Operation Instructions - Ultima - English

Operation
Instructions
English
Installation Instructions English - Ultima
COPYRIGHT NOTICE
COPYRIGHT © 2007 Mutoh Europe N.V. All rights reserved.
This document may not be reproduced by any means, in whole or in part, without written permission of the
copyright owner.
This document is furnished to support the MUTOH Ultima cutting plotter. In consideration of the furnishing of
the information contained in this document, the party to whom it is given assumes its custody and control and
agrees to the following:
The information herein contained is given in confidence, and any part thereof shall not be copied or
reproduced without written consent of Mutoh Europe N.V.
This document or the contents herein under no circumstances shall be used in the manufacture or
reproduction of the article shown and the delivery of this document shall not constitute any right or license to
do so.
April 2007
Published: Mutoh Europe N.V., Archimedesstraat 13, B-8400 Oostende, BELGIUM
3 AP-75125, Rev 2.2, 20/04/07

Dear Customer,
Thank you for choosing a Mutoh Ultima series sign cutting plotter. The Mutoh Ultima drag knife cutting plotter
has been designed to be one of the most user-friendly and versatile cutting plotters in the market.
As a stand-alone cutting plotter, the Ultima can cut and plot designs onto PVC or paper as required.
In combination with an inkjet printer, the Ultima cutting plotter is ready for contour-cutting of preprinted signs
made with any printer capable of printing onto cutting plotter compatible media. Contour-cutting is made
possible via the integrated EPOS (electronic positioning) technology and the in-the-box software.
But even more important, it is easy to use, as the following guide will show you.
5 AP-75125, Rev 2.2, 20/04/07

Table Of Contents
1. REGULATORY AND SAFETY INFORMATION ............................................................................................................. 9

1.1. EMC STATEMENT FOR CE MARKING ............................................................................................................................ 9
1.2. FCC COMPLIANCE ...................................................................................................................................................... 9
1.3. IMPORTANT NOTES...................................................................................................................................................... 9
1.4. SAFETY LABELS: SAFETY LABELS, SYMBOLES DE SÉCURITÉ, SICHERHEITSSYMBOLE ...................................................... 10
2. INSTALLATION PROCEDURES.................................................................................................................................. 11
2.1. PREPARING THE CUTTING ENVIRONMENT ..................................................................................................................... 11
2.2. PARTS LIST .............................................................................................................................................................. 12
2.3. UNPACKING AND SETTING UP THE ULTIMA CUTTER ....................................................................................................... 13
2.3.1 Unpacking the body ........................................................................................................................................ 13
2.3.2. Mounting cutter body to the stand.................................................................................................................. 14
2.4. CUTTER PARTS & COMPONENTS ................................................................................................................................. 15
2.5. CONNECTING THE CUTTER TO THE COMPUTER ............................................................................................................. 17
2.5.1. Serial Interface............................................................................................................................................... 17
2.5.2. USB interface................................................................................................................................................. 17
2.6. CONNECTING THE POWER CABLE ................................................................................................................................ 18
2.7. INSTALLING A TOOL ................................................................................................................................................... 19
2.8. LOADING MEDIA ........................................................................................................................................................ 20
2.8.1. Loading cut sheet media................................................................................................................................ 20
2.8.2. Loading roll media ......................................................................................................................................... 22
2.9. TEST SHEET VERIFY EPOS ALIGNMENT ......................................................................................................................... 24
2.9.1 EPOS Alignment → test plot........................................................................................................................... 24
2.10. HOW TO UPGRADE YOUR ULTIMA FIRMWARE .............................................................................................................. 25
3. CUTTER CONTROLS................................................................................................................................................... 29
3.1. UNDERSTANDING THE OPERATION PANEL .................................................................................................................... 29
3.2. DIRECT KEY ACCESS ................................................................................................................................................. 33
3.2.1. Force selection .............................................................................................................................................. 33
3.2.2. Speed selection ............................................................................................................................................. 34
3.2.3. Offset selection .............................................................................................................................................. 34
3.2.4. Tool selection................................................................................................................................................. 35
3.2.5. Origin selection .............................................................................................................................................. 35
3.2.6. Test selection................................................................................................................................................. 36
3.2.7. Presets selection ........................................................................................................................................... 36
3.3. CONTOUR CUTTING .................................................................................................................................................. 39
3.3.1. Aligning methods ........................................................................................................................................... 39
3.3.2. Which Aligning Method should I use?............................................................................................................ 43
3.4. SQUARE DETAILS ...................................................................................................................................................... 44
3.5. SPECIAL FUNCTIONS FOR QUALITY IMPROVEMENT ......................................................................................................... 46
3.5.1. EPOS offset fine-tune .................................................................................................................................... 46
3.5.2 Print deformation ............................................................................................................................................ 48
4. CUTTER SETTINGS & SPECIAL FUNCTIONS........................................................................................................... 49
4.1. GENERAL PROCEDURE TO CHANGE SETTINGS ON THE CUTTER ....................................................................................... 49
4.2. OVERVIEW OF GENERAL SETTINGS ............................................................................................................................. 49
4.3. LANGUAGE SELECTION .............................................................................................................................................. 50
4.4. KEY COMBINATIONS .................................................................................................................................................. 51
5. FINETUNING YOUR CUTTER TO OBTAIN MUTOH QUALITY .................................................................................. 53
5.1. ADJUSTING THE KNIFE DEPTH ..................................................................................................................................... 53
5.2. OFFSET PRINCIPLE.................................................................................................................................................... 55
5.3. OFFSET EFFECT ....................................................................................................................................................... 55
5.4. OFFSET ADJUSTMENT PROCEDURE ............................................................................................................................. 56
5.5. PERFORMING A TEST CUT .......................................................................................................................................... 58
5.6. TROUBLESHOOTING .................................................................................................................................................. 58
6. ULTIMA CUTTING PLOTTERS - MEDIA COMPATIBILITY & DIMENSIONS ............................................................ 59
6.1. ULTIMA CUTTING PLOTTERS: MEDIA COMPATIBILITY ...................................................................................................... 59
6.2. PHYSICAL DIMENSIONS ULTIMA .................................................................................................................................. 59
7 AP-75125, Rev 2.2, 20/04/07

1. REGULATORY AND SAFETY

INFORMATION
1.1. EMC STATEMENT FOR CE MARKING
Important
This is a Class A product approved for industrial environments. In a domestic
environment this product may cause radio interference in which case you may be
required to take adequate measures.
1.2. FCC COMPLIANCE
This equipment complies with the requirements for a Class A computing device in the FCC rules, part 15,
subpart J.
Operation of this device in a residential area may interfere with television reception or operation of utilities.
Cutters generate weak radio signals and may interfere with television reception and utilities. If the cutter
does interfere with radio or TV reception, try the following:
¾ Change the direction of your radio and TV reception antenna or feeder.
¾ Change the direction of the cutter.
¾ Move either the cutter or the receiving antenna so that there is more distance between them.
¾ Be sure the cutter and the receiving antenna are on separate power lines.
1.3. IMPORTANT NOTES
Technical problems and maintenance, which require the cutter to be opened, can only be done by qualified
personnel who were trained to repair this type of machine.
Unauthorized removing of covers and/or overruling safety locks can be dangerous and will result in your
guarantee becoming void.
9 AP-75125, Rev 2.2, 20/04/07

1.4. SAFETY LABELS:

SAFETY LABELS, SYMBOLES DE SECURITE,
SICHERHEITSSYMBOLE
Safety Labels are attached to the internal and external area of the cutter to alert you to potentially hazardous
situations or conditions. The following safety labels are used in and on the cutter:
1 2
10 AP-75125, Rev 2.2, 20/04/07

