schedule energy,
monitors the operating status of other subsystems, and reports the operating
status to the OSS.
● Energy storage system (ESS): stores energy.
● Operations support system (OSS)
Remotely monitors and manages various systems in the solution. Users can
view the running status and alarms of the systems in real time and set the
system running parameters.

2.1 Mains Scenario


Table 2-1 Configurations

Subsystem Component Component Description

EPS Mains Voltage mode: three-phase four-wire/dual-live wire/single-phase

ICC Monitoring SCC800-C1


unit

Optional Communications expansion module NIM01C3, outdoor wireless


component AC meter box ACMB, AC power failure sensor iACSENSE, wireless
DC meter iDCMETER, wireless communications relay iRELAY,
digital temperature and humidity sensor, smoke sensor, water
sensor, and signal surge protective device (SPD) SPM01A

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Subsystem Component Component Description

OSS NetEco NetEco

Table 2-2 Cabinet and battery configurations


Battery Battery Cabinet Battery Type Maximum Battery
Scenario Capacity

Lithium battery ESC330-A6 ● ESM-48100A6 7 x 100 Ah/150 Ah


scenario ● ESM-48100B1
ESC330-D6 7 x 100 Ah/150 Ah
● ESM-48100B2
● ESM-48150A3
● ESM-48150B1

Hybrid use of ESC330-A6 ● ESM-48100A6+ 7 x 100 Ah/150 Ah


lithium batteries ESM-48100B1/
with different ESC330-D6 ESM-48150B1 7 x 100 Ah/150 Ah
cycle ● ESM-48100B2+
performance ESM-48100B1/
ESM-48150B1
● ESM-48150A3+
ESM-48100B1/
ESM-48150B1

Lithium battery ESC330-A6 + Reused ● ESM-48100A6 + Reused Lithium battery: 7 x 100


+ Lead-acid battery rack battery Ah/150 Ah + Reused
battery scenario ● ESM-48100B1 + Reused lead-acid battery

ESC330-D6 + Reused battery Lithium battery: 7 x 100


battery rack ● ESM-48100B2 + Reused Ah/150 Ah + Reused
battery lead-acid battery
● ESM-48150A3 + Reused
battery
● ESM-48150B1 + Reused
battery

2.2 Single-DG Scenario


Table 2-3 Configurations
Subsystem Component Component Description

EPS Reused diesel Voltage mode: three-phase four-wire/dual-live wire/single-phase


generator (DG)

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Subsystem Component Component Description

ICC Monitoring SCC800-C1


unit

Optional DG expansion module GIM, DG battery charger BC-1206A, DG


component battery charge module BCU-1203A, outdoor wireless AC meter
box ACMB, AC power failure sensor iACSENSE, wireless DC meter
iDCMETER, wireless communications relay iRELAY, wireless
magnetostrictive fuel level sensor iFUEL, wireless submersible fuel
level sensor iFUEL, magnetostrictive fuel level sensor, digital
temperature and humidity sensor, smoke sensor, water sensor,
and signal SPD SPM01A

OSS NetEco NetEco

Table 2-4 Cabinet and battery configurations


Battery Battery Cabinet Battery Type Maximum Battery
Scenario Capacity

Lithium battery ESC330-A6 ● ESM-48100A6 7 x 100 Ah/150 Ah


scenario ● ESM-48100B1
ESC330-D6 7 x 100 Ah/150 Ah
● ESM-48100B2
● ESM-48150A3
● ESM-48150B1

Hybrid use of ESC330-A6 ● ESM-48100A6+ 7 x 100 Ah/150 Ah


lithium ESM-48100B1/
batteries with ESC330-D6 ESM-48150B1 7 x 100 Ah/150 Ah
different cycle ● ESM-48100B2+
performance ESM-48100B1/
ESM-48150B1
● ESM-48150A3+
ESM-48100B1/
ESM-48150B1

Lithium battery ESC330-A6 + Reused ● ESM-48100A6 + Reused Lithium battery: 7 x 100


+ Lead-acid battery rack battery Ah/150 Ah + Reused
battery ● ESM-48100B1 + Reused lead-acid battery
scenario battery
ESC330-D6 + Reused Lithium battery: 7 x 100
battery rack ● ESM-48100B2 + Reused Ah/150 Ah + Reused
battery lead-acid battery
● ESM-48150A3 + Reused
battery
● ESM-48150B1 + Reused
battery

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2.3 Dual-DG Scenario


Table 2-5 Configurations
Subsystem Component Component Description

EPS Reused DG Voltage mode: three-phase four-wire/dual-live wire/single-phase

ICC Monitoring SCC800-C1


unit

Optional DG expansion module GIM, DG battery charger BC-1206A, DG


component battery charge module BCU-1203A, outdoor wireless AC meter
box ACMB, AC power failure sensor iACSENSE, wireless DC meter
iDCMETER, wireless communications relay iRELAY, wireless
magnetostrictive fuel level sensor iFUEL, wireless submersible fuel
level sensor iFUEL, magnetostrictive fuel level sensor, digital
temperature and humidity sensor, smoke sensor, water sensor,
and signal SPD SPM01A

OSS NetEco NetEco

Table 2-6 Cabinet and battery configurations


Battery Battery Cabinet Battery Type Maximum Battery
Scenario Capacity

Lithium battery ESC330-A6 ● ESM-48100A6 7 x 100 Ah/150 Ah


scenario ● ESM-48100B1
ESC330-D6 7 x 100 Ah/150 Ah
● ESM-48100B2
● ESM-48150A3
● ESM-48150B1

Hybrid use of ESC330-A6 ● ESM-48100A6+ 7 x 100 Ah/150 Ah


lithium ESM-48100B1/
batteries with ESC330-D6 ESM-48150B1 7 x 100 Ah/150 Ah
different cycle ● ESM-48100B2+
performance ESM-48100B1/
ESM-48150B1
● ESM-48150A3+
ESM-48100B1/
ESM-48150B1

Lithium battery ESC330-A6 + Reused ● ESM-48100A6 + Reused Lithium battery: 7 x 100


+ Lead-acid battery rack battery Ah/150 Ah + Reused
battery ● ESM-48100B1 + Reused lead-acid battery
scenario battery

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Battery Battery Cabinet Battery Type Maximum Battery


Scenario Capacity

ESC330-D6 + Reused ● ESM-48100B2 + Reused Lithium battery: 7 x 100


battery rack battery Ah/150 Ah + Reused
● ESM-48150A3 + Reused lead-acid battery
battery
● ESM-48150B1 + Reused
battery

2.4 Diesel-Grid Hybrid Scenario


Table 2-7 Configurations

Subsystem Component Component Description

EPS Mains Voltage mode: three-phase four-wire/dual-live wire/single-phase

Reused DG Voltage mode: three-phase four-wire/dual-live wire/single-phase

ICC Monitoring SCC800-C1


unit

Optional DG expansion module GIM, DG battery charger BC-1206A, DG


component battery charge module BCU-1203A, outdoor wireless AC meter
box ACMB, AC power failure sensor iACSENSE, wireless DC meter
iDCMETER, wireless communications relay iRELAY, wireless
magnetostrictive fuel level sensor iFUEL, wireless submersible fuel
level sensor iFUEL, magnetostrictive fuel level sensor, digital
temperature and humidity sensor, smoke sensor, water sensor,
and signal SPD SPM01A

OSS NetEco NetEco

Table 2-8 Cabinet and battery configurations

Battery Battery Cabinet Battery Type Maximum Battery


Scenario Capacity

Lithium battery ESC330-A6 ● ESM-48100A6 7 x 100 Ah/150 Ah


scenario ● ESM-48100B1
ESC330-D6 7 x 100 Ah/150 Ah
● ESM-48100B2
● ESM-48150A3
● ESM-48150B1

Hybrid use of ESC330-A6 ● ESM-48100A6+ 7 x 100 Ah/150 Ah


lithium ESM-48100B1/
batteries with ESM-48150B1

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Battery Battery Cabinet Battery Type Maximum Battery


Scenario Capacity

different cycle ESC330-D6 ● ESM-48100B2+ 7 x 100 Ah/150 Ah


performance ESM-48100B1/
ESM-48150B1
● ESM-48150A3+
ESM-48100B1/
ESM-48150B1

Lithium battery ESC330-A6 + Reused ● ESM-48100A6 + Reused Lithium battery: 7 x 100


+ Lead-acid battery rack battery Ah/150 Ah + Reused
battery ● ESM-48100B1 + Reused lead-acid battery
scenario battery
ESC330-D6 + Reused Lithium battery: 7 x 100
battery rack ● ESM-48100B2 + Reused Ah/150 Ah + Reused
battery lead-acid battery
● ESM-48150A3 + Reused
battery
● ESM-48150B1 + Reused
battery

2.5 Solar-Diesel Hybrid Scenario


Table 2-9 Configurations
Subsystem Component Component Description

EPS PV module 445 W/iPV400-M1A

PV module Triangle support/Standard A-shaped support 2.0/Flat roof support


support

Solar junction SJB-0601A


box (SJB)

Reused DG Voltage mode: three-phase four-wire/dual-live wire/single-phase

ICC Monitoring SCC800-C1


unit

PV distribution PVDU-150A1
unit (PVDU)

Solar supply S4875G1/PCU-01A


unit
(SSU)/PCU

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Subsystem Component Component Description

Optional DG expansion module GIM, DG battery charger BC-1206A, DG


component battery charge module BCU-1203A, outdoor wireless AC meter
box ACMB, AC power failure sensor iACSENSE, wireless DC meter
iDCMETER, wireless communications relay iRELAY, wireless
magnetostrictive fuel level sensor iFUEL, wireless submersible fuel
level sensor iFUEL, magnetostrictive fuel level sensor, digital
temperature and humidity sensor, smoke sensor, water sensor,
and signal SPD SPM01A

OSS NetEco NetEco

Table 2-10 Cabinet and battery configurations


Battery Battery Cabinet Battery Type Maximum Battery
Scenario Capacity

Lithium battery ESC330-A6 ● ESM-48100A6 7 x 100 Ah/150 Ah


scenario ● ESM-48100B1
ESC330-D6 7 x 100 Ah/150 Ah
● ESM-48100B2
● ESM-48150A3
● ESM-48150B1

Hybrid use of ESC330-A6 ● ESM-48100A6+ 7 x 100 Ah/150 Ah


lithium ESM-48100B1/
batteries with ESC330-D6 ESM-48150B1 7 x 100 Ah/150 Ah
different cycle ● ESM-48100B2+
performance ESM-48100B1/
ESM-48150B1
● ESM-48150A3+
ESM-48100B1/
ESM-48150B1

Lithium battery ESC330-A6 + Reused ● ESM-48100A6 + Reused Lithium battery: 7 x 100


+ Lead-acid battery rack battery Ah/150 Ah + Reused
battery ● ESM-48100B1 + Reused lead-acid battery
scenario battery
ESC330-D6 + Reused Lithium battery: 7 x 100
battery rack ● ESM-48100B2 + Reused Ah/150 Ah + Reused
battery lead-acid battery
● ESM-48150A3 + Reused
battery
● ESM-48150B1 + Reused
battery

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2.6 Solar-Grid Hybrid Scenario


Table 2-11 Configurations

Subsystem Component Component Description

EPS PV module 445 W/iPV400-M1A

PV module Triangle support/Standard A-shaped support 2.0/Flat roof support


support

SJB SJB-0601A

Mains Voltage mode: three-phase four-wire/dual-live wire/single-phase

ICC Monitoring SCC800-C1


unit

PVDU PVDU-150A1

SSU/PCU S4875G1/PCU-01A

Optional Communications expansion module NIM01C3, outdoor wireless


component AC meter box ACMB, AC power failure sensor iACSENSE, wireless
DC meter iDCMETER, wireless communications relay iRELAY,
digital temperature and humidity sensor, smoke sensor, water
sensor, and signal SPD SPM01A

OSS NetEco NetEco

Table 2-12 Cabinet and battery configurations

Battery Battery Cabinet Battery Type Maximum Battery


Scenario Capacity

Lithium battery ESC330-A6 ● ESM-48100A6 7 x 100 Ah/150 Ah


scenario ● ESM-48100B1
ESC330-D6 7 x 100 Ah/150 Ah
● ESM-48100B2
● ESM-48150A3
● ESM-48150B1

Hybrid use of ESC330-A6 ● ESM-48100A6+ 7 x 100 Ah/150 Ah


lithium ESM-48100B1/
batteries with ESC330-D6 ESM-48150B1 7 x 100 Ah/150 Ah
different cycle ● ESM-48100B2+
performance ESM-48100B1/
ESM-48150B1
● ESM-48150A3+
ESM-48100B1/
ESM-48150B1

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Battery Battery Cabinet Battery Type Maximum Battery


Scenario Capacity

Lithium battery ESC330-A6 + Reused ● ESM-48100A6 + Reused Lithium battery: 7 x 100


+ Lead-acid battery rack battery Ah/150 Ah + Reused
battery ● ESM-48100B1 + Reused lead-acid battery
scenario battery
ESC330-D6 + Reused Lithium battery: 7 x 100
battery rack ● ESM-48100B2 + Reused Ah/150 Ah + Reused
battery lead-acid battery
● ESM-48150A3 + Reused
battery
● ESM-48150B1 + Reused
battery

