Download as pdf or txt
Download as pdf or txt
You are on page 1of 158

BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL

TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %


PAGE 1 OF 2

6(&7,21%(QJLQH²/'XUDWRUT7'&L '9
'LHVHO
9(+,&/($33/,&$7,21,NRQ6RXWK$IULFD
&217(176 3$*(

63(&,),&$7,216
6SHFLILFDWLRQV %
(QJLQH 'DWD %
(QJLQH 2LO &DSDFLW\ %
&\OLQGHU %ORFN %
3LVWRQV %
&UDQNVKDIW %
&RQQHFWLQJ 5RG %
3LVWRQ3LQ %
&DPVKDIW %
9DOYHV %
&\OLQGHU +HDG %
2LO3UHVVXUH6SHFLILFDWLRQV %

'(6&5,37,21$1'23(5$7,21
(QJLQH %
*HQHUDO %
(QJLQHLGHQWLILFDWLRQFRGH %
&\OLQGHUKHDGDQFLOODU\FRPSRQHQWV %
9DOYH FRYHU %
&DPVKDIW %
&DPVKDIWKRXVLQJ %
&\OLQGHUKHDGDQGYDOYHWUDLQ %
&\OLQGHUKHDGJDVNHW %
7LPLQJJHDU %
&\OLQGHU EORFN %
&UDQNJHDU %
&UDQNVKDIW %
&RQQHFWLQJURGV %
3LVWRQV %
2LOV\VWHP %

',$*126,6$1'7(67,1*
(QJLQH %

,19(+,&/(5(3$,5
&UDQNVKDIW)URQW6HDO  %
&DPVKDIW  %
&DPVKDIW 6HDO  %
7LPLQJ%HOW  %
([KDXVW 0DQLIROG  %
&\OLQGHU+HDG  %
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %

PAGE 2 OF 2
2LO3DQ  %
2LO3XPS  %
&UDQNVKDIW5HDU6HDO  %
9DOYH6HDOV  %
+\GUDXOLF/DVK$GMXVWHU  %
,QWDNH 0DQLIROG  %

5(029$/
(QJLQH  %

',6$66(0%/<
(QJLQH  %

',6$66(0%/<$1'$66(0%/<2)68%$66(0%/,(6
&\OLQGHU+HDG  %

$66(0%/<
(QJLQH  %

,167$//$7,21
(QJLQH  %
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
63(&,),&$7,216
(QJLQH'DWD
'HVFULSWLRQ
&RGH )-$)-%)-&
)LULQJRUGHU 
%RUHGLDPHWHU PP
6WURNH PP
'LVSODFHPHQW FF
&RPSUHVVLRQUDWLR 
3RZHURXWSXWDWUSP N: 36
7RUTXHDWUSP 1P
,GOHVSHHG USP
0D[LPXPRLOFRQVXPSWLRQ /NP

/XEULFDQWV)OXLGV6HDOHUVDQG$GKHVLYHV
,WHP 6SHFLILFDWLRQ
)RUG)RUPXOD(6$(:HQJLQHRLO :660&%
&RRODQW :660%'
6HDOHU :6(0*$

(QJLQH2LO&DSDFLW\
'HVFULSWLRQ /LWHUV
,QLWLDOILOOLQFOXGLQJRLOILOWHU 
6HUYLFHILOOLQFOXGLQJRLOILOWHU 
6HUYLFHILOOZLWKRXWRLOILOWHU 

&\OLQGHU%ORFN
'HVFULSWLRQ PP
&\OLQGHUERUHGLDPHWHU 
0DLQEHDULQJVSDUHQWERUHGLDPHWHU 
0DLQEHDULQJFOHDUDQFHUDGLDO 
0DLQEHDULQJFOHDUDQFHD[LDO 

3LVWRQV
'HVFULSWLRQ PP
3LVWRQGLDPHWHU 
3LVWRQFOHDUDQFHLQF\OLQGHU 
3LVWRQULQJHQGJDSV
²XSSHUFRPSUHVVLRQULQJ 
²ORZHUFRPSUHVVLRQULQJ 
²RLOFRQWUROULQJ 

,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
63(&,),&$7,216

'HVFULSWLRQ PP
3LVWRQULQJJDSSRVLWLRQ7KHSLVWRQULQJJDSVPXVWEHGLVWULEXWHGHYHQO\DURXQGWKHFLUFXPIHUHQFHRIWKHSLVWRQ7KLVDOVRDSSOLHV
WRWKHRLOFRQWUROULQJHOHPHQWV$OLJQWKHSLVWRQULQJJDSVDWGHJUHHVWRHDFKRWKHU

&UDQNVKDIW
'HVFULSWLRQ PP
0DLQEHDULQJMRXUQDOHQGIORDW 
0DLQEHDULQJMRXUQDOGLDPHWHU 
&RQQHFWLQJURGEHDULQJMRXUQDOGLDPHWHU 

&RQQHFWLQJ5RG
'HVFULSWLRQ PP
%LJHQGERUHGLDPHWHU 
6PDOOHQGERUHGLDPHWHU 
&RQQHFWLQJURGEHDULQJFOHDUDQFH 

3LVWRQ3LQ
'HVFULSWLRQ PP
3LVWRQSLQOHQJWK 
3LVWRQSLQGLDPHWHU 

&DPVKDIW
'HVFULSWLRQ PP
&DPVKDIWHQGIORDW 
&DPVKDIWEHDULQJMRXUQDOGLDPHWHU 

9DOYHV
'HVFULSWLRQ PP
9DOYHVWHPWRYDOYHJXLGHFOHDUDQFH²LQWDNHYDOYH 
9DOYHVWHPWRYDOYHJXLGHFOHDUDQFH²H[KDXVWYDOYH 

&\OLQGHU+HDG
'HVFULSWLRQ PP
7KLFNQHVVRIF\OLQGHUKHDGJDVNHWZLWKSLVWRQSURWUXVLRQRI  WZRQRWFKHV
7KLFNQHVVRIF\OLQGHUKHDGJDVNHWZLWKSLVWRQSURWUXVLRQRI  WKUHHQRWFKHV
7KLFNQHVVRIF\OLQGHUKHDGJDVNHWZLWKSLVWRQSURWUXVLRQRI  RQHQRWFK
7KLFNQHVVRIF\OLQGHUKHDGJDVNHWZLWKSLVWRQSURWUXVLRQRI  IRXUQRWFKHV
7KLFNQHVVRIF\OLQGHUKHDGJDVNHWZLWKSLVWRQSURWUXVLRQRI  ILYHQRWFKHV
0D[LPXPGLVWRUWLRQ²PHDVXUHGORQJLWXGLQDOO\DQGGLDJRQDOO\ 

,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
63(&,),&$7,216
2LO3UHVVXUH6SHFLILFDWLRQV
'HVFULSWLRQ EDU
2LOSUHVVXUHDWLGOHVSHHG 
2LOSUHVVXUHDWUSP 

7RUTXH6SHFLILFDWLRQV
'HVFULSWLRQ 1P OEIW OELQ
7UDQVD[OHUHWDLQLQJEROWV   
(QJLQHUHDUPRXQWUHWDLQLQJEROWV 0   
(QJLQHIURQWPRXQWUHWDLQLQJEROWV   
(QJLQHUROOUHVWULFWRUWRWUDQVD[OHEROWV   
(QJLQHUHDUPRXQWFHQWHUQXW 0   
(QJLQHUROOUHVWULFWRUWRIURQWD[OHFURVVPHPEHUEROWV   
/RZHUDUPEDOOMRLQWUHWDLQLQJQXWV   
,QWHUPHGLDWHVKDIWFHQWUHEHDULQJFDSORFNQXWV   
7KHUPRVWDWKRXVLQJUHWDLQLQJEROWV   
&UDQNVKDIWSXOOH\UHWDLQLQJEROW D  
)O\ZKHHOUHWDLQLQJEROWV D  
/RZHUFUDQNFDVHWRF\OLQGHUEORFN &UDQNVKDIWPDLQ D  
EHDULQJFDSUHWDLQLQJEROWV
/RZHUFUDQNFDVHWRF\OLQGHUEORFN 0 D  
&RQQHFWLQJURGEHDULQJFDSUHWDLQLQJEROWV D  
3LVWRQFRROLQJRLOVSUD\QR]]OHV   
)XHOSXPSUHWDLQLQJEROWV   
)XHOSXPSVXSSRUWEUDFNHWUHWDLQLQJEROWV   
)XHOSXPSUHDUVXSSRUWEUDFNHWUHWDLQLQJEROWV   
)XHOSXPSSXOOH\UHWDLQLQJQXW   
1RLVHYLEUDWLRQDQGKDUVKQHVV 19+ VKLHOG   
UHWDLQLQJEROWV
)XHOLQMHFWLRQVXSSO\PDQLIROGUHWDLQLQJEROWV   
)XHOLQMHFWRUUHWDLQLQJIRUNV   
+LJKSUHVVXUHIXHOVXSSO\OLQHQXWVWRIXHOLQMHFWRUV D  
+LJKSUHVVXUHIXHOVXSSO\OLQHQXWVWRIXHOLQMHFWLRQ D  
VXSSO\PDQLIROG
&OXWFKGLVFDQGSUHVVXUHSODWHUHWDLQLQJEROWV   
)XHOILOWHUVKLHOG   
&DPVKDIWXSSHUKRXVLQJUHWDLQLQJEROWV D  
&DPVKDIWORZHUKRXVLQJUHWDLQLQJEROWV D  

,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
63(&,),&$7,216

'HVFULSWLRQ 1P OEIW OELQ


&DPVKDIWSRVLWLRQVHQVRU &03 UHWDLQLQJEROW   
7LPLQJEHOWLGOHUSXOOH\VWXG   
7LPLQJEHOWLGOHUSXOOH\QXW   
7LPLQJEHOWWHQVLRQHUUHWDLQLQJEROW   
%UDNHYDFXXPSXPSUHWDLQLQJEROWV   
&DPVKDIWSXOOH\UHWDLQLQJEROW   
$FFHVVRU\GULYHEHOWWHQVLRQHUUHWDLQLQJEROW   
$FFHVVRU\GULYHEHOWLGOHUSXOOH\   
3RZHUVWHHULQJSXPSVXSSRUWEUDFNHW   
:DWHUSXPSUHWDLQLQJEROWV   
2LOSXPSSLFNXSWXEHUHWDLQLQJEROWV   
2LOFRROHUUHWDLQLQJEROWV   
2LOSXPSUHWDLQLQJEROWV   
2LOSDQGUDLQSOXJ   
2LOSDQVWXGV   
2LOSDQUHWDLQLQJEROWVDQGQXWV   
2LOSUHVVXUHVZLWFK   
2LOFRROHU   
&\OLQGHUKHDGEROWV D  
7LPLQJEHOWXSSHUFRYHU   
7LPLQJEHOWORZHUFRYHU   
([KDXVWPDQLIROGVWXGV   
([KDXVWPDQLIROGUHWDLQLQJQXWV   
*ORZSOXJV   
*ORZSOXJZLULQJORRP   
*HQHUDWRUIURQWUHWDLQLQJEROWV   
*HQHUDWRUUHDUUHWDLQLQJEROWV   
*HQHUDWRUPRXQWLQJEUDFNHWUHWDLQLQJEROWV   
$LUFRQGLWLRQLQJFRPSUHVVRUUHWDLQLQJEROW   
$LUFRQGLWLRQLQJFRPSUHVVRUEUDFNHWUHWDLQLQJEROW   
,QWDNHPDQLIROGDVVHPEO\UHWDLQLQJEROWV D  
7XUERFKDUJHUUHWDLQLQJQXWV   
7XUERFKDUJHUVWXGVWRH[KDXVWPDQLIROG   
7XUERFKDUJHURLOUHWXUQWXEHUHWDLQLQJEROWV   

,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
63(&,),&$7,216

'HVFULSWLRQ 1P OEIW OELQ


7XUERFKDUJHURLOVXSSO\OLQHXQLRQEROWWR   
WXUERFKDUJHU
7XUERFKDUJHUKHDWVKLHOGUHWDLQLQJEROWV   
&UDQNVKDIWSRVLWLRQ &.3 VHQVRUUHWDLQLQJEROW   
6WDUWHUPRWRUUHWDLQLQJEROWV   
([KDXVWIOH[LEOHSLSHWRPXIIOHUDQGWDLOSLSH   
DVVHPEO\QXWV
([KDXVWIOH[LEOHSLSHFODPSQXW   
&DWDO\WLFFRQYHUWHUWRWXUERFKDUJHUQXWV   
&DWDO\WLFFRQYHUWHUKHDWVKLHOGXSSHUUHWDLQLQJEROWV   
&DWDO\WLFFRQYHUWHUKHDWVKLHOGORZHUUHWDLQLQJEROWV   
([KDXVWJDVUHFLUFXODWLRQ (*5 WXEHWRLQWDNH   
PDQLIROGUHWDLQLQJEROWV
(*5FRROHUUHWDLQLQJEROWV   
(*5YDOYHUHWDLQLQJEROWV   
(OHFWURQLF(*5YDOYHUHWDLQLQJEROWV   
D 5HIHUWRWKHSURFHGXUHLQWKLVVHFWLRQ

,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
'(6&5,37,21$1'23(5$7,21

(QJLQH

*HQHUDO

E30194

,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
'(6&5,37,21$1'23(5$7,21
7KH/'XUD7RUT7'&LHQJLQHRSHUDWHVXVLQJ 7KHFDPVKDIWLVGULYHQE\DWLPLQJEHOWDVDUHWKH
WKHGLUHFWLQMHFWLRQSULQFLSOH KLJKSUHVVXUHSXPSDQGWKHFRRODQWSXPS
7KHF\OLQGHUEORFNDQGUHLQIRUFLQJIUDPHLQWKH/
'XUD7RUT7'&LHQJLQHDUHPDGHIURPDOXPLQXP (QJLQHLGHQWLILFDWLRQFRGH
7KHUHIRUHWKHHQJLQHRQO\ZHLJKVNJ
7KLVHQJLQHFDQEHXVHGLQSODFHRIKLJKHUFDSDFLW\ 7KHHQJLQHVHULDOQXPEHULVORFDWHGRQWKHH[KDXVW
HQJLQHVWKDQNVWRLWVUHODWLYHO\KLJKRXWSXWIRULWV VLGHRIWKHF\OLQGHUEORFN
FDSDFLW\FODVVRIN: 36  ,QDGGLWLRQWKH9HKLFOH,GHQWLILFDWLRQ1XPEHU 9,1
7KHYDOYHVDUHDFWXDWHGE\DQRYHUKHDGFDPVKDIW DQGWKHHQJLQHFRGHDUHORFDWHGRQWKHVDPHVLGH
DQGUROOHUFDPIROORZHUZLWKK\GUDXOLFYDOYH RQWKHWUDQVPLVVLRQIODQJH
FOHDUDQFHDGMXVWPHQW

E30011 3

,WHP 'HVFULSWLRQ
 6HTXHQWLDOHQJLQHVHULDOQXPEHU
 9,1
 (QJLQHFRGH

,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
'(6&5,37,21$1'23(5$7,21
&\OLQGHUKHDGDQFLOODU\FRPSRQHQWV

E30013

,WHP 'HVFULSWLRQ
 9DOYHFRYHU 9DOYHFRYHU
 ,QWDNHGXFWVHDOLQJULQJ 7KHF\OLQGHUKHDGFRYHULVPDGHIURPSODVWLFDQG
IRUPVSDUWRIDQDVVHPEO\WKDWDOVRLQFOXGHVWKH
 &\OLQGHUKHDGFRYHUJDVNHW
LQWDNHPDQLIROGSRVLWLYHFUDQNFDVHYHQWLODWLRQ
 &DPVKDIWKRXVLQJ WRSSDUW 3&9 YDOYHZLWKRLOVHSDUDWRUDQGIXHOILOWHU
EUDFNHW
 &DPVKDIWKRXVLQJ ERWWRPSDUW
$VHSDUDWHJDVNHWIRUPVWKHVHDOEHWZHHQWKH
 &\OLQGHUKHDG F\OLQGHUKHDGFRYHUDQGWKHWRSSDUWRIWKH
FDPVKDIWKRXVLQJ

,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
'(6&5,37,21$1'23(5$7,21
7KHMRLQWVEHWZHHQWKHLQWDNHPDQLIROGDQGWKH 127(5HIHUWRWKHFXUUHQWVHUYLFHOLWHUDWXUHIRU
F\OLQGHUKHDGLQWDNHSRUWVLQWKHF\OLQGHUKHDGDUH H[DFWLQVWUXFWLRQVRQKRZWRDVVHPEOHWKHF\OLQGHU
YLDIRXUVHSDUDWHVHDOLQJULQJV KHDGFRYHUDQGLQWDNHPDQLIROG
7KHJDVNHWVPXVWEHFKHFNHGIRUGDPDJHDQGLI
QHFHVVDU\UHQHZHGEHIRUHPRXQWLQJWKHLQWDNH
PDQLIROG

E30014

,WHP 'HVFULSWLRQ
 &RQQHFWLRQIODQJHIRUFKDUJHDLUGXFWLQJ &DPVKDIW
 2LOILOOHUFDS 7KLVFDPVKDIWLVPDGHIURPVWHHOWXEHZLWK
VKUXQNRQFDPVDQGVKDIWHQGV
 3RVLWLYHFUDQNFDVHYHQWLODWLRQ 3&9 YDOYH
,WLVVXSSRUWHGRQILYHEHDULQJVLQWKHFDPVKDIW
 ,QWHJUDOLQWDNHPDQLIROG KRXVLQJ
$WKUXVWZDVKHUFRQWUROVWKHD[LDOPRYHPHQWRIWKH
FDPVKDIW

,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
'(6&5,37,21$1'23(5$7,21

3 2
E30016

7KHWZRKRXVLQJSDUWVDUHEROWHGWRJHWKHUDQG
,WHP 'HVFULSWLRQ
VSHFLDOWRROV ORFDWLQJSLQV DUHXVHGWRDOLJQWKHP
 %HDULQJUXQQLQJVXUIDFHV GXULQJSURGXFWLRQ
 6KUXQNRQVKDIWHQGZLWKJURRYHIRU 7KHWZRKRXVLQJSDUWVDUHVHDOHGXVLQJD
YDFXXPSXPSGULYH RQHFRPSRQHQWVLOLFRQHEDVHGVHDODQWZKHQ
MRLQHGWRJHWKHU
 6KUXQNRQVKDIWHQGZLWKLQWHJUDOWKUXVW
ZDVKHU 127(7KHXSSHUDQGORZHUSDUWVRIWKHFDPVKDIW
KRXVLQJDUHPDWFKHGWRRQHDQRWKHURWKHUDQG
EHORQJWRJHWKHU,WLVQRWSRVVLEOHWRUHSODFH
&DPVKDIWKRXVLQJ LQGLYLGXDOSDUWVRIWKHKRXVLQJ
7ZRORFDWLQJSLQV VSHFLDOWRROV DUHXVHGWR
7KHFDPVKDIWKRXVLQJLVPDGHRIDOXPLQXPDQG SRVLWLRQWKHFDPVKDIWKRXVLQJRQWKHF\OLQGHUKHDG
FRQVLVWVRIWZRSDUWV

,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
'(6&5,37,21$1'23(5$7,21

E30015

,WHP 'HVFULSWLRQ
 %RUHVIRUORFDWLQJSLQVXVHGWRLQVWDOOWKH
FDPVKDIWKRXVLQJ
 &DPVKDIWKRXVLQJ WRSSDUW
 &DPVKDIWKRXVLQJ ERWWRPSDUW
 %RUHVIRUORFDWLQJSLQVIRUPRXQWLQJRQWKH
F\OLQGHUKHDG