2. INSTALLATION PROCEDURES
2.1. PREPARING THE CUTTING ENVIRONMENT
The location where you set up your equipment is very important. Please see to it that it meets following
conditions:
Power supply of 100 to 120 VAC 50/60 Hz or 200 to 240 VAC 50/60 Hz.
Ambient Conditions :
Operating environment
- Temperature: 5 °C to 30 °C
- Humidity: 35 % - 75 % non-condensing.
Recommended environment
- Temperature: Room temperature 16 °C to 25 °C
- Humidity: 50 % to 65 %, non-condensing.
Variation rate
- Temperature: 2 °C per hour.
- Humidity: 5 % per hour.
Storage environment
- Temperature: 0 °C to 50 °C
¾ Please protect your cutter from moisture, dust, draughts and direct sunlight. It is best to keep your
machine away from open windows and air-conditioners.
¾ See to it that there is an adequate space around the cutter so that ventilation is not obstructed.
¾ Avoid unnecessary vibrations and set up your cutter on a level surface.
¾ When selecting a place for your cutter, leave at least 90 cm in front and 90 cm at the rear, as shown in
the illustration below.
11 AP-75125, Rev 2.2, 20/04/07

2.2. PARTS LIST

Contents of the plotter box
Plotter unit with roll support system, 2

A J Adapter Cable
conveyor rolls and small guiding flanges.
B Box with stand and instructions how to install K Mutoh Ultima User’s Guide.
One knife holder with pre-mounted cutting
C L Application Guide
blade
Blade for auto sheet-off. (1 pc – pre-installed
D M Quick Start Manual (includes a CD-rom)
in tool head)
Set of 2 spare cutting blades and 1 spring for

E N Ultima Installation CD
cutting jobs (45°/ Offset 0.50 mm).
F Pressurized ballpoint pen O 5 test sheet verify epos alignment (AP-77010)
G Power Cord. P Quality Cut Sheet
H RS-232 and USB interface cable Q Spare Cutting Mat (1 piece)
I IF-Cable R Starter software kit (*)
(*)
When ordered as a bundle together with a Mutoh Printer, the in-the-box software may be replaced by one software which handles
cutting, printing and contourcutting.
12 AP-75125, Rev 2.2, 20/04/07

2.3. UNPACKING AND SETTING UP THE ULTIMA CUTTER
2.3.1 Unpacking the body
Notes
• When unpacking the cutter, check whether all parts described in the parts list are included in the box.
Consult your dealer if anything seems to be missing.
• Lifting the machine out of the box should be done by two people. This to avoid back injuries.
• Protect the plotter from firm shocks.
• Do not dismantle the unit
To unpack the cutter, please follow the instructions mentioned below:
Step 1 : Open the box.
Step 2 : Remove the buffer box.
Step 3 : Remove the packaging leg set.
Step 4 : Take out the cutter box.
Step 5 : Lift the cutter unit out of the box and put it on a flat and stable surface.
Step 6 : Remove all plastic wrapping materials.
Step 7 : Remove the pieces of foam, protecting the tool head during transportation.
Step 8 : If you had your cutter delivered with a stand, please refer to the instructions for mounting the
stand.
13 AP-75125, Rev 2.2, 20/04/07

2.3.2. Mounting cutter body to the stand.
Notes
Assemble the stand as described in the procedure enclosed in the stand box.
Step 1 : Position the body above the stand.
There are two positioning points on the stand and one screw hole.
Step 2 : Place the body on the stand and tighten with one screw at both sides.
14 AP-75125, Rev 2.2, 20/04/07

2.4. CUTTER PARTS & COMPONENTS
1 Operation Panel Removable Panel with LCD-display and control keys.
2 Power Switch Switches the Ultima cutting plotter ON or OFF.
3 Roll Support System The roll support system carries the conveyor rolls.
When using roll media for cutting jobs, put the roll of media on top of
4 Conveyor Rolls
the two conveyor rolls.
These flanges on the conveyor rolls will prevent the roll of media from
5 Small guiding Flanges shifting to the left or to the right when vinyl is pulled off the roll during
the pre-feed cycle.
6 Conveyor Brake To prevent that the roll media keeps unwinding.
Supports the cutting media and guides the movement of the media
7 Platen & Grid Cover
along the x-axis.
Provides a reliable cutting surface and minimizes damage to the knife

8 Cutting Mat
tip.
9 Firmware Card Socket Socket to use when using a firmware card.
15 AP-75125, Rev 2.2, 20/04/07

USB connector to easily connect the cutter for fast and reliable data
10 USB interface
transmission.
RS-232 serial interface connector to connect the cutter to the host

11 Serial Interface Connector
computer.
12 Centronics Connector Centronics Connector to connect the cutter to the host computer.
Connector for the power cord, which plugs into the main power
13 Power Connector
supply of the cutter.
14 Pressure Rollers Hold the media against the drive rollers during cutting.
15 Drive Rollers Move the cutting media along the X-axis.
Media collecting basket prevents finished cuts to fall on the floor

16 Media Basket
when they are sheet-off.
All available tools such as knife holders, drawing pens and painting
Cutting head for Cutting
17 pens can be secured into the head using the locking screw. The tool
and Sheeting Off
head moves along the Y-axis to locate the cutting position.
18 Stand Support the Plotter Body.
Raises and lowers the pressure rollers. Lowering the pressure rollers
19 Hold Lever
will hold the media in place.
16 AP-75125, Rev 2.2, 20/04/07

2.5. CONNECTING THE CUTTER TO THE COMPUTER
To make the connection between the cutter and the computer, you are offered two possibilities. The first
possibility is a 2-way RS-232C serial interface. The second possibility is a USB interface.
2.5.1. Serial Interface
The serial RS-232C interface enables the cutter to be connected to and controlled by an RS-232C
compatible host computer system. The cutter is equipped with a standard RS-232C - DB-9P connector on
the rear panel and requires a standard RS-232C DB-9S mating connector.
Step 1 : Make sure both the cutter and the computer are turned off. Connect one end of the serial
interface cable to the serial interface connector at the rear side of the cutting plotter.
Step 2 : Fasten the screws to secure the connector.
Step 3 : Connect the other end of the serial cable to your computer.
Notes
For proper operation of the serial communication, it will be necessary to match the computer settings to the
plotter settings!
9 pin 25 pin 25 pin 9 pin
2.5.2. USB interface
Step 1 : Make sure the USB driver is installed as described in the application guide chapter 1.
Step 2 : Connect one end of the USB cable to the USB connector at the rear side of the cutting plotter.
Step 3 : Connect the other end of the USB cable to your computer or the network.
Notes
Using the serial/USB communication, your cutter will not only be able to receive data from the computer,
but will also be able to send information to the computer (media size, ...).
17 AP-75125, Rev 2.2, 20/04/07

2.6. CONNECTING THE POWER CABLE
To connect the power cable, please follow the instructions mentioned below.
Step 1 : Make sure the cutter’s power switch is turned OFF.
Step 2 : Plug the plotter-end of the power cable into the connector at the rear of the plotter.
Step 3 : Plug the other end of the power cable into an electrical outlet of the correct voltage and with a
proper grounding.
Notes
The disconnect device is the plug on the power supply cord
18 AP-75125, Rev 2.2, 20/04/07

2.7. INSTALLING A TOOL
At the right-hand side of the cutter head, you will find a pivoting mounting bracket. Opening this bracket will
enable you to install a full range of cutting and drawing tools.
Step 1 : Open the screw (1) to unlock the tool head-mounting bracket.
Step 2 : Hold back the clip (2) of the tool head and slide the tool into position, making sure the tool collar
fits into the groove just beneath the locking screw (3).
Step 3 : Fasten the screw to secure the tool into position.
19 AP-75125, Rev 2.2, 20/04/07