2.7 Solar-Grid-Diesel Hybrid Scenario


Table 2-13 Configurations
Subsystem Component Component Description

EPS PV module 445 W/iPV400-M1A

PV module Triangle support/Standard A-shaped support 2.0/Flat roof support


support

SJB SJB-0601A

Mains Voltage mode: three-phase four-wire/dual-live wire/single-phase

Reused DG Voltage mode: three-phase four-wire/dual-live wire/single-phase

ICC Monitoring SCC800-C1


unit

PVDU PVDU-150A1

SSU/PCU S4875G1/PCU-01A

Optional DG expansion module GIM, DG battery charger BC-1206A, DG


component battery charge module BCU-1203A, outdoor wireless AC meter
box ACMB, AC power failure sensor iACSENSE, wireless DC meter
iDCMETER, wireless communications relay iRELAY, wireless
magnetostrictive fuel level sensor iFUEL, wireless submersible fuel
level sensor iFUEL, magnetostrictive fuel level sensor, digital
temperature and humidity sensor, smoke sensor, water sensor,
and signal SPD SPM01A

OSS NetEco NetEco

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Table 2-14 Cabinet and battery configurations


Battery Battery Cabinet Battery Type Maximum Battery
Scenario Capacity

Lithium battery ESC330-A6 ● ESM-48100A6 7 x 100 Ah/150 Ah


scenario ● ESM-48100B1
ESC330-D6 7 x 100 Ah/150 Ah
● ESM-48100B2
● ESM-48150A3
● ESM-48150B1

Hybrid use of ESC330-A6 ● ESM-48100A6+ 7 x 100 Ah/150 Ah


lithium ESM-48100B1/
batteries with ESC330-D6 ESM-48150B1 7 x 100 Ah/150 Ah
different cycle ● ESM-48100B2+
performance ESM-48100B1/
ESM-48150B1
● ESM-48150A3+
ESM-48100B1/
ESM-48150B1

Lithium battery ESC330-A6 + Reused ● ESM-48100A6 + Reused Lithium battery: 7 x 100


+ Lead-acid battery rack battery Ah/150 Ah + Reused
battery ● ESM-48100B1 + Reused lead-acid battery
scenario battery
ESC330-D6 + Reused Lithium battery: 7 x 100
battery rack ● ESM-48100B2 + Reused Ah/150 Ah + Reused
battery lead-acid battery
● ESM-48150A3 + Reused
battery
● ESM-48150B1 + Reused
battery

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User Manual 3 Subsystem Description

3 Subsystem Description

3.1 EPS

3.1.1 445 W PV Module (52240257)

Figure 3-1 PV module

Table 3-1 PV module technical specifications

Item Technical Specifications

Maximum power 445 W

Solar cell Monocrystalline silicon

Dimensions 2095 mm x 1039 mm x 35 mm

Weight About 24.5 kg

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Item Technical Specifications

Open-circuit voltage 49.0 V

3.1.2 iPV400-M1A
The iPV400-M1A consists of PV modules and the PVA-425E1 PV adapter. It
provides functions such as MPPT tracking, module-level shutdown, and module-
level monitoring.

Figure 3-2 iPV400-M1A front view

Figure 3-3 iPV400-M1A rear view

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Table 3-2 PV module technical specifications

Item Technical Specifications

Solar cell Monocrystalline silicon

Dimensions 1980 mm x 1002 mm x 35 mm

Weight About 22.7 kg

Maximum power 400 W

Operation efficiency 20.2%

Optimal operating voltage 40.1 V

Optimal operating current 9.98 A

Open-circuit voltage 49.2 V

Short-circuit current 10.33 A

Maximum system Voltage 1000 V

Table 3-3 PVA-425E1 technical specifications

Item Technical Specifications

Input Input voltage 10–65 V DC

Maximum input 14 A
current

Input power 425 W

Output Peak efficiency 99.3%

MPPT precision ● Up to 99.9%@Static


● Up to 99.5%@Dynamic

Output voltage 4–65 V DC, rated voltage: 26.7 V DC/


53.5 V DC

Maximum output 16 A
current

Others Dimensions (L x W x 118 mm x 118 mm x 24.7 mm


H)

Weight < 700 g

Cooling Natural cooling

Output connector MC4

Output wire length 1.2 m

IP rating IP67

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3.1.3 SJB-0601A (02312VQH)


Figure 3-4 SJB-0601A exterior

Figure 3-5 SJB-0601A interior

(1) Surge protection board (2) Input– (3) Output–

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(4) Ground screw (5) Input+ (6) Output+

Table 3-4 SJB-0601A technical specifications


Item Specifications

Dimensions (H x W x D) 220 mm x 158 mm x 65 mm

Ports Six inputs converge into one output.

Operating voltage SJB-0601A (02312VQH): 43.2–58 V DC

IP rating IP55

Installation mode Mounted on a pole or wall

Cabling mode Routed in and out from the bottom

3.1.4 PV Module Support


PV module supports are available in four angles: 15°, 25°, 35°, and 45°.

Figure 3-6 Triangle support

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Figure 3-7 Standard A-shaped support 2.0 (low support)

Figure 3-8 Standard A-shaped support 2.0 (high support)

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Figure 3-9 Flat rooftop support

NOTE

The flat rooftop support provides two angles: 15° and 25°.

3.2 CCS

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3.2.1 ESC330-A6
Figure 3-10 ESC330-A6 exterior

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Figure 3-11 ESC330-A6 interior

(1) Power transfer box for the (2) Ground bar (3) Space for batteries
temperature control device

(4) Ground bar (5) –48 V busbar (6) RTN+ busbar

(7) PC1500D-1

Table 3-5 ESC330-A6 technical specifications


Item Specifications

Battery cabinet Temperature control: PC1500D-1 DC air conditioner, 1600


W cooling capacity
Dimensions (H x W x D): 1600 mm x 650 mm x 650 mm
(excluding the protruding part of the door), 1600 mm x
650 mm x 815 mm (including the protruding part of the
door)
Weight: < 110 kg
Installation mode: installed on a floor, on a rooftop, or
against a wall
Maintenance mode: maintained from the front
Cabling mode: routed in and out from the bottom

Space for batteries A maximum of 32 U battery installation space

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Item Specifications

Operating 0°C to +45°C (with solar radiation), –20°C to +45°C (with


temperature a heater)

Transportation –40°C to +70°C


temperature

Storage –40°C to +70°C


temperature

Operating humidity 5%–95% RH (non-condensing)

Altitude 0–4000 m. (When the altitude ranges from 2000 m to


4000 m, high temperature derating applies and the
operating temperature decreases by 1°C for each
additional 200 m.)

Noise level GR487, acoustic pressure level: ≤ 65 dB at 1.5 m (ambient


temperature 45°C)

IP rating and IP55, Class C environments


operating
environment

Other requirements ● There should be no conductive dust, corrosive gas, or


explosion hazard.
● Dust, corrosive substances, pests, molds, and other
indicators should be controlled in accordance with
Class 4.1 requirements in ETSI EN 300 019-1-4
(V2.2.1).

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3.2.2 ESC330-D6
Figure 3-12 ESC330-D6 exterior

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Figure 3-13 ESC330-D6 interior

(1) Power transfer box for the (2) Ground bar (3) Space for batteries
temperature control device

(4) Ground bar (5) –48 V busbar (6) RTN+ busbar

(7) Direct ventilation unit

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Table 3-6 ESC330-D6 technical specifications


Item Specifications

Battery cabinet Temperature control: direct ventilation unit


Dimensions (H x W x D): 1600 mm x 650 mm x 650 mm
(excluding the protruding part of the door), 1600 mm x
650 mm x 750 mm (including the protruding part of the
door)
Weight: < 120 kg
Installation mode: installed on a floor, on a rooftop, or
against a wall
Maintenance mode: maintained from the front
Cabling mode: routed in and out from the bottom

Space for batteries A maximum of 32 U battery installation space

Operating 0°C to +40°C (with solar radiation)


temperature

Transportation –40°C to +70°C


temperature

Storage –40°C to +70°C


temperature

Operating humidity 5%–95% RH (non-condensing)

Altitude 0–4000 m. (When the altitude ranges from 2000 m to


4000 m, high temperature derating applies and the
operating temperature decreases by 1°C for each
additional 200 m.)

Noise level GR487, acoustic pressure level: ≤ 65 dB at 1.5 m (ambient


temperature 45°C)

IP rating and IP34, Class B environments


operating
environment

Other requirements ● There should be no conductive dust, corrosive gas, or


explosion hazard.
● Dust, corrosive substances, pests, molds, and other
indicators should be controlled in accordance with
Class 4.1 requirements in ETSI EN 300 019-1-4
(V2.2.1).

3.3 ICC

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3.3.1 SCC800-C1
Figure 3-14 SCC800-C1 panel

(1) INPUT (–48V) (2) OUTPUT (–48V) (3) COM port

(4) FE port (5) SMU02C (6) Space for the expansion


module

(7) Space for the UIM05B1

NOTE

● The expansion module on an SCC800-C1 can be an NIM01C3, CIM02C, or GIM.


● If the FE port (4) is occupied, the NIM01C3, CIM02C, and GIM01C2 cannot be installed
in the expansion module installation space.
● If a UIM05B1 is installed, the COM port (3) will be cascaded with the COM2 port on the
UIM05B1.

Port Description

Table 3-7 Port description

Module Port Type Description

SMU02C Communication One FE port, one CAN port, and one RS485/
s port RS232 port

Other ports 2 x USB ports

- Power port One –48 V INPUT port and one –48 V


OUTPUT port

Communication One COM port and one FE port


s port COM: RS485 port

Technical Specifications

Table 3-8 Technical specifications of an SCC800

Category Item Specifications

Environment Operating temperature –20°C to +60°C

Storage temperature –40°C to +70°C

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Category Item Specifications

Relative humidity 5%–95% RH (non-condensing)

Altitude 0–4000 m. When the altitude


ranges from 2000 m to 4000 m,
high temperature derating applies
and the operating temperature
decreases by 1°C for each
additional 200 m.

Structure Dimensions (H x W x D) 43.6 mm x 482.6 mm x 330 mm


(including mounting ears)

Color Black

Weight 4.5 kg

Electrical Voltage range –36 V to –60 V


specifications
Power 25 W

EMC Conducted emission –48 V input port: EN 55032, class


(CE) A

Radiated emission (RE) EN 55032, Class A

Electrostatic discharge EN 61000-4-2, Class B


(ESD)

Electrical fast transient EN 61000-4-4, Class B


(EFT)

Radiated susceptibility EN61000-4-3, Class A


(RS)

Conducted susceptibility EN 61000-4-6


(CS)

Surge susceptibility EN 61000-4-5, Class B

Voltage dips immunity EN 61000-4-29


(DIP)

Safety design Complies with IEC 62368-1.

Surge protection DC input port Differential mode: 3 kA (8/20 μs),


common mode: 5 kA (8/20 μs)

Protection IP rating IP20

Reliability Mean time between 200,000 hours (at 25°C)


failures (MTBF)

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3.3.1.1 Monitoring Module SMU02C (02312MML-009)

Figure 3-15 SMU02C

(1) Running indicator (2) Minor alarm indicator (3) Major alarm indicator

(4) Buttons (5) USB ports (protected by a (6) RS485/RS232


security protection mechanism) communications port

(7) FE port (8) CAN communications port (9) LCD

Indicators

Table 3-9 Indicator description

Item Color Status Description

Running Green Off The SMU is faulty or has no


indicator DC input.

Blinking slowly The SMU is running properly


(0.5 Hz) and communicating with the
host properly.

Blinking fast (4 The SMU is running properly


Hz) but fails to communicate
with the host.

Minor alarm Yellow Off No minor alarm or warning


indicator is generated.

Steady on A minor alarm or warning is


generated.

Major alarm Red Off No critical or major alarm is


indicator generated.

Steady on A critical or major alarm is


generated.

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Buttons

Table 3-10 Button description


Button Name Description

Up Scrolls menu items and sets parameters.

Down

Back Returns to the previous menu without saving the


settings.

OK ● Enters the main menu from the standby screen.


● Enters a submenu from the main menu.
● Saves the submenu settings.

Note:
● The LCD screen becomes dark if no button is pressed within 30s.
● You need to log in again if no button is pressed within 1 minute.

● Press and hold or to increase or decrease a parameter value quickly.

● Hold down and for 10s to restart the SMU.

● Hold down and (or ) for 2s to increase (or decrease) the LCD
contrast.

USB Port
You can quickly deploy a site, import and export configuration files, export run
logs, and upgrade software by inserting the USB flash drive that is specially used
for site deployment into the USB port.
After installing a dedicated WiFi module on the USB port, you can access the
WebUI locally.

NOTICE

Using a WiFi module not provided by the Company may cause function
abnormalities or data loss. The Company will not be liable for any loss caused
thereby.

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Communications Ports

Table 3-11 Communications port description


Communications Communications Communications Function
Port Parameter Protocol

FE 10M/100M SNMP protocol Connects to a


autonegotiation third-party NMS.

BIN protocol Connects to a


Huawei NMS.

HTTPS protocol Connects to a PC


and manages the
SMU over the
WebUI.

TCP-Modbus Adapts to Huawei


protocol TCP-Modbus and
connects to a
third-party NMS.

RS485/RS232 Baud rate: 1200 Master/Slave Connects to a


bit/s, 2400 bit/s, protocol Huawei NMS.
4800 bit/s, 9600
bit/s, 14400 bit/s, YDN protocol Connects to a
19200 bit/s, third-party NMS.
115200 bit/s

CAN Baud rate: 125 CAN protocol Connects to


kbit/s Huawei
southbound
devices.
NOTE
All the preceding ports are protected by security mechanisms.