,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
'(6&5,37,21$1'23(5$7,21
&\OLQGHUKHDGDQGYDOYHWUDLQ 9DOYHDFWXDWLRQ
,WHP 'HVFULSWLRQ
 5ROOHUFDPIROORZHU
 +\GUDXOLFVXSSRUWLQJPRXQW
7KHF\OLQGHUKHDGLVPDGHRIDOXPLQXPDQGKDV
WZRYDOYHVSHUFRPEXVWLRQFKDPEHU7KHYDOYH
1 VHDWVDQGJXLGHVDUHPDGHRIVLQWHUHGVWHHO
7KHF\OLQGHUKHDGKDVDSDVVDJHIRUWKH([KDXVW
*DV5HFLUFXODWLRQ (*5 DQGKDVWRSHQWU\LQWDNH
SRUWV
7KHLQWDNHSRUWVDUHRQWKHULJKWKDQGVLGHRIWKH
HQJLQH DWWKHUHDUZKHQORRNLQJWRZDUGVWKHIURQW
RIWKHYHKLFOH DQGWKHH[KDXVWSRUWVDUHRQWKH
OHIWKDQGVLGHRIWKHHQJLQH DWWKHIURQWZKHQ
ORRNLQJWRZDUGVWKHIURQWRIWKHYHKLFOH 
7KHYDOYHVDUHDFWXDWHGE\UROOHUFDPIROORZHUDQG
2 K\GUDXOLFVXSSRUWLQJPRXQWIRUYDOYHFOHDUDQFH
DGMXVWPHQW
7KHF\OLQGHUKHDGPDWLQJIDFHFDQEHUHZRUNHG
XSWRDGHSWKRIPPE\VXUIDFHJULQGLQJ

&\OLQGHUKHDGJDVNHW
E30017
7KHF\OLQGHUKHDGJDVNHWLVDPXOWLOD\HUVWHHO
JDVNHW
7KHUHLVDFKRLFHRIILYHGLIIHUHQWWKLFNQHVVHV
GHSHQGLQJRQWKHGHJUHHRISLVWRQSURWUXVLRQRI
WKHHQJLQH7KHQXPEHURIQRWFKHV RQHWRILYH
LQGLFDWHVWKHJDVNHWWKLFNQHVV

1XPEHURIQRWFKHV 3LVWRQSURWUXVLRQLQPP *DVNHWWKLFNQHVVLQPP


 WR 
 WR 
 WR 
 WR 
 WR 

,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
'(6&5,37,21$1'23(5$7,21
&\OLQGHUKHDGJDVNHWLGHQWLILFDWLRQ

E30018

,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
'(6&5,37,21$1'23(5$7,21
7LPLQJJHDU ,WHP 'HVFULSWLRQ
 &RRODQWSXPSSXOOH\
 7HQVLRQLQJSXOOH\
1  +LJKSUHVVXUHSXPSSXOOH\
7KHFDPVKDIWLVGULYHQE\DWLPLQJEHOW7KHWLPLQJ
EHOWDOVRGULYHVWKHIXHOLQMHFWLRQV\VWHP
8 KLJKSUHVVXUHSXPSDQGWKHFRRODQWSXPS
2
7KHWLPLQJEHOWGULYHKDVDQDXWRPDWLFWHQVLRQLQJ
SXOOH\7KHWHQVLRQLQJSXOOH\LVRSHUDWHGE\VSULQJ
IRUFHDQGLVQRWWHPSHUDWXUHGHSHQGHQW
3
&\OLQGHUEORFN
7KHF\OLQGHUEORFNLVPDGHIURPDOXPLQXPDQGKDV
FDVWLQF\OLQGHUOLQHUVPDGHIURPFDVWLURQ
7 7KLVFRQVWUXFWLRQLVFDOOHGDQ2SHQ'HFNF\OLQGHU
5 EORFNLHLWLVDF\OLQGHUEORFNZLWKDFRRODQWMDFNHW
RSHQWRZDUGVWKHWRS
6
7KURXJKERUHVIRUFRRODQWLQWKHXSSHUDUHD
EHWZHHQWKHF\OLQGHUVLPSURYHWKHFRROLQJ

4
$QDOXPLQXPUHLQIRUFLQJIUDPHLVEROWHGWRWKH
XQGHUVLGHRIWKHF\OLQGHUEORFN,WIRUPVWKHORZHU
E30025
KDOYHVRIWKHPDLQEHDULQJKRXVLQJDQGKDVFDVW
LURQLQVHUWVZKLFKDUHFDVWLQSODFH
,WHP 'HVFULSWLRQ 2QHFRPSRQHQWVLOLFRQHEDVHGVHDODQWLVXVHG
 &DPVKDIWWLPLQJEHOWSXOOH\ IRUWKHVHDOEHWZHHQWKHF\OLQGHUEORFNDQGWKH
UHLQIRUFLQJIUDPH
 %RUHIRUFDPVKDIWWLPLQJSHJ
127(7KHVHDOLQJVXUIDFHRIWKHF\OLQGHUEORFN
 ,GOHUSXOOH\ WRWKHF\OLQGHUKHDGDQGWKHF\OLQGHUUXQQLQJ
VXUIDFHVPXVWQRWEHUHPDFKLQHG7KUHDGUHSDLUV
 &UDQNVKDIWWLPLQJEHOWSXOOH\
XVLQJWKUHDGLQVHUWVLQWKHDUHDVRIWKHF\OLQGHU
 %RUHIRUFUDQNVKDIWWLPLQJSHJ KHDGEROWVDQGPDLQEHDULQJEROWVDUHDOVRQRW
SHUPLWWHG

,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
'(6&5,37,21$1'23(5$7,21

E30020

,WHP 'HVFULSWLRQ
&RQQHFWLQJURGV
 &RRODQWMDFNHW
 5HLQIRUFLQJIUDPH )RUJHGFRQQHFWLQJURGVZLWKIUDFWXUHVSOLWEHDULQJV
DUHXVHG

&UDQNJHDU
3LVWRQV

&UDQNVKDIW 7KHSLVWRQVDUHPDGHIURPDOLJKWPHWDODOOR\DQG
HDFKSLVWRQLQFRUSRUDWHVDFRPEXVWLRQFKDPEHU
7KHIRUJHGVWHHOFUDQNVKDIWKDVILYHPDLQEHDULQJV LQWKHSLVWRQFURZQ
7ZRWKUXVWKDOIZDVKHUVRQWKHIRXUWKPDLQEHDULQJ $FRQHLVORFDWHGLQWKHFHQWHURIWKHFRPEXVWLRQ
OLPLWWKHD[LDOSOD\7KHVHWKUXVWZDVKHUVDUHRQO\ FKDPEHUWRHQVXUHDKLJKGHJUHHRIDLUIXHOPL[WXUH
DYDLODEOHLQRQHVWDQGDUGVL]H VZLUO
127(5HIHUWRWKHFXUUHQWVHUYLFHOLWHUDWXUHIRU (DFKSLVWRQFURZQDOVRFRQWDLQVWZRUHFHVVHVIRU
WKHH[DFWSURFHGXUH WKHYDOYHKHDGV
7KHVKDIWVHDOVDWHDFKHQGRIWKHFUDQNVKDIWDUH 7KHSLVWRQFURZQDOVRKDVDQDUURZWRVKRZWKH
PDGHIURP7HIORQ7KHVHUYLFHVKDIWVHDOVDUH SLVWRQLQVWDOODWLRQRULHQWDWLRQDQGZKLFKPXVWSRLQW
VXSSOLHGSUHIRUPHGRQDKROGHU7KLVKROGHUDOVR WRZDUGVWKHWLPLQJJHDUHQGRIWKHHQJLQH
VHUYHVWRSURWHFWWKHVHDODJDLQVWGDPDJHDQGDV 7KHSLVWRQVNLUWLVSDUWLDOO\FRYHUHGZLWKD
DQDVVHPEO\DLG JUDSKLWHEDVHGFRDWLQJLQRUGHUWRHQVXUHWKH
PLQLPXPIULFWLRQHVSHFLDOO\GXULQJWKHUXQQLQJLQ
VWDJH
3LVWRQVDUHRQO\DYDLODEOHLQRQHZHLJKWFDWHJRU\

,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
'(6&5,37,21$1'23(5$7,21
7KHSLVWRQSLQLVDIORDWLQJILWDQGLVKHOGLQSRVLWLRQ 7KHUHLVQRVSHFLDOLQVWDOODWLRQSRVLWLRQRIWKH
E\WZRVQDSULQJV VLQJOHPDVVIO\ZKHHOLQUHODWLRQWRWKHFUDQNVKDIW
7KHIO\ZKHHOKDVWZREOLQGKROHVIRUORFNLQJWKH
FUDQNVKDIWLQWZRGLIIHUHQWSRVLWLRQV
)O\ZKHHODVVHPEO\

7KHHQJLQHLVHTXLSSHGZLWKDVLQJOHPDVVIO\ZKHHO
PDGHRIFDVWLURQ

E30010

,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
'(6&5,37,21$1'23(5$7,21
&UDQNJHDU 7KHRLOSXPSLQWHUQDOURWRUKDVWZRIODWVZKLFKIRUP
DNH\HGFRQQHFWLRQZLWKWKHFUDQNVKDIW
,WHP 'HVFULSWLRQ
$SUHVVXUHUHOLHIYDOYHLVLQWHJUDOZLWKWKHRLOSXPS
 0DUNVKRZLQJSLVWRQLQVWDOODWLRQ KRXVLQJ,WRSHQVZKHQWKHRLOSUHVVXUHUHDFKHV
RULHQWDWLRQ EDU
 7KUXVWZDVKHUV D[LDOEHDULQJV $VHFRQGRLOSUHVVXUHUHOLHIYDOYHLQWKHF\OLQGHU
KHDGOLPLWVWKHRLOSUHVVXUHLQWKHXSSHUSDUWRIWKH
HQJLQH
2LOV\VWHP
$QRLOQRQUHWXUQYDOYHLVDOVRORFDWHGLQWKH
F\OLQGHUKHDG7KLVSUHYHQWVWKHRLOIURPUHWXUQLQJ
2LOSXPS WRWKHVXPSZKHQWKHHQJLQHLVVWRSSHGWKXV
HQVXULQJUDSLGOXEULFDWLRQRIWKHYDOYHJHDUZKHQ
7KHRLOSXPSLVORFDWHGDWWKHWLPLQJJHDUHQGRI WKHHQJLQHLVUHVWDUWHG
WKHHQJLQH,WLVGULYHQGLUHFWO\E\WKHFUDQNVKDIW
DQGLVDURWRUW\SHGHVLJQ

2
3
1

E30021

,WHP 'HVFULSWLRQ
 2LOSUHVVXUHFRQWUROYDOYH 2LOILOWHURLOFRROHUXQLW
 &UDQNVKDIW 7KHRLOILOWHURLOFRROHUDVVHPEO\LVORFDWHGRQWKH
 )ODWV H[KDXVWVLGHRIWKHHQJLQHQHDUWKHIO\ZKHHO

 ,QQHUURWRU 7KHRLOFRROHULVDQRLOZDWHUKHDWH[FKDQJHU
7KHRLOILOWHURLOFRROHUDVVHPEO\FRQVLVWVRID
 2XWHUURWRU
WZRSLHFHKRXVLQJZLWKUHSODFHDEOHILOWHUHOHPHQW
DQGIODQJHPRXQWHGRLOFRROHU

,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
'(6&5,37,21$1'23(5$7,21
7KHUHLVDEODQNLQJSOXJRQWKHRLOILOWHUHOHPHQWIRU WKURXJKWKHKRXVLQJVRWKDWWKHUHLVQR
WKHGUDLQERUHLQWKHILOWHUKRXVLQJ:KHQDQHZRLO FRQWDPLQDWLRQFDXVHGE\HVFDSLQJRLO
ILOWHUHOHPHQWLVEHLQJLQVWDOOHGWKHRLOFDQIORZRXW

3
2
1

E30022

,WHP 'HVFULSWLRQ
 )LOWHUHOHPHQW
 2ULQJVHDO
 2LOILOWHUFDS
 %ODQNLQJSOXJ
 2LOFRROHU

,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
'(6&5,37,21$1'23(5$7,21
2LOSUHVVXUHVZLWFK 7KHRLOSUHVVXUHVZLWFKLVORFDWHGRQWKHH[KDXVW
VLGHRQWKHF\OLQGHUEORFNRQWKHOHIWKDQGVLGHWKH
HQJLQH
,QGHSUHVVXUL]HGVWDWHWKHRLOSUHVVXUHVZLWFK
FORVHVDFRQWDFWVRDVWRFRQQHFWWKHUHOHYDQWLQSXW
RQWKHLQVWUXPHQWFOXVWHUWRHQJLQHJURXQG7KHRLO
SUHVVXUHZDUQLQJOLJKWRQWKHLQVWUXPHQWFOXVWHU
LOOXPLQDWHV

E30023

,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
'(6&5,37,21$1'23(5$7,21
2LOVSUD\WXEHV

E30452

7KHSLVWRQFURZQVDUHFRROHGIURPEHORZZLWKRLO
IURPWKHRLOVSUD\WXEHV7KHRLOVSUD\WXEHVDUH
VHFXUHGLQWKHF\OLQGHUEORFNZLWKEDQMREROWV
7KHEDQMREROWVFRQQHFWWKHRLOVSUD\WXEHVZLWK
WKHHQJLQHOXEULFDWLRQV\VWHP7KHEDQMREROWVDUH
HTXLSSHGZLWKLQWHJUDOYDOYHVZKLFKHQVXUHWKDW
WKHRLOVSUD\WXEHVGRQRWRSHUDWHEHORZDFHUWDLQ
RLOSUHVVXUH

,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
',$*126,6$1'7(67,1*

(QJLQH
5()(5WR6HFWLRQ>(QJLQH6\VWHP
*HQHUDO,QIRUPDWLRQ@

,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
,19(+,&/(5(3$,5

&UDQNVKDIW)URQW6HDO 
6SHFLDO7RRO V ‡ ,QVWDOOWKHUHWDLQLQJEROWVILQJHUWLJKW
5HPRYHU&UDQNVKDIW2LO6HDO
 

21143

,QVWDOOHU&UDQNVKDIW2LO6HDO
 
TIE0028584

 5DLVHDQGVXSSRUWWKHYHKLFOH)RUDGGLWLRQDO
303733
LQIRUPDWLRQUHIHUWR6HFWLRQ>-DFNLQJ
DQG/LIWLQJ@
*HQHUDO(TXLSPHQW  5HPRYHWKHFUDQNVKDIWSXOOH\:RRGUXIINH\
7UROOH\-DFN
:RRGHQ%ORFNV

5HPRYDO
 5HPRYHWKHWLPLQJEHOW
)RUDGGLWLRQDOLQIRUPDWLRQUHIHUWR7LPLQJ
%HOW LQWKLVVHFWLRQ
 ,QVWDOOWKHHQJLQHIURQWPRXQWVXSSRUW
EUDFNHW
TIE0030695
‡ ,QVWDOOWKHUHWDLQLQJEROWVILQJHUWLJKW
 8VLQJWKHVSHFLDOWRROUHPRYHWKHFUDQNVKDIW
IURQWRLOVHDO
‡ 'LVFDUGWKHRLOVHDO

303-293

TIE0030589

 ,QVWDOOWKHHQJLQHIURQWPRXQW
TIE0030673

,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
,19(+,&/(5(3$,5
,QVWDOODWLRQ 8VLQJDWUROOH\MDFN DQGVXLWDEOHZRRGHQ
EORFNVVXSSRUWWKHHQJLQH
 127($QHZFUDQNVKDIWIURQWRLOVHDOLV
VXSSOLHGZLWKDQDOLJQPHQWDQGSURWHFWLRQ
VOHHYHWKDWPXVWEHUHPRYHGIROORZLQJ
LQVWDOODWLRQ
8VLQJWKHVSHFLDOWRRODQGWKHROGFUDQNVKDIW
SXOOH\EROWLQVWDOOWKHFUDQNVKDIWIURQWRLO
VHDO

303-733

TIE0030596

 5HPRYHWKHHQJLQHIURQWPRXQW

TIE0030674

 ,QVWDOOWKHFUDQNVKDIWSXOOH\:RRGUXIINH\

TIE0028584

 5HPRYHWKHHQJLQHIURQWPRXQWVXSSRUW
EUDFNHW

TIE0030695

 /RZHUWKHYHKLFOH

&$87,21'RQRWVXSSRUWWKHHQJLQH
GLUHFWO\RQWKHRLOSDQ

TIE0030589

 ,QVWDOOWKHWLPLQJEHOW
)RUDGGLWLRQDOLQIRUPDWLRQUHIHUWR7LPLQJ
%HOW LQWKLVVHFWLRQ

,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
,19(+,&/(5(3$,5

&DPVKDIW 
6SHFLDO7RRO V DUHDOZD\VSUHVHQWDQGPD\LJQLWH)DLOXUH
WRIROORZWKHVHLQVWUXFWLRQVPD\UHVXOWLQ
8QLYHUVDO)ODQJH+ROGLQJ
SHUVRQDOLQMXU\
:UHQFK
 $ 127(&\OLQGHULVORFDWHGDWWKHWUDQVPLVVLRQ
HQG
 'LVFRQQHFWWKHEDWWHU\JURXQGFDEOH
15030A
)RUDGGLWLRQDOLQIRUPDWLRQUHIHUWR%DWWHU\
'LVFRQQHFWDQG&RQQHFW %DWWHU\
*XLGH6WXGV&\OLQGHU+HDG 0RXQWLQJDQG&DEOHV*HQHUDO3URFHGXUHV 
   'UDLQWKHFRROLQJV\VWHP
)RUDGGLWLRQDOLQIRUPDWLRQUHIHUWR&RROLQJ
6\VWHP'UDLQLQJ)LOOLQJDQG%OHHGLQJ
(QJLQH&RROLQJ/
21003
'XUDWRUT7'&L '9 'LHVHO*HQHUDO
3URFHGXUHV 
5HPRYHU,QVWDOOHU+RVH  5HPRYHWKHLQWDNHPDQLIROGDVVHPEO\
&ODPS )RUDGGLWLRQDOLQIRUPDWLRQUHIHUWR,QWDNH
  0DQLIROG (QJLQH/
'XUDWRUT7'&L '9 'LHVHO,QYHKLFOH
24003
5HSDLU 
 5HPRYHWKHWLPLQJEHOW
)RUDGGLWLRQDOLQIRUPDWLRQUHIHUWR7LPLQJ
,QVWDOOHU&UDQNVKDIW)URQW %HOW (QJLQH/'XUDWRUT7'&L
6HDO '9 'LHVHO,QYHKLFOH5HSDLU 
 
 5HPRYHWKHEUDNHYDFXXPSXPS
)RUDGGLWLRQDOLQIRUPDWLRQUHIHUWR%UDNH
9DFXXP3XPS 3RZHU%UDNH
303684
$FWXDWLRQ5HPRYDODQG,QVWDOODWLRQ 

*HQHUDO(TXLSPHQW &$87,213URWHFWWKHJHQHUDWRUZLWK
OLQWIUHHPDWHULDOWRSUHYHQWFRQWDPLQDWLRQ
7ZRIHHOHUJDXJHV
8VLQJWKHVSHFLDOWRROUHPRYHWKHFRRODQW
0DWHULDOV H[SDQVLRQWDQN
1DPH 6SHFLILFDWLRQ
(QJLQHRLO :660&%
303-397
/RFWLWH
6HDOHU :6(0*$

5HPRYDO
:$51,1*'RQRWVPRNHRUFDUU\OLJKWHG
WREDFFRRURSHQIODPHRIDQ\W\SHZKHQ
ZRUNLQJRQRUQHDUDQ\IXHOUHODWHG TIE0026569
FRPSRQHQWV+LJKO\IODPPDEOHPL[WXUHV

,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
,19(+,&/(5(3$,5
 8VLQJWKHVSHFLDOWRROUHPRYHWKHFDPVKDIW FRPSRQHQWV+LJKO\IODPPDEOHPL[WXUHV
SXOOH\ DUHDOZD\VSUHVHQWDQGPD\LJQLWH)DLOXUH
WRIROORZWKHVHLQVWUXFWLRQVPD\UHVXOWLQ
SHUVRQDOLQMXU\

&$87,210DNHVXUHWKDWWKHVHDOHUGRHV
QRWHQWHUWKHFDPVKDIWORZHUKRXVLQJEOLQG
KROHV)DLOXUHWRIROORZWKHVHLQVWUXFWLRQPD\
UHVXOWLQGDPDJHWRWKHFDPVKDIWORZHU
KRXVLQJ
127('RQRWGDPDJHWKHPDWLQJIDFHV
205-072
&OHDQWKHPDWLQJIDFHVRIWKHFDPVKDIWXSSHU
DQGORZHUKRXVLQJZLWK/RFWLWH
TIE0030682