2.8. LOADING MEDIA

When loading media into the cutter, it is necessary to clearly distinguish two situations. The first situation is
when you are using cut-sheet media. The second situation is when you are using roll media.
2.8.1. Loading cut sheet media
Step 1 : Put the pressure rollers (1) in the “up” position using the media hold lever (2) and turn the power
switch ON (3). The cutter will perform its initialization routine and move the tool head (4) to the
rightmost position.
Step 2 : Press the media-select button on the operation panel and select the sheet. After selection the
SHEET-LED will light up.
20 AP-75125, Rev 2.2, 20/04/07

Step 3 : Insert the media into the cutter. It is best to position the media so that half of it hangs in front and
half of it hangs at the back of the cutter.
Step 4 : Adjust the position of the pressure rollers so that they align well with the drive rollers. Doing this
you are helped by the tactile and audible click system for the left pressure roller. The right
pressure roller’s movement is limited so that it can never be malpositioned.
Always make sure that the pressure rollers are completely inside the sheet of the media you want
to load. Especially when you use a cut-sheet of which the corners are not perfectly square, it is
best to put the pressure rollers well inside the vinyl as the width of the sheet may vary.
In case you are using a SC-1400D, you have the opportunity to use either two or three pressure
rollers, depending on the width of the vinyl you are using. When not using the left pressure roller
(i.e. when loading vinyl of a small width), the left pressure roller should be placed at the extreme
left of the cutter (that is, not on top of a grid roller).
Notes
Please note that the middle pressure roller should always be placed on top of a grid roller.
Step 5 : Put the hold lever in the DOWN position.

This action will initialize the media loading sequence, during which the cutter will measure the
loaded sheet. The sheet will be shuffled back and forth, enabling the cutter to determine the
media size and enabling you to verify the media transport.
Step 6 : After finishing the media loading sequence, the tool head will be parked at the origin position and
the cutter will be in ON-LINE mode, ready to receive data from the host computer.
Notes
Do not try to move the pressure rollers when the media hold lever is in the down position as this may cause
damage to the system.
21 AP-75125, Rev 2.2, 20/04/07

2.8.2. Loading roll media
Step 1 : Put the pressure rollers in the “up” position and turn the power switch ON.
The cutter will perform its initialization routine and move the tool head to the rightmost position.
Step 2 : Press the media-select button on the operation panel and select one of the roll loading options.
After selection the ROLL-LED will light up.
Step 3 : Position the roll of media onto the conveyor rolls. Open the protective cover and pull the media
through to be able to choose the best possible position for the pressure rollers.
Notes
Place the media roll on the conveyor rolls as visible on the picture.
To avoid back injuries, the roll of media should be lifted by at least two persons if it’s heavier than 30 kg.
22 AP-75125, Rev 2.2, 20/04/07

Step 4 : Adjust the position of the pressure rollers so that they align well with the drive rollers and that
they can accommodate the roll of vinyl. Doing this, you are helped by the tactile and audible click
system for the left pressure roller. The right pressure roller’s movement is limited so that it can
never be malpositioned. Always make sure that both pressure rollers are at least 5 mm (0.2 inch)
inside the media. It is not recommendable that the rollers run on the very edge of the material.
In case you are using a SC-1400D, you have the opportunity to use either two or three pressure
rollers, depending on the width of the vinyl you are using. When not using the left pressure roller
(i.e. when loading vinyl of a small width), the left pressure roller should be placed at the extreme
left of the cutter (that is, not on top of a grid roller).
Notes
Please note that the middle pressure roller should always be placed on top of a grid roller.
Step 5 : It is best that you hold the front edge of the media in the middle with one hand and with the other
hand, the roll itself.
As you are holding the roll firmly into position, pull the front edge of the media forward so that
there is an even tension across the whole width of the roll.
Step 6 : At this stage, put the hold lever in the DOWN position. Adjust the position of the small conveyor
flanges so that they are just alongside the roll of vinyl. This action will initialize the media loading
sequence, during which the cutter will shuffle a pre-set distance of vinyl. The media will be
shuffled back and forth enabling you to verify the media transport. The page length (pre-feed
length) is factory-set to 1000 mm and can be adjusted by the user.
After finishing the media loading sequence, the tool head will be parked at the origin position and the cutter
will be in ON-LINE mode, ready to receive data from the host computer.
23 AP-75125, Rev 2.2, 20/04/07

2.9. TEST SHEET VERIFY EPOS ALIGNMENT
2.9.1 EPOS Alignment → test plot
Verify Automatic EPOS Alignment workflow (From FW V2.00 onwards)
To verify the EPOS alignment, please follow the instructions below.
Step 1 : Power ON the Ultima cutting plotter and install a pen.
Step 2 : Press the [TOOL] key and select ‘pen’.
Step 3 : Make sure levers are up.
Step 4 : Set speed = 30 cm/s, Force = 60 gr
Step 5 : Load media (AP-77010), delivered with the Ultima Cutting Plotter. (with the black arrow in the
upper right corner)
Step 6 : Levers down. Make sure the pressure rollers are located outside your frame
Step 7 : Press the [TEST] key. The display will show the following message.
Testplot :
Quality check
→ SC-850 or SC-1400
Choose testfile
Step 8 : By pressing the [UP] or [DOWN] key select ‘EPOS alignment --> test plot’. The Display on the
Operation Panel will show the following message.
Testplot :
EPOS alignment
→ test plot
Choose testfile
Step 9 : Press the [ENTER] key. The laser of the Ultima cutting plotter will measure the box and will start
(re)drawing the image file.
Step 10 : Verify positioning of contour cutting.
To verify bar code reading, please follow the instructions mentioned below.
Notes
In the box of the Ultima Cutting Plotter, there’s a paper (Test sheet verify epos
alignment) delivered with the pattern on.
You can find the procedure also on the sheet.
Perform this test before you start contour cutting.
24 AP-75125, Rev 2.2, 20/04/07

2.10. HOW TO UPGRADE YOUR ULTIMA FIRMWARE
Notes
• Please make sure that the USB driver is installed!
• Please make sure to shut down all programs on your computer before installing new firmware.
Step 1: In case the power is ON, first turn the power of the machine OFF.
Step 2: Connect the Ultima cutting plotter with your PC by means of a USB cable. Remove the RS232
connection.
Step 3: Power ON the Ultima cutting plotter.
Step 4: Go to the “Control Panel – System”.
Step 5: Go to the hardware tab.
Step 6: Press the [Device Manager] button.
25 AP-75125, Rev 2.2, 20/04/07

Step 7: In the “Device Manager” open the list “Ports” (COM & LPT).
Step 8: Check the COM-port number for the USB serial Port (Mutoh Ultima). In the figure above it is
COM3.
Step 9: Start the Ultima update utility on your PC.
Step 10: Select the correct comport (in this case COM3).
Step 11: Press the [Connect] button.
26 AP-75125, Rev 2.2, 20/04/07

Step 12: The status bar starts moving.
Step 13: Press the [Start] button to begin the updating
Step 14: Select the right “.bin” file.
Step 15: The Ultima gives a beep and "Connection with ULTIMA established! Please wait..." is shown in
the update tool.
Step 16: After 13 seconds the message "Sending firmware to ULTIMA!! Please wait...!" appears in the
update tool.
Step 17: The progress bar now starts increasing.
Step 18: The first seconds the progress bar colours red and green. Afterwards the progress bar is black.
Notes
Please note that you passed the critical section of updating when the progress bar is black. When the
machine is shut down in the critical section of the update we refer to the section “When you shut down the
Ultima inside the critical section”.
Step 19: After 1 minute the update finishes with the text "Firmware update successful, restart the
ULTIMA!" on the Ultima update tool.
Step 20: Power OFF the Ultima cutting plotter.
Notes
Please perform a “Code Update” after a firmware upgrade. Without performing a “Code Update”, the panel
keyboard remains in the old firmware version.
Step 21: Restart the Ultima cutting plotter.
27 AP-75125, Rev 2.2, 20/04/07

3. CUTTER CONTROLS
3.1. UNDERSTANDING THE OPERATION PANEL
CANCEL-key
The [CANCEL] key can be used for clearing all received data.
Press the [CANCEL] key to return to the previous setting (without changes).
EXIT/SHEET OFF-key
Press the [EXIT/SHEET OFF] key to go to the previous menu setting.