Figure 3-16 Communications port pin definitions

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Table 3-12 Pin definitions for the FE port


Pin Signal Description

1 TX+ Transmit data over FE.

2 TX-

3 RX+ Receive data over FE.

6 RX-

4, 5, 7, 8 Null -

Table 3-13 RS485/RS232 port pin definitions


Pin Signal Description

1 TX+ Transmit data over RS485.

2 TX-

4 RX+ Receive data over RS485.

5 RX-

3 RX232 Receives data over RS232.

7 TX232 Transmits data over RS232.

6 PGND Protective earthing (PE)

8 Null -

Table 3-14 Pin definitions for the CAN port


Pin Signal Description

1 RX+ Receive data over RS485.

2 RX-

3 Null -

4 TX+ Transmit data over RS485.

5 TX-

6 Null -

7 CANH CAN bus high level

8 CANL CAN bus low level

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3.3.1.2 User Interface Module UIM05B1 (03027PJD)

Figure 3-17 Panel

(1) Dry contacts and sensor (2) COM communications port (3) Battery temperature sensor
ports port

(4) Door status sensor port (5) Battery switch (6) Hole for fan cables

(7) Handle

NOTE

The battery switch is used only when the mains supply is unavailable.

Figure 3-18 Dry contacts

Figure 3-19 COM port pin definitions

Table 3-15 COM port pin definitions

Pin Signal Description

1 RS485_RX+ RS485 data, positive

2 RS485_RX- RS485 data, negative

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Pin Signal Description

3 12V Rated load current: 0.5 A

4 RS485_TX+ RS485 data, positive

5 RS485_TX- RS485 data, negative

6 GND Grounding

7 Reserved –

8 GND Grounding

Figure 3-20 Interior

(1) COM2 communications port

Table 3-16 COM2 port pin definitions


Pin Signal Description

A RS485+ RS485 data, positive

B RS485- RS485 data, negative

3.3.1.3 Communications Expansion Module NIM01C3


The communications expansion module is used for 4G communication. It provides
extra RS485/CAN ports for the SMU to connect to southbound communications
equipment.

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Figure 3-21 Panel

(1) SIM card slots (2 PCS) (2) 4G indicator (3) Alarm indicator

(4) Run indicator (5) ANT antenna port (6) COM1 port

(7) COM2 port (8) COM3/CAN port (9) COM4 port

(10) Handle

Indicators

Table 3-17 Indicator description

Item Color Status Description

4G Green Steady on The dial-up connection is in


indicator the data service state.

Blinking at intervals of 2s A network has been


(on for 0.1s and then off registered.
for 1.9s)

Blinking at intervals of 2s Network search is in progress,


(on for 0.1s, off for 0.1s, or no network is connected.
on for 0.1s, and then off
for 1.7s)

Alarm Red Off No alarm is generated.


indicator
Steady on An alarm is generated.

Running Green Off The board is not running


indicator because it is faulty or has no
DC input.

Blinking slowly (0.5 Hz) The board is running and


communicating with the host
properly.

Blinking fast (4 Hz) The board is running properly,


but fails to communicate with
the host.

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Communications Ports

Table 3-18 Communications port description

Communications Communications Description


Port Parameter

COM1 Baud rate: 9600 bit/s, Supports master/slave protocols


19200 bit/s, or and Modbus.
115200 bit/s Supplies 12 V power.

COM2 Baud rate: 9600 bit/s, Supports master/slave protocols


19200 bit/s, or and Modbus.
115200 bit/s Supplies 12 V power.

COM3/CAN Baud rate: 9600 bit/s COM3: Supports master/slave


protocols and Modbus.
CAN: Supports the CAN protocol.

COM4 Baud rate: 9600 bit/s, Supports Modbus.


19200 bit/s, or
115200 bit/s

Figure 3-22 Pins in the COM1, COM2, and COM3 ports

Table 3-19 Pin definitions for the COM1 and COM2 ports

Pin Signal Description

1 RS485_RX+ Receive data over RS485.

2 RS485_RX-

3 12V Rated load current: 0.5 A

4 RS485_TX+ Transmit data over RS485.

5 RS485_TX-

6 Reserved -

7 Reserved -

8 GND Grounding

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Table 3-20 Pin definitions for the COM3/CAN port


Pin Signal Description

1 RS485_RX+ Receive data over RS485.

2 RS485_RX-

3 Reserved -

4 RS485_TX+ Transmit data over RS485.

5 RS485_TX-

6 GND Grounding

7 CANH CAN bus high level

8 CANL CAN bus low level

Table 3-21 COM4 port pin definitions


Pin Signal Description

R+ RS485+ RS485 data, positive

R- RS485- RS485 data, negative

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3.3.1.4 Genset Interface Module GIM

Figure 3-23 GIM interior

(1) SIM card slot 2 (2) SIM card slot 1 (3) Wireless communications
module (supported in
GIM01C2)

(4) Indicators (5) ANT antenna port (6) Ports

Model Description

Table 3-22 Model description

Model Description

GIM01C1 (02313CTJ) Does not support the wireless


communication function.

GIM01C2 (02313CTJ-001) Supports wireless communication.

Indicators

Figure 3-24 GIM indicators

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Table 3-23 Indicator description

No. Item Color Status Description

1 Running Green Off The module is faulty or has no DC


indicator input.
(RUN)
Blinking slowly (0.5 The module is running and
Hz) communicating with the host
properly.

Blinking fast (4 Hz) The module is running but fails to


communicate with the host.

2 Alarm Red Reserved


indicator
(ALM)

3 4G indicator Green Steady on The dial-up connection is in the data


(4G) service state.

Blinking at intervals of A network has been registered.


2s (on for 0.1s and
then off for 1.9s)

Blinking at intervals of Network search is in progress or no


2s (on for 0.1s, off for available network is found.
0.1s, on for 0.1s, and
then off for 1.7s)

Ports

Figure 3-25 GIM ports

Table 3-24 Port description

No. Port Type Silk Screen Port Description


Description

1 and Genset control NC DO normally Control genset


8 port closed port startup and
shutdown.
M Common port

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No. Port Type Silk Screen Port Description


Description

NO DO normally
open port

2 and Genset reset M Common port The genset


7 port resets if the
NO DO normally ports are closed.
open port

3 Fuel level AI1 + +12 V power Detect the fuel


detection port supply level.

- Analog signal

4 AI2 + +12 V power


supply

- Analog signal

5 Communications COM R+ RS485 data, Used for RS485


port positive communication.

R- RS485 data,
negative

6 CAN + CAN data, Used for CAN


positive communication.

- CAN data,
negative

3.3.2 PVDU-150A1 (02312VQE-001)


Figure 3-26 PVDU-150A1 exterior (BOM number: 02312VQE-001)

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Figure 3-27 PVDU-150A1 interior (BOM number: 02312VQE-001)

(1) Solar input circuit breakers (2) Space for SSUs (3) Network ports

(4) DC output wiring terminal (5) Ground screw

Table 3-25 PVDU-150A1 technical specifications


Item Specifications

Dimensions (H x W x 43.6 mm x 482.6 mm x 330 mm (including mounting


D) ears)

Weight ≤ 3.0 kg

Input 60–150 V DC; 2 x 58 A max.

Output 43.2–58 V DC; rated value: 48 V DC; 150 A max.

Installation mode Installed in a 19-inch rack

Cabling mode Routed in and out from the left and right

Maintenance mode Maintained from the front

Operating temperature –20°C to +65°C

Storage temperature –40°C to +70°C

Operating humidity 5%–95% RH (non-condensing)

Altitude 0–4000 m. (When the altitude ranges from 2000 m to


4000 m, high temperature derating applies and the
operating temperature decreases by 1°C for each
additional 200 m.)

IP rating IP20

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3.3.3 SSU
Figure 3-28 SSU

(1) Power indicator (2) Alarm indicator (3) Fault indicator

(4) PV positive input port (5) PV negative input port (6) Air intake vent

(7) Handle

Function
The SSU converts DC power into 48 V DC power and provides the maximum
power point tracking (MPPT) function.

Table 3-26 SSU function description


Item Function

Input protection ● Protects against reverse connection of PV arrays.


● Protects against input overvoltage and undervoltage.
● Protects against input overcurrent.

Output protection ● Protects against output overvoltage.


● Protects against output short circuits.
● Protects against output current limiting.

Overtemperature Overtemperature protection


protection

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Indicators

Table 3-27 SSU indicator description


Indicator Color Status Description

Power Green Steady The SSU has a DC power input.


indicator on

Off There is no DC input.

The input fuse is damaged.

Blinking The SSU is being queried manually.

Alarm Yellow Off No alarm is generated.


indicator
Steady The SSU is experiencing overtemperature.
on
The SSU is experiencing output overvoltage.

Blinking The communication between the SSU and


the external equipment is interrupted.

Fault Red Off The SSU is normal.


indicator
Steady The SSU shuts down due to output
on overvoltage.

The fan is faulty.

The SSU shuts down due to


overtemperature.

The SSU generates no output due to


internal faults.

Blinking Software is being loaded.

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3.3.4 Protocol Conversion Unit PCU-01A (02312VQG)

Figure 3-29 PCU-01A exterior

(1) Circuit breaker (2) Handle

Function
The PCU-01A converts MBUS signals into CAN signals and supports hot swapping.

Technical Specifications

Table 3-28 PCU-01A technical specifications

Item Specifications

DC input Input voltage 43.2–58 V DC

Input current Maximum current: 80 A

Input circuit breaker 1 x 125 A

DC output Output voltage 43.2–58 V DC

Output current Maximum current: 80 A

Structure Dimensions (H x W x 40.8 mm x 105 mm x 284 mm


D)

Surge Input port 2 kV in differential mode, 4 kV in


common mode

Edge connector port 2 kV in differential mode, 4 kV in


common mode

CAN communications 2 kV in differential mode, 4 kV in


port common mode

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3.3.5 DG Battery Charger BC-1206A (02311WFW)


Figure 3-30 BC-1206A exterior

Figure 3-31 BC-1206A interior

(1) Ground screw (2) DC input (3) Network ports

(4) Surge protection board (5) Slots for the BCU-1203A


(behind the baffle plate)

Function

Table 3-29 BC-1206A function description


Function Description

DC module The BC-1206A can integrate two BCU-1203A modules, each


with one –48 V DC input and one 13.50 V DC/3 A output.

Input protection ● Protects against input undervoltage.


● Protects against input overcurrent.
● Protects against input reverse connection.

Output ● Protects against output overvoltage.


protection ● Protects against output current limiting.
● Protects against output short circuits.
● Protects against output reverse connection.
● Protects against output overtemperature.
● Isolates output faults.

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Technical Specifications

Table 3-30 BC-1206A technical specifications

Item Specifications

Dimensions (H x W x 43.6 mm x 482.6 mm x 330 mm (including mounting


D) ears)

Weight ≤ 10 kg

Input operating –40 V DC to –60 V DC


voltage

Output voltage 13.5 V; max. 6 A (max. 3 A for a single BCU)

Output power 81 W

3.3.6 DG Battery Charger Module BCU-1203A


Figure 3-32 BCU-1203A exterior

(1) Power indicator (2) Indicator of CAN bus (3) Fault indicator
communication exception and
output current limiting

(4) DC output port for (5) Auxiliary DC output port (6) Power switch
supplying power to the DG
battery

(7) Handle (8) Air intake vent

Function

Table 3-31 BCU-1203A function description

Function Description

DC-DC conversion Converts –48 V DC into 12 V DC to charge the DG battery.

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Function Description

Input protection ● Protects against input undervoltage.


● Protects against input reverse connection.

Output protection ● Protects against output current limiting.


● Protects against output short circuits.
● Protects against output reverse connection.

Alarm protection Indicates alarms by indicators.

Technical Specifications

Table 3-32 BCU-1203A technical specifications

Item Specifications

Dimensions (H x W x D) 44.8 mm x 105 mm x 268.5 mm

Weight ≤ 2 kg

Input operating voltage –36 V DC to –60 V DC

Output voltage Rated voltage: 13.5 V DC

Number of outputs 2 (BAT_OUT_A max. output 3 A, DG battery


connection supported; AUX_OUT_C max. output 1 A)

Total output power 81 W

Indicators

Table 3-33 Indicator definition

Indicator Color Normal Abnormal Reason


State State

Power indicator Green On Off The green indicator is


steady on when the
charger is working
properly.

Indicator of CAN Yellow Off On The yellow indicator is


bus Blinking on when the output
communication current is limited.
exception and The yellow indicator is
output current blinking if the CAN bus
limiting communication is
abnormal.

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Indicator Color Normal Abnormal Reason


State State

Fault indicator Red Off On The red indicator is on if


the output is abnormal
due to input
overvoltage, input
undervoltage, output
short circuit, output
reverse connection,
overtemperature
protection, or any other
internal fault.

3.3.7 Wireless DG Monitoring Box iDG


The wireless DG monitoring box iDG-WBC01F1 (iDG for short) is used to start,
stop, or reset a DG, detect DG faults, and report the status and fault information
of the DG to the upstream host. The iDG can connect to an audible and visual
alarm.

Figure 3-33 iDG

(1) RF antenna port (2) DG_CTL (3) DG_RST

(4) DG_FAIL (5) SIREN (6) Power port

Indicator and Button

Table 3-34 Indicator description

Status Description

Off The iDG has no power input.

Steady on Networking has failed, communication


is interrupted, or the iDG is not
networked.

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Status Description

Blinking slowly (at intervals of 2s, on Communication is normal.


for 1s and then off for 1s)

Blinking fast (at intervals of 0.25s, on Networking is in progress.


for 0.125s and then off for 0.125s)

Blinking super fast (at intervals of Network parameters are being cleared.
0.125s, on for 0.0625s and then off for
0.0625s)

On for 0.25s and then off for 0.25s The iDG is blinking.