 127(,IWKHHQJLQHLVHTXLSSHGZLWKDWKUXVW
SODWHWKHIRXUEROWVVHFXULQJWKHWKUXVWSODWH
DUHORQJHUWKDQWKHRWKHUUHWDLQLQJEROWV
5HPRYHWKHFDPVKDIWXSSHUKRXVLQJ

TIE0031264


&$87,21,QVWDOOWKHFDPVKDIWXSSHU
KRXVLQJZLWKLQIRXUPLQXWHVRIDSSO\LQJWKH
VHDOHU
TIE0031260 $SSO\DPPGLDPHWHUEHDGRIVHDOHU WRWKH
FDPVKDIWORZHUKRXVLQJPDWLQJIDFH
 5HPRYHWKHFDPVKDIW
‡ 'LVFDUGWKHVHDO

TIE0031265

TIE0031262
 &RDWWKHFDPVKDIWDQGWKHFDPVKDIWEHDULQJV
ZLWKFOHDQHQJLQHRLO

,QVWDOODWLRQ &$87,210DNHVXUHWKDWQRSLVWRQLVDW
WRSGHDGFHQWUH 7'& 
:$51,1*'RQRWVPRNHRUFDUU\OLJKWHG 127(2QO\WXUQWKHHQJLQHLQWKHQRUPDOGLUHFWLRQ
WREDFFRRURSHQIODPHRIDQ\W\SHZKHQ RIURWDWLRQ
ZRUNLQJRQRUQHDUDQ\IXHOUHODWHG

,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
,19(+,&/(5(3$,5
,QVWDOOWKHFDPVKDIW ‡ 5HPRYHDQGGLVFDUGWKHDOLJQPHQWDQG
SURWHFWLRQVOHHYH

303-684

TIE0031263
TIE0030681

 127(,IWKHHQJLQHLVHTXLSSHGZLWKD
FDPVKDIWWKUXVWSODWHLQVWDOOWKHWKUXVWSODWH  8VLQJWKHVSHFLDOWRROLQVWDOOWKHFDPVKDIW
DQGORQJHUUHWDLQLQJEROWVWRSRVLWLRQ SXOOH\
DQG
8VLQJWKHVSHFLDOWRROVLQVWDOOWKHFDPVKDIW
XSSHUKRXVLQJ
‡ 7LJKWHQWKHEROWVLQWKHVHTXHQFHVKRZQLQ
WZRVWDJHV
‡ 6WDJH1P
‡ 6WDJH1P
43 Nm
205-072
8 4 303-034
TIE0030683

 /RRVHQWKHFDPVKDIWSRVLWLRQ &03 VHQVRU


5 9
1
7 12
3 2 10 11
6
TIE0031261

 127($QHZFDPVKDIWVHDOLVVXSSOLHGZLWK
DQDOLJQPHQWDQGSURWHFWLRQVOHHYHWKDWPXVW
EHUHPRYHGIROORZLQJLQVWDOODWLRQ
8VLQJWKHVSHFLDOWRROLQVWDOOWKHFDPVKDIW
VHDO TIE0030680

 127(7XUQWKHFDPVKDIWWRDOLJQWKH
FDPVKDIWSXOOH\SRVLWLRQLQGLFDWRUZLWKWKH
&03VHQVRULIQHFHVVDU\
8VLQJDIHHOHUJDXJHLQVWDOODQGDGMXVWWKH
&03VHQVRU
‡ ;; PPEHWZHHQWKH&03VHQVRUDQG
WKHFDPVKDIWSXOOH\SRVWLRQLQGLFDWRU

,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
,19(+,&/(5(3$,5
‡ ;; PPEHWZHHQWKH&03VHQVRUDQG 
:$51,1*'RQRWSXVKGLUHFWO\DJDLQVW
WKHFDPVKDIWSXOOH\SRVWLRQLQGLFDWRUZKHQ
WKHFDPVKDIWSXOOH\
DQHZ&03VHQVRULVLQVWDOOHG
127(&DUU\RXWWKLVVWHSLIWKHHQJLQHLVHTXLSSHG
ZLWKDWKUXVWSODWH
8VLQJDSDLURIIODWOHYHUVSRVLWLRQWKH
FDPVKDIWDVIDUWRZDUGWKHWUDQVPLVVLRQHQG
RIWKHHQJLQHDVSRVVLEOH7KUXVWSODWH
 1P UHPRYHGIRUFODULW\

PP

7,(

 127(&DUU\RXWWKLVVWHSLIWKHHQJLQHLV
HTXLSSHGZLWKDWKUXVWSODWH
5RWDWHWKHFDPVKDIWFORFNZLVHXQWLOWKH
QXPEHUIRXUFDPVKDIWOREHLVSRVLWLRQHG
YHUWLFDOO\XSZDUGV7KUXVWSODWHUHPRYHGIRU E48506
FODULW\
 127(&DUU\RXWWKLVVWHSLIWKHHQJLQHLV
HTXLSSHGZLWKDWKUXVWSODWH
8VLQJDSDLURIIHHOHUJDXJHVDGMXVWWKH
FOHDUDQFHEHWZHHQWKHWKUXVWSODWH
DEXWHPHQWIDFHDQGWKHVLGHRIWKHQXPEHU
IRXUFDPOREHWRDFKLHYHPPRQERWK
VLGHVDVVKRZQ
‡ 7LJKWHQWKHEROWVLQWKHVHTXHQFHVKRZQ


E48505
 1P 

 127(&DUU\RXWWKLVVWHSLIWKHHQJLQHLV
HTXLSSHGZLWKDWKUXVWSODWH
/RRVHQWKHIRXUEROWVRIVHFXULQJWKHWKUXVW 
SODWH 

(

 127(&DUU\RXWWKLVVWHSLIWKHHQJLQHLV
HTXLSSHGZLWKDWKUXVWSODWH
&RDWWKHVLGHRIWKHQXPEHUIRXUFDPOREH
ZLWKFOHDQHQJLQHRLO

E48508

,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
,19(+,&/(5(3$,5
 8VLQJWKHVSHFLDOWRROLQVWDOOWKHFRRODQW
H[SDQVLRQWDQN

303-397

TIE0026569

 ,QVWDOOWKHEUDNHYDFXXPSXPS
)RUDGGLWLRQDOLQIRUPDWLRQUHIHUWR%UDNH
9DFXXP3XPS 3RZHU%UDNH
$FWXDWLRQ5HPRYDODQG,QVWDOODWLRQ 
 ,QVWDOOWKHWLPLQJEHOW
)RUDGGLWLRQDOLQIRUPDWLRQUHIHUWR7LPLQJ
%HOW (QJLQH/'XUDWRUT7'&L
'9 'LHVHO,QYHKLFOH5HSDLU 
 ,QVWDOOWKHLQWDNHPDQLIROGDVVHPEO\
)RUDGGLWLRQDOLQIRUPDWLRQUHIHUWR,QWDNH
0DQLIROG (QJLQH/
'XUDWRUT7'&L '9 'LHVHO,QYHKLFOH
5HSDLU 
 )LOODQGEOHHGWKHFRROLQJV\VWHP
)RUDGGLWLRQDOLQIRUPDWLRQUHIHUWR&RROLQJ
6\VWHP'UDLQLQJ)LOOLQJDQG%OHHGLQJ
(QJLQH&RROLQJ/
'XUDWRUT7'&L '9 'LHVHO*HQHUDO
3URFHGXUHV 
 &RQQHFWWKHEDWWHU\JURXQGFDEOH
)RUDGGLWLRQDOLQIRUPDWLRQUHIHUWR%DWWHU\
'LVFRQQHFWDQG&RQQHFW %DWWHU\
0RXQWLQJDQG&DEOHV*HQHUDO
3URFHGXUHV 

,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
,19(+,&/(5(3$,5

&DPVKDIW6HDO 
6SHFLDO7RRO V ‡ 'LVFDUGWKHVHDO
8QLYHUVDO)ODQJH+ROGLQJ
:UHQFK
 $ 303-293

15030A

5HPRYHU&UDQNVKDIW2LO6HDO
 
TIE0030679

21143
,QVWDOODWLRQ
 127($QHZFDPVKDIWRLOVHDOLVVXSSOLHG
,QVWDOOHU&DPVKDIW2LO6HDO ZLWKDQDOLJQPHQWDQGSURWHFWLRQVOHHYHWKDW
  PXVWEHUHPRYHGIROORZLQJLQVWDOODWLRQ
8VLQJWKHVSHFLDOWRROLQVWDOOWKHFDPVKDIW
RLOVHDO

21243
‡ 5HPRYHDQGGLVFDUGWKHDOLJQPHQWVOHHYH

303-684
5HPRYDO
 5HPRYHWKHWLPLQJEHOW
)RUDGGLWLRQDOLQIRUPDWLRQUHIHUWR7LPLQJ
%HOW LQWKLVVHFWLRQ
 8VLQJWKHVSHFLDOWRROUHPRYHWKHFDPVKDIW
SXOOH\
TIE0030681

 8VLQJWKHVSHFLDOWRROLQVWDOOWKHFDPVKDIW
SXOOH\

205-072

TIE0030682

43 Nm
 8VLQJWKHVSHFLDOWRROUHPRYHWKHFDPVKDIW 205-072
RLOVHDO
TIE0030683

,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
,19(+,&/(5(3$,5
 ,QVWDOOWKHWLPLQJEHOW
)RUDGGLWLRQDOLQIRUPDWLRQUHIHUWR7LPLQJ
%HOW LQWKLVVHFWLRQ

,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
,19(+,&/(5(3$,5

7LPLQJ%HOW 
6SHFLDO7RRO V  'LVFRQQHFWWKHFRRODQWGHJDVKRVHIURPWKH
FRRODQWH[SDQVLRQWDQN
$OLJQPHQW3HJ&UDQNVKDIW
 

303732

/RFNLQJ7RRO&UDQNVKDIW
 

TIE0026570
303734

 'HWDFKWKHFRRODQWH[SDQVLRQWDQNIURPWKH
FRRODQWH[SDQVLRQWDQNEUDFNHWDQGVHFXUH
$OLJQPHQW3HJ&DPVKDIW LWWRRQHVLGH
 

303735

*HQHUDO(TXLSPHQW
7UROOH\MDFN
:RRGHQEORFNV

TIE0026571
5HPRYDO
&$87,216  'LVFRQQHFWWKHIXHOWHPSHUDWXUHVHQVRU
HOHFWULFDOFRQQHFWRU
1HYHULQVWDOODXVHGWLPLQJEHOW

2QO\LQVWDOOWKHWLPLQJEHOWDIWHUWKHHQJLQH
KDVFRROHGWRZRUNVKRSWHPSHUDWXUH
 'LVFRQQHFWWKHEDWWHU\JURXQGFDEOH)RU
DGGLWLRQDOLQIRUPDWLRQUHIHUWR
6HFWLRQ>%DWWHU\0RXQWLQJDQG
&DEOHV@
 'UDLQWKHFRROLQJV\VWHP)RUDGGLWLRQDO
LQIRUPDWLRQUHIHUWR6HFWLRQ$
>(QJLQH&RROLQJ/'XUDWHF9
6LJPD /'XUDWHF9 6LJPD @ % TIE0030865
>(QJLQH&RROLQJ/'XUDWRUT7'&L '9
'LHVHO@ &>(QJLQH&RROLQJ//
= @
 /RZHUWKHYHKLFOH

,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
,19(+,&/(5(3$,5
 'HWDFKWKHZLULQJKDUQHVVIURPWKHWLPLQJ  5HPRYHWKHFUDQNVKDIWSXOOH\
EHOWXSSHUFRYHU

VUE0026243
TIE0030883

 5HPRYHWKHVSHFLDOWRRO
 5HPRYHWKHWLPLQJEHOWXSSHUFRYHU

VUE0029563
VUE0026250

 'HWDFKWKHFUDQNVKDIWVSHHGVHQVRUZLULQJ
 5HPRYHWKHDFFHVVRU\GULYHEHOW)RU KDUQHVVIURPWKHWLPLQJEHOWORZHUFRYHU
DGGLWLRQDOLQIRUPDWLRQUHIHUWR
6HFWLRQ>$FFHVVRU\'ULYH@

&$87,210DNHVXUHWKDWWKHVSHFLDO
WRROHQJDJHVFRUUHFWO\
127(2QO\WXUQWKHHQJLQHLQWKHQRUPDOGLUHFWLRQ
RIURWDWLRQ
8VLQJWKHVSHFLDOWRROORFNWKHIO\ZKHHO
‡ 7XUQWKHHQJLQHXQWLOWKHVSHFLDOWRROILWVLQWR
RQHRIWKHVORWVLQWKHIO\ZKHHO
TIE0030587

VUE0029563

,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
,19(+,&/(5(3$,5
 5HPRYHWKHWLPLQJEHOWORZHUFRYHU  5DLVHDQGVXSSRUWWKHYHKLFOH)RU
DGGLWLRQDOLQIRUPDWLRQUHIHUWR
6HFWLRQ>-DFNLQJDQG/LIWLQJ@
 5HPRYHWKHWLPLQJEHOWJXLGH

VUE0026244


&$87,21'RQRWWRXFKWKHRXWHUVHQVRU VUE0026496
ULQJ
,QVWDOOWKHFUDQNVKDIWSXOOH\UHWDLQLQJEROW
 5HPRYHWKHWLPLQJEHOWWHQVLRQHU

TIE0030593
TIE0030594

 /RZHUWKHYHKLFOH

&$87,21'RQRWWRXFKWKHRXWHUVHQVRU
 127(2QO\WXUQWKHHQJLQHLQWKHQRUPDO
ULQJ
GLUHFWLRQRIURWDWLRQ
5HPRYHWKHFUDQNVKDIWWLPLQJEHOWSXOOH\
8VLQJWKHVSHFLDOWRRODOLJQWKHFDPVKDIW
‡ 7XUQWKHHQJLQHXQWLOWKHDOLJQPHQWKROHLQ
WKHFDPVKDIWSXOOH\LVDWWKHR FORFN
SRVLWLRQ

303-735

TIE0030597

 /RZHUWKHYHKLFOH
VUE0026494

&$87,21'RQRWVXSSRUWWKHHQJLQH
GLUHFWO\RQWKHRLOSDQ

,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
,19(+,&/(5(3$,5
8VLQJDWUROOH\MDFN ZLWKVXLWDEOHZRRGHQ ‡ 'LVFDUGWKHQXWV
EORFNV VXSSRUWWKHHQJLQH

TIE0028584

TIE0030596
 5HPRYHWKHHQJLQHIURQWPRXQWEUDFNHW
 'HWDFKWKHSRZHUVWHHULQJIOXLGUHVHUYRLU
IURPWKHUDGLDWRUJULOOHRSHQLQJSDQHODQG
SRVLWLRQLWWRRQHVLGH

TIE0030589

 5HPRYHWKHWLPLQJEHOW
TIE0030591
‡ 'LVFDUGWKHWLPLQJEHOW

 5HPRYHWKHVSHFLDOWRRO
,QVWDOODWLRQ
 127('RQRWWLJKWHQWKHWLPLQJEHOW
WHQVLRQHUUHWDLQLQJEROWDWWKLVVWDJH
303-735
,QVWDOOWKHWLPLQJEHOWWHQVLRQHU

VUE0026494

 5HPRYHWKHHQJLQHIURQWPRXQW

TIE0031453

 &$87,216
1HYHULQVWDOODXVHGWLPLQJEHOW

,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
,19(+,&/(5(3$,5
 8VLQJWKHVSHFLDOWRRODOLJQWKHKLJK
,QVWDOOWKHWLPLQJEHOWZLWKWKHGLUHFWLRQ
SUHVVXUHIXHOSXPSSXOOH\ HQJLQHVKRZQ
DUURZVLQWKHGLUHFWLRQRIHQJLQHURWDWLRQ
UHPRYHGIRUFODULW\ 
2QO\LQVWDOOWKHWLPLQJEHOWDIWHUWKH
‡ ,IWKHUHLVQRKROHLQWKHKLJKSUHVVXUHIXHO
HQJLQHKDVFRROHGWRZRUNVKRSWHPSHUDWXUH
SXPSEUDFNHWWRLQVWDOOWKHVSHFLDOWRROJRWR
127(,QVWDOODQHZWLPLQJEHOW WKHQH[WVWHS
,QVWDOOWKHWLPLQJEHOW
 ,QVWDOOWKHHQJLQHIURQWPRXQWEUDFNHW

303-732

E0032027

60 Nm  0DNHVXUHWKHKLJKSUHVVXUHIXHOSXPS
TIE0030590
DOLJQPHQWKROHVDUHLQOLQH HQJLQHVKRZQ
UHPRYHGIRUFODULW\ 
 127(,QVWDOOQHZHQJLQHIURQWPRXQW
UHWDLQLQJQXWV
,QVWDOOWKHHQJLQHIURQWPRXQW

48 Nm

48 Nm
TIE0032172

 5HPRYHWKHVSHFLDOWRROIURPWKHKLJK
TIE0028585 SUHVVXUHIXHOSXPSSXOOH\ HQJLQHVKRZQ
UHPRYHGIRUFODULW\ 
 $WWDFKWKHSRZHUVWHHULQJIOXLGUHVHUYRLUWR
WKHUDGLDWRUJULOOHRSHQLQJSDQHO

303-732

E0032027

TIE0030592

,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
,19(+,&/(5(3$,5
 0DNHVXUHWKHFDPVKDIWDOLJQPHQWKROHVDUH 
&$87,21'RQRWWRXFKWKHRXWHUVHQVRU
LQOLQH
ULQJ
8VLQJWKHVSHFLDOWRRODOLJQWKHFUDQNVKDIW

303-732

VUE0029654

TIE0032026
 5DLVHDQGVXSSRUWWKHYHKLFOH)RU
DGGLWLRQDOLQIRUPDWLRQUHIHUWR
6HFWLRQ>-DFNLQJDQG/LIWLQJ@  /RZHUWKHYHKLFOH
 &KHFNWKHFRUUHFWSRVLWLRQRIWKHFUDQNVKDIW  127(8VLQJDQDOOHQNH\PDLQWDLQWHQVLRQ
WLPLQJEHOWSXOOH\:RRGUXIINH\ XQWLOWKHWLPLQJEHOWWHQVLRQHUEROWLV
WLJKWHQHG
7HQVLRQWKHWLPLQJEHOW HQJLQHVKRZQ
UHPRYHGIRUFODULW\ 
 7XUQWKHWLPLQJEHOWWHQVLRQHUDGMXVWPHQWDUP
FRXQWHUFORFNZLVHWRWHQVLRQWKHWLPLQJEHOW
VOLJKWO\
 7KHSRLQWHUPXVWEHSRVLWLRQHGEHWZHHQWKH
VLGHVRIWKHZLQGRZ
 7LJKWHQWKHWLPLQJEHOWWHQVLRQHUUHWDLQLQJ
EROW
TIE0030695

 2
&$87,21'RQRWWRXFKWKHRXWHUVHQVRU
1
ULQJ
127(,QVWDOOWKHROGFUDQNVKDIWSXOOH\EROW
127('RQRWWLJKWHQWKHFUDQNVKDIWSXOOH\EROWDW 3 30 Nm
WKLVVWDJH
,QVWDOOWKHFUDQNVKDIWWLPLQJEHOWSXOOH\
TIE0031455

 5DLVHDQGVXSSRUWWKHYHKLFOH)RU
DGGLWLRQDOLQIRUPDWLRQUHIHUWR
6HFWLRQ>-DFNLQJDQG/LIWLQJ@

&$87,21'RQRWWRXFKWKHRXWHUVHQVRU
ULQJ

TIE0030597

,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
,19(+,&/(5(3$,5
5HPRYHWKHVSHFLDOWRROIURPWKHFUDQNVKDIW 8VLQJWKHVSHFLDOWRRODOLJQWKHFUDQNVKDIW
WLPLQJEHOWSXOOH\

303-732
303-732

VUE0029855
TIE0032026

 /RZHUWKHYHKLFOH
 ,QVWDOOWKHWLPLQJEHOWJXLGH
 ,QVWDOOWKHVSHFLDOWRRO
‡ ,IWKHVSHFLDOWRROFDQQRWEHLQVWDOOHGUHSHDW
WKHSUHYLRXVVWHSV