Press the [EXIT/SHEET OFF] key if you do not want to process the changes in the
cutting settings.
Press the [EXIT/SHEET OFF] key in normal mode to perform a sheet-off.
ENTER/MENU-key
Press the [ENTER-MENU] key to enter the menu system.

Press the [ENTER-MENU] key to confirm the changes made to the setting.
PRESETS-key
Pressing the [PRESETS] key you can choose the active user. Each user has its own
settings that are saved. You can make users for different types of cutting jobs and so
pick the desired settings when necessary by selecting the user.
ORIGIN-key
Use the ARROW keys to set the origin position by means of the laser and confirm with
the [ENTER] key.
Diverse Origin Positions can be set in the Origin Menu (Enter Menu)
L Right (default), L Left, Center, U Right, U left
29 AP-75125, Rev 2.2, 20/04/07

TEST-key
By pressing the [TEST] key you can select one of the test plots out of the list to
cut.
CONTOUR CUTTING-key
In this menu you can start a “manual”, “auto no barcode”, “barcode multi” or
“barcode single” aligning procedure by selecting the desired one of the shown
list.
SPEED-key
Press the [SPEED] key to enter the setting menu to change the cutting speed.
Press the [UP] or [DOWN] key to change the speed. Press the [ENTER] key to
confirm the change. If you do not want to change the speed press the
[CANCEL] or [EXIT] key.
FORCE-key
Press the [FORCE] key to enter the setting menu to change the force.
Press the [UP] or [DOWN] key to change the force. Press the [ENTER] key to
confirm the change. If you do not want to change the force press the [CANCEL]
or [EXIT] key.
Press the [FORCE] key again to cut following picture to verify your force cutting
value.
OFFSET-key
By pressing the [OFFSET] key you can change the offset of the knife:
When you enter this menu you can input the offset or the base offset for cutting
the calibration figures.
When you press the [ENTER] key you get a dialog on the cutter that asks if you
want to do a test cutting (select 1 or 2) or not.
When you perform a test cut, 10 reference pictures around the selected base
offset are cut. You can choose the best one by selecting one of the pictures
with the laser pointer and the [UP] and [DOWN] key.
TOOL-key
Press the [TOOL] key to select:

Knife or Pen
30 AP-75125, Rev 2.2, 20/04/07

READY / PAUSE-key
By pressing this key you can interrupt the cutting job. When you press the
[READY/PAUSE] key again the cutting job is started again. When no media is
loaded you only can be in pause. When media is loaded the status is ready and
can be changed to pause. When in the pause status (media loaded or not) you
still can send a file to the cutter but it will only responds when you go to ready.
UP-key
Press the [UP] key to select a desired value when you are in a menu or a
selection dialog.
DOWN-key
Press the [DOWN] key to select a desired value when you are in a menu or a
selection dialog.
TUSR-key
By pressing this key you can select take-up, sheet or roll media loading system.
The selection can only be done when no media is loaded. (= lever up position)
When media is loaded the LED’s only show which type of media is loaded but
cannot be changed.
Selection Media Initialization Origin position

Take-Up Right, left + pre-feed At X-loading position
Sheet Right, left + Front + Back Search distance will be the
maximum sheet length.
Origin position at the front
Roll Right, left + Front + Pre-feed At the front
In case the pre-feed value is larger than the sheet length
→ Auto swap from Roll to Sheet
ARROW-key
The [ARROW] keys are always active, the cutter being ONLINE or OFFLINE.
To enable the user to manually move the tool head and the media. This can be
necessary in order to examine specific details of the sign or to set a new origin.
When pressing the [LEFT ARROW] or [RIGHT ARROW] key, the head will move
accordingly. It will move slowly for two seconds and speed up afterwards.
When pressing the [TOP ARROW] or [BOTTOM ARROW] key, the media (if
loaded) will move accordingly. It will move slowly for 2 seconds and speed up
afterwards.
When pressing two [ARROW] keys simultaneously the head will move relative
diagonal to the media.
ORIGIN LED
Lights when alternative origin is selected.

Blinks when changing origin.
31 AP-75125, Rev 2.2, 20/04/07

CONTOUR CUTTING LED
Blinks when executing alignment procedure.
TAKE-UP LED
This LED will light up if you have selected to load roll media without front edge
detection.
SHEET LED
This LED will light up if you selected Sheet Media.
ROLL MEDIA LED
This LED will light up if you selected the Roll Media.
DISPLAY
4 lines / 16 characters
Displays the LCD-display messages, shows settings/values and
allows menu-wise control.
32 AP-75125, Rev 2.2, 20/04/07

3.2. DIRECT KEY ACCESS

On the operation panel are keys to directly change or control some values of the Ultima cutting plotter.
Following items can be changed / controlled directly via the operation panel.
No Function Description Short-key

1 Force Control/change the force of the Ultima. [FORCE] key
2 Speed Control/change the speed of the Ultima. [SPEED] key
3 Offset Control/change the offset of the Ultima. [OFFSET] key
4 Tool Control/change the tool setting of the Ultima. [TOOL] key
5 Origin Control/change the origin of the Ultima [ORIGIN] key
6 Contour Cutting In this menu you can start an “manual”, “auto no [CONTOUR CUTTING] key
barcode”, “barcode multi” or “barcode single”
alignment procedure.
7 Test Perform one of the test plots onto the Ultima. [TEST] key
8 Presets Select an user previously saved in the Ultima [PRESETS] key
cutting plotter.
3.2.1. Force selection
Tool force is the amount of downward pressure that the cutter applies on the tool.
To change or control the tool force, please perform the instructions mentioned below.
Step 1 : Press the [FORCE] key.
Step 2 : The actual FORCE setting for the selected tool will now be shown on the display. Viewing of the
value can be performed in PAUSE as well as in READY mode.
Force
Actual : 30
New : 30
In gram
Step 3 : Press the [UP] or [DOWN] key to change the force setting.
Step 4 : Press the [FORCE] key. The Ultima will cut following picture.
Step 5 : Check the patterns. Especially look for good quality of the corners and easy weeding. If this is
not the case readjust the FORCE selection.
Step 6 : Press the [ENTER] key to confirm the FORCE selection.
Notes
To cancel the changes of the parameter, press the [CANCEL] key. The display will show the previous
value for the parameter.
When you press the [EXIT] key the changed value will be ignored and you go back to the previous menu.
33 AP-75125, Rev 2.2, 20/04/07

3.2.2. Speed selection
To change / control the cutting speed, please perform the instructions mentioned bow.
Step 1 : Press the [SPEED] key.
Step 2 : The actual SPEED setting for the selected tool will now be shown on the display. Viewing of the
value can be performed in PAUSE as well as in READY mode.
Speed
Actual : 10
New : 10
In cm/s
Notes
Changing/viewing of the value can be performed in BUSY mode. Please note that the effect can only be
seen after a few seconds.
Notes
Toolup / laser speed is independent of the cutting speed.
Step 3 : Press the [UP] or [DOWN] key to change the force setting.
Step 4 : Press the [ENTER] key to confirm the SPEED selection.
Notes
3.2.3. Offset selection
One of the most important factors to obtain good quality, but unfortunately also one of the factors that is
easily forgotten, is the offset.
For more information about the offset, please refer to the chapter ‘Fine-tuning your cutter to obtain Mutoh
quality’.
34 AP-75125, Rev 2.2, 20/04/07