Table 3-35 Button description


Action Function Description

Hold down Network After you hold down the button for 3s, the indicator
for 3s access blinks super fast for 3s and then blinks fast. The iDG
begins networking. If the networking is successful, the
indicator blinks slowly. If the networking fails, the
indicator is steady on.
NOTE
After you press the button, the indicator blinks for 1s each time.

Ports

Table 3-36 Port description


Port Type Silk Pin Signal Description
Screen

Antenna RF - - RF antenna port


port

Power POWER + - 48 V, 24 V, or 12 V input


port

DG port DG_CTL DG+ DO+ Used by the iDG to send DG


startup/shutdown signals to
DG- DO- the DG.

ATS+ DI+ Used by the ATS to send DG


startup/shutdown signals to
ATS- DI- the iDG.

DG_RST NC DO normally Used by the iDG to send DG


closed port reset signals to the DG. By

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Port Type Silk Pin Signal Description


Screen

COM Common default, the DG is reset


port when the port is closed.

NO DO normally
open port

N/A N/A

DG_FAIL DG+ DI+ Used by the DG to send DG


startup fault signals to the
DG- DI- iDG.

ATS+ DO+ Used by the iDG to send DG


startup fault signals to the
ATS- DO- ATS.

Visual SIREN S+ ALM1+ Power supply for the


and sounder, positive
audible L+ ALM2+
Power supply for the light,
alarm positive
port
NA N/A N/A

- -48V_COM Power supply, negative

Technical Specifications

Table 3-37 Technical specifications


Category Item Specifications

Environment Operating –20°C to +60°C


temperature

Storage temperature –40°C to +70°C

Relative humidity 5%–95% RH (non-condensing)

Altitude 0–4000 m. (When the altitude ranges


from 2000 m to 4000 m, high
temperature derating applies and the
operating temperature decreases by
1°C for each additional 200 m.)

Structure Dimensions (H x W x 30 mm x 110 mm x 90 mm


D)

Weight 0.3 kg

DC input Voltage range 12.83 V DC-60 V DC

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Category Item Specifications

Electrical Power consumption <4W


specifications

EMC Radiated emission EN 55032, Class B


(RE)

Electrostatic Contact discharge: 6/8 kV; air


discharge (ESD) discharge: 8/15 kV; signal port: 2 kV;
EN 61000-4-2

Electrical fast Power port: 2 kV; signal port: 1 kV


transient (EFT) EN 61000-4-4, Class B

Radiated 80 MHz to 6 GHz; 10 V/m; 80% AM (1


susceptibility (RS) kHz) EN 61000-4-3, Class A

Conducted Power port: 0.15–80 MHz; 10 V, 80%


susceptibility (CS) AM (1 kHz)
Signal port: 0.15–80 MHz; 3 V, 80%
AM (1 kHz)
EN 61000-4-6

Surge susceptibility IEC 61000-4-5

Impulse current IEC 61000-4-5

Safety Complies with IEC/EN 62368-1.

RF 2403–2483 MHz

Environmental RoHS, REACH, and WEEE


protection

Protection IP rating IP20

Reliability Mean time between 200,000 hours (at 25°C)


failures (MTBF)

3.3.8 Outdoor Wireless AC Meter Box ACMB


The outdoor wireless AC meter box ACMB-WAT22D1 integrates the iACMETER, AC
current transformer, and surge protective device (SPD). It is applied in an outdoor
environment. Two routes of AC voltage detection (mains and DG), configured with
six 50 A AC current transformers.

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Appearance and Ports

Figure 3-34 ACMB appearance

Figure 3-35 ACMB ports

(1) AC input terminals (2) AC SPD (3) Signal SPD

(4) iACMETER (5) Ground bar (6) AC current transformer


adapting ports

(7) Antenna (8) Cable bridge (9) Cable holes

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Technical Specifications

Table 3-38 ACMB specifications


Category Item Specifications

Environment Operating temperature –20°C to +60°C

Storage temperature –40°C to +70°C

Operating humidity 5%–95% RH (non-condensing)

Storage humidity 5%–95% RH

Altitude 0–4000 m. When the altitude


ranges from 2000 m to 4000 m,
high temperature derating applies
and the operating temperature
decreases by 1°C for each additional
200 m.

Structure Dimensions (H x W x D) 310 mm x 300 mm x 90 mm

Weight < 3 kg

Electrical Power consumption <3W


specifications

EMC Conducted emission EN55032, Class A


(CE)

Radiated emission (RE) EN300386/EN55032, Class B

Electrostatic discharge Contact discharge 6 kV; air


(ESD) discharge 8 kV, Class B
IEC61000-4-2

Electrical fast transient Power port: 2 kV; signal port: 1 kV;


(EFT) IEC 61000-4-4, Class B

Radiated susceptibility 80 MHz–6 GHz, 10 V/m, 80% AM


(RS) (1 kHz)
IEC61000-4-3, Class A

Conducted susceptibility Power port: 0.15–80 MHz, 10 V


(CS) 80% AM (1 kHz)
Signal port: 0.15–80 MHz, 3 V 80%
AM (1 kHz)
IEC61000-4-6

Surge susceptibility IEC61000-4-5

Impulse current IEC61000-4-5

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Category Item Specifications

Surge AC input port Surge:


protection 6 kV (line to line), 1.2/50 µs, 2
ohms
6 kV (single line to ground), 1.2/50
µs, 2 ohms
Impulse current: 30 kA/60 kA, 8/20
μs

RS485 port Surge:


Differential mode: 6 kV (line to
line), 10/700 µs, 15 ohms + 25
ohms per line
Common mode: 6 kV (two or
multiple lines to ground), 10/700
µs, 15 ohms + 25 ohms per line
Differential mode: 6 kV (line to
line), 1.2/50 µs, 2 ohms + 40 ohms
Common mode: 6 kV (two or
multiple lines to ground), 1.2/50 µs,
2 ohms + n x 40 ohms per line
Impulse current: 3 kA/5 kA, 8/20 μs

Safety design IEC/EN60950-1

RF ● 2403–2483 MHz
● 433.05–434.79 MHz

Environmental RoHS, REACH, WEEE


protection

Protection IP rating IP55

Reliability MTBF 200,000 hours (at 25°C)

3.3.9 Wireless AC Power Failure Sensor iACSENSE


The wireless AC sensor iACSENSE-WBD03B1 (iACSENSE for short) is used to detect
whether an AC power failure occurs. It can report data in 5 minutes by connecting
to the upstream host in wireless mode. iACSENSE uses battery for power supply.

NOTICE

This sensor applies only to systems in which the neutral wire is grounded, such as
TT and TN systems. It does not apply to systems in which the neutral wire is not
grounded, such as IT systems and systems with a DG only.

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Figure 3-36 iACSENSE host

(1) RF (2) VT_1 (3) VT_2

(4) VT_3 (5) PE

Figure 3-37 iACSENSE probe

Indicator and Button

Table 3-39 Indicator description

Status Description

Off The iACSENSE has no power input or is


hibernating.

Steady on Networking has failed, communication is


interrupted, or the iACSENSE is not
networked.

Blinking slowly (at intervals of Communication is normal.


2s, on for 1s and then off for 1s)

Blinking fast (at intervals of Networking is in progress.


0.25s, on for 0.125s and then off
for 0.125s)

Blinking super fast (at intervals Network parameters are being cleared.
of 0.125s, on for 0.0625s and
then off for 0.0625s)

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Status Description

On for 0.25s and then off for The iACSENSE is blinking.


0.25s

Table 3-40 Button description

Action Function Description

Hold down Startup or After you hold down the button for 3s, the indicator
for 3s network blinks super fast for 3s and then blinks fast. The
access iACSENSE begins networking. If the networking is
successful, the indicator blinks slowly. If the
networking fails, the indicator is steady on.

Press for Wakeup Wakes up the device from the hibernation state.
1s

Hold down Shutdown After you hold down the button for 8s at least, the
for 8s indicator blinks at 8Hz for 3s and then turns off. The
shutdown command takes effect.
NOTE
After you press the button, the indicator blinks for 1s each time.

Ports

Table 3-41 Port description

Port Silk Screen Description

Antenna port RF RF antenna port

Sensor probe ports VT_1/VT_2/VT_3 N/A

Ground terminal PE Ground

Technical Specifications

Table 3-42 Technical specifications

Category Item Specifications

Environment Operating –20°C to +60°C


temperature

Storage temperature –40°C to +70°C

Relative humidity 5%–95% RH (non-condensing)

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Category Item Specifications

Altitude 0–4000 m. (When the altitude ranges


from 2000 m to 4000 m, high
temperature derating applies and the
operating temperature decreases by
1°C for each additional 200 m.)

Structure Dimensions (H x W x Host: 35 mm x 65 mm x 90 mm


D) Probe: 12 mm x 20 mm x 45 mm

Weight < 0.5 kg

Input Power consumption < 35 μW

EMC Radiated emission EN 55032, Class B


(RE)

Electrostatic Contact discharge: 6/8 kV; air


discharge (ESD) discharge: 8/15 kV; signal port: 2 kV;
EN 61000-4-2

Radiated 80 MHz to 6 GHz; 10 V/m; 80% AM (1


susceptibility (RS) kHz) EN 61000-4-3, Class A

Surge susceptibility IEC61000-4-5

RF 2403–2483 MHz

Environmental RoHS, REACH, and WEEE


protection

Protection IP rating IP20

Reliability Mean time between 200,000 hours (at 25°C)


failures (MTBF)

3.3.10 Wireless DC Meter iDCMETER


The wireless DC meter iDCMETER-WBD13N1 (iDCMETER for short) integrates
wireless communication and can detect and collect electric energy data. It can
report data in real time by connecting to the upstream host in wireless mode.

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Figure 3-38 iDCMETER

(1) RF antenna port (2) Wireless Networking (3) Power ports


Switch

Indicator and Button

Table 3-43 Indicator description

Status Description

Off There is no power input.

Steady on Networking has failed, communication is


interrupted, or the iDCMETER is not
networked.

Blinking slowly (at intervals of 2s, Communication is normal.


on for 1s and then off for 1s)

Blinking fast (at intervals of 0.25s, Networking is in progress.


on for 0.125s and then off for
0.125s)

Blinking super fast (at intervals of Network parameters are being cleared.
0.125s, on for 0.0625s and then
off for 0.0625s)

On for 0.25s and then off for The iDCMETER is blinking.


0.25s

Table 3-44 Button description

Action Function Description

Hold down Network After you hold down the button for 3s, the indicator
for 3s access blinks super fast for 3s and then blinks fast. The
iDCMETER begins networking. If the networking is
successful, the indicator blinks slowly. If the networking
fails, the indicator is steady on.

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Action Function Description


NOTE
After you press the button, the indicator blinks for 1s each time.

Ports

Table 3-45 Port description


Port Silk Screen Description

Antenna port RF RF antenna port

Power port 48V+ DC input, positive

48V- DC input, negative


NOTE
When multiple iDCMETERs are required, the power ports can be cascaded.

Technical Specifications

Table 3-46 Technical specifications


Category Item Specifications

Environment Operating –20°C to +60°C


temperature

Storage temperature –40°C to +70°C

Relative humidity 5%–95% RH (non-condensing)

Altitude 0–4000 m. (When the altitude ranges


from 2000 m to 4000 m, high
temperature derating applies and the
operating temperature decreases by
1°C for each additional 200 m.)

Structure Dimensions (H x W x 98 mm x 60 mm x 25.5 mm


D)

Weight < 0.51 kg

Input Voltage range 43.2 V DC-60 V DC


NOTE
Startup voltage range: 43.2–72 V DC

Measurement Current 1% FS
precision
Voltage 0.5%

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Category Item Specifications

Current sampling -150 A to +150 A


range

EMC Conducted emission EN 55032, Class A


(CE)

Radiated emission EN 55032, Class B


(RE)

Electrostatic Contact discharge: 6/8 kV; air


discharge (ESD) discharge: 8/15 kV; signal port: 2 kV;
EN 61000-4-2

Electrical fast Power port: 2 kV; signal port: 1 kV


transient (EFT) EN 61000-4-4, Class B

Radiated 80 MHz to 6 GHz; 10 V/m; 80% AM (1


susceptibility (RS) kHz) EN 61000-4-3, Class A

Conducted Power port: 0.15–80 MHz; 10 V, 80%


susceptibility (CS) AM (1 kHz)
Signal port: 0.15–80 MHz; 3 V, 80%
AM (1 kHz)
EN 61000-4-6

Surge susceptibility IEC 61000-4-5

Impulse current IEC 61000-4-5

RF 2403–2483 MHz

Environmental RoHS, REACH, and WEEE


protection

Protection IP rating IP20

Reliability Mean time between 200,000 hours (at 25°C)


failures (MTBF)

3.3.11 Wireless Communication Relay iRELAY (02313AFF)


The iRELAY-LBC00Z3 (iRELAY for short) is a wireless communication relay.

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Figure 3-39 iRELAY

(1) Antenna port (RF) (2) RS485 communications (3) RS232 communications
port port

(4) Power port

Indicator and Button

Table 3-47 Indicator description

Status Description

Off There is no power input.

Steady on Networking has failed, communication is


interrupted, or the iRELAY is not networked.

Blinking slowly (at intervals of Communication is normal.


2s, on for 1s and then off for 1s)

Blinking fast (at intervals of Networking is in progress.


0.25s, on for 0.125s and then off
for 0.125s)

Blinking super fast (at intervals Network parameters are being cleared.
of 0.125s, on for 0.0625s and
then off for 0.0625s)

On for 0.25s and then off for The iDATA is blinking.