303-735

10 Nm

TIE0031451

 127(2QO\WXUQWKHHQJLQHLQWKHQRUPDO VUE0026494


GLUHFWLRQRIURWDWLRQ
7XUQWKHHQJLQHWHQUHYROXWLRQV 
&$87,21'RQRWWRXFKWKHRXWHUVHQVRU
ULQJ
5HPRYHWKHVSHFLDOWRROIURPWKHFUDQNVKDIW
WLPLQJEHOWSXOOH\

303-732

TIE0031454


&$87,21'RQRWWRXFKWKHRXWHUVHQVRU
ULQJ VUE0029855

 ,QVWDOOWKHVSHFLDOWRRO HQJLQHVKRZQ


UHPRYHGIRUFODULW\ 

,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
,19(+,&/(5(3$,5
‡ ,IWKHUHLVQRKROHLQWKHKLJKSUHVVXUHIXHO  5HPRYHWKHVSHFLDOWRRO
SXPSEUDFNHWWRLQVWDOOWKHVSHFLDOWRROJRWR
WKHQH[WVWHS

303-735

303-732
VUE0026494

E0032028
 5DLVHDQGVXSSRUWWKHYHKLFOH)RU
DGGLWLRQDOLQIRUPDWLRQUHIHUWR
 &KHFNWKDWWKHKLJKSUHVVXUHIXHOSXPS 6HFWLRQ>-DFNLQJDQG/LIWLQJ@
DOLJQPHQWKROHVDUHLQOLQH HQJLQHVKRZQ
UHPRYHGIRUFODULW\  
&$87,21'RQRWWRXFKWKHRXWHUVHQVRU
‡ ,IWKHDOLJQPHQWKROHVDUHQRWLQOLQHUHSHDW ULQJ
WKHSUHYLRXVVWHSV 5HPRYHWKHFUDQNVKDIWSXOOH\UHWDLQLQJEROW
‡ 'LVFDUGWKHEROW

TIE0032173

TIE0030593
 5HPRYHWKHVSHFLDOWRRO HQJLQHVKRZQ
UHPRYHGIRUFODULW\ 
 ,QVWDOOWKHWLPLQJEHOWORZHUFRYHU

6 Nm

6 Nm
303-732

E0032028
VUE0029485

,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
,19(+,&/(5(3$,5
 $WWDFKWKHFUDQNVKDIWVSHHGVHQVRUZLULQJ ‡ 6WDJHGHJUHHV
KDUQHVVWRWKHWLPLQJEHOWORZHUFRYHU

VUE0026243

TIE0030587
 5HPRYHWKHVSHFLDOWRROIURPWKHIO\ZKHHO

&$87,210DNHVXUHWKHVSHFLDOWRRO
HQJDJHVFRUUHFWO\
127(2QO\WXUQWKHHQJLQHLQWKHQRUPDOGLUHFWLRQ
RIURWDWLRQ
8VLQJWKHVSHFLDOWRROORFNWKHIO\ZKHHO
‡ 7XUQWKHHQJLQHXQWLOWKHVSHFLDOWRRODOLJQV
ZLWKRQHRIWKHVORWVLQWKHIO\ZKHHO

VUE0029563

 ,QVWDOOWKHDFFHVVRU\GULYHEHOW)RU
DGGLWLRQDOLQIRUPDWLRQUHIHUWR
6HFWLRQ>$FFHVVRU\'ULYH@
 ,QVWDOOWKHWLPLQJEHOWXSSHUFRYHU

VUE0029563

 127(,QVWDOODQHZFUDQNVKDIWSXOOH\
UHWDLQLQJEROW
,QVWDOOWKHFUDQNVKDIWSXOOH\
‡ 7LJKWHQWKHFUDQNVKDIWSXOOH\EROWLQWZR
VWDJHV
‡ 6WDJH1P
VUE0029484

,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
,19(+,&/(5(3$,5
 $WWDFKWKHZLULQJKDUQHVVWRWKHWLPLQJEHOW  &RQQHFWWKHFRRODQWGHJDVKRVHWRWKH
XSSHUFRYHU FRRODQWH[SDQVLRQWDQN

TIE0030883 TIE0026570

 &RQQHFWWKHIXHOWHPSHUDWXUHVHQVRU  )LOODQGEOHHGWKHFRROLQJV\VWHP)RU


HOHFWULFDOFRQQHFWRU DGGLWLRQDOLQIRUPDWLRQUHIHUWR
6HFWLRQ$>(QJLQH&RROLQJ/
'XUDWHF9 6LJPD /'XUDWHF9
6LJPD @ %>(QJLQH&RROLQJ/
'XUDWRUT7'&L '9 'LHVHO@ &
>(QJLQH&RROLQJ// = @
 &RQQHFWWKHEDWWHU\JURXQGFDEOH)RU
DGGLWLRQDOLQIRUPDWLRQUHIHUWR
6HFWLRQ>%DWWHU\0RXQWLQJDQG
&DEOHV@

TIE0030865

 $WWDFKWKHFRRODQWH[SDQVLRQWDQNWRWKH
FRRODQWH[SDQVLRQWDQNEUDFNHW

8 Nm

TIE0026572

,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
,19(+,&/(5(3$,5

([KDXVW0DQLIROG 
5HPRYDO ,QVWDOODWLRQ
 5HPRYHWKHWXUERFKDUJHU)RUDGGLWLRQDO  127(,QVWDOODQHZH[KDXVWPDQLIROGJDVNHW
LQIRUPDWLRQUHIHUWR6HFWLRQ$>)XHO
&KDUJLQJDQG&RQWUROV/'XUDWHF9 7RLQVWDOOUHYHUVHWKHUHPRYDOSURFHGXUH
6LJPD /'XUDWHF9 6LJPD @ %
>)XHO&KDUJLQJDQG&RQWUROV/
'XUDWRUT7'&L '9 'LHVHO@ &>)XHO
&KDUJLQJDQG&RQWUROV7XUERFKDUJHU/
'XUDWRUT7'&L '9 'LHVHO@ '>)XHO
&KDUJLQJDQG&RQWUROV// = @
 5HPRYHWKHFDWDO\WLFFRQYHUWHU)RU
DGGLWLRQDOLQIRUPDWLRQUHIHUWR
6HFWLRQ>([KDXVW6\VWHP@
 5HPRYHWKHH[KDXVWPDQLIROGUHWDLQLQJQXWV
DQGVSDFHUV

25 Nm

VUE0030777

 127(,WLVQHFHVVDU\WRUHPRYHWKHH[KDXVW
PDQLIROGVWXGVLQRUGHUWRDOORZIRUVXIILFLHQW
VSDFHWRUHPRYHWKHH[KDXVWPDQLIROG
5HPRYHWKHH[KDXVWPDQLIROGVWXGVDQG
UHPRYHWKHH[KDXVWPDQLIROG
‡ 'LVFDUGWKHJDVNHW

8 Nm

VUE0030778

,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
,19(+,&/(5(3$,5

&\OLQGHU+HDG 
6SHFLDO7RRO V SUHVHQWDQGPD\LJQLWH)DLOXUHWRIROORZ
WKHVHLQVWUXFWLRQVPD\UHVXOWLQSHUVRQDO
*XLGH6WXGV&\OLQGHU+HDG
LQMXU\

'RQRWFDUU\RXWDQ\UHSDLUVWRWKHIXHO
LQMHFWLRQV\VWHPZLWKWKHHQJLQHUXQQLQJ
7KHIXHOSUHVVXUHZLWKLQWKHV\VWHPLV
21003 DSSUR[LPDWHO\EDU)DLOXUHWRIROORZ
WKLVLQVWUXFWLRQPD\UHVXOWLQSHUVRQDO
LQMXU\
*DXJH%ROW$QJOH :DLWDWOHDVWRQHPLQXWHDIWHUWKHHQJLQH
  VWRSVEHIRUHFRPPHQFLQJDQ\UHSDLUWRWKH
IXHOLQMHFWLRQV\VWHP)DLOXUHWRIROORZWKLV
LQVWUXFWLRQPD\UHVXOWLQSHUVRQDOLQMXU\
21540
&$87,216
'LHVHOIXHOLQMHFWLRQHTXLSPHQWLV
PDQXIDFWXUHGWRYHU\SUHFLVHWROHUDQFHV
5HPRYHU,QVWDOOHU+RVH
DQGILQHFOHDUDQFHV,WLVWKHUHIRUHHVVHQWLDO
&ODPS
WKDWDEVROXWHFOHDQOLQHVVLVREVHUYHGZKHQ
 
ZRUNLQJZLWKWKHVHFRPSRQHQWV$OZD\V
LQVWDOOEODQNLQJSOXJVWRDQ\RSHQRULILFHV
24003
RUOLQHV
$OZD\VFDUU\RXWWKHFOHDQLQJSURFHVV
EHIRUHFDUU\LQJRXWDQ\UHSDLUVWRWKHIXHO
0RXQWLQJ3ODWHIRU LQMHFWLRQV\VWHPFRPSRQHQWVWRSUHYHQW
 IRUHLJQPDWHULDOHQWHULQJWKHFRPSRQHQWV
$ %  8VLQJGDWDORJJHULQLQWHJUDWHGGLDJQRVWLF
V\VWHP ,'6 FKHFNWKDWWKHIXHOSUHVVXUH
KDVGURSSHGWR]HURDQGWKDWWKHIXHO
21150A
WHPSHUDWXUHLVEHORZƒ&
 'LVFRQQHFWWKHEDWWHU\JURXQGFDEOH
*HQHUDO(TXLSPHQW )RUDGGLWLRQDOLQIRUPDWLRQUHIHUWR%DWWHU\
,QWHJUDWHGGLDJQRVWLFV\VWHP ,'6 'LVFRQQHFWDQG&RQQHFW %DWWHU\
0RXQWLQJDQG&DEOHV*HQHUDO3URFHGXUHV 
0DWHULDOV  'UDLQWKHFRROLQJV\VWHP
1DPH 6SHFLILFDWLRQ )RUDGGLWLRQDOLQIRUPDWLRQUHIHUWR&RROLQJ
6HDOHU :6(0*$ 6\VWHP'UDLQLQJ)LOOLQJDQG%OHHGLQJ
(QJLQH&RROLQJ/
'XUDWRUT7'&L '9 'LHVHO*HQHUDO
5HPRYDO 3URFHGXUHV 
 5HPRYHWKHLQWDNHPDQLIROGDVVHPEO\
$OOYHKLFOHV
)RUDGGLWLRQDOLQIRUPDWLRQUHIHUWR,QWDNH
:$51,1*6 0DQLIROG (QJLQH/
'XUDWRUT7'&L '9 'LHVHO,QYHKLFOH
'RQRWVPRNHRUFDUU\OLJKWHGWREDFFRRU
5HSDLU 
RSHQIODPHRIDQ\W\SHZKHQZRUNLQJRQ
RUQHDUDQ\IXHOUHODWHGFRPSRQHQWV
+LJKO\IODPPDEOHYDSRUVDUHDOZD\V

,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
,19(+,&/(5(3$,5
 5HPRYHWKHWLPLQJEHOW  5HPRYHWKH&03VHQVRU
)RUDGGLWLRQDOLQIRUPDWLRQUHIHUWR7LPLQJ
%HOW (QJLQH/'XUDWRUT7'&L
'9 'LHVHO,QYHKLFOH5HSDLU 
 'LVFRQQHFWWKHEUDNHERRVWHUYDFXXPOLQH
IURPWKHEUDNHYDFXXPSXPS

TIE0030785


&$87,21'RQRWUHPRYHWKHWZR
VFUHZVHLWKHUVLGHRIWKHFLUFXODUFXWRXWV
5HPRYHWKHFDWDO\WLFFRQYHUWHUKHDWVKLHOG
TIE0030792
HQJLQHVKRZQUHPRYHGIRUFODULW\ 


&$87,213URWHFWWKHJHQHUDWRUZLWK
OLQWIUHHPDWHULDOWRSUHYHQWFRQWDPLQDWLRQ
8VLQJWKHVSHFLDOWRROUHPRYHWKHFRRODQW
H[SDQVLRQWDQN

303-397

TIE0032023

 5HPRYHWKHWXUERFKDUJHUKHDWVKLHOG

TIE0026569

 'LVFRQQHFWWKHFDPVKDIWSRVLWLRQ &03
VHQVRUHOHFWULFDOFRQQHFWRU

TIE0032177

TIE0030787

,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
,19(+,&/(5(3$,5
 5HPRYHWKHFDPVKDIWKRXVLQJDVVHPEO\  'HWDFKWKHIXHOSXPSEUDFNHWIURPWKH
F\OLQGHUKHDG

TIE0030781
TIE0030860


&$87,21.HHSWKHFDPVKDIWUROOHU
IROORZHUVLQRUGHUIRULQVWDOODWLRQ
9HKLFOHVZLWKRXWH[KDXVWJDVUHFLUFXODWLRQ
(*5 FRROHU
5HPRYHWKHFDPVKDIWUROOHUIROORZHUV
 'LVFRQQHFWWKH(*5YDFXXPKRVHIURPWKH
(*5YDOYH

TIE0030780

TIE0030854
 'HWDFKWKHIXHOSXPSUHDUEUDFNHWIURPWKH
F\OLQGHUKHDG
9HKLFOHVZLWK(*5FRROHU
 'LVFRQQHFWWKH(*5YDOYHHOHFWULFDO
FRQQHFWRU

TIE0030862

TIE0037582

,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
,19(+,&/(5(3$,5
$OOYHKLFOHV  'HWDFKWKHSRZHUVWHHULQJSXPSVXSSRUW
EUDFNHWIURPWKHF\OLQGHUKHDG
 'HWDFKWKHWKHUPRVWDWKRXVLQJIURPWKH
F\OLQGHUKHDG

TIE0030881

TIE0030882
 'LVFRQQHFWWKHRLOVXSSO\OLQHIURPWKH
WXUERFKDUJHU
 5HPRYHWKHSRZHUVWHHULQJSXPSUHDU
UHWDLQLQJEROW

30 Nm

23 Nm

VUE0026229

E0027036
 'LVFRQQHFWWKHRLOUHWXUQWXEHIURPWKH
WXUERFKDUJHU
 'HWDFKWKHSRZHUVWHHULQJSXPSIURPWKH
SRZHUVWHHULQJSXPSVXSSRUWEUDFNHW

23 Nm

VUE0026230

E0027038

,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
,19(+,&/(5(3$,5
 'HWDFKWKHWXUERFKDUJHUIURPWKHFDWDO\WLF &$87,216
FRQYHUWHU
'LHVHOIXHOLQMHFWLRQHTXLSPHQWLV
PDQXIDFWXUHGWRYHU\SUHFLVHWROHUDQFHV
DQGILQHFOHDUDQFHV,WLVWKHUHIRUHHVVHQWLDO
WKDWDEVROXWHFOHDQOLQHVVLVREVHUYHGZKHQ
ZRUNLQJZLWKWKHVHFRPSRQHQWV$OZD\V
LQVWDOOEODQNLQJSOXJVWRDQ\RSHQRULILFHV
RUOLQHV
25 Nm $OZD\VFDUU\RXWWKHFOHDQLQJSURFHVV
EHIRUHFDUU\LQJRXWDQ\UHSDLUVWRWKHIXHO
LQMHFWLRQV\VWHPFRPSRQHQWVWRSUHYHQW
IRUHLJQPDWHULDOHQWHULQJWKHFRPSRQHQWV
VUE0026231  &OHDQWKHPDWLQJIDFHVRIWKHF\OLQGHUKHDG
DQGF\OLQGHUEORFN
 5HPRYHWKHIXHOLQMHFWRUV  &KHFNWKHF\OLQGHUKHDGIRUGLVWRUWLRQ
)RUDGGLWLRQDOLQIRUPDWLRQUHIHUWR)XHO )RUDGGLWLRQDOLQIRUPDWLRQUHIHUWR&\OLQGHU
,QMHFWRUV )XHO&KDUJLQJDQG +HDG'LVWRUWLRQ (QJLQH6\VWHP
&RQWUROV/'XUDWRUT7'&L '9 'LHVHO *HQHUDO,QIRUPDWLRQ*HQHUDO3URFHGXUHV 
5HPRYDODQG,QVWDOODWLRQ  
&$87,217KHWKLFNQHVVRIWKHQHZ
 F\OLQGHUKHDGJDVNHWPXVWEHWKHVDPHDV
&$87,215HPRYHWKHF\OLQGHUKHDG
EROWVLQWKHVHTXHQFHVKRZQ WKDWRIWKHROGRQH KROHWRRWKPDUNHG 
5HPRYHWKHF\OLQGHUKHDG ,QVWDOODQHZF\OLQGHUKHDGJDVNHW
‡ 'LVFDUGWKHEROWVDQGWKHJDVNHW

1 5 9 8 4

2 6 10 7 3 TIE0030857

TIE0030866

&$87,21,QVWDOOQHZF\OLQGHUKHDGEROWV
,QVWDOODWLRQ 8VLQJWKHVSHFLDOWRROVLQVWDOOWKHF\OLQGHU
KHDG
$OOYHKLFOHV
‡ 7LJKWHQWKHEROWVLQWKHVHTXHQFHVKRZQLQ
:$51,1*'RQRWVPRNHRUFDUU\OLJKWHG WKUHHVWDJHV
WREDFFRRURSHQIODPHRIDQ\W\SHZKHQ ‡ 6WDJH1P
ZRUNLQJRQRUQHDUDQ\IXHOUHODWHG ‡ 6WDJH1P
FRPSRQHQWV+LJKO\IODPPDEOHPL[WXUHV
DUHDOZD\VSUHVHQWDQGPD\LJQLWH)DLOXUH
WRIROORZWKHVHLQVWUXFWLRQVPD\UHVXOWLQ
SHUVRQDOLQMXU\

,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
,19(+,&/(5(3$,5
‡ 6WDJHGHJUHHV &RQQHFWWKHRLOVXSSO\OLQHWRWKH
WXUERFKDUJHUDQGPHDVXUHWKHGLVWDQFHWR
WKHWXUERFKDUJHUKRXVLQJ
303-435-12A ‡ ;; PP
6
2
303-174
 1P

10 7

9 3
5 1 4
8
TIE0030858

 ,QVWDOOWKHIXHOLQMHFWRUV
7,(
)RUDGGLWLRQDOLQIRUPDWLRQUHIHUWR)XHO
,QMHFWRUV )XHO&KDUJLQJDQG
&RQWUROV/'XUDWRUT7'&L '9 'LHVHO  $WWDFKWKHSRZHUVWHHULQJSXPSVXSSRUW
5HPRYDODQG,QVWDOODWLRQ  EUDFNHWWRWKHF\OLQGHUKHDG
 $WWDFKWKHWXUERFKDUJHUWRWKHFDWDO\WLF
FRQYHUWHU

25 Nm
25 Nm
TIE0030880

VUE0026231  $WWDFKWKHSRZHUVWHHULQJSXPSWRWKH


SRZHUVWHHULQJSXPSVXSSRUWEUDFNHW
 &RQQHFWWKHRLOUHWXUQWXEHWRWKH
WXUERFKDUJHU

23 Nm

E0027038

VUE0026230

 127(,QVWDOOQHZRLOVXSSO\OLQHVHDOLQJ
ZDVKHUV

,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
,19(+,&/(5(3$,5
 ,QVWDOOWKHSRZHUVWHHULQJSXPSUHDU 9HKLFOHVZLWK(*5FRROHU
UHWDLQLQJEROW
 &RQQHFWWKH(*5YDOYHHOHFWULFDOFRQQHFWRU

23 Nm

E0027036 TIE0037582

 $WWDFKWKHWKHUPRVWDWKRXVLQJWRWKH
$OOYHKLFOHV
F\OLQGHUKHDG
 $WWDFKWKHIXHOSXPSEUDFNHWWRWKHF\OLQGHU
‡ 7LJKWHQWKHEROWVLQWZRVWDJHV
KHDG
‡ 6WDJH1P
‡ 6WDJH1P

