RTAC 4 wire Flat Ribbon cable to Global Connector Cable (Pluggable Connector) Replacement

DOC-206241
Issue:
The 4 wire flat ribbon cable can deteriorate over time and needs to be replaced with global connector
wire harnesses. Each RTAC unit has a different configuration and requires a variety of wire
harnesses and wire lengths.

Resolution:
The parts required to replace the flat ribbon 4 wire flat ribbon cable are listed in tables 1 through 3.
Follow the layout for the specific RTAC unit found in figures 1-13. Refer to PART-SVB16E-EN for
instructions for interfacing between 4 wire flat ribbon to 4 wire round cable.

Global Connection Harness Upgrade Kits

Table 1. Global connector kit, 2 compressor units, base lengths 15, 18 or 21 ft
Part Number Mnemonic Description Quantity
X13790348080 TDR00354 Pressure Transducer 6
X13650726100 SEN01959 Temperature Sensor 5
X13540076010 RSN00002 Resin; Heat Conductive Compound, 4 oz. 1
KIT19457 KIT19457 4-wire Ribbon to Global Connector Adapter 15
X19051622010 CAB01146 2Y - Short Wire Harness; 1-2 Branching 500 MM +/-10MM 600V 18AWG 5
X19051622020 CAB01147 2Y - Long Wire Harness; 1-2 Branching 1000 MM +/-20MM 600V 18AWG 5
X19051622030 CAB01148 3Y Wire Harness; 1-3 Branching 500 MM +/-10MM 600V 18AWG 5
X19051623010 CAB01149 EXT-Short Wire Harness; Extension 1000 MM +/-20MM 600V 18AWG 8
X19051623020 CAB01150 EXT - Long Wire Harness; Extension 2000 MM +/-30MM 600V 18AWG 1
X19051625020 CAB01155 F to M Wire Harness; Extension 1000 MM +/-20MM 600V 20AWG 1
X19210028180 TIE00053 Tie; Wire/Cable, .06-4.0 DIA 100

Table 2. Global connector kit, 3 compressor units, base lengths 30, 36 or 39 ft

Part Number Mnemonic Description Quantity
X13790348080 TDR00354 Pressure Transducer 8
X13650726100 SEN01959 Temperature Sensor 6
X13540076010 RSN00002 Resin; Heat Conductive Compound, 4 oz. 1
KIT19457 KIT19457 4-wire Ribbon to Global Connector Adapter 18
X19051622010 CAB01146 Wire Harness; 1-2 Branching 500 MM +/-10MM 600V 18AWG 4
X19051622020 CAB01147 Wire Harness; 1-2 Branching 1000 MM +/-20MM 600V 18AWG 6
X19051622030 CAB01148 Wire Harness; 1-3 Branching 500 MM +/-10MM 600V 18AWG 3
X19051623010 CAB01149 Wire Harness; Extension 1000 MM +/-20MM 600V 18AWG 10
X19051623020 CAB01150 Wire Harness; Extension 2000 MM +/-30MM 600V 18AWG 9
X19051625020 CAB01155 Wire Harness; Extension 1000 MM +/-20MM 600V 20AWG 2
X19210028180 TIE00053 Tie; Wire/Cable, .06-4.0 DIA 125