0.25s

Table 3-48 Button description

Action Function Description

Hold down Allow or When the iRELAY is in Disallow Node


for 3s disallow node Networking state, if you hold down the button
networking for 3s, the iRELAY switches to the Allow Node
Networking state and the indicator blinks fast.

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Action Function Description

When the iRELAY is in Allow Node Networking


state, if you hold down the button for 3s, the
iRELAY switches to the Disallow Node
Networking state. You can check the current
status of the iRELAY according to the indicator
description.

Hold down Erase the After you hold down the button for 8s, the
for 8s network indicator blinks super fast, indicating that network
erasing is successful.
NOTE
After you press the button, the indicator blinks for 1s each time.

Ports

Table 3-49 Port description

Port Type Silk Screen Pin Signal Description

Antenna port RF - - RF antenna port

Power port POWER + - 48 V, 24 V, or 12 V input port

Communications port RS485 A RS485+ RS485 communications port

B RS485-

RS232 TX RS232_ RS232 communications port


TX

RX RS232_
RX

GND GND

GND GND

Technical Specifications

Table 3-50 Technical specifications

Category Item Specifications

Environment Operating temperature –20°C to +60°C

Storage temperature –40°C to +70°C

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Category Item Specifications

Relative humidity 5%–95% RH (non-


condensing)

Altitude 0–4000 m (When the altitude


ranges from 2000 m to 4000
m, high temperature derating
applies and the operating
temperature decreases by 1°C
for each additional 200 m.)

Structure Dimensions (H x W x D) 25 mm x 60 mm x 70 mm

Weight 0.2 kg

DC input Voltage range 12.83–60 V DC

EMC Conducted emission (CE) EN 55032, Class A

Radiated emission (RE) EN 55032, Class B

Electrostatic discharge (ESD) Contact discharge: 6/8 kV; air


discharge: 8/15 kV; signal
port: 2 kV; EN 61000-4-2

Electrical fast transient (EFT) Power port: 2 kV, signal port:


1 kV
EN 61000-4-4, Class B

Radiated susceptibility (RS) 80 MHz to 6 GHz; 10 V/m,


80% AM (1 kHz) EN
61000-4-3, Class A

Conducted susceptibility (CS) Power port: 0.15–80 MHz, 10


V, 80% AM (1 kHz)
Signal port: 0.15–80 MHz, 3 V
80% AM (1 kHz)
EN 61000-4-6

Surge susceptibility IEC 61000-4-5

Impulse current IEC 61000-4-5

Safety design Complies with IEC/EN 62368-1.

RF 2403–2483 MHz

Environmental RoHS, REACH, WEEE


protection

Protection IP rating IP20

Reliability Mean time between failures 200,000 hours (at 25°C)


(MTBF)

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3.3.12 Antenna
The antenna is used to transmit and receive radio waves.

Table 3-51 Antenna appearance

Dual-mode antenna Rod antenna

Technical Specifications

Table 3-52 Antenna specifications

Item Dual-mode antenna Rod antenna

Operating –40°C to +70°C –30°C to +60°C


temperature

Storage –40°C to +85°C, typical –40°C to +70°C


temperature value: 25°C

Relative humidity 0%–95% RH (non- -


condensing), typical value:
50%

Altitude 0–4000 m. When the -


altitude ranges from 0 m to
4000 m, high temperature
derating applies and the
operating temperature
decreases by 1°C for each
additional 200 m.

Dimensions (H x W Height ≤ 200 mm, base Height ≤ 110 mm, base


x D) diameter ≤ 43 mm diameter ≤ 14.4 mm

Weight ≤ 200 g -

Frequency range 2.4–2.5 GHz/902–928 MHz/ 2.4–2.5 GHz/5.15–5.85 GHz


433–435 MHz

Polarization mode Vertical polarization Vertical polarization

Standing wave ratio < 2.0 ≤ 2.5

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Item Dual-mode antenna Rod antenna

Maximum input 5W 5W
power

IP rating IP65 -

MTBF 100,000 hours (at 25°C) -

3.3.13 Wireless Magnetostrictive Fuel Level Sensor iFUEL


The wireless magnetostrictive fuel level sensor iFUEL is used to detect the fuel
level in a fuel tank.

Figure 3-40 iFUEL

(1) Indicator (2) Button (3) Compression nut

(4) Threaded connector (5) Flange (6) Float

(7) Measuring rod (8) Jump ring (9) Cable hole

Table 3-53 Configuration description


Model Height of the measuring rod

iFUEL-WAD06C1 0.6 m

iFUEL-WAD10C1 1.0 m

iFUEL-WAD15C1 1.5 m

iFUEL-WAD20C1 2.0 m

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Indicators and Buttons


NOTE

The iFUEL supports wired and wireless communication. The following table describes the
indicators and buttons for the two communication modes.

Table 3-54 Indicator description


Communication Status Description
Mode

Wired On for 2s and then off for Communication is normal.


communication 2s

Wireless Off The sensor is shut down or


communication hibernating.

Steady on Networking has failed or


communication is interrupted.

Blinking slowly (at ● Communication is normal.


intervals of 2s, on for 1s ● Networking is successful.
and then off for 1s)

Blinking fast (at intervals Networking is in progress.


of 0.25s, on for 0.125s
and then off for 0.125s)

Blinking super fast (at ● Network parameters are


intervals of 0.125s, on for being cleared.
0.0625s and then off for ● Shutdown is in progress.
0.0625s)

On for 1s and then off for The iFUEL battery needs to be


0.125s, lasting for 20s replaced.

Table 3-55 Button description


Communication Action Function Description
mode

Wired Button pressing is ineffective.


communication

Wireless Press for Wakeup After you press the button for 1s,
communication 1s determine the current status
based on the indicator
description.

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Communication Action Function Description


mode

Hold Startup or After you hold down the button


down for network for 3s, the indicator blinks super
3s access fast, turns off, and then blinks
fast. The iFUEL begins
networking.
● If the indicator blinks slowly
for a while and becomes off,
and the iFUEL enters
hibernating state, the
networking is successful.
● If the indicator becomes off,
the networking has failed.

Hold Shutdown After you hold down the button


down for for 8s at least, the indicator
8s blinks super fast and then turns
off. The shutdown command
takes effect.
NOTE
After you press the button, the indicator blinks for 1s each time.

Technical Specifications

Table 3-56 iFUEL specifications


Category Item Specifications

Environment Operating –20°C to +60°C; typical value: 45°C


temperature

Storage temperature –20°C to +60°C; typical value: 25°C

Relative humidity 0%–95% (non-condensing); typical


value: 50%

Atmospheric pressure 70–106 kPa; typical value: 100 kPa

Altitude 0–4000 m. When the altitude ranges


from 0 m to 4000 m, high temperature
derating applies and the operating
temperature decreases by 1°C for each
additional 200 m.

Structure Dimensions (H x W x 80 mm x 138 mm x 88 mm


D)

Weight 0.5–2 kg (depending on the height of


the measuring rod)

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Category Item Specifications

Electrical Voltage range ● Battery power supply: 2.2–3.2 V


specifications ● Reserved terminal for wired power
supply: 6.0–27.0 V

Effective Lower limit (from the dead zone at the


measurement bottom of the measuring rod) Lmin:
distance 26 mm
Upper limit (from the dead zone at the
top of the measuring rod) Lmax: 50
mm
Measuring rod length L: 0.6 m/1.0
m/1.5 m/2.0 m
Effective measurement distance (mm)
= L – Lmin – Lmax

Error ≤ ±0.1% FS (25°C)

EMC Radiated emission EN55032, Class B


(RE)

Electrostatic Contact discharge: 6 kV; air discharge:


discharge (ESD) 8 kV
EN61000-4-2

Electrical fast Power port: 1 kV; Signal port: 1 kV


transient (EFT) EN61000-4-4, Class B

Radiated 80 MHz-6 GHz; 10 V/m; 80%AM (1


susceptibility (RS) kHz) EN61000-4-3, Class A

Conducted Power port: 0.15-80 MHz; 3 V 80% AM


susceptibility (CS) (1kHz)
Signal port: 0.15-80 MHz; 3 V 80%
AMz (1kHz)
IEC61000-4-6

Surge susceptibility IEC61000-4-5

Impulse Current IEC61000-4-5

Safety design IEC/EN60950-1

RF ● 2403 MHz-2483 MHz


● 433.05 MHz-434.79 MHz

Environmental RoHS, REACH, WEEE


protection

Resolution Resolution level ≤ 0.2 mm

Protection Protection level ● Host: IP65


● Measuring rod: IP68

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Category Item Specifications

Reliability MTBF 100,000 hours (at 25°C)

3.3.14 Wireless Submersible Fuel Level Sensor iFUEL


The wireless submersible fuel level sensor iFUEL is used to detect the fuel level in
a fuel tank.

Figure 3-41 iFUEL

(1) Indicator (2) Cable hole (3) Fuel level detection cable

(4) Nylon connector (5) Threaded connector (6) Flange

(7) Locking nut (8) Flange gasket (9) Probe

(10) Button

Indicators and Buttons


NOTE

The iFUEL supports wired and wireless communication. The following table describes the
indicators and buttons for the two communication modes.

Table 3-57 Indicator description

Communication Status Description


mode

Wired On for 2s and then off Communication is normal.


communication for 2s

Wireless Off The sensor is shut down or


communication hibernating.

Steady on Networking has failed or


communication is interrupted.

Blinking slowly (at ● Communication is normal.


intervals of 2s, on for ● Networking is successful.
1s and then off for 1s)

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Communication Status Description


mode

Blinking fast (at Networking is in progress.


intervals of 0.25s, on
for 0.125s and then off
for 0.125s)

Blinking super fast (at ● Network parameters are being


intervals of 0.125s, on cleared.
for 0.0625s and then ● Shutdown is in progress.
off for 0.0625s)

On for 1s and then off The iFUEL battery needs to be


for 0.125s, lasting for replaced.
20s

Table 3-58 Button description


Communication Action Function Description
mode

Wired Button pressing is ineffective.


communication

Wireless Press for Wakeup After you press the button for 1s,
communication 1s determine the current status
based on the indicator
description.

Hold Startup or After you hold down the button


down for network for 3s, the indicator blinks super
3s access fast, turns off, and then blinks
fast. The iFUEL begins
networking.
● If the indicator blinks slowly
for a while and becomes off,
and the iFUEL enters
hibernating state, the
networking is successful.
● If the indicator becomes off,
the networking has failed.

Hold Shutdown After you hold down the button


down for for 8s at least, the indicator
8s blinks super fast and then turns
off. The shutdown command
takes effect.
NOTE
After you press the button, the indicator blinks for 1s each time.

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Technical Specifications

Table 3-59 iFUEL specifications


Category Item Specifications

Environment Operating –20°C to +60°C; typical value: 45°C


temperature

Storage temperature –20°C to +60°C; typical value: 25°C

Relative humidity 0%–95% (non-condensing); typical


value: 50%

Atmospheric pressure 70–106 kPa; typical value: 100 kPa

Altitude 0–4000 m. When the altitude ranges


from 0 m to 4000 m, high temperature
derating applies and the operating
temperature decreases by 1°C for each
additional 200 m.

Structure Dimensions (H x W x 80 mm x 138 mm x 88 mm


D)

Weight 0.5 kg

Electrical Voltage range ● Battery power supply: 2.2–3.2 V


specifications ● Reserved terminal for wired power
supply: 6.0–27.0 V

Effective Bottom dead zone: 20 mm


measurement Maximum measurement height: 2000
distance mm or 4000 mm (subject to the actual
model)

Precision ≤ ±0.5% FS (25°C), ≤ ±1% FS (full


temperature range)

EMC Radiated emission EN55032, Class B


(RE)

Electrostatic Contact discharge: 6 kV; air discharge:


discharge (ESD) 8 kV, Signal port: 2 kV
EN61000-4-2

Electrical fast Power port: 1 kV; Signal port: 1 kV


transient (EFT) EN61000-4-4, Class B

Radiated 80 MHz-6 GHz; 10 V/m; 80%AM (1


susceptibility (RS) kHz) EN61000-4-3, Class A

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Category Item Specifications

Conducted Power port: 0.15-80 MHz; 3 V 80%AM


susceptibility (CS) (1 kHz);
Signal port: 0.15-80 MHz; 3 V 80%AM
(1 kHz);
EN61000-4-6

Surge susceptibility IEC61000-4-5

Impulse Current IEC61000-4-5

Safety design IEC/EN60950-1

RF ● 2403MHz~2483MHz
● 433.05MHz-434.79MHz

Environmental RoHS, REACH, WEEE


protection

Resolution ≤ 1 mm

Protection Protection level ● Host: IP65


● Pressure sensor and cable: IP68

Reliability MTBF 100,000 hours (at 25°C)

3.3.15 Magnetostrictive Liquid Level Sensor


Figure 3-42 Appearance

(1) Electronic head (2) Compression nut (3) Compression screw

(4) Flange (5) Float (6) Rod

(7) Snap spring

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3.3.16 Signal SPD SPM01A (02232JFP)


Figure 3-43 SPM01A

(1) IN port (2) OUT port (3) Ground screw

3.3.17 Digital Temperature and Humidity Sensor


A digital temperature and humidity sensor detects the indoor ambient
temperature and humidity in real time.

Figure 3-44 Appearance 1

Figure 3-45 Appearance 2

DIP Switch
The following figure shows the DIP switch on a digital T/H sensor. The following
table describes the DIP switch settings.