20 Nm

TIE0030859

TIE0030882
 $WWDFKWKHIXHOSXPSUHDUEUDFNHWWRWKH
F\OLQGHUKHDG
9HKLFOHVZLWKRXWH[KDXVWJDVUHFLUFXODWLRQ
(*5 FRROHU
 &RQQHFWWKH(*5YDFXXPKRVHWRWKH(*5
YDOYH

10 Nm

TIE0030861


&$87,210DNHVXUHWKDWWKHVHDOHU
TIE0030854 GRHVQRWHQWHUWKHF\OLQGHUKHDGEOLQG
KROHV
127('RQRWGDPDJHWKHPDWLQJIDFHV

,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
,19(+,&/(5(3$,5
&OHDQWKHPDWLQJIDFHVRIWKHF\OLQGHUKHDG  8VLQJWKHVSHFLDOWRROVDOLJQWKHFDPVKDIW
DQGWKHFDPVKDIWKRXVLQJDVVHPEO\ KRXVLQJDVVHPEO\

303-034

TIE0030873 E81261

 
&$87,21,QVWDOOWKHFDPVKDIWKRXVLQJ &$87,21,QVWDOOWKHFDPVKDIWKRXVLQJ
DVVHPEO\ZLWKLQIRXUPLQXWHVRIDSSO\LQJ DVVHPEO\EROWVLQWZRVWDJHV
WKHVHDOHU
,QVWDOOWKHFDPVKDIWKRXVLQJDVVHPEO\
$SSO\DPPGLDPHWHUEHDGRIVHDOHU WRWKH UHWDLQLQJEROWV
F\OLQGHUKHDGXSSHUPDWLQJIDFH
‡ 7LJKWHQWKHEROWVLQWKHVHTXHQFHVKRZQLQ
WZRVWDJHV
‡ 6WDJH1P
‡ 6WDJH1P

9 2 6 3 10

TIE0030874

12
 ,QVWDOOWKHFDPVKDIWUROOHUIROORZHUV 8 5 1 4 7 11 13
TIE0030782

 ,QVWDOOWKHWXUERFKDUJHUKHDWVKLHOG

12 Nm

TIE0030780

VUE0033198

,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
,19(+,&/(5(3$,5
 ,QVWDOOWKHFDWDO\WLFFRQYHUWHUKHDWVKLHOG  &RQQHFWWKH&03VHQVRUHOHFWULFDO
FRQQHFWRU

3 Nm

VUE0033197
TIE0030787

 ,QVWDOOWKHFDWDO\WLFFRQYHUWHUKHDWVKLHOG
ORZHUUHWDLQLQJEROWV HQJLQHVKRZQ  8VLQJWKHVSHFLDOWRROLQVWDOOWKHFRRODQW
UHPRYHGIRUFODULW\  H[SDQVLRQWDQN

303-397

12 Nm

TIE0034344 TIE0026569

 127(7XUQWKHFDPVKDIWWRDOLJQWKH  &RQQHFWWKHEUDNHERRVWHUYDFXXPOLQHWR


FDPVKDIWSXOOH\SRVLWLRQLQGLFDWRUZLWKWKH WKHEUDNHYDFXXPSXPS
FDPVKDIWSRVLWLRQ &03 VHQVRULI
QHFHVVDU\
,QVWDOODQGDGMXVWWKH&03VHQVRU
‡ ;; PPEHWZHHQWKH&03VHQVRUDQG
WKHFDPVKDIWSXOOH\SRVLWLRQLQGLFDWRU
‡ ;; PPEHWZHHQWKH&03VHQVRUDQG
WKHFDPVKDIWSXOOH\SRVLWLRQLQGLFDWRUZKHQ
DQHZ&03VHQVRULVLQVWDOOHG

TIE0030792

 ,QVWDOOWKHWLPLQJEHOW
 1P
)RUDGGLWLRQDOLQIRUPDWLRQUHIHUWR7LPLQJ
%HOW (QJLQH/'XUDWRUT7'&L
'9 'LHVHO,QYHKLFOH5HSDLU 
PP

7,(

,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
,19(+,&/(5(3$,5
 ,QVWDOOWKHLQWDNHPDQLIROGDVVHPEO\
)RUDGGLWLRQDOLQIRUPDWLRQUHIHUWR,QWDNH
0DQLIROG (QJLQH/
'XUDWRUT7'&L '9 'LHVHO,QYHKLFOH
5HSDLU 
 )LOODQGEOHHGWKHFRROLQJV\VWHP
)RUDGGLWLRQDOLQIRUPDWLRQUHIHUWR&RROLQJ
6\VWHP'UDLQLQJ)LOOLQJDQG%OHHGLQJ
(QJLQH&RROLQJ/
'XUDWRUT7'&L '9 'LHVHO*HQHUDO
3URFHGXUHV 
 &RQQHFWWKHEDWWHU\JURXQGFDEOH
)RUDGGLWLRQDOLQIRUPDWLRQUHIHUWR%DWWHU\
'LVFRQQHFWDQG&RQQHFW %DWWHU\
0RXQWLQJDQG&DEOHV*HQHUDO
3URFHGXUHV 

,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
,19(+,&/(5(3$,5

2LO3DQ 
8VLQJDVXLWDEOHVSDWXODUHPRYHWKHRLOSDQ
0DWHULDOV
‡ 6OLGHWKHVSDWXODDURXQGWKHSURILOHRIWKHRLO
1DPH 6SHFLILFDWLRQ SDQ
(QJLQH2LO :660&%
/RFWLWH ,QVWDOODWLRQ
6HDOHU :6(0*$  127('RQRWGDPDJHWKHPDWLQJIDFHV
&OHDQWKHPDWLQJIDFHVRIWKHRLOSDQDQGWKH
5HPRYDO ORZHUFUDQNFDVHZLWK/RFWLWH

 5DLVHDQGVXSSRUWWKHYHKLFOH
)RUDGGLWLRQDOLQIRUPDWLRQUHIHUWR/LIWLQJ
-DFNLQJDQG/LIWLQJ'HVFULSWLRQ
DQG2SHUDWLRQ 
 'UDLQWKHHQJLQHRLO
 127('RQRWLQVWDOODQHZRLOGUDLQSOXJVHDO
DWWKLVVWDJH
,QVWDOOWKHRLOGUDLQSOXJ
TIE0030678


&$87,21,QVWDOOWKHRLOSDQZLWKLQIRXU
PLQXWHVRIDSSO\LQJWKHVHDOHU
$SSO\DPPEHDGRIVHDOHU WRWKHPDWLQJ
IDFHRIWKHRLOSDQ

(

 5HPRYHWKHRLOSDQUHWDLQLQJEROWVDQGQXWV
EROWVWZRQXWV 

TIE0030885

TIE0030676


&$87,21'RQRWGLVWRUWWKHRLOSDQ

,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
,19(+,&/(5(3$,5
 ,QVWDOOWKHRLOSDQ EROWVWZRQXWV 

10 Nm

TIE0030890

 5HPRYHWKHRLOGUDLQSOXJ
‡ 'LVFDUGWKHVHDO
 127(,QVWDOODQHZRLOGUDLQSOXJVHDO
,QVWDOOWKHRLOGUDLQSOXJ

(

 /RZHUWKHYHKLFOH
 )LOOWKHHQJLQHZLWKHQJLQHRLO

,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
,19(+,&/(5(3$,5

2LO3XPS 
*HQHUDO(TXLSPHQW  5HPRYHWKHRLOSDQ
7UROOH\MDFN )RUDGGLWLRQDOLQIRUPDWLRQUHIHUWR2LO3DQ
LQWKLVVHFWLRQ
:RRGHQEORFNV
 'LVFRQQHFWWKHFUDQNVKDIWVSHHGVHQVRU
0DWHULDOV HOHFWULFDOFRQQHFWRU
1DPH 6SHFLILFDWLRQ
/RFWLWH
6HDOHU :6(0*$

5HPRYDO
 5HPRYHWKHWLPLQJEHOW
)RUDGGLWLRQDOLQIRUPDWLRQUHIHUWR7LPLQJ
%HOW LQWKLVVHFWLRQ
TIE0030636
 ,QVWDOOWKHHQJLQHIURQWPRXQWVXSSRUW
EUDFNHW
 5HPRYHWKHFUDQNVKDIWVSHHGVHQVRU
‡ ,QVWDOOWKHUHWDLQLQJEROWVILQJHUWLJKW

TIE0030589 TIE0030637

 ,QVWDOOWKHHQJLQHIURQWPRXQW  5HPRYHWKHFUDQNVKDIWSXOOH\:RRGUXIINH\
‡ ,QVWDOOWKHUHWDLQLQJEROWVILQJHUWLJKW

TIE0030695

TIE0028584

,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
,19(+,&/(5(3$,5
 5HPRYHWKHRLOSDQVWXG &OHDQWKHPDWLQJIDFHVRIWKHORZHU
FUDQNFDVHDQGWKHF\OLQGHUEORFNZLWK/RFWLWH


TIE0030639

TIE0030645
 5HPRYHWKHRLOSXPSSLFNXSWXEH
‡ 'LVFDUGWKH2ULQJVHDO

&$87,21,QVWDOOWKHRLOSXPSZLWKLQIRXU
PLQXWHVRIDSSO\LQJWKHVHDOHU
$SSO\DIRXUPPEHDGRIVHDOHU WRWKHPDWLQJ
IDFHRIWKHORZHUFUDQNFDVHDQGWKHF\OLQGHU
EORFN

TIE0030641

 5HPRYHWKHRLOSXPS

TIE0030646

 127($QHZRLOSXPSLVVXSSOLHGZLWKDQ
RLOVHDODOLJQPHQWVOHHYHWKDWPXVWEH
UHPRYHGIROORZLQJLQVWDOODWLRQ
,QVWDOOWKHRLOSXPS
‡ 'LVFDUGWKHDOLJQPHQWVOHHYH

TIE0030643

,QVWDOODWLRQ
 10 Nm
&$87,210DNHVXUHWKDWWKHVHDOHUGRHV
QRWHQWHUWKHORZHUFUDQNFDVHDQGWKH
F\OLQGHUEORFNEOLQGKROHV)DLOXUHWRIROORZ
WKLVLQVWUXFWLRQPD\UHVXOWLQGDPDJHWRWKH
HQJLQHDVVHPEO\
127('RQRWGDPDJHWKHPDWLQJIDFHV TIE0030644

,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
,19(+,&/(5(3$,5
 127(,QVWDOODQHZRLOSXPSSLFNXSWXEH  ,QVWDOOWKHFUDQNVKDIWVSHHGVHQVRU
2ULQJVHDO
,QVWDOOWKHRLOSXPSSLFNXSWXEH

7 Nm

8 Nm
13 Nm
TIE0030638

TIE0030642  &RQQHFWWKHFUDQNVKDIWVSHHGVHQVRU
HOHFWULFDOFRQQHFWRU
 ,QVWDOOWKHRLOSDQVWXG

TIE0030636
7 Nm
TIE0030640
 ,QVWDOOWKHRLOSDQ
 ,QVWDOOWKHFUDQNVKDIWSXOOH\:RRGUXIINH\ )RUDGGLWLRQDOLQIRUPDWLRQUHIHUWR2LO3DQ
LQWKLVVHFWLRQ

&$87,21'RQRWVXSSRUWWKHHQJLQH
GLUHFWO\RQWKHRLOSDQ
8VLQJDWUROOH\MDFN ZLWKVXLWDEOHZRRGHQ
EORFNVVXSSRUWWKHHQJLQH

TIE0030695

TIE0030596

,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
,19(+,&/(5(3$,5
 5HPRYHWKHHQJLQHIURQWPRXQW

TIE0028584

 5HPRYHWKHHQJLQHIURQWPRXQWVXSSRUW
EUDFNHW

TIE0030589

 ,QVWDOOWKHWLPLQJEHOW
)RUDGGLWLRQDOLQIRUPDWLRQUHIHUWR7LPLQJ
%HOW LQWKLVVHFWLRQ

,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
,19(+,&/(5(3$,5

&UDQNVKDIW5HDU6HDO 
6SHFLDO7RRO V 6SHFLDO7RRO V
$GDSWHUIRU ,QVWDOOHU&UDQNVKDIW5HDU
  6HDO
 

2110201 303738

$GDSWHUIRU
$ % 5HPRYDO
$OOYHKLFOHV
 5HPRYHWKHFOXWFKGLVFDQGSUHVVXUHSODWH
30317202A
)RUDGGLWLRQDOLQIRUPDWLRQUHIHUWR&OXWFK
'LVFDQG3UHVVXUH3ODWH &OXWFK
$GDSWHUVIRU$ 9HKLFOHV:LWK6SHHG0DQXDO
  7UDQVPLVVLRQ L% 5HPRYDODQG
,QVWDOODWLRQ 

&$87,210DNHVXUHWKDWWKHVSHFLDOWRRO
HQJDJHVFRUUHFWO\
30317205 127(2QO\WXUQWKHHQJLQHLQWKHQRUPDOGLUHFWLRQ
RIURWDWLRQ
*DXJH%ROW$QJOH 8VLQJWKHVSHFLDOWRROORFNWKHIO\ZKHHO
 
‡ 7XUQWKHHQJLQHXQWLOWKHVSHFLDOWRROILWVLQWR
RQHRIWKHVORWVLQWKHIO\ZKHHO

21540

5HPRYHU&UDQNVKDIW6HDO
 

21143

VUE0029563

/RFNLQJ7RRO&UDQNVKDIW
  9HKLFOHVZLWKRXWGXDOPDVVIO\ZKHHO
 5HPRYHWKHIO\ZKHHO

303734

,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
,19(+,&/(5(3$,5
‡ 'LVFDUGWKHEROWV ,QVWDOODWLRQ
$OOYHKLFOHV
 ,QVWDOOWKHVSHFLDOWRROV

303-172-05

303-172-05

TIE44592

$OOYHKLFOHV 303-172-02A
 5HPRYHWKHVSHFLDOWRRO TIE0030689

 127(,QVWDOODQHZFUDQNVKDIWUHDURLOVHDO
3RVLWLRQWKHFUDQNVKDIWUHDURLOVHDORQWKH
VSHFLDOWRRO

303-172-02A
VUE0029563

 8VLQJWKHVSHFLDOWRROUHPRYHWKHFUDQNVKDIW
UHDURLOVHDO
‡ 'LVFDUGWKHVHDO TIE0030690

 127($QHZFUDQNVKDIWUHDURLOVHDOLV
VXSSOLHGZLWKDQDOLJQPHQWDQGSURWHFWLRQ
VOHHYHWKDWPXVWEHUHPRYHGIROORZLQJ
LQVWDOODWLRQ
303-293 8VLQJWKHVSHFLDOWRROVLQVWDOOWKHFUDQNVKDIW
UHDURLOVHDO

TIE0030692

,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
,19(+,&/(5(3$,5
‡ 5HPRYHDQGGLVFDUGWKHDOLJQPHQWDQG ‡ 7XUQWKHHQJLQHXQWLOWKHVSHFLDOWRROILWVLQWR
SURWHFWLRQVOHHYH RQHRIWKHVORWVLQWKHIO\ZKHHO

303-172-01

303-738
TIE0030691 VUE0029563

9HKLFOHVZLWKRXWGXDOPDVVIO\ZKHHO 9HKLFOHVZLWKRXWGXDOPDVVIO\ZKHHO
 127(,QVWDOOQHZIO\ZKHHOEROWV  8VLQJWKHVSHFLDOWRROWLJKWHQWKHIO\ZKHHO
EROWV
127('RQRWIXOO\WLJKWHQWKHIO\ZKHHOEROWVDWWKLV
VWDJH ‡ 7LJKWHQWKHEROWVLQWZRVWDJHV
,QVWDOOWKHIO\ZKHHO ‡ 6WDJH1P
‡ 6WDJHGHJUHHV

303-174

TIE44592 3
5
$OOYHKLFOHV

&$87,210DNHVXUHWKDWWKHVSHFLDOWRRO
HQJDJHVFRUUHFWO\ 1 2

127(2QO\WXUQWKHHQJLQHLQWKHQRUPDOGLUHFWLRQ
RIURWDWLRQ
8VLQJWKHVSHFLDOWRROORFNWKHIO\ZKHHO 6 4

TIE45006

,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
,19(+,&/(5(3$,5
$OOYHKLFOHV
 5HPRYHWKHVSHFLDOWRRO

VUE0029563

 ,QVWDOOWKHFOXWFKGLVFDQGSUHVVXUHSODWH
)RUDGGLWLRQDOLQIRUPDWLRQUHIHUWR&OXWFK
'LVFDQG3UHVVXUH3ODWH &OXWFK
9HKLFOHV:LWK6SHHG0DQXDO
7UDQVPLVVLRQ L% 5HPRYDODQG
,QVWDOODWLRQ 

,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
,19(+,&/(5(3$,5

9DOYH6HDOV 
6SHFLDO7RRO V 6SHFLDO7RRO V
,QVWDOOHU9DOYH6WHP6HDO 3OLHUV9DOYH6WHP6HDO
 $  

21211
21007A

&RPSUHVVRU9DOYH6SULQJ 0DWHULDOV
 
1DPH 6SHFLILFDWLRQ
+\SRLGRLO 640&$$
/RFWLWH
21024
6HDOHU :6(0*$

$GDSWHUIRU
  5HPRYDO
:$51,1*'RQRWVPRNHRUFDUU\OLJKWHG
WREDFFRRURSHQIODPHRIDQ\W\SHZKHQ
2102407
ZRUNLQJRQRUQHDUDQ\IXHOUHODWHG
FRPSRQHQWV+LJKO\IODPPDEOHPL[WXUHV
DUHDOZD\VSUHVHQWDQGPD\LJQLWH)DLOXUH
WRIROORZWKHVHLQVWUXFWLRQVPD\UHVXOWLQ
$GDSWHUIRU
SHUVRQDOLQMXU\
 
 'LVFRQQHFWWKHEDWWHU\JURXQGFDEOH)RU
DGGLWLRQDOLQIRUPDWLRQUHIHUWR
6HFWLRQ>%DWWHU\0RXQWLQJDQG
2102405 &DEOHV@
 'UDLQWKHFRROLQJV\VWHP)RUDGGLWLRQDO
LQIRUPDWLRQUHIHUWR6HFWLRQ$
,QVWDOOHU9DOYH6WHP&ROOHWV >(QJLQH&RROLQJ/'XUDWHF9
  6LJPD /'XUDWHF9 6LJPD @ %
>(QJLQH&RROLQJ/'XUDWRUT7'&L '9
'LHVHO@ &>(QJLQH&RROLQJ//
= @
21156
 5HPRYHWKHLQWDNHPDQLIROGDVVHPEO\
)RUDGGLWLRQDOLQIRUPDWLRQUHIHUWR,QWDNH
5HPRYHU,QVWDOOHU+RVH 0DQLIROG LQWKLVVHFWLRQ
&ODPS
 5HPRYHWKHWLPLQJEHOW
 
)RUDGGLWLRQDOLQIRUPDWLRQUHIHUWR7LPLQJ
%HOW LQWKLVVHFWLRQ
24003

,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
,19(+,&/(5(3$,5
 'LVFRQQHFWWKHYDFXXPKRVHIURPWKHEUDNH  5HPRYHWKH&03VHQVRU
YDFXXPSXPS

TIE0030785
TIE0030792

 5HPRYHWKHWXUERFKDUJHUKHDWVKLHOG

&$87,213URWHFWWKHJHQHUDWRUZLWK
OLQWIUHHPDWHULDOWRSUHYHQWFRQWDPLQDWLRQ
8VLQJWKHVSHFLDOWRROUHPRYHWKHFRRODQW
KRVHIURPWKHFRRODQWH[SDQVLRQWDQN

303-397

TIE0030788

 5HPRYHWKHH[KDXVWPDQLIROGKHDWVKLHOG

TIE0026569

 'LVFRQQHFWWKHFDPVKDIWSRVLWLRQ &03
VHQVRUHOHFWULFDOFRQQHFWRU

TIE0030791

TIE0030787

,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
,19(+,&/(5(3$,5
 5HPRYHWKHFDPVKDIWKRXVLQJDVVHPEO\ 5HPRYHWKHYDOYHVSULQJVDQGWKHYDOYH
VSULQJUHWDLQHUV
 8VLQJWKHVSHFLDOWRROUHPRYHWKHYDOYH
VWHPVHDOV
‡ 'LVFDUGWKHVHDOV