Table 3. Global connector kit, 4-compressor units, base lengths 39 or 45 ft

Part Number Mnemonic Description Quantity
X13790348080 TDR00354 Pressure Transducer 10
X13650726100 SEN01959 Temperature Sensor 7
X13540076010 RSN00002 Resin; Heat Conductive Compound, 4 oz. 1
KIT19457 KIT19457 4-wire Ribbon to Global Connector Adapter 21
X19051622010 CAB01146 Wire Harness; 1-2 Branching 500 MM +/-10MM 600V 18AWG 8
X19051622020 CAB01147 Wire Harness; 1-2 Branching 1000 MM +/-20MM 600V 18AWG 11
X19051622030 CAB01148 Wire Harness; 1-3 Branching 500 MM +/-10MM 600V 18AWG 1
X19051623010 CAB01149 Wire Harness; Extension 1000 MM +/-20MM 600V 18AWG 11
X19051623020 CAB01150 Wire Harness; Extension 2000 MM +/-30MM 600V 18AWG 2
X19051625020 CAB01155 Wire Harness; Extension 1000 MM +/-20MM 600V 20AWG 2
X19210028180 TIE00053 Tie; Wire/Cable, .06-4.0 DIA 125
1
2

Figure 1.
Routing
Global Harness
Wiring
Global harness wiring diagram — 2 compressor unit, 15 foot base
6RT3

1623-01
1625-02 1622-02 1622-01 1622-02 1622-01 1622-03

3PT1
3PT2
4PT2 4RT1 4PT3
1623-01
3LL1
TO CONTROL PANEL
POWER SUPPLY 1U2-J3 3RT1
1623-03

3V1

1623-01
4V1 1622-01

3PT 3
1622-02

1623-01
4PT1
1622-01

1622-03
4LL1
6RT1
1623-01

6RT2
 Figure 2.
Global harness wiring diagram — 2 compressor unit, 18 foot base
4PT3 3LL1 3PT1

1623-01
4PT2 1623-01
1625-02 1622-03

1622-01 6RT3
1622-02 1623-01
4RT1 1622-03

TO CONTROL PANEL 3V1

POWER SUPPLY 1U2-J3
1622-03

1623-01
4V1

1622-02

1622-03
1623-01 3PT2
4PT1 1623-02

6RT1
1623-01
1622-03
6RT2

1622-02
3PT3

3RT1
4LL1

Wiring
3
4

Figure 3.

Wiring
Global harness wiring diagram — 2 compressor unit, 21 foot base
4V1

3PT1
6RT3
1623-01
4PT2 4RT1 4PT3 1623-01
1625-02 3V1
1623-01

1622-02 1622-02 1622-02 1622-03 1622-02 1622-03

TO CONTROL PANEL 1623-01

3LL1 1622-02
POWER SUPPLY 1U2-J3

1623-01

4PT 1
1622-03
3PT3
1623-01
6RT2
1622-01
3RT1 1623-01 1623-01

1622-03
6RT1

1623-02
4LL1
3PT2
 Figure 4.
Global harness wiring diagram — 3 compressor unit, 2-pass, 30 foot base
CIRCUIT 1
3PT3

3PT2 1623-01
1622-02
1623-01 3RT1
3PT4
1622-02 1623-01 1622-01
1625-02
6RT1 6RT3

1623-02
1622-01 1622-03
3RT2 1622-02
1622-01
TO CONTROL PANEL 3PT1
POWER SUPPLY 1U2-J3 1622-02

6RT2
1623-01 3PT5
1622-03
CIRCUIT 2
1623-01
4V1

4PT2 1623-01
4LL1
1623-02

1623-01 1622-03 1625-02

3LL1
3V1
4PT1
1622-02 1623-01 1622-01 1623-01

1623-01
TO CONTROL PANEL
4PT3 POWER SUPPLY 2U2-J3
1622-02

4RT1

Wiring
5
 Figure 5.

Wiring
6

Global harness wiring diagram — 3 compressor unit, 3-pass, 30 foot base

CIRCUIT 1
3PT3

3PT2
1622-02
1623-01
3PT4 1623-01 3RT1

1625-02 1622-02 1623-01

6RT1
1623-01 1622-01 1622-01 1622-03

3RT2
TO CONTROL PANEL 1623-01
POWER SUPPLY 1U2-J3
1622-02
3PT1
1622-01

CIRCUIT 2 1623-02 3PT5

1623-02

4V1 6RT3 1622-03

4PT2 1623-02
4LL1 1623-02
1623-02

1623-02
1622-02 1625-02

4PT1 1622-02 1622-03 1622-01 1623-01 3LL1

6RT2 3V1
1623-02
TO CONTROL PANEL
POWER SUPPLY 2U2-J3
4PT3
1622-02

4RT1
 Figure 6.
Global harness wiring diagram — 3 compressor unit, 2-pass, 36 foot base
CIRCUIT 1
3PT3