3.2.4. Tool selection

To change / control the tool selection, please perform the instructions mentioned bow.
Step 1 : Press the [TOOL] key.
Step 2 : The actual TOOL setting for the Ultima cutting plotter will be shown on the display. Viewing of
the value can be performed in PAUSE as well as in READY mode.
Tool
Actual : knife
New : knife
Pen or knife
Step 3 : Press the [UP] or [DOWN] key to change the force setting. You can choose between ‘pen’ and
‘knife’.
Notes
Please make sure the tool selected onto the display is the same as the installed tool in the Ultima cutting
plotter.
Step 4 : Press the [ENTER] key to confirm TOOL selection.
Notes
3.2.5. Origin selection

To change / control the origin, please perform the instructions mentioned bow.
Notes
Please make sure media is loaded. If not, the Ultima positioning calculation is based on previously installed
media.
Step 1 : Press the [ORIGIN] key.
Step 2 : The laser LED will be activated automatically. The display will show following message:
Point laser to
Desired origin
Position
Enter = Confirm
Step 3 : Use the arrow keys to move the laser to the desired origin position and press the [ENTER] key.
35 AP-75125, Rev 2.2, 20/04/07

3.2.6. Test selection

In order to enable the user to check if the cutter is fully functional, without needing a computer, MUTOH has
integrated demo test cuts into the Ultima cutters.
For more information about the test cuts, please refer to the chapter ‘Fine-tuning your cutter to obtain Mutoh
quality’.
3.2.7. Presets selection

Using the presets makes it possible to store settings (all settings that can be changed from the panel) for
specific cutting jobs.
In the presets menu following options are available.
¾ Select Preset : Use this function to select a previously saved user setting.
¾ Reset : Change a saved user setting to a default value based on Mutoh’s values.
¾ Add : Add a new user setting.
¾ Remove : Remove a previously saved user setting.
3.2.7.1. ‘Select Presets’
Use this function to select a previously saved user setting. Please follow the instructions mentioned below.
Step 1 : Press the [PRESETS] key.
Step 2 : Following message will appear on the display.
Presets
Select presets
Choose user
Step 3 : Press the [ENTER] key. Following message will appear on the display.
→ User 1
Enter = select
↑ = Up
↓ = Down
Step 4 : Use the [UP] or [DOWN] key to select a user setting.
Step 5 : Press the [ENTER] key to confirm the selected user setting. The Ultima cutting plotter will load
the requested user settings.
Notes
36 AP-75125, Rev 2.2, 20/04/07

3.2.7.2. ‘Reset’
Use this function to change a saved user setting to a default value based on Mutoh’s values. Please follow
the instructions mentioned below.
Step 2 : Use the [UP] or [DOWN] key to select the following display.
Presets
Reset
Choose user
Step 3 : Press the [ENTER] key. Following message will appear on the display.
→ Monomeric vinyl
Enter = select
↑ = Up
↓ = Down
Step 4 : Use the [UP] or [DOWN] key to select a setting based on Mutoh’s values.
Step 5 : Press the [ENTER] key to confirm the selected user setting. The Ultima cutting plotter will load
the requested settings into the active user setting. The active user setting will now have the
settings based on Mutoh’s values.
Notes
3.2.7.3. ‘Add’
To add a new user setting, please follow the instructions below.
Step 1 : Change all settings for the specific cutting job you will perform.
Step 2 : To store all these settings, press the [PRESETS] key.
Presets
Add
Choose user
Step 4 : Press the [ENTER] key. The Ultima cutting plotter will store all settings in a new user setting.
Notes
37 AP-75125, Rev 2.2, 20/04/07

3.2.7.4. ‘Remove’
To remove a previously saved user setting, please follow the instructions mentioned below.
Presets
Remove
Choose user
Step 3 : Following display will appear.
→ User 1
Enter = select
↑ = Up
↓ = Down
Step 4 : Use the [UP] or [DOWN] key to select the user setting you want to delete.
Step 5 : Press the [ENTER] key to confirm. The Ultima cutting plotter will delete the selected user setting.
Notes
38 AP-75125, Rev 2.2, 20/04/07

3.3. CONTOUR CUTTING

Contour cutting is without doubt the most used feature of the Ultima Cutting Plotter. This feature is made to
cut pre-printed signs on vinyl for sticker production.
Before using this feature, perform the epos alignment as described in chapter 5.6.8.1.
3.3.1. Aligning methods
There are some different approaches to cut your signs which also implicate a different alignment method.
To perform and choose the proper alignment, please follow the instructions mentioned below.
Step 1 : Load the printed media into the cutting plotter.
Step 2 : Install a knife.
Step 3 : Power ON the cutting plotter. The cutting plotter will perform a shuffle sequence.
Step 4 : Press the [CONTOUR CUTTING] key.
Contourcutting :
Methods :
→ BCode Single
Start alignment
Step 5 : By using the [UP] and [DOWN] key you select ‘Manual’, ‘Auto No BCod’, ‘BCode Multi’ or ‘BCode
Single’.
4 methods are possible for aligning:
1) Manual Manual align (MP1)

2) Auto No Bcod Automatic aligning, No Barcode (AL3)
3) Bcode Single Automatic align Barcode Single frame (AL4)
4) Bcode Multi Automatic align Barcode Multi-segment (AL5 or AL6)
Each one of these methods has its own cropmark system (see below)
MP 1 AL 3 AL 4 AL 5
39 AP-75125, Rev 2.2, 20/04/07

Step 6 : Before performing an alignment, ‘X Length’, ‘Y Width’ and ‘Roll Direction’ must be inserted. With
these values the Ultima cutting plotter will calculate the E-pos correction.
Step 7 : Press the [CONTOUR CUTTING] key. On the display following message will appear.
Contourcutting :
X Length (mm) :
→ 500
Start alignment
Step 8 : By using the [UP] and [DOWN] key you select an appropriate value for the X Length.
Notes
Please make sure that the value of the X Length is smaller than the length of the loaded media. Otherwise,
the Ultima cutting plotter cannot complete the alignment – NO VALID EPOS REFERENCE FOUND.
Step 9 : Press the [CONTOUR CUTTING] key to confirm. On the display following message will appear.
Contourcutting :
Y Width (mm) :
→ 500
Start alignment
Step 10 : By using the [UP] and [DOWN] key you select an appropriate value for the Y Width.
Step 11 : Press the [CONTOUR CUTTING] key to confirm. On the display following message will appear.
Contourcutting :
Roll direction
→ Non-reverse
Start alignment
Step 12 : Select the appropriate ‘roll direction’ (non-reverse or reverse) by using the [UP] and [DOWN] key.
Step 13 : Press the [CONTOUR CUTTING] key to check the entered values of the ‘X length’, ‘Y width’ and
‘roll direction’.
Step 14 : To confirm your settings press the [ENTER] key.
Step 15 : The Ultima cutting plotter will start the frame detection. (‘Manual’ or ‘automatic’ as selected in
step 5).
40 AP-75125, Rev 2.2, 20/04/07

In case you selected ‘Auto No BCode’.
Step 15 : The Ultima cutting plotter will automatically measure the four alignments points.
In case you selected ‘Manual’.
Step 15 : After pressing the [ENTER] key following message will appear on the display.
Manual alignment
method
please select
the point
Step 16 : Use the [ARROW] keys to select the first alignment point (P1). Press the [ENTER] key to
perform.
Step 17 : The Ultima cutting plotter will move the head toward the second alignment point. On the display
following message will appear.
Manual alignment
method
please select
the point
Step 18 : Use the [ARROW] keys to select the second alignment point (P2). Press the [ENTER] key to
perform.
Step 19 : The Ultima cutting plotter will move the head toward the third alignment point. On the display
Manual alignment
method
please select
the point
Step 20 : Use the [ARROW] keys to select the fourth alignment point (P4). Press the [ENTER] key to
perform
Step 21 : The Ultima cutting plotter will move the head toward the fourth alignment point. On the display
Manual alignment
method
please select
the point
Step 22 : Use the [ARROW] keys to select the third alignment point (P3). Press the [ENTER] key to
perform.
Step 23 : Manual alignment is completed.
Notes
Make sure to keep the order of the alignment points. P1, P2, P4 and then P 3
41 AP-75125, Rev 2.2, 20/04/07