303-508

TIE0030781


&$87,21.HHSWKHFDPVKDIWUROOHU
IROORZHUVLQRUGHUIRULQVWDOODWLRQ
TIE0030784
5HPRYHWKHFDPVKDIWUROOHUIROORZHUV

,QVWDOODWLRQ
:$51,1*'RQRWVPRNHRUFDUU\OLJKWHG
WREDFFRRURSHQIODPHRIDQ\W\SHZKHQ
ZRUNLQJRQRUQHDUDQ\IXHOUHODWHG
FRPSRQHQWV+LJKO\IODPPDEOHPL[WXUHV
DUHDOZD\VSUHVHQWDQGPD\LJQLWH)DLOXUH
WRIROORZWKHVHLQVWUXFWLRQVPD\UHVXOWLQ
SHUVRQDOLQMXU\
 &RDWWKHYDOYHVZLWKFOHDQK\SRLGRLO
TIE0030780  ,QVWDOODYDOYHVWHPSURWHFWLYHVOHHYHRYHU
WKHYDOYHFROOHWJURRYH YDOYHVKRZQ
 3RVLWLRQWKHDSSURSULDWHSLVWRQDWWRSGHDG UHPRYHGIRUFODULW\ 
FHQWHU 7'& 
 8VLQJWKHVSHFLDOWRROVUHPRYHWKHYDOYH
FROOHWV

303-060
303-060-05

ELE0016924
303-362

 127(2QO\UHPRYHWKHYDOYHVWHPSURWHFWLYH
TIE0030779
VOHHYHDIWHUWKHYDOYHVHDOVKDYHEHHQ
LQVWDOOHG

 127(,QVWDOOQHZYDOYHVHDOV
&$87,21.HHSWKHYDOYHVSULQJ
UHWDLQHUVDQGWKHYDOYHVSULQJVLQRUGHUIRU
LQVWDOODWLRQ

,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
,19(+,&/(5(3$,5
8VLQJWKHVSHFLDOWRROLQVWDOOWKHYDOYHVHDOV &OHDQWKHF\OLQGHUKHDGXSSHUPDWLQJIDFH
DQGWKHFDPVKDIWKRXVLQJDVVHPEO\ORZHU
PDWLQJIDFHZLWK/RFWLWH
303-037

TIE0030783

TIE0030873
 5HPRYHWKHYDOYHVWHPSURWHFWLYHVOHHYHV
 ,QVWDOOWKHYDOYHVSULQJVDQGWKHYDOYHVSULQJ

UHWDLQHUV &$87,21,QVWDOOWKHFDPVKDIWKRXVLQJ
 8VLQJWKHVSHFLDOWRROVLQVWDOOWKHYDOYH DVVHPEO\ZLWKLQIRXUPLQXWHVRIDSSO\LQJ
FROOHWV WKHVHDOHU
$SSO\DPPGLDPHWHUEHDGRIVHDOHU WRWKH
F\OLQGHUKHDGXSSHUPDWLQJIDFH
303-060
303-060-05

303-362

TIE0030779

TIE0030874
 ,QVWDOOWKHFDPVKDIWUROOHUIROORZHUV

 &$87,216
,QVWDOOWKHFDPVKDIWKRXVLQJDVVHPEO\
EROWVLQWKHVHTXHQFHVKRZQ

0DNHVXUHWKDWQRSLVWRQLVDWWRSGHDG
FHQWUH 7'& 
127(2QO\WXUQWKHHQJLQHLQWKHQRUPDOGLUHFWLRQ
RIURWDWLRQ
,QVWDOOWKHFDPVKDIWKRXVLQJDVVHPEO\
TIE0030780 ‡ 7LJKWHQWKHEROWVLQWZRVWDJHV
‡ )LUVWVWDJH1P

&$87,210DNHVXUHWKDWWKHVHDOHUGRHV
QRWHQWHUWKHF\OLQGHUKHDGEOLQGKROHV
)DLOXUHWRIROORZWKHVHLQVWUXFWLRQPD\UHVXOW
LQGDPDJHWRWKHF\OLQGHUKHDG
127('RQRWGDPDJHWKHPDWLQJIDFHV

,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
,19(+,&/(5(3$,5
‡ 6HFRQGVWDJH1P ,QVWDOOWKH&03VHQVRU

9 2 6 3 10

12
8 5 1 4 7 11 13
TIE0030782
TIE0030785

 ,QVWDOOWKHH[KDXVWPDQLIROGKHDWVKLHOG  &RQQHFWWKH&03VHQVRUHOHFWULFDO


FRQQHFWRU

10 Nm

TIE0030790

TIE0030787
 ,QVWDOOWKHWXUERFKDUJHUKHDWVKLHOG
 127(7XUQWKHFDPVKDIWWRDOLJQWKH
FDPVKDIWSXOOH\SRVLWLRQLQGLFDWRUZLWKWKH
&03VHQVRULIQHFHVVDU\
8VLQJDIHHOHUJDXJHLQVWDOODQGDGMXVWWKH
&03VHQVRU
‡ ;; PPEHWZHHQWKH&03VHQVRUDQG
WKHFDPVKDIWSXOOH\SRVLWLRQLQGLFDWRU
‡ ;; PPEHWZHHQWKH&03VHQVRUDQG
WKHFDPVKDIWSXOOH\SRVLWLRQLQGLFDWRUZKHQ
10 Nm DQHZ&03VHQVRULVLQVWDOOHG
TIE0030789

 127('RQRWWLJKWHQWKHFDPVKDIWSRVLWLRQ
&03 VHQVRUDWWKLVVWDJH

 1P

PP

7,(

,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
,19(+,&/(5(3$,5
 8VLQJWKHVSHFLDOWRROLQVWDOOWKHFRRODQW
H[SDQVLRQWDQNFRRODQWKRVH

303-397

TIE0026569

 &RQQHFWWKHYDFXXPKRVHWRWKHEUDNH
YDFXXPSXPS

TIE0030792

 ,QVWDOOWKHWLPLQJEHOW
)RUDGGLWLRQDOLQIRUPDWLRQUHIHUWR7LPLQJ
%HOW LQWKLVVHFWLRQ
 ,QVWDOOWKHLQWDNHPDQLIROGDVVHPEO\
)RUDGGLWLRQDOLQIRUPDWLRQUHIHUWR,QWDNH
0DQLIROG LQWKLVVHFWLRQ
 )LOODQGEOHHGWKHFRROLQJV\VWHP)RU
DGGLWLRQDOLQIRUPDWLRQUHIHUWR
6HFWLRQ$>(QJLQH&RROLQJ/
'XUDWHF9 6LJPD /'XUDWHF9
6LJPD @ %>(QJLQH&RROLQJ/
'XUDWRUT7'&L '9 'LHVHO@ &
>(QJLQH&RROLQJ// = @
 &RQQHFWWKHEDWWHU\JURXQGFDEOH)RU
DGGLWLRQDOLQIRUPDWLRQUHIHUWR
6HFWLRQ>%DWWHU\0RXQWLQJDQG
&DEOHV@

,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
,19(+,&/(5(3$,5

+\GUDXOLF/DVK$GMXVWHU 
 ,QVWDOOWKHK\GUDXOLFODVKDGMXVWHU
0DWHULDOV
1DPH 6SHFLILFDWLRQ
(QJLQHRLO :6(0&%

5HPRYDO
 5HPRYHWKHFDPVKDIW
)RUDGGLWLRQDOLQIRUPDWLRQUHIHUWR&DPVKDIW
LQWKLVVHFWLRQ

&$87,21.HHSWKHFDPVKDIWUROOHU TIE0030721
IROORZHUVLQRUGHUIRULQVWDOODWLRQ
5HPRYHWKHFDPVKDIWUROOHUIROORZHU  ,QVWDOOWKHFDPVKDIWUROOHUIROORZHU

TIE0030720 TIE0030720

  ,QVWDOOWKHFDPVKDIW
&$87,21.HHSWKHK\GUDXOLFODVK
DGMXVWHUVLQRUGHUIRULQVWDOODWLRQ )RUDGGLWLRQDOLQIRUPDWLRQUHIHUWR&DPVKDIW
LQWKLVVHFWLRQ
5HPRYHWKHK\GUDXOLFODVKDGMXVWHU

TIE0030721

,QVWDOODWLRQ
 &RDWWKHK\GUDXOLFODVKDGMXVWHUZLWKFOHDQ
HQJLQHRLO

,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
,19(+,&/(5(3$,5

,QWDNH0DQLIROG 
*HQHUDO(TXLSPHQW  5HPRYHWKHDLUFOHDQHU
,QWHJUDWHGGLDJQRVWLFV\VWHP ,'6 )RUDGGLWLRQDOLQIRUPDWLRQUHIHUWR$LU
&OHDQHU/'XUDWHF9 6LJPD /
'XUDWHF9 6LJPD ,QWDNH$LU
5HPRYDO 'LVWULEXWLRQDQG)LOWHULQJ5HPRYDODQG
,QVWDOODWLRQ 
$OOYHKLFOHV
$OOYHKLFOHV
:$51,1*6
 'HWDFKWKHLQWDNHDLUUHVRQDWRURXWOHWSLSH
'RQRWVPRNHRUFDUU\OLJKWHGWREDFFRRU IURPWKHLQWDNHPDQLIROGDVVHPEO\
RSHQIODPHRIDQ\W\SHZKHQZRUNLQJRQ
RUQHDUDQ\IXHOUHODWHGFRPSRQHQWV
+LJKO\IODPPDEOHPL[WXUHVDUHDOZD\V
SUHVHQWDQGPD\LJQLWH)DLOXUHWRIROORZ
WKHVHLQVWUXFWLRQVPD\UHVXOWLQSHUVRQDO
LQMXU\
'RQRWFDUU\RXWDQ\UHSDLUVWRWKHIXHO
LQMHFWLRQV\VWHPZLWKWKHHQJLQHUXQQLQJ
7KHIXHOSUHVVXUHZLWKLQWKHV\VWHPLV
DSSUR[LPDWHO\EDUV)DLOXUHWRIROORZ
WKLVLQVWUXFWLRQPD\UHVXOWLQSHUVRQDO
LQMXU\
TIE0030877
:DLWDWOHDVWRQHPLQXWHDIWHUWKHHQJLQH
VWRSVEHIRUHFRPPHQFLQJDQ\UHSDLUWRWKH
 5HPRYHWKHLQWDNHDLUUHVRQDWRURXWOHWSLSH
IXHOLQMHFWLRQV\VWHP)DLOXUHWRIROORZWKLV
UHWDLQLQJEROWIURPWKHLQWDNHPDQLIROG
LQVWUXFWLRQPD\UHVXOWLQSHUVRQDOLQMXU\
DVVHPEO\
&$87,216
'LHVHOIXHOLQMHFWLRQHTXLSPHQWLV
PDQXIDFWXUHGWRYHU\SUHFLVHWROHUDQFHV
DQGILQHFOHDUDQFHV,WLVWKHUHIRUHHVVHQWLDO
WKDWDEVROXWHFOHDQOLQHVVLVREVHUYHGZKHQ
ZRUNLQJZLWKWKHVHFRPSRQHQWV$OZD\V
LQVWDOOEODQNLQJSOXJVWRDQ\RSHQRULILFHV
RUOLQHV
$OZD\VFDUU\RXWWKHFOHDQLQJSURFHVV
EHIRUHFDUU\LQJRXWDQ\UHSDLUVWRWKHIXHO
LQMHFWLRQV\VWHPFRPSRQHQWVWRSUHYHQW TIE0031449
IRUHLJQPDWHULDOHQWHULQJWKHFRPSRQHQWV
 8VLQJGDWDORJJHULQLQWHJUDWHGGLDJQRVWLF
V\VWHP ,'6 FKHFNWKDWWKHIXHOSUHVVXUH
KDVGURSSHGWR]HURDQGWKDWWKHIXHO
WHPSHUDWXUHLVEHORZƒ&
 'LVFRQQHFWWKHEDWWHU\JURXQGFDEOH
)RUDGGLWLRQDOLQIRUPDWLRQUHIHUWR%DWWHU\
'LVFRQQHFWDQG&RQQHFW %DWWHU\
0RXQWLQJDQG&DEOHV*HQHUDO3URFHGXUHV 

,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
,19(+,&/(5(3$,5
 5HPRYHWKHLQWDNHDLUUHVRQDWRU  'HWDFKWKHJORZSOXJZLULQJKDUQHVVIURP
WKHIXHOILOWHUKRXVLQJ

TIE0030879
TIE0030871

 'LVFRQQHFWWKHIXHOLQMHFWRUZLULQJKDUQHVV
HOHFWULFDOFRQQHFWRU  'HWDFKWKHIXHOILOWHUKRXVLQJIURPWKH
LQWDNHPDQLIROGDVVHPEO\

TIE0030869
TIE0030867

 'LVFRQQHFWWKHIXHOLQMHFWRUZLULQJKDUQHVV
IURPWKHIXHOLQMHFWRUV  'HWDFKWKHIXHOILOWHUKRXVLQJDQGSRVLWLRQ
LWWRRQHVLGH

TIE0030875
TIE0030856

,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
,19(+,&/(5(3$,5
 'HWDFKWKHSRVLWLYHFUDQNFDVHYHQWLODWLRQ $OOYHKLFOHV
3&9 KRVHIURPWKHLQWDNHPDQLIROG
 5HPRYHWKH(*5WXEH
DVVHPEO\

TIE0030140
TIE0030876

 'HWDFKWKHIXHOWHPSHUDWXUHVHQVRU
 'LVFRQQHFWWKHIXHOWHPSHUDWXUHVHQVRU
PDQLIROGIURPWKHLQWDNHPDQLIROG
HOHFWULFDOFRQQHFWRU
DVVHPEO\

TIE0030865
TIE0030798

9HKLFOHVZLWKRXW(*5FRROHU  'LVFRQQHFWWKHIXHOUHWXUQOLQHIURPWKHIXHO


 'HWDFKWKH(*5WXEHIURPWKHF\OLQGHU LQMHFWRU
EORFNDQGWKH(*5YDOYH

TIE0030797
TIE0030026

,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
,19(+,&/(5(3$,5
 'HWDFKWKHLQWDNHPDQLIROGDVVHPEO\IURP $OZD\VFDUU\RXWWKHFOHDQLQJSURFHVV
WKHF\OLQGHUKHDG EHIRUHFDUU\LQJRXWDQ\UHSDLUVWRWKHIXHO
LQMHFWLRQV\VWHPFRPSRQHQWVWRSUHYHQW
IRUHLJQPDWHULDOHQWHULQJWKHFRPSRQHQWV

&$87,21,QVWDOOWKHLQWDNHPDQLIROG
DVVHPEO\EROWVLQWKHVHTXHQFHVKRZQ
127(,QVWDOOQHZLQWDNHPDQLIROGDVVHPEO\2ULQJ
VHDOV
127(&KHFNWKHLQWDNHPDQLIROGDVVHPEO\VHDO
IRUGDPDJH,QVWDOODQHZVHDOLIQHFHVVDU\
,QVWDOOWKHLQWDNHPDQLIROGDVVHPEO\
TIE0030793 ‡ 7LJKWHQWKHEROWVLQWKHVHTXHQFHVKRZQ

 5HPRYHWKHLQWDNHPDQLIROGDVVHPEO\
1 10 Nm 4 7
‡ 'LVFDUGWKH2ULQJVHDOV 6

8
5 3 2
TIE0030796

 $WWDFKWKHLQWDNHPDQLIROGDVVHPEO\WRWKH
TIE0030795 F\OLQGHUKHDG

,QVWDOODWLRQ
10 Nm
$OOYHKLFOHV
:$51,1*'RQRWVPRNHRUFDUU\OLJKWHG
WREDFFRRURSHQIODPHRIDQ\W\SHZKHQ
ZRUNLQJRQRUQHDUDQ\IXHOUHODWHG
FRPSRQHQWV+LJKO\IODPPDEOHPL[WXUHV
DUHDOZD\VSUHVHQWDQGPD\LJQLWH)DLOXUH
WRIROORZWKHVHLQVWUXFWLRQVPD\UHVXOWLQ
SHUVRQDOLQMXU\ TIE0030794

&$87,216
'LHVHOIXHOLQMHFWLRQHTXLSPHQWLV
PDQXIDFWXUHGWRYHU\SUHFLVHWROHUDQFHV
DQGILQHFOHDUDQFHV,WLVWKHUHIRUHHVVHQWLDO
WKDWDEVROXWHFOHDQOLQHVVLVREVHUYHGZKHQ
ZRUNLQJZLWKWKHVHFRPSRQHQWV$OZD\V
LQVWDOOEODQNLQJSOXJVWRDQ\RSHQRULILFHV
RUOLQHV

,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
,19(+,&/(5(3$,5
 &RQQHFWWKHIXHOUHWXUQOLQHWRWKHIXHO 9HKLFOHVZLWKRXW(*5FRROHU
LQMHFWRU
 $WWDFKWKH(*5WXEHWRWKHF\OLQGHUEORFN
DQGWKH(*5YDOYH

10 Nm

TIE0030797

TIE0030027
 $WWDFKWKHIXHOWHPSHUDWXUHVHQVRUPDQLIROG
WRWKHLQWDNHPDQLIROGDVVHPEO\
$OOYHKLFOHV
 &RQQHFWWKHIXHOWHPSHUDWXUHVHQVRU
HOHFWULFDOFRQQHFWRU

TIE0030798

 127(&KHFNWKHH[KDXVWJDVUHFLUFXODWLRQ TIE0030865
(*5 WXEH2ULQJVHDOIRUGDPDJH,QVWDOOD
QHZVHDOLIQHFHVVDU\
 $WWDFKWKHSRVLWLYHFUDQNFDVHYHQWLODWLRQ
,QVWDOOWKH(*5WXEH
3&9 KRVHWRWKHLQWDNHPDQLIROGDVVHPEO\

5 Nm

TIE0030141
TIE0030876

,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
,19(+,&/(5(3$,5
 $WWDFKWKHIXHOILOWHUKRXVLQJWRWKHLQWDNH  &RQQHFWWKHIXHOLQMHFWRUZLULQJKDUQHVVWR
PDQLIROGDVVHPEO\ WKHIXHOLQMHFWRUV

10 Nm

TIE0030855 TIE0030875

 $WWDFKWKHIXHOILOWHUKRXVLQJWRWKHLQWDNH  &RQQHFWWKHIXHOLQMHFWRUZLULQJKDUQHVV


PDQLIROGDVVHPEO\ HOHFWULFDOFRQQHFWRU

5 Nm

TIE0030868 TIE0030869

 $WWDFKWKHJORZSOXJZLULQJKDUQHVVWRWKH  ,QVWDOOWKHLQWDNHDLUUHVRQDWRU


IXHOILOWHUKRXVLQJ

10 Nm
5 Nm

TIE0030878
TIE0030870

,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
,19(+,&/(5(3$,5
 ,QVWDOOWKHLQWDNHDLUUHVRQDWRURXWOHWSLSH
UHWDLQLQJEROW

5 Nm

TIE0031450

 127(0DNHVXUHWKHLQWDNHDLUUHVRQDWRU
RXWOHWSLSHFODPSLVFRUUHFWO\VHDWHG
$WWDFKWKHLQWDNHDLUUHVRQDWRURXWOHWSLSHWR
WKHLQWDNHPDQLIROGDVVHPEO\

TIE0030877

$OOYHKLFOHV
 ,QVWDOOWKHDLUFOHDQHU
)RUDGGLWLRQDOLQIRUPDWLRQUHIHUWR$LU
&OHDQHU/'XUDWHF9 6LJPD /
'XUDWHF9 6LJPD ,QWDNH$LU
'LVWULEXWLRQDQG)LOWHULQJ5HPRYDODQG
,QVWDOODWLRQ 
 &RQQHFWWKHEDWWHU\JURXQGFDEOH
)RUDGGLWLRQDOLQIRUPDWLRQUHIHUWR%DWWHU\
'LVFRQQHFWDQG&RQQHFW %DWWHU\
0RXQWLQJDQG&DEOHV*HQHUDO
3URFHGXUHV 

