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ON-BOARD DIAGNOSTIC [WLT-2]

01-02F ON-BOARD DIAGNOSTIC [WLT-2]

ON-BOARD DIAGNOSTIC
WIRING DIAGRAM[WLT-2] . . . . . . . . . .
FOREWORD[WLT-2] . . . . . . . . . . . . . . . .
READ/CLEAR DIAGNOSTIC
TEST RESULTS[WLT-2] . . . . . . . . . . . .
ON-BOARD DIAGNOSTIC
TEST[WLT-2] . . . . . . . . . . . . . . . . . . . . .
AFTER REPAIR PROCEDURE
01-02F–1 [WLT-2] . . . . . . . . . . . . . . . . . . . . . . . . . . 01-02F–6
01-02F–3 DTC TABLE[WLT-2] . . . . . . . . . . . . . . . . . 01-02F–6
DTC 09[WLT-2] . . . . . . . . . . . . . . . . . . . . . 01-02F–7
01-02F–3 DTC 12[WLT-2] . . . . . . . . . . . . . . . . . . . . . 01-02F–8
DTC 36[WLT-2] . . . . . . . . . . . . . . . . . . . . . 01-02F–9
01-02F–3
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ON-BOARD DIAGNOSTIC [WLT-2]

AFTER REPAIR PROCEDURE[WLT-2]
id010297801100
Using PDS/IDS
1. Connect the PDS/IDS to the DLC.
2. After the vehicle is identified, select the following DLC
items from the initial screen of the PDS/IDS.
x When using the IDS (notebook PC)
1. Select the “Toolbox” tab.
2. Select “SelfTest”.
3. Select “Module”.
4. Select “PCM”.
x When using the PDS (pocket PC)
1. Select “Module Tests”.
2. Select “PCM”.
3. Select “SelfTest”.
3. Verify the DTC according to the directions on the
PDS/IDS screen.
4. Press the clear button on the DTC screen to clear
the DTC.
5. Verify that no DTCs are displayed.
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Not Using PDS/IDS

1. After repairs, disconnect the negative battery cable for at least 20 s, and depress the brake pedal. Reconnect
the negative battery cable.

Note
x If the engine will not start, keep the starter operated for 5—6 s.

2. Warm up the engine to normal operation temperature.

3. Perform “DTCs Retrieving Procedure”, then verify that there in no DTC present. (See 01-02F-3 ON-BOARD
DIAGNOSTIC TEST[WLT-2].)
x If a DTC is present, perform the applicable DTC inspection. (See 01-02F-6 DTC TABLE[WLT-2].)
End Of Sie
DTC TABLE[WLT-2]
id010297801500

DTC No. Indicator Pattern Condition

09 Emgine coolant temperature (ECT)
sensor malfunction
12
Control lever position sensor malfunction

36
Glow plug relay malfunction

End Of Sie

01-02F–6
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ON-BOARD DIAGNOSTIC [WLT-2]

Using voltmeter
1. Turn the engine switch off.

Caution
x Connecting the wrong DLC terminals may possibly cause a malfunction. Carefully connect the
specified terminals only.

2. Short the DLC terminal TEN to body ground using

a jumper wire. DLC

01

absggw00000427

3. Connect the negative lead of voltmeter (20 V

JUMPER
range) to the DLC terminal FEN, and positive lead WIRE
to the DLC terminal B+.
4. Turn the engine switch to the ON position.
(Engine off)
FEN
5. The voltmeter indicates the battery positive
voltage for approx. 3 s, then indicates 0 V. GND

DLC
BODY GROUND
TEN B+
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Note
x The DTC will be output as shown.
EXAMPLE: DTC P0105
6. Read the DTCs indicated by the movement of the
voltmeter’s needle. 0 1 0 5 A: Approx. 1.2 sec.
x If no DTC is detected, the needle does not B: Approx. 1.6 sec.
C: Approx. 0.4 sec.
move. D: Approx. 4.0 sec.
End Of Sie E: Approx. 8.0 sec.
(TIME TO DISPLAY
NEXT DTC)

A BC D E

absggw00000218

01-02F–5
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ON-BOARD DIAGNOSTIC [WLT-2]

Using glow indicator light
1. Turn the engine switch off.

Caution
x Connecting the wrong DLC terminals may possibly cause a malfunction. Carefully connect the
specified terminals only.

2. Short the DLC terminal TEN to body ground using

a jumper wire. DLC

absggw00000427

3. Turn the engine switch to the ON position.

(Engine off)

TEN JUMPER
FEN WIRE

GND

B+
BODY GROUND
DLC

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4. The glow indicator light illuminates for approx. 3 s, then goes off.

Note
x The DTC will be output as shown.

EXAMPLE: DTC P0105

0 1 0 5 A: Approx. 1.2 sec.