In case you selected ‘BCode Single’
Step 15 : Press the [MENU ▲] key to choose BCode Single.
Step 16 : Press the [CONTOUR CUTTING] button again.
Contourcutting:
→ Repeat Mode
Start Aligning
Step 17 : With the [MENU ▲] key to choose “Single Scan” or “Repeat Mode”.
Notes
> Single Scan: The command will be given to start scanning the bar code of the first / next bounding box
ONLY, from roll or sheet. After finishing this single job, the Ultima returns into the Ready status.
> Repeat Mode: AUTOMATICALLY all succeeding frames will be scanned and contour cut as well, until the
end of roll is reached.
Step 18 : Press the [ENTER] key to start.
In case you selected ‘BCode Multi’
Step 15 : Press the [MENU ▲] key to choose BCode Multi.
Step 16 : Press the [CONTOUR CUTTING] button again.
Contourcutting:
→ Single Scan
Start Aligning
Step 17 : With the [MENU▲] key to choose “Single Scan” or “Repeat Mode”.
Notes
> Single Scan: The command will be given to start scanning the bar code of the first / next bounding box
ONLY, from roll or sheet. After finishing this single job, the Ultima returns into the Ready status.
> Repeat Mode: AUTOMATICALLY all succeeding frames will be scanned and contour cut as well, until the
end of roll is reached.
Step 18 : Press the [ENTER] key to start.
42 AP-75125, Rev 2.2, 20/04/07

3.3.2. Which Aligning Method should I use?
The MP1 (Mutoh Manual Align Method) is the non-automatic method.
Its advantage is that the cropmark system is very small (for small sized jobs), and that this method can be
used in case of vinyl that do not reflect the laser light (meaning, the laser would not be capable of measuring
the cropmarks automatically).
The user has to use the jog keys on the Ultima’s keyboard to measure each cross manually before
contourcutting can start.
The AL3 (Mutoh Auto Align) is the first fully-automated alignment system.
Just place the sign in the cutter, click on PLOT in the cutting software, and the cutter will automatic align the
sign by use of the black bounding box, no user intervention is needed.
This method is ideal for use of single signs, one at the time.
We do not advise to use this method for signs over 2 meter of length, although there is no real limit to the
length that can be used.
The AL4 (Mutoh Auto Align Barcode) is similar to the AL3 method, but there is barcode printed on
the sign.
YOU MUST USE THIS METHOD IN COMBINATION WITH THE CUTSERVER!

This method can be used in case you are creating multiple different contour signs. It allows you to make all
your prints at once (overnight printing for example), and then load the roll with images in the Ultima.
If each sign on the roll has a barcode and if all plot files are in the CutServer, just click on GO in the
CutServer (make sure that the CutServer properties are set to SINGLE FRAME, and REPEAT MODE) and
every sign on the roll will be cut, without the need for user intervention (make sure you’ve enabled auto-
sheet-off in EasySIGN for each contour-sign)
The reason for the two barcodes is to make it possible for the Ultima to auto-detect if the image is loaded
upside-down or correctly.
There is no need for you to search the plot file for each image, the Ultima and the CutServer will do this fully-
automatically, until the complete roll with signs is finished.
We do not recommend this method over 2 m job length, although there is no real limit to the length that can
be used.
The AL5 (Mutoh Auto Align Multiframe) offers all advantages of the AL4 and AL3 method, but it will
split the image in multiple segments of maximum 50cm. (This is to enhance precision over long length).
With AL5, it is possible to make signs of 10m or longer, and the Ultima will measure segment per segment,
and cut segment per segment. This method gives you more accuracy than the AL4 method. We do not
recommend this method for signs smaller than 1,5m
You should use the CutServer for this method, and make sure the CutServer properties are set to MULTI-
FRAME MODE. (Single scan for 1 AL5 file and Repeat mode for a roll with multiple AL5 files).
Notes
For more details about the Print & Cut workflow and CutServer, please refer to the Application Guide in
the box.
43 AP-75125, Rev 2.2, 20/04/07

3.4. SQUARE DETAILS
Notes
Please note that the creation of an image should be done in a graphics application software (e.g.
CorelDraw, Adobe Illustrator, Adobe Photoshop or Macromedia Freehand) or in origin software with design
functionalities (EasySIGN Power Pack Pro Mutoh Edition or Scanvec Amiable PhotoPRINT DX Mutoh
Edition)
Notes
Do not forget to create the cutting line around your image. The default cutting line is a “magenta hairline” or
“spotcolor” with <CutContour> swatch name (in the CMYK pallet).
→ Thickness line = hairline (or 0.25)
→ Colour = 100% magenta
For more details, please refer to the Application Guide.
To use the automatic alignment procedure, the pre-printed sheet contains a Bounding Box (*) around the
design to be cut. Details can be found below.
VINYL
Bounding Box. This Bounding Box should have a minimum

thickness of 3 mm; default value of this square is 5 mm thick.
Please leave a white edge of 20 mm in front. The sensor firstly

detects the white space.
(*) Please note that the Bounding Box around your design(s) will be printed. Before contour-cutting the E-
pos technology will search for the Bounding Box and measure the position of the design(s).
The Bounding Box should be at least an A4 format (Portrait). There must be 5 mm white space between the
image and the Bounding Box. Make sure that the Bounding Box is colored black. (→ Contrast) Make sure
that the Bounding Box fits within the margins of the maximum cutting width of your cutting plotter.
Notes
Please note that the position of the design with the Bounding Box compared to the page edges is defined in
the print-software.
44 AP-75125, Rev 2.2, 20/04/07

The square will be detected on the following points.
110 mm or more for a cut-sheet or for the roll end.

Between consecutive boxes: 30 mm – 250 mm
(recommended 65 mm)
VINYL
5 mm white space Min. side margin of 10

between bounding box mm
and drawing
Black bounding box:
Line thickness of 3
mm-30mm
Default value 5 mm
Min. side margin of 10 Minimum size of A4
mm. (Portrait)
Maximum colour
contrast with media.
Min. front margin of 10 mm / max. 250 mm
Notes
When measuring the four points of the box and the cutter establishes a distortion (this means the box is not a
perfect rectangle due to print deformation, or not between the margins), the cutter will beep and shows
following message:
EPOS-warning
********************
Much print
distortion
The cutter will cut a little cross in the lower right corner to remind you and us to its bad print quality in case of
bad contour cutting; however it will continue its workflow after two seconds.
Please refer to next chapter “Print Deformation” for more details.
45 AP-75125, Rev 2.2, 20/04/07

3.5. SPECIAL FUNCTIONS FOR QUALITY IMPROVEMENT
3.5.1. EPOS offset fine-tune
This function is made to fine-tune the EPOS offset.
Please follow the steps below to perform a fine-tune
Step 1 : Install a knife.
Step 2 : Press the [TOOL] key and select ‘knife’.
Step 3 : Load media
Step 4 : Activate the “EPOS offset fine-tune” function by pressing the [TEST] + [CONTOURCUTTING]
button simultaneously. This function is only accurate for 1 job.
EPOS fine-tune
selected for
next job
press any key
Step 5 : Send contour job to the plotter.
Step 6 : The cutter will start cutting 11 lines on the bottom of the box.
Step 7 : When pressing the [UP] or [DOWN] key, the laser goes to the next line. Following message is
displayed
Offset: 0.00
Enter = Select
▲ = Up
▼ = Down
Notes
You can also use the [ARROW] keys
Step 8 : Press the [ENTER] key when laser is above the line which lies on the bottom side of the box.
46 AP-75125, Rev 2.2, 20/04/07