,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
5(029$/

(QJLQH 
6SHFLDO7RRO V  8VLQJWKHGDWDORJJHULQLQWHJUDWHGGLDJQRVWLF
:UHQFK+\GUDXOLF/LQH8QLRQ V\VWHP ,'6 FKHFNWKDWWKHIXHOSUHVVXUH
1XW KDVGURSSHGWR]HURDQGWKDWWKHIXHO
  WHPSHUDWXUHLVEHORZƒ&
 'UDLQWKHFRROLQJV\VWHP
)RUDGGLWLRQDOLQIRUPDWLRQUHIHUWR&RROLQJ
211269 6\VWHP'UDLQLQJ)LOOLQJDQG%OHHGLQJ
(QJLQH&RROLQJ/
'XUDWRUT7'&L '9 'LHVHO*HQHUDO
/LIWLQJ%UDFNHW(QJLQH
3URFHGXUHV 
 $
 5HPRYHWKHEDWWHU\WUD\
)RUDGGLWLRQDOLQIRUPDWLRQUHIHUWR%DWWHU\
7UD\/'XUDWHF9 6LJPD /
'XUDWHF9 6LJPD %DWWHU\
21068A
0RXQWLQJDQG&DEOHV5HPRYDODQG
,QVWDOODWLRQ 
5HPRYHU,QVWDOOHU+RVH
&ODPS 9HKLFOHVZLWKRXWH[KDXVWJDVUHFLUFXODWLRQ
  (*5 FRROHU
 'LVFRQQHFWWKH(*5FRQWUROYDOYHHOHFWULFDO
24003 FRQQHFWRU

5HPRYHU+DOIVKDIW
 

16089

*HQHUDO(TXLSPHQW
5HWDLQLQJVWUDSV TIE0026595

:RUNVKRSWDEOH
 'HWDFKWKH(*5FRQWUROYDOYHIURPWKH
(QJLQHKRLVW EDWWHU\WUD\EUDFNHWDQGSRVLWLRQLWWRRQH
,QWHJUDWHGGLDJQRVWLFV\VWHP ,'6 VLGH

$OOYHKLFOHV
:$51,1*'RQRWVPRNHRUFDUU\OLJKWHG
WREDFFRRURSHQIODPHRIDQ\W\SHZKHQ
ZRUNLQJRQRUQHDUDQ\IXHOUHODWHG
FRPSRQHQWV+LJKO\IODPPDEOHPL[WXUHV
DUHDOZD\VSUHVHQWDQGPD\LJQLWH)DLOXUH
WRIROORZWKHVHLQVWUXFWLRQVPD\UHVXOWLQ
SHUVRQDOLQMXU\

TIE0026596

,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
5(029$/
$OOYHKLFOHV  'LVFRQQHFWWKHJORZSOXJUHOD\HOHFWULFDO
FRQQHFWRU
 'HWDFKWKHJURXQGFDEOHIURPWKHLQQHU
IHQGHU

TIE0026599

TIE0026417
 'HWDFKWKHJORZSOXJUHOD\SRZHUVXSSO\
FDEOHV
 'LVFRQQHFWWKHEDWWHU\MXQFWLRQER[HOHFWULFDO
FRQQHFWRUV

TIE0026600

TIE0026416
 5HPRYHWKHEDWWHU\WUD\EUDFNHW
 'LVFRQQHFWWKHSRZHUWUDLQFRQWUROPRGXOH
3&0 HOHFWULFDOFRQQHFWRUV

TIE0026597

TIE0026449

,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
5(029$/
 /RRVHQWKHVWUXWDQGVSULQJDVVHPEO\WRS  5HPRYHWKHFRRODQWH[SDQVLRQWDQN
PRXQWUHWDLQLQJQXWVE\WKUHHWXUQVRQERWK
VLGHV

TIE0026571

TIE0026400
 5HPRYHWKHDLUFOHDQHU
)RUDGGLWLRQDOLQIRUPDWLRQUHIHUWR$LU
 'LVFRQQHFWWKHFRRODQWGHJDVKRVHIURP
&OHDQHU/'XUDWRUT7'&L '9 'LHVHO
WKHFRRODQWH[SDQVLRQWDQN
,QWDNH$LU'LVWULEXWLRQDQG
)LOWHULQJ5HPRYDODQG,QVWDOODWLRQ 
 'LVFRQQHFWWKHFRRODQWGHJDVKRVHIURP
WKHWKHUPRVWDWKRXVLQJ

TIE0026570

 8VLQJWKHVSHFLDOWRROGLVFRQQHFWWKH
FRRODQWKRVHIURPWKHFRRODQWH[SDQVLRQ TIE0026604
WDQN

 8VLQJWKHVSHFLDOWRROGLVFRQQHFWWKHUHDU
FRRODQWKRVHIURPWKHWKHUPRVWDWKRXVLQJ
303-397

303-397

TIE0026569

TIE0026605

,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
5(029$/
 8VLQJWKHVSHFLDOWRROGLVFRQQHFWWKHORZHU ‡ 'LVFRQQHFWWKHSRZHUVWHHULQJOLQHIURPWKH
IURQWFRRODQWKRVHIURPWKHWKHUPRVWDW SRZHUVWHHULQJIOXLGUHVHUYRLU
KRXVLQJ

303-397

TIE0029239

TIE0026606
 'HWDFKWKHSRZHUVWHHULQJOLQHVXSSRUW
 'UDLQWKHSRZHUVWHHULQJIOXLGIURPWKH EUDFNHWIURPWKHSRZHUVWHHULQJSXPS
SRZHUVWHHULQJIOXLGUHVHUYRLU

TIE0026575

TIE0029240
 &$87,216
 'HWDFKWKHSRZHUVWHHULQJIOXLGUHVHUYRLU &RYHUWKHJHQHUDWRUZLWKDVXLWDEOH
IURPWKHUDGLDWRUJULOOHRSHQLQJSDQHO FORWKWRSUHYHQWWKHLQJUHVVRISRZHU
VWHHULQJIOXLG

'RQRWGLVFRQQHFWWKHSRZHUVWHHULQJ
SXPSSUHVVXUHDGDSWHUIURPWKHSRZHU
VWHHULQJSXPS
&DSWKHSRZHUVWHHULQJOLQHWRSUHYHQW
IOXLGORVVRUGLUWLQJUHVV
&DSWKHSRZHUVWHHULQJSXPSSUHVVXUH
DGDSWHUWRSUHYHQWIOXLGORVVRUGLUWLQJUHVV
8VLQJWKHVSHFLDOWRROGLVFRQQHFWWKHSRZHU
TIE0029241 VWHHULQJOLQHIURPWKHSRZHUVWHHULQJSXPS
‡ 8VLQJDVXLWDEOHZUHQFKKROGWKHSRZHU
 5HPRYHWKHSRZHUVWHHULQJIOXLGUHVHUYRLU VWHHULQJSXPSSUHVVXUHDGDSWHU
‡ $OORZWKHIOXLGWRGUDLQLQWRDVXLWDEOH
FRQWDLQHU

,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
5(029$/
‡ 'LVFDUGWKH2ULQJVHDO  'LVFRQQHFWWKHYDFXXPKRVHIURPWKH
EUDNHYDFXXPSXPS

211-269

TIE0026573

TIE0026610
 'HWDFKWKHHQJLQHZLULQJKDUQHVVIURPWKH
HQJLQHZLULQJKDUQHVVEUDFNHW 9HKLFOHVZLWKRXW(*5FRROHU
 'LVFRQQHFWWKH(*5YDOYHYDFXXPKRVH

TIE0026608

TIE0026611
 'HWDFKWKHHQJLQHZLULQJKDUQHVVIURPWKH
HQJLQHZLULQJKDUQHVVEUDFNHW
9HKLFOHVZLWK(*5FRROHU
 'LVFRQQHFWWKH(*5YDOYHHOHFWULFDO
FRQQHFWRU

TIE0026609

TIE0037582

,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
5(029$/
$OOYHKLFOHV  'LVFRQQHFWWKH$&WULSOHSUHVVXUHVZLWFK
HOHFWULFDOFRQQHFWRU KHDGODPSVKRZQ
 8VLQJWKHVSHFLDOWRROGLVFRQQHFWWKH
UHPRYHGIRUFODULW\ 
KHDWHUFRUHUHWXUQKRVH

303-397

(
TIE0026441

 'LVFRQQHFWWKHHOHFWULFERRVWHUKHDWHU $OOYHKLFOHV


HOHFWULFDOFRQQHFWRU  'LVFRQQHFWWKHIXHOSXPSWRIXHOWDQNUHWXUQ
OLQHTXLFNUHOHDVHFRXSOLQJ
)RUDGGLWLRQDOLQIRUPDWLRQUHIHUWR4XLFN
5HOHDVH&RXSOLQJ )XHO6\VWHP
*HQHUDO,QIRUPDWLRQ*HQHUDO3URFHGXUHV 

TIE0026566

9HKLFOHVZLWKDLUFRQGLWLRQLQJ
 'HWDFKWKHDLUFRQGLWLRQLQJ $& SUHVVXUH VUE0029857
SLSHEUDFNHWIURPWKHWUDQVD[OHKRXVLQJ

 5HPRYHWKHIXHOILOWHUVKLHOG

TIE0029257

VUE0029839

,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
5(029$/
 &OHDQWKHDUHDDURXQGWKHIXHOILOWHU 6XSSRUWWKHH[KDXVWIOH[LEOHSLSHZLWKD
FRQQHFWLRQVDQGIXHOOLQHV VXSSRUWZUDSRUVXLWDEOHVSOLQW
)RUDGGLWLRQDOLQIRUPDWLRQUHIHUWR)XHO
,QMHFWLRQ&RPSRQHQW&OHDQLQJ 
)XHO&KDUJLQJDQG&RQWUROV/
'XUDWRUT7'&L '9 'LHVHO*HQHUDO
3URFHGXUHV 
 'LVFRQQHFWWKHIXHOVXSSO\OLQHIURPWKH
IXHOILOWHU
)RUDGGLWLRQDOLQIRUPDWLRQUHIHUWR4XLFN
5HOHDVH&RXSOLQJ )XHO6\VWHP
*HQHUDO,QIRUPDWLRQ*HQHUDO3URFHGXUHV 
TIE0001729

 'HWDFKWKHH[KDXVWIOH[LEOHSLSHIURPWKH
FDWDO\WLFFRQYHUWHU
‡ 'LVFDUGWKHJDVNHWDQGQXWV

VUE0026728

 5DLVHDQGVXSSRUWWKHYHKLFOH
)RUDGGLWLRQDOLQIRUPDWLRQUHIHUWR/LIWLQJ
-DFNLQJDQG/LIWLQJ'HVFULSWLRQ
DQG2SHUDWLRQ  TIE0026421

 'LVFRQQHFWWKHSRZHUVWHHULQJSUHVVXUH
VZLWFKHOHFWULFDOFRQQHFWRU  'HWDFKWKHH[KDXVWIURQWSLSHIURPWKH
H[KDXVWKDQJHULQVXODWRU

TIE0026579
TIE0026420


&$87,212YHUEHQGLQJRIWKHH[KDXVW
 5HPRYHWKHDFFHVVRU\GULYHEHOW
IOH[LEOHSLSHPD\FDXVHGDPDJHUHVXOWLQJ
LQIDLOXUH )RUDGGLWLRQDOLQIRUPDWLRQUHIHUWR
$FFHVVRU\'ULYH%HOW/'XUDWRUT7'&L
'9 'LHVHO $FFHVVRU\'ULYH
5HPRYDODQG,QVWDOODWLRQ 

,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
5(029$/
9HKLFOHVZLWKDLUFRQGLWLRQLQJ  5HPRYHWKHFRROLQJIDQPRWRUDQGVKURXG
 'LVFRQQHFWWKH$&FRPSUHVVRUHOHFWULFDO
FRQQHFWRU

E47431

TIE0026437  /RZHUWKHYHKLFOH


 5HPRYHWKHJHDUVKLIWFDEOHVFRYHU
 'HWDFKWKH$&FRPSUHVVRUIURPWKH
PRXQWLQJEUDFNHWDQGVHFXUHLWWRRQHVLGH

TIE0026646

TIE0026438
 'HWDFKWKHJHDUVKLIWFDEOHVIURPWKH
WUDQVD[OH
$OOYHKLFOHV  'HWDFKWKHJHDUVKLIWFDEOHDQGWKHVHOHFWRU
 'LVFRQQHFWWKHFRROLQJIDQPRWRUDQG FDEOHIURPWKHVHOHFWRUOHYHUV
FRROLQJIDQUHVLVWRUHOHFWULFDOFRQQHFWRUV  7XUQWKHDEXWPHQWVOHHYHVFORFNZLVHDQG
GHWDFKWKHFDEOHVIURPWKHEUDFNHW

1
VUE0031933
TIE0026442

,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
5(029$/
 5HPRYHWKHHQJLQHVXSSRUWLQVXODWRU ‡ $OORZWKHIOXLGWRGUDLQLQWRDVXLWDEOH
FRQWDLQHU

TIE0026427
TIE0029255


&$87,213URWHFWWKHEDOOMRLQWVHDO  &$87,216
XVLQJDVRIWFORWKWRSUHYHQWGDPDJH
6HFXUHWKHKDOIVKDIWWRSUHYHQWGDPDJH
'HWDFKWKHORZHUDUPEDOOMRLQWIURPWKH WRWKH&9MRLQWV7KHLQQHU&9MRLQWPXVW
ZKHHONQXFNOHRQERWKVLGHV QRWEHEHQWPRUHWKDQGHJUHHV7KH
‡ 5HPRYHWKHKHDWVKLHOG RXWHU&9MRLQWPXVWQRWEHEHQWPRUHWKDQ
GHJUHHV

0DNHVXUHWKDWWKHKDOIVKDIWVHDOLVQRW
GDPDJHG
&DSWKHWUDQVD[OHWRSUHYHQWRLOORVVDQG
GLUWLQJUHVV
8VLQJWKHVSHFLDOWRROGHWDFKWKHOHIWKDQG
KDOIVKDIWIURPWKHWUDQVD[OHDQGVHFXUHLWWR
RQHVLGH
‡ 'LVFDUGWKHVQDSULQJ
TIE0026402 ‡ $OORZWKHIOXLGWRGUDLQLQWRDVXLWDEOH
FRQWDLQHU
 &$87,216
6HFXUHWKHKDOIVKDIWWRSUHYHQWGDPDJH
WRWKHFRQVWDQWYHORFLW\ &9 MRLQWV7KH
LQQHU&9MRLQWPXVWQRWEHEHQWPRUHWKDQ
GHJUHHV7KHRXWHU&9MRLQWPXVWQRWEH
EHQWPRUHWKDQGHJUHHV

0DNHVXUHWKDWWKHKDOIVKDIWVHDOLVQRW 308-256
GDPDJHG
&DSWKHWUDQVD[OHWRSUHYHQWRLOORVVDQG
GLUWLQJUHVV TIE0026435

'HWDFKWKHULJKWKDQGKDOIVKDIWWRJHWKHUZLWK
WKHLQWHUPHGLDWHVKDIWIURPWKHWUDQVD[OHDQG 
&$87,21,IEUDNHIOXLGLVVSLOWRQWKH
VHFXUHLWWRRQHVLGH SDLQWZRUNWKHDIIHFWHGDUHDPXVWEH
‡ 5HPRYHDQGGLVFDUGWKHFHQWHUEHDULQJFDS LPPHGLDWHO\ZDVKHGGRZQZLWKFROGZDWHU
DQGORFNQXWV 'LVFRQQHFWWKHFOXWFKVODYHF\OLQGHUVXSSO\
OLQH

,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
5(029$/
‡ 5HPRYHWKHVSULQJFOLS ‡ 'LVFDUGWKHQXWV

TIE0026654 TIE0026433

 3RVLWLRQDZRUNVKRSWDEOH XQGHUWKHHQJLQH  'HWDFKWKHHQJLQHIURQWPRXQWIURPWKH


DQGWUDQVD[OHDVVHPEO\ HQJLQHIURQWPRXQWEUDFNHW
 ‡ 'LVFDUGWKHQXWV
:$51,1*6XSSRUWWKHHQJLQHDQG
WUDQVD[OHDVVHPEO\RQZRRGHQEORFNVDQG
VHFXUHLWZLWKVXLWDEOHUHWDLQLQJVWUDSV
)DLOXUHWRIROORZWKHVHLQVWUXFWLRQVPD\
UHVXOWLQSHUVRQDOLQMXU\
&$87,21'RQRWVXSSRUWWKHHQJLQH
GLUHFWO\RQWKHRLOSDQ
/RZHUWKHYHKLFOHXQWLOWKHHQJLQHDQG
WUDQVD[OHDVVHPEO\LVVXSSRUWHGE\WKH
ZRUNVKRSWDEOH

TIE0026429

 5HPRYHWKHHQJLQHIURQWPRXQW
‡ 'LVFDUGWKHQXWV

TIE0029238

 5HPRYHWKHHQJLQHUHDUPRXQW

TIE0026430

 5HPRYHWKHHQJLQHDQGWUDQVD[OHDVVHPEO\
 8VLQJWKHVSHFLDOWRRODWWDFKWKHHQJLQH
DQGWUDQVD[OHDVVHPEO\WRWKHHQJLQHKRLVW

,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
5(029$/
‡ 5HPRYHWKHUHWDLQLQJVWUDSV  5HPRYHWKHVWDUWHUPRWRU

303-122

ELE0001115
TIE0029247

 'LVFRQQHFWWKHVWDUWHUPRWRUHOHFWULFDO  5HPRYHWKHWUDQVD[OHXSSHUUHWDLQLQJEROWV


FRQQHFWRUV
‡ 'HWDFKWKHHQJLQHZLULQJKDUQHVVEUDFNHW
IURPWKHWUDQVD[OH

TIE0029243

TIE0029249
 5HPRYHWKHVWDUWHUPRWRUORZHUUHWDLQLQJ
EROW
 5HPRYHWKHWUDQVD[OHULJKWKDQGUHWDLQLQJ
EROWV

TIE0029245

TIE0029251

,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
5(029$/
 5HPRYHWKHWUDQVD[OHOHIWKDQGUHWDLQLQJ
EROWV

TIE0029253


&$87,210DNHVXUHWKDWWKHIXHO
SUHVVXUHVHQVRUHOHFWULFDOFRQQHFWRULVQRW
GDPDJHGZKLOHPRYLQJWKHWUDQVD[OH
'HWDFKWKHWUDQVD[OHIURPWKHHQJLQH

,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
',6$66(0%/<

(QJLQH 
6SHFLDO7RRO V 6SHFLDO7RRO V
8QLYHUVDO)ODQJH+ROGLQJ 0RXQWLQJ%UDFNHWIRU
:UHQFK 
 $  %

15030A 21031B

$GDSWHUIRU 0RXQWLQJ3ODWHIRU
 $ 
$ %

20507202 303435

/LIWLQJ%UDFNHW(QJLQH /RFNLQJ7RRO&UDQNVKDIW
 $  

303734

21068A

5HPRYHU&UDQNVKDIW7LPLQJ *HQHUDO(TXLSPHQW
3XOOH\ (QJLQHKRLVW
 
(QJLQHYDFXXPFOHDQHU
6SDWXOD
21132

$OOYHKLFOHV
5HPRYHU&UDQNVKDIW6HDO :$51,1*6
 
'RQRWVPRNHRUFDUU\OLJKWHGWREDFFRRU
RSHQIODPHRIDQ\W\SHZKHQZRUNLQJRQ
RUQHDUDQ\IXHOUHODWHGFRPSRQHQWV
21143
+LJKO\IODPPDEOHPL[WXUHVDUHDOZD\V
SUHVHQWDQGPD\LJQLWH)DLOXUHWRIROORZ
WKHVHLQVWUXFWLRQVPD\UHVXOWLQSHUVRQDO
0RXQWLQJ6WDQG LQMXU\
  7KLVSURFHGXUHLQYROYHVIXHOKDQGOLQJ%H
SUHSDUHGIRUIXHOVSLOODJHDWDOOWLPHVDQG
DOZD\VREVHUYHIXHOKDQGOLQJSUHFDXWLRQV
)DLOXUHWRIROORZWKHVHLQVWUXFWLRQVPD\
UHVXOWLQSHUVRQDOLQMXU\
21187