ILLUMINATE B: Approx. 1.6 sec.
C: Approx. 0.4 sec.
D: Approx. 4.0 sec.
E: Approx. 8.0 sec.
(TIME TO DISPLAY
NEXT DTC)
NOT ILLUMINATE

A BC D E
absggw00000216

5. Read the DTCs indicated by the illumination of the glow indicator light.

01-02F–4
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ON-BOARD DIAGNOSTIC [WLT-2]

FOREWORD[WLT-2]
id010297800300
x When the customer reports a vehicle malfunction, check the warning light indication and diagnostic trouble
code (DTC), then diagnose the malfunction according to following flowchart.
— If the DTC exists, diagnose the applicable DTC inspection. (See 01-02F-6 DTC TABLE[WLT-2].)
— If the DTC does not exist and the warning light does not illuminate, diagnose the applicable symptom
troubleshooting.

CUSTOMER ARRIVES

01
WARNING LIGHT* NO WARNING LIGHT*
ON/FLASHING WITH SYMPTOM

CHECK FOR •CHECK DTC

PRIORITIZED DTC •ENGINE ON TEST, IDLING TEST
DTC
WITHOUT DTC

DIAGNOSE BY DTC DIAGNOSE BY SYMPTOM

(ON-BOARD DIAGNOSTIC) (SYMPTOM TROUBLESHOOTING)
•DTC TABLE 1. DIAGNOSTIC INDEX
•DTC 2. QUICK DIAGNOSIS CHART
TROUBLESHOOTING 3. SYMPTOM TROUBLESHOOTING
FLOW

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*: Glow Indicator Light

End Of Sie
READ/CLEAR DIAGNOSTIC TEST RESULTS[WLT-2]
id010297958500
x This retrieves all stored DTCs in the PCM and clears the DTC, Glow Indicator Light, Distance Travelled While
Glow Indicator Light.
End Of Sie
ON-BOARD DIAGNOSTIC TEST[WLT-2]
id010297801000
DTCs Reading Procedure
Using PDS/IDS
1. Connect the PDS/IDS to the DLC.
2. After the vehicle is identified, select the following DLC
items from the initial screen of the PDS/IDS.
x When using the IDS (notebook PC)
1. Select the “Toolbox” tab.
2. Select “SelfTest”.
3. Select “Module”.
4. Select “PCM”.
x When using the PDS (pocket PC)
1. Select “Module Tests”.
2. Select “PCM”.
3. Select “SelfTest”.
3. Then, select the “Retrieve CMDTCs” and perform
procedures according to directions on the PDS/
IDS screen.
4. Verify the DTC according to the directions on the
PDS/IDS screen.
x If any DTCs are displayed, perform absggw00000427
troubleshooting according to the
corresponding DTC inspection.
5. After completion of repairs, clear all DTCs stored in the PCM, while referring to “AFTER REPAIR
PROCEDURE“.

01-02F–3
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ON-BOARD DIAGNOSTIC [WLT-2]

Without Immobilizer System

PCM

D ST B F E MK A J H Q N G L C P R O I

GLOW PLUG RELAY

TEN
FEN

TO FAN SWITCH
TO A/C RELAY
POSITION SENSOR
CKP SENSOR

FCV
IDLE SWITCH
TCV
ECT SENSOR
DLC

FICD SOLENOID

FICD SOLENOID

EGR SOLENOID
CONTROL LEVER

VALVE NO.1

VALVE NO.2

VALVE
GLOW
PLUG

INSTRUMENT CLUSTER
B ACC 1G11G2 STA
L
ACC
GLOW INDICATOR LIGHT
ON
STA

STARTER
BATTERY

SEDIMENTOR SWITCH
GENERATOR

arnffw00001620

End Of Sie

01-02F–2
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ON-BOARD DIAGNOSTIC [WLT-2]

End of Toc
ON-BOARD DIAGNOSTIC WIRING DIAGRAM[WLT-2]
id010297856600
01
With Immobilizer System

PCM

D ST B F E MK A J HQ N G L C P R O I

GLOW PLUG RELAY

TEN
FEN

TO FAN SWITCH
TO A/C RELAY
DDS 1

POSITION SENSOR
CKP SENSOR

TCV
IDLE SWITCH
ECT SENSOR

DLC

FICD SOLENOID

FICD SOLENOID

EGR SOLENOID
CONTROL LEVER

VALVE NO.1

VALVE NO.2

VALVE
IMMOBILIZER
UNIT

GLOW
PLUG

INSTRUMENT CLUSTER
B ACC 1G11G2 STA
L
ACC
GLOW INDICATOR LIGHT
ON
STA

STARTER
BATTERY

SEDIMENTOR SWITCH
GENERATOR

arnffw00001619

01-02F–1