Step 9 : The cutter will start cutting 11 lines on at the right side of the box.
Step 10 : When pressing the [UP] or [DOWN] key, the laser goes to the next line. Following message is
displayed
Offset: 0.00
Enter = Select
▲ = Up
▼ = Down
Notes
You can also use the [ARROW] keys
Step 11 : Press the [ENTER] key when laser is above the line which lies on the right side of the box.
Step 12 : The EPOS offset fine-tune is finished.
47 AP-75125, Rev 2.2, 20/04/07

3.5.2 Print deformation

This function is a warning. Following message could appear when the printed box on the vinyl or other media
is deformed. This means, not a perfect rectangle.
The Ultima can not guarantee a perfect cut workflow when the box is deformed.
When measuring the four points of the box and the cutter establishes a distortion, the cutter will beep and
shows following message:
EPOS-warning
********************
Much print
distortion
The cutter will cut a little cross in the lower right corner and will continue its workflow after two seconds.
48 AP-75125, Rev 2.2, 20/04/07

4. CUTTER SETTINGS & SPECIAL

FUNCTIONS
4.1. GENERAL PROCEDURE TO CHANGE SETTINGS ON THE
CUTTER
Not only there are keys to directly change or control some values of the Ultima cutting plotter, but more
settings are available by following the instructions mentioned below.
Step 1 : Pressing the [ENTER] key, the user enters the setup-menu.
Step 2 : Pressing the [UP] or [DOWN] key, the user can select the parameter he wants to adjust. Confirm
with the [ENTER] key the selection.
Step 3 : The [UP] key will increase the value or select the next parameter. The [DOWN] key will decrease
the value or select the previous parameter. Press the [ENTER] key to confirm the new setting.
After confirmation the display will show the previous menu.
Notes
Step 4 : Press the [EXIT] key to go back to the previous menu and confirm the changed settings.
4.2. OVERVIEW OF GENERAL SETTINGS
The general settings parameter influences the cutter’s reactions to commands given by the computer or
initiated via the control panel. In the general settings menu, several parameters are available:
→ Sheet Off Mode → Sheet Off Margin

→ Pre-Feed Length → Max Sheet Length
→ Page Mode → Laser Speed
→ Tool-Up Speed → Cut Quality
→ Factory Default → Copies
→ Smoothing → Bézier
→ Language → Emulation
→ Program Step → VS / ZF / AS
→ Communication
49 AP-75125, Rev 2.2, 20/04/07

4.3. LANGUAGE SELECTION

It is possible to change the user language of your cutter.
To change the language, please follow the instructions mentioned below :
Step 1 : In the general setting select [LANGUAGE] with the UP or DOWN key
Step 2 : Press the [ENTER] key to confirm your selection. The actual LANGUAGE-setting will now be
shown on the display
Language
Actual : ENGLISH
New : ENGLISH
Language
Step 3 : By pressing the [UP] or [DOWN] key select the appropriate language. Five language settings are
available (English, German, French, Spanish and Dutch).
Notes
Step 4 : Press the [ENTER] key to confirm and go back to the previous menu.
50 AP-75125, Rev 2.2, 20/04/07

4.4. KEY COMBINATIONS
ShortCut description Key combination Comment

Bar code verification Test + Contour Cutting + Right Position head near bar code first
Jog key
Updating the keyboard Presets + Origin + Speed + Force Press all keys simultaneously after startup
Reset the keyboard Test + Contour Cutting + Offset + Press all keys simultaneously after startup
tool
Enter / Leave Presets + Origin + Test + Contour Press all keys simultaneously
Diagnostics Cutting
Enter Diagnostics before Presets + Test Press all keys simultaneously while second
initialisation menu screen appears (Version window)
Laser ON Test + Left Jog key Press all keys simultaneously after startup
Laser OFF Test + Right Jog key Press all keys simultaneously after startup
Black - White or White - Contour cutting + # Jog keys Put head approximately 2cm from the B-W
black detection or W-B edge. Press both keys
simultaneously after startup
Activate Sheet off knife Origin + Right Press all keys simultaneously after startup -
Does not perform a sheet off
Deactivate Sheet off Origin + Left Press all keys simultaneously after startup -
knife Does not perform a sheet off
Origin reset Origin + Sheet off Press first Origin, then press EXIT to reset
your previous origin position (always home
position)
New EPOS offset fine - Test + Contour Cutting Press both keys simultaneously -> Only
tune accurate for 1 job
51 AP-75125, Rev 2.2, 20/04/07

5. FINETUNING YOUR CUTTER TO

OBTAIN MUTOH QUALITY
5.1. ADJUSTING THE KNIFE DEPTH
Two types of high quality knife holders are available for the Ultima cutters.
No matter which type of knife holder you are using, adjusting the knife depth is a very important parameter
when it comes to making high quality outputs. Always make sure that the knife blade protrudes enough, but
not too much out of the knife holder.
1. Knife Holder
2. Vinyl
3. Backing
4. Cutting blade
TO ADJUST THE KNIFE DEPTH, PROCEED AS FOLLOWS :

STANDARD KNIFE HOLDER OPTIONAL KNIFE HOLDER WITH NONIUS
Hold the body (2) in one hand and adjust the Loosen the base part of the cutting knife. To do this,
depth by using the set screw (3). take the base part in your left hand and twist the ring
slightly.
STANDARD KNIFE HOLDER OPTIONAL KNIFE HOLDER WITH NONIUS
Turning the set screw (3) clockwise will make the Take the base part and the ring in your left hand and
blade protrude out of the edge of the base part twist the shaft until the knife point protrudes about 0.2
(1). Turning the set screw (3) counterclockwise, mm (0.008”) out of the edge of the base part.
will retract the blade.
For a first test, turn out the blade until it protrudes

about 0.2mm (0.008”) out of the base part
53 AP-75125, Rev 2.2, 20/04/07

Tighten the ring firmly against the base part. This will
prevent the cutting blade from coming loose during
cutting.
Make a manual test-cut on a small piece of media, of the same type that you will be using. Adjust the depth
until the top layer is cut completely and that you can see a slight scratch on the backing when peeling off.
At no times you should be able to see a scratch at the back side of the media.
Repeat steps 2 and 3 until the correct depth is obtained.
54 AP-75125, Rev 2.2, 20/04/07

5.2. OFFSET PRINCIPLE
One of the most important factors to obtain good quality, but unfortunately also one of the factors that is
easily forgotten, is the offset.
1: Cutter blade
2: Theoretical Offset
As you can see in the above figure, the knife offset (2) is the distance between the knife center and the knife
tip.
Accurate measurement of the OFFSET to be used is very difficult and requires specialized equipment. You
should therefore adjust the offset (2) by checking real cutting results on the media you will use. MUTOH
helps you doing this by way of a semi-automatic offset adjustment routine, which has been integrated into
your cutter.
5.3. OFFSET EFFECT
The selected Offset value is LARGER than the The selected Offset value is SMALLER than the
optimum knife offset. optimum knife offset.
In this case, a square corner will be cut as follows : In this case, a square corner will be cut as follows :
The cutting direction is indicated by the arrow. The The cutting direction is indicated by the arrow. The
corners are not well formed. corners are not well formed. The cutter did not cut
The cutter cuts too far in the angular points. far enough in the angular points.
55 AP-75125, Rev 2.2, 20/04/07