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Figure 3-46 DIP switch 1

Figure 3-47 DIP switch 2

Table 3-60 DIP switch settings


Toggle Toggle Toggle Toggle Toggle Toggle T/H
Switch 1 Switch 2 Switch 3 Switch 4 Switch 5 Switch 6 Sensor
Address

ON ON OFF OFF ON ON 51

OFF OFF ON OFF ON ON 52

3.3.18 Smoke Sensor (33010293)


Figure 3-48 Smoke sensor

3.3.19 Water Sensor


A water sensor detects water based on the resistance change between both
electrodes.

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When the electrodes detect water, they are short-circuited and the SMU reports an
alarm.

Figure 3-49 Appearance

3.4 ESS

3.4.1 ESM-48100A6
Figure 3-50 Panel and ports

Table 3-61 Port description


No. Silk Screen Item

1 GND Protective ground

2 DO1 Alarm output dry contacts

DO2

3 RUN Running indicator

ALM Alarm indicator

CHG Charge indicator

DCHG Discharge indicator

SOC SOC indicator

4 COM_ IN Communications ports

5 COM_ OUT

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No. Silk Screen Item

6 / Buzzer (The ESM supports the buzzer alarm


function. After the buzzer alarm function is
enabled, the buzzer buzzes when the ESMU
detects that the ESM is stolen through the
software lock, intelligent displacement lock,
or IoT module.)

7 PWR PWR activation port (The ESM can be


activated if an external voltage ranging from
43.2 V to 58 V is connected.)

8 + ESM power ports

9 MANUAL ON/OFF Button for manual power-on/off

Table 3-62 DO1 and DO2 port description


Silk Definition Description Alarm Status
Screen

DO1 Fault or major If the ESM raises one of the following alarms, the Configurable (By
alarm dry contact supplies an alarm signal: default, an alarm
Charge converter short-circuit, relay coil short- is reported when
circuit, electrochemical cell voltage sampling the dry contact is
fault, busbar overvoltage lockout during open.)
discharge, discharge overcurrent lockout, overload
after component failure, electrochemical cell
fault, discharge overcurrent protection, discharge
short-circuit protection, reverse connection
protection, board internal overtemperature
protection, electrochemical cell temperature
sampling exception, battery charge high
temperature protection, battery charge low
temperature protection, battery discharge high
temperature protection, battery discharge low
temperature protection, and serial number
conflict

DO2 Overload If the ESM raises one of the following alarms, the
warning, dry contact supplies an alarm signal:
overdischarge Battery string undervoltage protection,
protection electrochemical cell undervoltage protection,
battery string discharge undervoltage alarm,
electrochemical cell discharge undervoltage
alarm, and discharge overcurrent warning

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Table 3-63 LED indicator description


Indicator Silk Item Color Description
Screen

RUN Running Green Steady on: Communication is normal


indicator (including board startup, self-check,
software loading, and board power-on
when not loaded; excluding sleep when
the input/output port or activation port is
energized).
Off: The ESM is in sleep mode.
Blinking slowly: The LUI is querying data.
Blinking fast: Communication is
interrupted.

ALM Fault Red Steady on: There is a fault or major alarm.


indicator Off: There is no fault or major alarm.
Blinking slowly: The ESM is locked for
theft prevention.

CHG Charge Green Steady on: The ESM is being charged.


indicator Off: The ESM is open-circuited or
discharging.

DCHG Discharge Green Steady on: The ESM is discharging.


indicator Off: The ESM is open-circuited or being
charged.

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Indicator Silk Item Color Description


Screen

SOC SOC Green 1. 0–24% SOC


indicators ● 25% indicator: blinking
● Other SOC indicators: off
2. 25%–49% SOC
● 25% indicator: steady on
● 50% indicator: blinking
● Other SOC indicators: off
3. 50%–74% SOC
● 25% indicator: steady on
● 50% indicator: steady on
● 75% indicator: blinking
● Other SOC indicator: off
4. 75%–99% SOC
● 25% indicator: steady on
● 50% indicator: steady on
● 75% indicator: steady on
● 100% indicator: blinking
5. 100% SOC
The four SOC indicators are steady on.

Notes:
● Major alarm: The ESM needs to be maintained immediately.
● Minor alarm: The ESM does not require maintenance, but sends a reminder to remote
maintenance personnel.
● Blinking slowly: on for 1s and then off for 1s
● Blinking fast: on for 0.125s and then off for 0.125s
● If the SOC indicators are off and other indicators are blinking, the ESM enters the maintenance
mode.
● When the ESM is in sleep mode, the fault indicator is off except for reverse-connection
protection.

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Table 3-64 Communications port pins


Pin Definition RJ45 Pin Signal Definition Description

1 RS485 T+ RS485 transmission + ● Four-wire RS485


communications,
2 RS485 T- RS485 transmission – complying with
3 NC Reserved the Modbus
protocol
4 RS485 R+ RS485 reception + ● Support the baud
rate of 9600 bit/s.
5 RS485 R- RS485 reception –

6 NC Reserved -

7 CANH CAN communication Used to report


+ alarms to a
monitoring unit and
8 CANL CAN communication exchange data
– between ESMs
connected in parallel.

Activation and Startup

Table 3-65 Activation mode


Item Requirement

PWR activation The PWR activation port receives 43.2–58 V DC


power for at least 5s.

MANUAL ON/OFF activation Hold down the MANUAL ON/OFF button for at
least 5s and less than 15s.

Power port activation The power port receives 43.2–58 V DC power for
at least 5s.

Notes:
1. The MANUAL ON/OFF button is a contact button. The interval for pressing the button should
be greater than 0.5s; otherwise, the operation is ineffective.
2. If you have powered off the ESM that is in charging, discharging, or disconnected mode by
holding down the MANUAL ON/OFF button, you need to hold down this button again to
reactivate the ESM.

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NOTE

● Sleep mode: The BMS is in sleep mode before it is activated. The BMS can enter the
offline mode only after it is activated. If the BMS enters the sleep mode after you press
the MANUAL ON/OFF button, the DSP keeps working as long as the power port or PWR
port receives effective input voltage.
● Offline mode: The ESM is disconnected from the battery busbar and does not supply
power. The BMS enters the offline mode when it is reactivated, the ESM voltage is low,
fault protection occurs, or a shutdown command is received. When the fault is rectified,
or the BMS receives a startup command (after receiving a shutdown command), or the
BMS enters the charge mode (after the BMS enters the offline mode due to low battery
voltage), the ESM switches to another mode based on its status or system status.
● Charge mode: The ESM is charging. When certain conditions are met, the mode is
switched to another mode.
● Discharge mode: The ESM discharges. When certain conditions are met, the mode is
switched to another mode.
● Maintenance mode: Switch to this mode when you need to replace an ESM. Under this
mode, the ESM does not charge or discharge, and the indicators blink fast.

Technical Specifications

Table 3-66 Technical specifications

Item Specifications

Dimensions (W x D x H) ● 442 mm x 396 mm x 130 mm (excluding mounting ears)


● 482 mm x 396 mm x 130 mm (including mounting ears)

Weight ≤ 47 kg

Nominal voltage 48 V DC

Equalized charge voltage 56.4 V DC

Float charge voltage 54.5 V DC

Maximum charge/ 100 A/100 A at 35°C


discharge current

Maximum charge/ 4800 W


discharge power

Operating ambient Charge: 0°C to 45°C; discharge: –20°C to +45°C


temperature

Relative humidity 5%–95%

Atmospheric pressure 61–113 kPa

Installation mode Installed in a 19-inch rack

Maintenance mode Maintained from the front

Altitude 0–4000 m (When the altitude ranges from 2000 m to 4000 m, the
highest operating temperature decreases by 1°C for each additional
200 m.)

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Item Specifications

Ripple and noise ≤ 200 mV

IP rating IP40

Other requirements Indoor scenario:


● There should be no conductive dust, corrosive gas, or explosion
hazard.
● Dust, corrosive substances, pests, molds, and other indicators
should be controlled in accordance with Class 3.1 requirements in
ETSI EN 300 019-1-3 (V2.3.2 or a later version).
Outdoor scenario:
● There should be no conductive dust, corrosive gas, or explosion
hazard.
● Dust, corrosive substances, pests, molds, and other indicators
should be controlled in accordance with Class 4.1 requirements in
ETSI EN 300 019-1-4 (V2.2.1).

3.4.2 ESM-48100B1

Figure 3-51 Panel and ports

Table 3-67 Port description

No. Silk Screen Item

1 DO1 Alarm output dry contacts

DO2

2 / IoT module installation space (reserved)

3 COM_ IN Communications ports

4 COM_ OUT

5 RUN Running indicator

ALM Alarm indicator

CHG Charge indicator

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No. Silk Screen Item

DCHG Discharge indicator

SOC SOC indicator

6 / Buzzer (The ESM supports the buzzer alarm


function. After the buzzer alarm function is
enabled, the buzzer buzzes when the ESMU
detects that the ESM is stolen through the
software lock, intelligent displacement lock,
or IoT module.)

7 MANUAL ON/OFF Button for manual power-on/off

8 PWR PWR activation port (The ESM can be


activated if an external voltage ranging from
43.2 V to 58 V is connected.)

9 + ESM power ports

10 GND Protective ground

Table 3-68 DO1 and DO2 port description


Silk Definition Description Alarm Status
Screen

DO1 Fault or major If the ESM raises one of the following (Configurable) By
alarm alarms, the dry contact supplies an alarm default, an alarm is
signal: generated if the dry
Cell voltage sampling fault, cell contact is open.
temperature sampling fault, charge
converter output short-circuit, relay coil
short-circuit, charge low temperature
protection, discharge low temperature
protection, charge high temperature
protection, discharge high temperature
protection, power module internal
overtemperature protection, discharge
converter output short-circuit, input reverse
connection, BMU anti-theft lock, overload
lockout due to component failure, serial
number conflict, input/output discharge
overvoltage lockout, and discharge
overcurrent lockout

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Silk Definition Description Alarm Status


Screen

DO2 Heavy load If the ESM raises one of the following


warning, alarms, the dry contact supplies an alarm
overdischarge signal:
protection Discharge undervoltage alarm, discharge
undervoltage protection, and discharge
overcurrent warning

Table 3-69 Communications port pins


Pin Definition RJ45 Pin Signal Definition Description

1 RS485 T+ RS485 ● Four-wire RS485


transmission + communication,
complying with the
2 RS485 T- RS485 Modbus protocol and
transmission – master/slave
3 NC Reserved protocol.
● Support the baud
4 RS485 R+ RS485 reception rate of 9600 bit/s.
+

5 RS485 R- RS485 reception


6 NC Reserved -

7 CANH CAN Used to report alarms to


communication a monitoring unit and
+ exchange data between
ESMs connected in
8 CANL CAN parallel.
communication

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Table 3-70 LED indicator description


Indicator Silk Item Color Description
Screen

RUN Running Green Steady on: Communication is normal


indicator (including board startup, self-check,
software loading, and board power-on
when not loaded; excluding sleep when
the input/output port or activation port is
energized).
Off: The ESM is in sleep mode.
Blinking slowly: The LUI is querying data.
Blinking fast: Communication is
interrupted.

ALM Fault Red Steady on: There is a fault or major alarm.


indicator Off: There is no fault or major alarm.
Blinking slowly: The ESM is locked for
theft prevention.

CHG Charge Green Steady on: The ESM is being charged.


indicator Off: The ESM is open-circuited or
discharging.

DCHG Discharge Green Steady on: The ESM is discharging.


indicator Off: The ESM is open-circuited or being
charged.

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Indicator Silk Item Color Description


Screen

SOC SOC Green 1. 0–24% SOC


indicators ● 25% indicator: blinking
● Other SOC indicators: off
2. 25%–49% SOC
● 25% indicator: steady on
● 50% indicator: blinking
● Other SOC indicators: off
3. 50%–74% SOC
● 25% indicator: steady on
● 50% indicator: steady on
● 75% indicator: blinking
● Other SOC indicator: off
4. 75%–99% SOC
● 25% indicator: steady on
● 50% indicator: steady on
● 75% indicator: steady on
● 100% indicator: blinking
5. 100% SOC
The four SOC indicators are steady on.

Notes:
● Major alarm: The ESM needs to be maintained immediately.
● Minor alarm: The ESM does not require maintenance, but sends a reminder to remote
maintenance personnel.
● Blinking slowly: on for 1s and then off for 1s
● Blinking fast: on for 0.125s and then off for 0.125s
● If the SOC indicators are off and other indicators are blinking fast, the ESM enters the
maintenance mode.
● When the ESM is in sleep mode, the fault indicator is off except for reverse connection
protection.

Activation and Startup

Table 3-71 Activation mode


Category Requirement

PWR activation The PWR activation port receives 43.2–58 V DC


power for at least 5s.

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Category Requirement

MANUAL ON/OFF activation Hold down the MANUAL ON/OFF button for at
least 5s and less than 15s.

Power port activation The power port receives 43.2–58 V DC power for
at least 5s.

Notes:
1. The MANUAL ON/OFF button is a contact button. The interval for pressing the button should
be greater than 0.5s; otherwise, the operation is ineffective.
2. If you power off the ESM that is in charging, discharging, or disconnected mode by holding
down the MANUAL ON/OFF button, you need to hold down this button again to reactivate the
ESM.
3. If the intelligent displacement lock function is enabled for the ESM, the shutdown and
maintenance functions of the MANUAL ON/OFF button will become ineffective. To use this
button, you need to disable the intelligent displacement lock/GPS function. The default
undervoltage protection threshold of the ESM is 46 V.