3PT2 3RT1
1622-02
1623-01 3PT4 1623-01
1625-02 1623-01 1622-01
6RT3

6RT1 1623-02
1623-01 1622-02 1622-01 1622-03
3RT2 1622-01 3PT1
TO CONTROL PANEL 1622-02
POWER SUPPLY 1U2-J3
1622-02
6RT2 1623-01

1622-03
CIRCUIT 2
3PT5

4V1
1623-01
4PT2
4LL1
1623-02
3V1
1623-01 1622-03 1622-01 1625-02
3LL1

4PT1
1622-02 1623-01 1623-02

1623-01
TO CONTROL PANEL
POWER SUPPLY 2U2-J3
4PT3
1622-02

4RT1

Wiring
7
 Figure 7.

Wiring
8

Global harness wiring diagram — 3 compressor unit, 3-pass, 36 foot base

CIRCUIT 1
3PT3

3PT2 1623-01
1622-02
1623-01
3PT4 3RT1

1625-02 1622-02 1623-01 1622-01

1623-01 1622-01 6RT1

1622-03
3RT2
1623-01
TO CONTROL PANEL
POWER SUPPLY 1U2-J3 1622-02 3PT1
1622-01

1623-02
1623-02
CIRCUIT 2
4V1 6RT3 3PT5
1622-03
4PT2 1623-02
4LL1 1623-02
1623-02

1622-02 1622-03 1622-01 1623-02

4PT1 1622-02 1623-02 1625-02 3LL1

3V1
6RT2 1623-02

TO CONTROL PANEL
4PT3 POWER SUPPLY 2U2-J3
1622-02

4RT1
 Figure 8.
Global harness wiring diagram — 3 compressor unit, 2-pass, 39 foot base
CIRCUIT 1
3PT3

3PT2
1622-02
1623-01 3RT1
3PT4 1623-01
1625-02
1623-02 1623-01 1622-01
6RT3

6RT1 1623-02
1622-02 1622-01 1622-03
3RT22 1622-01
3PT1
TO CONTROL PANEL 1622-02
POWER SUPPLY 1U2-J3
1622-02
6RT2 1623-02
1622-03
CIRCUIT 2
3P T5
4V1 1623-02

4PT2 1623-02
4LL1
1623-02 3LL1

1623-02 1623-01 1625-02

4PT1

1623-01 1622-02 1622-03 1622-01 1623-02

1623-02 TO CONTROL PANEL 3V1

POWER SUPPLY 2U2-J3

1622-02
4PT3

4RT1

Wiring
9
 Figure 9.

Wiring
10

Global harness wiring diagram — 3 compressor unit, 3-pass, 39 foot base

CIRCUIT 1
3PT3

3PT2 1623-01
1622-02
1623-01 3RT1
3PT4

1625-02 1622-02 1623-01

1623-02 1622-01 1622-01 1622-03 6RT1

3RT2
TO CONTROL PANEL 1623-01
POWER SUPPLY 1U2-J3
1622-02
3PT1
1622-01

CIRCUIT 2
1623-02 1623-02
3PT5

4V1 6RT3 1622-03

4PT2 1623-02
4LL1 1623-02
1623-02

1622-02 1623-02 1623-02 1625-02

4PT1 1623-01
1622-02 1622-03 1622-01 3LL1
3V1
6RT2
1623-02 TO CONTROL PANEL
POWER SUPPLY 2U2-J3
4PT3
1622-02

4RT1
 Figure 10. Global harness wiring diagram — 4 compressor unit, 2-pass, 39 foot base
CIRCUIT 1
6RT3
1623-01
1623-01 1622-01 1623-02 3PT2 3PT1
3PT4 1622-02
3RT1 3PT5
1625-02 1622-01
1622-02
TO CONTROL PANEL 1622-02 1623-01
3RT2 1622-01
POWER SUPPLY 1U2-J3 1623-01
1622-01
1622-02 6RT2
1623-01
1622-02
1622-03 3LL1
1623-01
3PT3 6RT1