5.4. OFFSET ADJUSTMENT PROCEDURE
In the Ultima you have 2 tools (drag knife and pen) with its own velocity, force, acceleration, offset (only drag
knife) settings. Each user preset holds the settings for these 2 tools.
Notes
1) Inaccurate offset setting may cause :
¾ POOR cutting quality.
¾ Difficult weeding.
2) In case the offset adjustment routine is aborted, the cutter will continue working with the value prior to
launching the adjustment routine.
To perform an offset, please follow the instructions mentioned below.
Step 1 : Install a knife in the tool head. Please do not forget to select knife in the menu.
Step 2 : Install a sheet of media.
Step 3 : Press the [OFFSET] key. The display will show the following message.
Offset
Actual : 0,50
New : 0,50
Calibration base
Step 4 : By pressing the [UP] or [DOWN] key select a value.
Step 5 : Press the [ENTER] key to confirm. The display will show the following message.
Test offset:
Cancel = no test
Up = test1
Down = test2
Step 6 : By pressing the [UP] or [DOWN] key select the “test1” or “test2”
Notes
Press the [CANCEL] key in case you do not want to perform an offset.
56 AP-75125, Rev 2.2, 20/04/07

You have selected “TEST1”
Step 7 : After pressing the [UP] key, the cutter will cut the offset “TEST1”.
Following pattern is cut.
0.45 0.46 0.47 0.48 0.49 0.50 0.51 0.52 0.53 0.54
The display will show the following message:
Offset : 0.50
Enter = select
Up = Up
Down = Down
Step 8 : Use the [ARROW] keys to forward the media. Check the patterns and determine which of them
gives best quality. Especially look for good quality of the corners, closure of the circles and easy
weeding.
Step 9 : Use the [UP] or [DOWN] key to select the correct Offset value. The LED will light up the chosen
value.
Step 10 : Press the [ENTER] key to confirm.
You have selected “TEST2”
Step 7 : After pressing the [DOWN] key, the cutter will cut the offset “TEST2”.
Following pattern is cut.
0.55 0.54 0.53 0.52 0.51 0.50 0.49 0.48 0.47 0.46
The display will show the following message:
Offset : 0.50
Enter = select
Up = Up
Down = Down
Step 8 : Use the [ARROW] keys to forward the media. Check the patterns and determine which of them
gives best quality. Especially look for good quality of the corners and easy weeding.
Step 9 : Use the [UP] or [DOWN] key to select the correct Offset value. The LED will light up the chosen
value.
Step 10 : Press the [ENTER] key to confirm.
57 AP-75125, Rev 2.2, 20/04/07

5.5. PERFORMING A TEST CUT
In order to enable the user to check if the cutter is fully functional, without needing a computer, Mutoh
Europe has integrated four demo test cuts into the Ultima cutters.
Following demo cuts are accessible by pressing the [TEST] key.
→ Cut test → SC-850 or SC-1400

→ Quality check
→ Knife offset → Test
→ Settings plot
→ EPOS Align Tune (Manual)
→ EPOS Align Tune (Automatic)
→ EPOS system → check sensor
→ Test sheet verify epos alignment
5.6. TROUBLESHOOTING
In this section you will find a summary of problems that might occur during day-to-day use of your cutter and
some hints how to determine the cause of the problem.
Power switch is turned ON, but the cutter does not operate.
¾ Is the power cable connected to the cutter?
¾ Is the cutter connected to a power outlet with the specified voltage?
Media is loaded, but the cutter does not operate.

¾ Is the media hold lever lowered?
¾ Is the media properly loaded?
¾ Are the paper sensors clean?
Data is being sent from the computer, but the cutter does not react.
¾ Is there a proper interface cable connected?
¾ Do the interface conditions on the host computer match those set on the cutter?
Data is sent from the computer but errors occur on the cutter’s side.
¾ Are the output settings correct on the host computer and in the cutting software?
¾ Do the interface conditions on the host computer match those set on the cutter?
¾ Does the command mode on the host computer match the command mode on the cutter?
Some parts of the design are not well cut.

¾ Check whether the knife tip is not clogged with material residues.
¾ Examine the knife blade with a magnifier to see if the tip is not damaged or broken.
¾ Perform the offset adjustment routine to check cutting quality.
¾ Perform the internal test cut and check its quality.
58 AP-75125, Rev 2.2, 20/04/07

6. ULTIMA CUTTING PLOTTERS -

MEDIA COMPATIBILITY & DIMENSIONS
6.1. ULTIMA CUTTING PLOTTERS: MEDIA COMPATIBILITY
Ultima 850 ¾ Stand Model

¾ Maximum Media width: 850 Roll and Cut-Sheet
¾ Maximum cutting width : 630 mm
Ultima 1400 ¾ Stand Model

¾ Maximum Media width: 1400 Roll and Cut-Sheet
¾ Maximum cutting width : 1200 mm
6.2. PHYSICAL DIMENSIONS ULTIMA
Ultima 850 Ultima 1400

Length 1205 1775
Width 670 670
Height 1175 1175
Weight 35 kg 45 kg
59 AP-75125, Rev 2.2, 20/04/07

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Operation

COPYRIGHT © 2007 Mutoh Europe N.V. All rights reserved.

3 AP-75125, Rev 2.2, 20/04/07

5 AP-75125, Rev 2.2, 20/04/07

1. REGULATORY AND SAFETY INFORMATION ............................................................................................................. 9

7 AP-75125, Rev 2.2, 20/04/07

1. REGULATORY AND SAFETY

1.1. EMC STATEMENT FOR CE MARKING

1.2. FCC COMPLIANCE

¾ Change the direction of your radio and TV reception antenna or feeder.

¾ Change the direction of the cutter.

1.3. IMPORTANT NOTES

9 AP-75125, Rev 2.2, 20/04/07

1.4. SAFETY LABELS:

10 AP-75125, Rev 2.2, 20/04/07

2.1. PREPARING THE CUTTING ENVIRONMENT

¾ Avoid unnecessary vibrations and set up your cutter on a level surface.

11 AP-75125, Rev 2.2, 20/04/07

2.2. PARTS LIST

Plotter unit with roll support system, 2

Set of 2 spare cutting blades and 1 spring for

12 AP-75125, Rev 2.2, 20/04/07

2.3. UNPACKING AND SETTING UP THE ULTIMA CUTTER

2.3.1 Unpacking the body

To unpack the cutter, please follow the instructions mentioned below:

Step 1 : Open the box.

Step 2 : Remove the buffer box.

Step 3 : Remove the packaging leg set.

Step 4 : Take out the cutter box.

Step 6 : Remove all plastic wrapping materials.

13 AP-75125, Rev 2.2, 20/04/07

2.3.2. Mounting cutter body to the stand.

Step 1 : Position the body above the stand.

14 AP-75125, Rev 2.2, 20/04/07

2.4. CUTTER PARTS & COMPONENTS

1 Operation Panel Removable Panel with LCD-display and control keys.

2 Power Switch Switches the Ultima cutting plotter ON or OFF.

6 Conveyor Brake To prevent that the roll media keeps unwinding.

Provides a reliable cutting surface and minimizes damage to the knife

9 Firmware Card Socket Socket to use when using a firmware card.

15 AP-75125, Rev 2.2, 20/04/07

RS-232 serial interface connector to connect the cutter to the host

15 Drive Rollers Move the cutting media along the X-axis.

Media collecting basket prevents finished cuts to fall on the floor

18 Stand Support the Plotter Body.

16 AP-75125, Rev 2.2, 20/04/07

2.5. CONNECTING THE CUTTER TO THE COMPUTER

2.5.1. Serial Interface

Step 2 : Fasten the screws to secure the connector.

9 pin 25 pin 25 pin 9 pin

2.5.2. USB interface

17 AP-75125, Rev 2.2, 20/04/07

2.6. CONNECTING THE POWER CABLE

Step 1 : Make sure the cutter’s power switch is turned OFF.

18 AP-75125, Rev 2.2, 20/04/07

2.7. INSTALLING A TOOL

Step 3 : Fasten the screw to secure the tool into position.

19 AP-75125, Rev 2.2, 20/04/07

2.8. LOADING MEDIA