NOTE

● Sleep mode: The BMS is in sleep mode before it is activated. The BMS can enter the
offline mode only after it is activated. If the BMS enters the sleep mode after you press
the MANUAL ON/OFF button, the DSP keeps working as long as the power port or PWR
port receives effective input voltage.
● Offline mode: The ESM is disconnected from the battery busbar and does not supply
power. The BMS enters the offline mode when it is reactivated, the ESM voltage is low,
fault protection occurs, or a shutdown command is received. When the fault is rectified,
or the BMS receives a startup command (after receiving a shutdown command), or the
BMS enters the charge mode (after the BMS enters this mode due to low battery
voltage), the ESM switches to another mode based on its status or system status.
● Charge mode: The ESM is charging. When certain conditions are met, the mode is
switched to another mode.
● Discharge mode: The ESM discharges. When certain conditions are met, the mode is
switched to another mode.
● Maintenance mode: Switch to this mode when you need to replace an ESM. Under this
mode, the ESM does not charge or discharge, and the indicators blink fast.

Technical Specifications

Table 3-72 Technical specifications

Item Specifications

Dimensions (W x D x H) ● 442 mm x 396 mm x 130 mm (excluding mounting ears)


● 482 mm x 396 mm x 130 mm (including mounting ears)

Weight ≤ 44 kg

Nominal voltage 48 V DC

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Item Specifications

Equalized charge voltage 53.5 V DC

Float charge voltage 53.4 V DC

Maximum charge/ 100 A/100 A at 35°C


discharge current

Maximum charge/ 4800 W


discharge power

Operating ambient Charge: 0°C to 45°C; discharge: –20°C to +45°C


temperature

Relative humidity 5%–95%

Atmospheric pressure 61–113 kPa

Installation mode Installed in a 19-inch rack

Maintenance mode Maintained from the front

Altitude 0–4000 m (When the altitude ranges from 2000 m to 4000 m, the
highest operating temperature decreases by 1°C for each additional
200 m.)

Ripple and noise ≤ 200 mV

IP rating IP40

Other requirements Indoor scenario:


● There should be no conductive dust, corrosive gas, or explosion
hazard.
● Dust, corrosive substances, pests, molds, and other indicators
should be controlled in accordance with Class 3.1 requirements in
ETSI EN 300 019-1-3 (V2.3.2 or a later version).
Outdoor scenario:
● There should be no conductive dust, corrosive gas, or explosion
hazard.
● Dust, corrosive substances, pests, molds, and other indicators
should be controlled in accordance with Class 4.1 requirements in
ETSI EN 300 019-1-4 (V2.2.1).

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3.4.3 ESM-48100B2
Figure 3-52 Panel and ports

Table 3-73 Port description


No. Silk Screen Item

1 GND Protective ground

2 DO1 Alarm output dry contact

DO2

3 COM_ IN Communications port

4 COM_ OUT

5 RUN Running indicator

ALM Alarm indicator

CHG Charge indicator

DCHG Discharge indicator

SOC SOC indicator

6 / Buzzer (The ESM has the buzzer alarm


function. After the function is enabled, the
buzzer buzzes when the ESMU detects that
the ESM is stolen over the software lock,
intelligent displacement lock, or IoT module.)

7 MANUAL ON/OFF Button for manual power-on/off

8 PWR PWR activation port (The ESM can be


activated if an external voltage ranging from
43.2 V to 58 V is connected.)

9 + ESM power port

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Table 3-74 DO1 and DO2 port description


Silk Definition Description Alarm Status
Screen

DO1 Fault or major If the ESM raises one of the following alarms, the (Configurable)
alarm dry contact supplies an alarm signal: By default, an
Theft alarm, charge high temperature protection, alarm is
charge low temperature protection, discharge high generated if
temperature protection, discharge low temperature the dry contact
protection, discharge overcurrent lockout, discharge is open.
overcurrent protection, discharge short-circuit
protection, electrochemical cell fault,
electrochemical cell temperature sampling
exception, electrochemical cell voltage sampling
fault, discharge overvoltage lockout, overload
lockout due to component failure, internal
overtemperature protection, relay coil short circuit,
reverse connection protection, and serial number
conflict

DO2 Overload If the ESM raises one of the following alarms, the
warning, dry contact supplies an alarm signal:
overdischarge Discharge overcurrent alarm, discharge low voltage
protection alarm, discharge low voltage protection,
electrochemical cell discharge undervoltage alarm,
electrochemical cell discharge undervoltage
protection

Table 3-75 Communications port pins


Pin Definition RJ45 Pin Signal Meaning Description

1 RS485 T+ RS485 transmission Four-wire RS485


+ communication,
complying with the
2 RS485 T- RS485 transmission Modbus protocol
– and master/slave
3 NC Reserved protocol.

4 RS485 R+ RS485 reception +

5 RS485 R- RS485 reception –

6 NC Reserved

7 CANH CAN communication Used to report


+ alarms to a
monitoring unit and
exchange data
between ESMs

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Pin Definition RJ45 Pin Signal Meaning Description

8 CANL CAN communication connected in


– parallel.

Table 3-76 LED indicator description


Indicator Silk Item Color Description
Screen

RUN Running Green Steady on: Communication is normal


indicator (including board startup, self-check,
software loading, and board power-on
when not loaded; excluding sleep when
the input/output port or activation port is
energized).
Off: The ESM is in sleep mode.
Blinking slowly: The LUI is querying data.
Blinking fast: Communication is
interrupted.

ALM Fault Red Steady on: There is a fault or major alarm.


indicator Off: There is no fault or major alarm.
Blinking slowly: The ESM is locked for
theft prevention.

CHG Charge Green Steady on: The ESM is being charged.


indicator Off: The ESM is open-circuited or
discharging.

DCHG Discharge Green Steady on: The ESM is discharging.


indicator Off: The ESM is open-circuited or being
charged.

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Indicator Silk Item Color Description


Screen

SOC SOC Green 1. 0–24% SOC


indicators ● 25% indicator: blinking
● Other SOC indicators: off
2. 25%–49% SOC
● 25% indicator: steady on
● 50% indicator: blinking
● Other SOC indicators: off
3. 50%–74% SOC
● 25% indicator: steady on
● 50% indicator: steady on
● 75% indicator: blinking
● Other SOC indicator: off
4. 75%–99% SOC
● 25% indicator: steady on
● 50% indicator: steady on
● 75% indicator: steady on
● 100% indicator: blinking
5. 100% SOC
The four SOC indicators are steady on.

Notes:
● Major alarm: The ESM needs to be maintained immediately.
● Minor alarm: The ESM does not require maintenance, but sends a reminder to remote
maintenance personnel.
● Blinking slowly: on for 1s and then off for 1s
● Blinking fast: on for 0.125s and then off for 0.125s
● If the SOC indicators are off and other indicators are blinking, the ESM enters the maintenance
mode.
● When the ESM is in sleep mode, the fault indicator is off except for reverse-connection
protection.

Activation and Startup


An ESM can be activated in three modes. After being activated, the ESM switches
from sleep mode to disconnected mode.

Table 3-77 Activation mode

Item Requirement

PWR activation The PWR activation port receives 43.2–58 V DC power for at least 5s.

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Item Requirement

MANUAL ON/OFF Hold down the MANUAL ON/OFF button for at least 5s and less than
activation 15s.

Power port activation The power port receives 43.2–58 V DC power for at least 5s.

Notes:
1. The MANUAL ON/OFF button is a contact button. The interval for pressing the button should
be greater than 0.5s; otherwise, the operation is ineffective.
2. If you have powered off the ESM that is in charging, discharging, or disconnected mode by
holding down the MANUAL ON/OFF button, you need to hold down this button again to
reactivate the ESM.

Technical Specifications

Table 3-78 Technical specifications

Item Description

Dimensions (W x D x H) ● 442 mm x 560 mm x 160 mm (excluding mounting ears)


● 482 mm x 560 mm x 160 mm (including mounting ears)

Weight 65 kg

Nominal voltage 48 V DC

Equalized charge voltage 53.5 V DC

Float charge voltage 53.4 V DC

Maximum charge/ 100 A/100 A at 35°C


discharge current

Maximum charge/ 4800 W


discharge power

Operating temperature Charge: 0°C to 55°C; discharge: –20°C to +55°C

Relative humidity 5%–95%

Atmospheric pressure 61–113 kPa

Installation mode Installed in a 19-inch rack

Maintenance mode Maintained from the front

Relative humidity 5%–95%

Altitude 0–4000 m (When the altitude ranges from 2000 m to 4000 m, the
highest operating temperature decreases by 1°C for each additional
200 m.)

Ripple and noise ≤ 200 mV

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Item Description

IP rating IP40

Other requirements Indoor scenario:


● There should be no conductive dust, corrosive gas, or explosion
hazard.
● Dust, corrosive substances, pests, molds, and other indicators
should be controlled in accordance with Class 3.1 requirements in
ETSI EN 300 019-1-3 (V2.3.2 or a later version).
Outdoor scenario:
● There should be no conductive dust, corrosive gas, or explosion
hazard.
● Dust, corrosive substances, pests, molds, and other indicators
should be controlled in accordance with Class 4.1 requirements in
ETSI EN 300 019-1-4 (V2.2.1).

3.4.4 ESM-48150B1

Figure 3-53 Panel and ports

Table 3-79 Port description

No. Silk Screen Item

1 GND Protective ground

2 DO1 Alarm output dry contact

DO2

3 COM_ IN Communications port

COM_ OUT

4 RUN Running indicator

ALM Alarm indicator

CHG Charge indicator

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No. Silk Screen Item

DCHG Discharge indicator

SOC SOC indicator

5 / Buzzer (The ESM supports the buzzer alarm


function. After the buzzer alarm function is
enabled, the buzzer buzzes when the ESMU
detects that the ESM is stolen through the
software lock, intelligent displacement lock,
or IoT module.)

6 MANUAL ON/OFF Button for manual power-on/off

7 PWR PWR activation port (The ESM can be


activated if an external voltage ranging from
43.2 V to 59 V is connected.)

8 + ESM power port

Table 3-80 DO1 and DO2 port description


Silk Definition Description Alarm Status
Screen

DO1 Fault or major If the ESM raises one of the following alarms, the (Configurable)
alarm dry contact supplies an alarm signal: By default, an
Relay coil short-circuit, electrochemical cell alarm is
voltage sampling fault, busbar overvoltage generated if the
lockout during discharge, discharge overcurrent dry contact is
lockout, overload after component failure, open.
electrochemical cell fault, discharge overcurrent
protection, discharge short-circuit protection,
reverse connection protection, board internal
overtemperature protection, electrochemical cell
temperature sampling exception, main relay
open-circuit detection, short-circuit protection for
the MOSFET on the battery side, battery charge
high temperature protection, battery charge low
temperature protection, battery discharge high
temperature protection, battery discharge low
temperature protection, serial number conflict,
and BMU anti-theft lock

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Silk Definition Description Alarm Status


Screen

DO2 Overload If the ESM raises one of the following alarms, the
warning, dry contact supplies an alarm signal:
overdischarge Battery string undervoltage protection,
protection electrochemical cell undervoltage protection,
battery string discharge undervoltage alarm,
electrochemical cell discharge undervoltage
alarm, and discharge overcurrent warning

Table 3-81 Communications port pins


Pin Definition RJ45 Pin Signal Meaning Description

1 RS485 T+ RS485 transmission ● Four-wire RS485


+ communications,
complying with
2 RS485 T- RS485 transmission the Modbus
– protocol
3 NC Reserved ● Support the baud
rate of 9600 bit/s.
4 RS485 R+ RS485 reception +

5 RS485 R- RS485 reception –

6 NC Reserved -

7 CANH CAN communication Used to report


+ alarms to a
monitoring unit and
8 CANL CAN communication exchange data
– between ESMs
connected in
parallel.

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User Manual 3 Subsystem Description

Table 3-82 LED indicator description


Indicator Silk Item Color Description
Screen

RUN Running Green Steady on: Communication is normal


indicator (including board startup, self-check,
software loading, and board power-on
when not loaded; excluding sleep when
the input/output port or activation port is
energized).
Off: The ESM is in sleep mode or is shut
down.
Blinking slowly: The LUI is querying data.
Blinking fast: Communication is
interrupted.

ALM Fault Red Steady on: There is a fault or major alarm.


indicator Off: There is no fault or major alarm.
Blinking slowly: The ESM is locked for
theft prevention.

CHG Charge Green Steady on: The ESM is being charged.


indicator Off: The ESM is open-circuited or
discharging.

DCHG Discharge Green Steady on: The ESM is discharging.


indicator Off: The ESM is open-circuited or being
charged.

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User Manual 3 Subsystem Description

Indicator Silk Item Color Description


Screen

SOC SOC Green 1. 0–24% SOC


indicators ● 25% indicator: blinking
● Other SOC indicators: off
2. 25%–49% SOC
● 25% indicator: steady on
● 50% indicator: blinking
● Other SOC indicators: off
3. 50%–74% SOC
● 25% indicator: steady on
● 50% indicator: steady on
● 75% indicator: blinking
● Other SOC indicator: off
4. 75%–99% SOC
● 25% indicator: steady on
● 50% indicator: steady on
● 75% indicator: steady on
● 100% indicator: blinking
5. 100% SOC
The four SOC indicators are steady on.

Notes:
● Major alarm: The ESM needs to be maintained immediately.
● Minor alarm: The ESM does not require maintenance, but sends a reminder to remote
maintenance personnel.
● Blinking slowly: on for 1s and then off for 1s
● Blinking fast: on for 0.125s and then off for 0.125s
● If the SOC indicators are off and other indicators are blinking, the ESM enters the maintenance
mode.
● When the ESM is in sleep mode, the fault indicator is off except for reverse-connection
protection.