3V1

CIRCUIT 2
4PT5
1623-01 TO CONTROL PANEL
POWER SUPPLY 2U2-J3
1622-01 1622-01 1623-01 1622-02 1622-02 1622-01 1622-02 1625-02

4PT1 1623-01 1622-01 4PT4 1623-01

4RT2 1623-01
4LL1 1622-02
4PT2

4V1 4PT3
4RT1

Wiring
11
12

Figure 11. Global harness wiring diagram — 4 compressor unit, 3-pass, 39 foot base

Wiring
CIRCUIT 1
6RT3

1623-02 1622-01 1623-01 3PT2 1623-01

3PT1
1622-02
3RT1 3PT3
1625-02 1622-01
1622-02
TO CONTROL PANEL 3RT2 1622-02 3PT5
POWER SUPPLY 1U2-J3
1622-02
1623-01
1622-01
1622-02 1623-01

1622-02
6RT1
1623-01 1622-01
3PT4
3V1 3LL1

4PT5 CIRCUIT 2
6RT2
TO CONTROL PANEL
1623-01 1623-01 POWER SUPPLY 2U2-J3

1622-03 1623-01 1622-01 1623-01 1622-02 1922-01 1622-02 1625-02

4PT1
1622-02 1623-01
4PT4
4RT2
1623-01
1622-02
4LL1
4PT3 4PT2

4V1
4RT1
 Figure 12. Global harness wiring diagram — 4 compressor unit, 2-pass, 45 foot base
CIRCUIT 1
1625-02 1623-02 1623-01
6RT3

3PT2 1623-01
1622-01 3PT1
1623-01
1622-02
3RT1 1622-01
TO CONTROL PANEL 3PT4
POWER SUPPLY 1U2-J3
3RT2
1622-02 3PT5
1622-01 1622-02 1623-01

1622-02 1622-03 6RT2 1622-01 1623-01

1622-01
1623-01 1623-01

3PT3 6RT1
3LL1

3V1
CIRCUIT 2
4PT5

1623-01
TO CONTROL PANEL
POWER SUPPLY 2U2-J3
1622-02 1622-01 1623-01 1622-01 1623-01 1622-02 1622-02 1622-01
1625-02

4PT1 4PT4 1622-02 1623-02

4RT2
1623-01
1622-02
4LL1
4PT3 4PT2

4V1
4RT1

Wiring
14
 Figure 13. Global harness wiring diagram — 4 compressor unit, 3-pass, 45 foot base

Wiring
15

CIRCUIT 1
6RT3

1623-02 1623-01 1622-01 1623-01 3PT2 1623-01

3PT1
1622-02
1625-02 3RT1 3PT3 1622-01

1622-02 3PT5
3RT2
TO CONTROL PANEL 1622-02 1622-02
POWER SUPPLY 1U2-J3 1623-01
1622-01
1623-01
1622-02
1622-02

1623-01 1622-01 6RT1

3PT4

3LL1
3V1

6RT2 CIRCUIT 2
4PT5

1623-01 TO CONTROL PANEL

1623-01 POWER SUPPLY 2U2-J3

1622-03 1623-01 1622-01 1623-01 1622-02 1622-02 1622-01 1625-02

4PT1 1623-02
1622-02 1622-02

4PT4 4RT2 1623-01

4LL1 1622-02
4PT2
4PT3 4RT
4V1