Activation and Startup


An ESM can be activated in three modes. After being activated, the ESM switches
from sleep mode to disconnected mode.

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User Manual 3 Subsystem Description

Table 3-83 Activation mode


Item Requirement

PWR activation The PWR activation port receives 43.2–59 V DC


power for at least 5s.

MANUAL ON/OFF activation Hold down the MANUAL ON/OFF button for at
least 5s and less than 15s.

Power port activation The power port receives 43.2–59 V DC power for
at least 5s.

Notes:
1. The MANUAL ON/OFF button is a contact button. The interval for pressing the button should
be greater than 0.5s; otherwise, the operation is ineffective.
2. If you have powered off the ESM that is in charging, discharging, or disconnected mode by
holding down the MANUAL ON/OFF button, you need to hold down this button again to
reactivate the ESM.

Technical Specifications

Table 3-84 Technical specifications


Item Specifications

Dimensions (W x D x H) ● 442 mm x 560 mm x 160 mm (excluding mounting ears)


● 482 mm x 560 mm x 160 mm (including mounting ears)

Weight 65 kg

Nominal voltage 51.2 V DC

Equalized charge voltage 56.4 V DC

Float charge voltage 55.5 V DC

Maximum charge/ 100 A/100 A at 35°C


discharge current

Maximum charge/ 4800 W


discharge power

Operating temperature Charge: 0°C to 45°C; discharge: –20°C to +45°C

Relative humidity 5%–95%

Atmospheric pressure 61–113 kPa

Installation mode Installed in a 19-inch rack

Maintenance mode Maintained from the front

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Item Specifications

Altitude 0–4000 m (When the altitude ranges from 2000 m to 4000 m, the
highest operating temperature decreases by 1°C for each additional
200 m.)

Ripple and noise ≤ 200 mV

IP rating IP40

Other requirements Indoor scenario:


● There should be no conductive dust, corrosive gas, or explosion
hazard.
● Dust, corrosive substances, pests, molds, and other indicators
should be controlled in accordance with Class 3.1 requirements in
ETSI EN 300 019-1-3 (V2.3.2 or a later version).
Outdoor scenario:
● There should be no conductive dust, corrosive gas, or explosion
hazard.
● Dust, corrosive substances, pests, molds, and other indicators
should be controlled in accordance with Class 4.1 requirements in
ETSI EN 300 019-1-4 (V2.2.1).

3.4.5 ESM-48150A3
Figure 3-54 Panel and ports

Table 3-85 Port description


No. Silk Screen Item

1 GND Protective ground

2 DO1 Alarm output dry contacts

DO2

3 RUN Running indicator

ALM Alarm indicator

CHG Charge indicator

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User Manual 3 Subsystem Description

No. Silk Screen Item

DCHG Discharge indicator

SOC SOC indicator

4 COM_ IN Communications port

5 COM_ OUT Communications port

6 / Buzzer (The ESM supports the buzzer alarm


function. After the buzzer alarm function is
enabled, the buzzer buzzes when the ESMU
detects that the ESM is stolen through the
software lock, intelligent displacement lock,
or IoT module.)

7 MANUAL ON/OFF Button for manual power-on/off

8 PWR PWR activation port (The ESM can be


activated if an external voltage ranging from
43.2 V to 58 V is connected.)

9 + ESM power ports

Table 3-86 DO1 and DO2 port description


Silk Definition Description Alarm Status
Screen

DO1 Fault or major If the ESM raises one of the following alarms, the (Configurable)
alarm dry contact supplies an alarm signal: By default, an
Relay coil short-circuit, electrochemical cell alarm is
voltage sampling fault, busbar overvoltage generated if the
lockout during discharge, discharge overcurrent dry contact is
lockout, overload after component failure, open.
electrochemical cell fault, discharge overcurrent
protection, discharge short-circuit protection,
reverse connection protection, board internal
overtemperature protection, electrochemical cell
temperature sampling exception, main relay
open-circuit detection, short-circuit protection for
the MOSFET on the battery side, battery charge
high temperature protection, battery charge low
temperature protection, battery discharge high
temperature protection, battery discharge low
temperature protection, serial number conflict,
and BMU anti-theft lock

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Silk Definition Description Alarm Status


Screen

DO2 Heavy load If the ESM raises one of the following alarms, the
warning, dry contact supplies an alarm signal:
overdischarge Battery string undervoltage protection,
protection electrochemical cell undervoltage protection,
battery string discharge undervoltage alarm,
electrochemical cell discharge undervoltage
alarm, and discharge overcurrent warning

Table 3-87 Communications port pins


Pin Definition RJ45 Pin Signal Definition Description

1 RS485 T+ RS485 ● Four-wire RS485


transmission + communications,
complying with
2 RS485 T- RS485 the Modbus
transmission – protocol
3 NC Reserved ● Support the
baud rate of
4 RS485 R+ RS485 reception + 9600 bit/s.
5 RS485 R- RS485 reception –

6 NC Reserved -

7 CANH CAN Used to report


communication + alarms to a
monitoring unit
8 CANL CAN and exchange data
communication – between ESMs
connected in
parallel.

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User Manual 3 Subsystem Description

Table 3-88 LED indicator description


Indicator Silk Item Color Description
Screen

RUN Running Green Steady on: Communication is normal


indicator (including board startup, self-check,
software loading, and board power-on
when not loaded; excluding sleep when
the input/output port or activation port is
energized).
Off: The ESM is shut down or hibernating.
Blinking slowly: The LUI is querying data.
Blinking fast: Communication is
interrupted.

ALM Fault Red Steady on: There is a fault or major alarm.


indicator Off: There is no fault or major alarm.

CHG Charge Green Steady on: The ESM is being charged.


indicator Off: The ESM is open-circuited or
discharging.

DCHG Discharge Green Steady on: The ESM is discharging.


indicator Off: The ESM is open-circuited or being
charged.

SOC SOC Green 1. 0–24% SOC


indicators ● 25% indicator: blinking
● Other SOC indicators: off
2. 25%–49% SOC
● 25% indicator: steady on
● 50% indicator: blinking
● Other SOC indicators: off
3. 50%–74% SOC
● 25% indicator: steady on
● 50% indicator: steady on
● 75% indicator: blinking
● Other SOC indicator: off
4. 75%–99% SOC
● 25% indicator: steady on
● 50% indicator: steady on
● 75% indicator: steady on
● 100% indicator: blinking
5. 100% SOC
The four SOC indicators are steady on.

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Indicator Silk Item Color Description


Screen

Notes:
● Major alarm: The ESM needs to be maintained immediately.
● Minor alarm: The ESM does not require maintenance, but sends a reminder to remote
maintenance personnel.
● Blinking slowly: on for 1s and then off for 1s
● Blinking fast: on for 0.125s and then off for 0.125s
● If the SOC indicators are off and other indicators are blinking fast, the ESM enters the
maintenance mode.
● When the ESM is in sleep mode, the fault indicator is off except for reverse-connection
protection.

Activation and Startup

Table 3-89 Activation mode


Category Requirement

PWR activation The PWR activation port receives 43.2–58 V DC


power for at least 5s.

MANUAL ON/OFF activation Hold down the MANUAL ON/OFF button for at
least 5s and less than 15s.

Power port activation The power port receives 43.2–58 V DC power for
at least 5s.

Notes:
1. The MANUAL ON/OFF button is a contact button. The interval for pressing the button should
be greater than 0.5s; otherwise, the operation is ineffective.
2. If you have powered off the ESM that is in charging, discharging, or disconnected mode by
holding down the MANUAL ON/OFF button, you need to hold down this button again to
reactivate the ESM.

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NOTE

● Sleep mode: The BMS is in sleep mode before it is activated. The BMS can enter the
offline mode only after it is activated. If the BMS enters the sleep mode after you press
the MANUAL ON/OFF button, the DSP keeps working as long as the power port or PWR
port receives effective input voltage.
● Offline mode: The ESM is disconnected from the battery busbar and does not supply
power. The BMS enters the offline mode when it is reactivated, the ESM voltage is low,
fault protection occurs, or a shutdown command is received. When the fault is rectified,
or the BMS receives a startup command (after receiving a shutdown command), or the
BMS enters the charge mode (after the BMS enters the offline mode due to low battery
voltage), the ESM switches to another mode based on its status or system status.
● Charge mode: The ESM is charging. When certain conditions are met, the mode is
switched to another mode.
● Discharge mode: The ESM discharges. When certain conditions are met, the mode is
switched to another mode.
● Maintenance mode: Switch to this mode when you need to replace an ESM. Under this
mode, the ESM does not charge or discharge, and the indicators blink fast.

Technical Specifications

Table 3-90 Technical specifications

Item Specifications

Dimensions (W x D x H) ● 442 mm x 560 mm x 130 mm (excluding mounting ears)


● 482 mm x 560 mm x 130 mm (including mounting ears)

Weight ≤ 64 kg

Nominal voltage 48 V DC

Equalized charge voltage 53.5 V DC

Float charge voltage 53.4 V DC

Maximum charge/ 100 A/100 A at 35°C


discharge current

Maximum charge/ 4800 W


discharge power

Operating ambient Charge: 0°C to 45°C; discharge: –20°C to +45°C


temperature

Relative humidity 5%–95%

Atmospheric pressure 61–113 kPa

Installation mode Installed in a 19-inch rack

Maintenance mode Maintained from the front

Altitude 0–4000 m (When the altitude ranges from 2000 m to 4000 m, the
highest operating temperature decreases by 1°C for each additional
200 m.)

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Item Specifications

Ripple and noise ≤ 200 mV

IP rating IP40

Other requirements Indoor scenario:


● There should be no conductive dust, corrosive gas, or explosion
hazard.
● Dust, corrosive substances, pests, molds, and other indicators
should be controlled in accordance with Class 3.1 requirements in
ETSI EN 300 019-1-3 (V2.3.2 or a later version).
Outdoor scenario:
● There should be no conductive dust, corrosive gas, or explosion
hazard.
● Dust, corrosive substances, pests, molds, and other indicators
should be controlled in accordance with Class 4.1 requirements in
ETSI EN 300 019-1-4 (V2.2.1).

3.5 NMS
The iMaster NetEco monitors and manages the key performance indicators (KPIs)
and alarms for power and environment related devices in real time, effectively
improving the remote operation and maintenance of such devices, reducing the
number of site visits, and lowering the operation and maintenance cost. The
NetEco also collects and analyzes site power consumption data and raises energy
saving optimization suggestions.

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User Manual A Operating Environment

A Operating Environment

Environments subject to atmospheric corrosion can be classified into four


categories:

Table A-1 Application environment description


Category Environment Definition

Class A Controlled environment. Indoor environment where the ambient temperature


and humidity are controlled (including rooms where people live) and the
relative humidity of air is controlled below 65%.

Class B Uncontrolled environment. Indoor environment where the ambient temperature


and humidity are not controlled or outdoor environments (with simple shielding
measures) where the humidity can reach 100%.

Class C Hash environment. Outdoor land environment (with simple shielding measures)
near seas or pollution sources. If a site is near a sea, it is 0.5–3.7 km away from
the sea. If a site is near a pollution source, it is at most 3.7 km away from salt
lakes, 3 km away from heavy pollution sources such as smelteries, coal mines,
and thermal power plants, 2 km away from medium pollution sources such as
chemical, rubber, and galvanization industries, or 1 km away from light
pollution sources such as packing houses, tanneries, and boiler rooms.

Class D Oceanic environment. Outdoor land environment (with simple shielding


measures) at most 500 m away from the seashore or environment on the sea.

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User Manual B EMC Specifications

B EMC Specifications

Table B-1 EMC specifications


Item Port Description

Conducted emission Signal port Class A1; reference standard: EN


(CE) 55032

AC power port Class A; reference standard: EN


55032

DC power Class A; reference standard: EN


output port 55032

Conducted AC input power 0.15 MHz–80 MHz: 10 V; reference


susceptibility (CS) port standard: IEC 61000-4-6

DC power 0.15 MHz–80 MHz: 10 V; reference


output port standard: IEC 61000-4-6

Signal port 0.15 MHz–80 MHz: 3 V; reference


standard: IEC 61000-4-6

Radiated emission (RE) Shell port Class A; reference standard: EN


55032

Radiated susceptibility Shell port 80 MHz–2700 MHz; 10 V/m;


(RS) reference standard: IEC 61000-4-3

Harmonic current AC power port Reference standard: IEC 61000-3-2

Voltage fluctuation AC power port Reference standard: IEC 61000-3-3


and flicker

Electrostatic discharge Shell port Contact discharge: 6 kV (criterion


(ESD) B), air discharge: 8 kV (criterion B);
reference standard: IEC 61000-4-2

Electrical fast transient AC power port 2 kV (criterion B); reference


(EFT/B) standard: IEC 61000-4-4

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Item Port Description

DC power port 1 kV (criterion B); reference


standard: IEC 61000-4-4

Signal port 0.5 kV (criterion B); reference


EFT/B standard: IEC 61000-4-4

Surge susceptibility AC power port Differential mode: 2 kV, common


mode: 4 kV, IEC 61000-4-5, criterion
B

DC power port Differential mode: 2 kV, common


mode: 4 kV, IEC 61000-4-5, criterion
B

Signal port 1 kV in common mode, IEC


61000-4-5, criterion B

Voltage dip and short AC power port Reference standard: IEC 61000-4-11
interruption (DIP)

NOTE

1: This is a class A product. In residential areas, this product may cause radio interference.
Therefore, users may be required to take appropriate measures.

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