&$87,216
'LHVHOIXHOLQMHFWLRQHTXLSPHQWLV
PDQXIDFWXUHGWRYHU\SUHFLVHWROHUDQFHV
,WLVWKHUHIRUHHVVHQWLDOWKDWDEVROXWH

,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
',6$66(0%/<
FOHDQOLQHVVLVREVHUYHGZKHQZRUNLQJZLWK  'LVFRQQHFWWKHIXHOKHDWHUHOHFWULFDO
WKHVHFRPSRQHQWV$OZD\VLQVWDOOEODQNLQJ FRQQHFWRU
SOXJVWRDQ\RSHQRULILFHVRUOLQHV
$OZD\VFDUU\RXWWKHFOHDQLQJSURFHVV
EHIRUHFDUU\LQJRXWDQ\UHSDLUVWRWKHIXHO
LQMHFWLRQV\VWHPFRPSRQHQWVWRSUHYHQW
IRUHLJQPDWHULDOHQWHULQJWKHFRPSRQHQWV
127(&\OLQGHU1XPEHULVORFDWHGDWWKH
WUDQVPLVVLRQHQG
 'UDLQWKHHQJLQHRLO
‡ 'LVFDUGWKHVHDO
‡ $OORZWKHRLOWRGUDLQLQWRDVXLWDEOHFRQWDLQHU
TIE0037540
 'HWDFKWKHHQJLQHZLULQJKDUQHVVIURPWKH
WLPLQJEHOWXSSHUFRYHU
 'LVFRQQHFWWKHHQJLQHFRRODQWWHPSHUDWXUH
(&7 VHQVRUHOHFWULFDOFRQQHFWRU

TIE0037578

VUE0031330
 'LVFRQQHFWWKHIXHOLQMHFWRUZLULQJKDUQHVV
HOHFWULFDOFRQQHFWRU
 'LVFRQQHFWWKHJHQHUDWRUHOHFWULFDO
FRQQHFWRUDQGWKHRLOSUHVVXUHVZLWFK
HOHFWULFDOFRQQHFWRU

TIE0037541

TIE0037538

,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
',6$66(0%/<
 5HPRYHWKHJHQHUDWRUSRZHUVXSSO\FRYHU  'LVFRQQHFWWKHFUDQNVKDIWSRVLWLRQ &.3
VHQVRUHOHFWULFDOFRQQHFWRU

TIE0037532
TIE0037531

 5HPRYHWKHJHQHUDWRUSRZHUVXSSO\
 'LVFRQQHFWWKHIXHOSXPSHOHFWULFDO
FRQQHFWRUV

TIE0037533

TIE0037539
$OOYHKLFOHV
 'LVFRQQHFWWKHFDPVKDIWSRVLWLRQ &03
 'LVFRQQHFWWKHIXHOWHPSHUDWXUHVHQVRU
VHQVRUHOHFWULFDOFRQQHFWRU
HOHFWULFDOFRQQHFWRUDQGUHPRYHWKHHQJLQH
ZLULQJKDUQHVV

TIE0037530

TIE0037542

 127(7KHDFFHVVRU\GULYHEHOWLGOHUSXOOH\
LVUHWDLQHGE\WKHJHQHUDWRUORZHUUHWDLQLQJ
EROW

,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
',6$66(0%/<
5HPRYHWKHJHQHUDWRUORZHUUHWDLQLQJEROWV 5HPRYHWKHFDWDO\WLFFRQYHUWHUKHDWVKLHOG
DQGWKHDFFHVVRU\GULYHEHOWLGOHUSXOOH\

TIE0032023
7,(

 'HWDFKWKHFDWDO\WLFFRQYHUWHUIURPWKH
 5HPRYHWKHJHQHUDWRU FDWDO\WLFFRQYHUWHUUHWDLQLQJEUDFNHWV

7,( 7,(

 5HPRYHWKHDLUFRQGLWLRQLQJ $&  5HPRYHWKHFDWDO\WLFFRQYHUWHU


FRPSUHVVRUEUDFNHW

25 Nm

25 Nm

TIE0031076
7,(


&$87,21'RQRWUHPRYHWKHWZR
VFUHZVHLWKHUVLGHRIWKHFLUFXODUFXWRXWV

,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
',6$66(0%/<
 5HPRYHWKHFDWDO\WLFFRQYHUWHUUHWDLQLQJ  8VLQJWKHVSHFLDOWRROVVHFXUHWKHHQJLQH
EUDFNHWV WRWKHPRXQWLQJVWDQG

303-435

303-435-13A

303-435-06
7,( TIE0031944

 5HPRYHWKHRLOOHYHOLQGLFDWRUWXEH  'HWDFKWKHVSHFLDOWRROIURPWKHHQJLQH


‡ 'LVFDUGWKH2ULQJVHDO



7,(
TIE0032081

 5HPRYHWKHSRZHUVWHHULQJSXPSUHDU
 5HPRYHWKHRLOSUHVVXUHVZLWFK UHWDLQLQJEROW

TIE0032174
7,(

,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
',6$66(0%/<
 5HPRYHWKHSRZHUVWHHULQJSXPS  5HPRYHWKHLQWDNHDLUUHVRQDWRURXWOHWSLSH
UHWDLQLQJEROWIURPWKHLQWDNHPDQLIROG
DVVHPEO\

23 Nm

E0027038

TIE0031449
 5HPRYHWKHSRZHUVWHHULQJSXPSEUDFNHW

 5HPRYHWKHLQWDNHDLUUHVRQDWRU

TIE0032171

TIE0030879
 'HWDFKWKHLQWDNHDLUUHVRQDWRURXWOHWSLSH
IURPWKHLQWDNHPDQLIROGDVVHPEO\
 5HPRYHWKHWXUERFKDUJHUKHDWVKLHOG

E0032104
TIE0032177

,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
',6$66(0%/<
 'LVFRQQHFWWKHIXHOLQMHFWRUZLULQJKDUQHVV  'LVFRQQHFWWKHIXHOUHWXUQOLQHIURPWKHIXHO
IURPWKHIXHOLQMHFWRUV LQMHFWRU

TIE0030875 TIE0030797

 'HWDFKWKHIXHOLQMHFWRUZLULQJKDUQHVVIURP  'HWDFKWKHIXHOWHPSHUDWXUHVHQVRU


WKHIXHOILOWHUKRXVLQJ PDQLIROGIURPWKHLQWDNHPDQLIROG
DVVHPEO\

TIE0032111
TIE0030798

 'HWDFKWKHSRVLWLYHFUDQNFDVHYHQWLODWLRQ
3&9 KRVHIURPWKHLQWDNHPDQLIROG  'LVFRQQHFWWKHIXHOVXSSO\OLQHTXLFN
DVVHPEO\ UHOHDVHFRXSOLQJIURPWKHIXHOILOWHU
)RUDGGLWLRQDOLQIRUPDWLRQUHIHUWR4XLFN
5HOHDVH&RXSOLQJ )XHO6\VWHP
*HQHUDO,QIRUPDWLRQ*HQHUDO3URFHGXUHV 

TIE0030876

TIE0032113

,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
',6$66(0%/<
 'LVFRQQHFWWKHIXHOVXSSO\OLQHTXLFN  5HPRYHWKHIXHOILOWHUKRXVLQJ
UHOHDVHFRXSOLQJIURPWKHIXHOSXPS
)RUDGGLWLRQDOLQIRUPDWLRQUHIHUWR4XLFN
5HOHDVH&RXSOLQJ )XHO6\VWHP
*HQHUDO,QIRUPDWLRQ*HQHUDO3URFHGXUHV 

TIE0030856

9HKLFOHVZLWKRXW(*5FRROHU
TIE0032115
 'HWDFKWKH(*5WXEHIURPWKHF\OLQGHUKHDG
DQGIURPWKH(*5YDOYH

 'HWDFKWKHJORZSOXJZLULQJKDUQHVVIURP
WKHIXHOILOWHUKRXVLQJ

TIE0030026

TIE0032107
$OOYHKLFOHV
 5HPRYHWKH(*5WXEH
 'HWDFKWKHIXHOILOWHUKRXVLQJIURPWKH
LQWDNHPDQLIROGDVVHPEO\

E0032117

TIE0032109

,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
',6$66(0%/<
 'HWDFKWKHLQWDNHPDQLIROGDVVHPEO\IURP  5HPRYHWKHFUDQNVKDIWSXOOH\
WKHF\OLQGHUKHDG

VUE0026243
TIE0030793

 5HPRYHWKHVSHFLDOWRRO
 5HPRYHWKHLQWDNHPDQLIROGDVVHPEO\
‡ 'LVFDUGWKHIRXU2ULQJVHDOV

VUE0029563

TIE0030795
 5HPRYHWKHHQJLQHIURQWPRXQWEUDFNHW


&$87,210DNHVXUHWKDWWKHVSHFLDO
WRROHQJDJHVFRUUHFWO\
127(2QO\URWDWHWKHFUDQNVKDIWLQWKHQRUPDO
GLUHFWLRQRIURWDWLRQ
8VLQJWKHVSHFLDOWRROORFNWKHIO\ZKHHO
‡ 5RWDWHWKHFUDQNVKDIWXQWLOWKHVSHFLDOWRRO
ILWVLQWRRQHRIWKHVORWVLQWKHIO\ZKHHO

TIE0032163

VUE0029563

,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
',6$66(0%/<
 5HPRYHWKHWLPLQJEHOWXSSHUFRYHU  5HPRYHWKHWLPLQJEHOWORZHUFRYHU

TIE0032182 TIE0032169

 5HPRYHWKH&.3VHQVRU

VUE0026246

,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
',6$66(0%/<
 5HPRYHWKHWLPLQJEHOWJXLGH  5HPRYHWKHFUDQNVKDIWWLPLQJSXOOH\
:RRGUXIINH\

TIE0032848
TIE0030695

 5HPRYHWKHWLPLQJEHOWWHQVLRQHU
 5HPRYHWKHWLPLQJEHOWLGOHUSXOOH\
‡ 'LVFDUGWKHWLPLQJEHOW

TIE0030594 TIE0032167

  5HPRYHWKH&03VHQVRU


&$87,21'RQRWWRXFKWKHRXWHUVHQVRU
ULQJ
5HPRYHWKHFUDQNVKDIWWLPLQJSXOOH\

TIE0032472

TIE0032850

,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
',6$66(0%/<
 5HPRYHWKHFDPVKDIWKRXVLQJDVVHPEO\ 9HKLFOHVEXLOWXSWR
 5HPRYHWKHQRLVHYLEUDWLRQDQGKDUVKQHVV
19+ VKLHOGRIWKHIXHOVXSSO\PDQLIROG

TIE0030781

 'HWDFKWKHFRRODQWSLSHDVVHPEO\IURPWKH TIE0033805


WKHUPRVWDWKRXVLQJ
$OOYHKLFOHV
 8VLQJWKHHQJLQHYDFXXPFOHDQHUYDFXXP
IRUHLJQPDWHULDOIURPWKHKLJKSUHVVXUHIXHO
VXSSO\OLQHVWKHKLJKSUHVVXUHIXHOSXPS
WKHIXHOLQMHFWRUVDQGWKHIXHOLQMHFWLRQ
VXSSO\PDQLIROG
 &OHDQWKHKLJKSUHVVXUHIXHOVXSSO\OLQHV
WKHIXHOSXPSWKHIXHOLQMHFWRUVWKHIXHO
LQMHFWLRQVXSSO\PDQLIROGDQGVXUURXQGLQJ
DUHDV
TIE0032849 )RUDGGLWLRQDOLQIRUPDWLRQUHIHUWR)XHO
,QMHFWLRQ&RPSRQHQW&OHDQLQJ 
 5HPRYHWKHFRRODQWSLSHDVVHPEO\ )XHO&KDUJLQJDQG&RQWUROV/
'XUDWRUT7'&L '9 'LHVHO*HQHUDO
3URFHGXUHV 

&$87,210DNHVXUHWKDWWKH
KLJKSUHVVXUHIXHOVXSSO\OLQHUHPDLQVLQ
FRQWDFWZLWKERWKWKHIXHOSXPSDQGWKH
IXHOLQMHFWLRQVXSSO\PDQLIROGXQWLOERWK
XQLRQVKDYHEHHQGHWDFKHGDQGFOHDQHG
5HPRYHWKHKLJKSUHVVXUHIXHOVXSSO\OLQH
‡ 'LVFDUGWKHKLJKSUHVVXUHIXHOVXSSO\OLQHV

TIE0032088

TIE0033809

,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
',6$66(0%/<
  3XOOWKHIXHOUHWXUQOLQHRXWRIWKHLQMHFWRU
&$87,210DNHVXUHWKDWWKH
KLJKSUHVVXUHIXHOVXSSO\OLQHUHPDLQVLQ
FRQWDFWZLWKERWKWKHIXHOLQMHFWRUDQGWKH
IXHOLQMHFWLRQVXSSO\PDQLIROGXQWLOERWK
XQLRQVKDYHEHHQGHWDFKHGDQGFOHDQHG
'HWDFKWKHKLJKSUHVVXUHIXHOVXSSO\OLQH
XQLRQVIURPWKHIXHOLQMHFWRUDQGWKHIXHO 1
LQMHFWLRQVXSSO\PDQLIROG

VUE0026510

 &OHDQWKHDUHDDURXQGWKHIXHOLQMHFWRU
)RUDGGLWLRQDOLQIRUPDWLRQUHIHUWR)XHO
,QMHFWLRQ&RPSRQHQW&OHDQLQJ 
)XHO&KDUJLQJDQG&RQWUROV/
'XUDWRUT7'&L '9 'LHVHO*HQHUDO
TIE0033810
3URFHGXUHV 
 5HPRYHWKHIXHOLQMHFWRUVDQGWKHFODPSV
 ‡ 'LVFDUGWKHEROWV
&$87,210DNHVXUHWKDWWKH
KLJKSUHVVXUHIXHOVXSSO\OLQHUHPDLQVLQ
FRQWDFWZLWKERWKWKHIXHOLQMHFWRUDQGWKH
IXHOLQMHFWLRQVXSSO\PDQLIROGXQWLOERWK
XQLRQVKDYHEHHQGHWDFKHGDQGFOHDQHG 30 Nm
8VLQJWKHHQJLQHYDFXXPFOHDQHUYDFXXP
IRUHLJQPDWHULDOIURPWKHKLJKSUHVVXUHIXHO
VXSSO\OLQHVWKHIXHOLQMHFWRUVDQGWKHIXHO
LQMHFWLRQVXSSO\PDQLIROG
 5HPRYHWKHKLJKSUHVVXUHIXHOVXSSO\OLQHV
‡ 'LVFDUGWKHKLJKSUHVVXUHIXHOVXSSO\OLQHV VUE0026513
 ,QVWDOOEODQNLQJSOXJVWRWKHRSHQWKUHDGHG
SRUWVRQWKHIXHOSXPSWKHIXHOLQMHFWLRQ
 8VLQJWKHVSHFLDOWRROUHPRYHWKH
VXSSO\PDQLIROGDQGWKHIXHOLQMHFWRUV
KLJKSUHVVXUHIXHOSXPSSXOOH\UHWDLQLQJ
 'LVFRQQHFWWKHIXHOUHWXUQOLQHIURPWKHIXHO QXW
LQMHFWRUV
 5HPRYHWKHORFNLQJFOLS

205-072

205-072-02

TIE0032674

,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
',6$66(0%/<
 8VLQJWKHVSHFLDOWRROUHPRYHWKH  5HPRYHWKHIXHOSXPSVXSSRUWEUDFNHW
KLJKSUHVVXUHIXHOSXPSSXOOH\

303-249

TIE0033808
303-563A
E0032333

 5HPRYHWKHWKHUPRVWDWKRXVLQJ
 'HWDFKWKHKLJKSUHVVXUHIXHOSXPSIURP
WKHF\OLQGHUKHDG

TIE0032087

TIE0032165

&$87,21.HHSWKHFDPVKDIWUROOHU
IROORZHUVLQRUGHUIRULQVWDOODWLRQ
 5HPRYHWKHIXHOSXPS
5HPRYHWKHFDPVKDIWUROOHUIROORZHUV

TIE0032024
TIE0030780

 'LVFRQQHFWWKHRLOVXSSO\OLQHIURPWKH
WXUERFKDUJHU

,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
',6$66(0%/<
‡ 'LVFDUGWKHVHDOLQJZDVKHUV ‡ 'LVFDUGWKHEROWVDQGWKHJDVNHW

30 Nm 1 5 9 8 4

2 6 10 7 3
VUE0026229 TIE0030866

 5HPRYHWKHWXUERFKDUJHURLOVXSSO\OLQH 


&$87,210DNHVXUHWKDWWKHVSHFLDO
‡ 'LVFDUGWKHVHDOLQJZDVKHUV WRROHQJDJHVFRUUHFWO\
127(2QO\URWDWHWKHFUDQNVKDIWLQWKHQRUPDO
GLUHFWLRQRIURWDWLRQ
8VLQJWKHVSHFLDOWRROORFNWKHIO\ZKHHO
‡ 5RWDWHWKHFUDQNVKDIWXQWLOWKHVSHFLDOWRRO
ILWVLQWRWKHVORWLQWKHIO\ZKHHO

TIE0032179

 5HPRYHWKHWXUERFKDUJHURLOUHWXUQWXEH

VUE0029563


&$87,215HPRYHWKHFOXWFKGLVFDQG
SUHVVXUHSODWHEROWVLQWKHVHTXHQFH
VKRZQ
5HPRYHWKHFOXWFKGLVFDQGSUHVVXUHSODWH
‡ 'LVFDUGWKHEROWV
VUE0026230

 1
&$87,215HPRYHWKHF\OLQGHUKHDG 6
EROWVLQWKHVHTXHQFHVKRZQ
5HPRYHWKHF\OLQGHUKHDG 4

2 3

5
ELE0015695

,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
',6$66(0%/<
9HKLFOHVZLWKRXWGXDOPDVVIO\ZKHHO ‡ 'LVFDUGWKHJDVNHW
 5HPRYHWKHIO\ZKHHO
‡ 'LVFDUGWKHEROWV

TIE0032077

 5HPRYHWKHIXHOVXSSO\PDQLIROG
TIE44592

$OOYHKLFOHV
 5HPRYHWKHVSHFLDOWRRO

TIE0032073

 5HPRYHWKHLQWHUPHGLDWHVKDIWFHQWHU
EHDULQJUHWDLQLQJEUDFNHW
VUE0029563

 5HPRYHWKHWXUERFKDUJHURLOUHWXUQWXEH

TIE0032069

TIE0032078

 5HPRYHWKHRLOILOWHUKRXVLQJ

,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
',6$66(0%/<
 5HPRYHWKHFOXWFKKRXVLQJFRYHU  5HPRYHWKHRLOOHYHOLQGLFDWRUWXEH

TIE0032080 TIE0032064

 5HPRYHWKHRLOSDQUHWDLQLQJEROWVDQG  5HPRYHWKHZDWHUSXPS


QXWV

TIE0032075
TIE0032058

 8VLQJWKHVSHFLDOWRROUHPRYHWKH
 FUDQNVKDIWIURQWVHDO
&$87,21'RQRWGLVWRUWWKHRLOSDQ
‡ 'LVFDUGWKHVHDO
127('RQRWGDPDJHWKHPDWLQJIDFHV
8VLQJDVXLWDEOHVSDWXODUHPRYHWKHRLOSDQ
‡ 6OLGHWKHVSDWXODDURXQGWKHSURILOHRIWKHRLO
SDQ
303-293
 5HPRYHWKHRLOSLFNXSSLSH
‡ 'LVFDUGWKHJDVNHW

TIE0030673

TIE0032067

,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
',6$66(0%/<
 5HPRYHWKHRLOSXPS  5HPRYHWKHHQJLQHEHGSODWHUHDUUHWDLQLQJ
EROWV

TIE0032062
TIE0031986

 5HPRYHWKHPDLQEHDULQJEROWFDSV

‡ 'LVFDUGWKHFDSV &$87,215HPRYHWKHHQJLQHEHGSODWH
RXWHUUHWDLQLQJEROWVLQWKHVHTXHQFH
VKRZQ
5HPRYHWKHHQJLQHEHGSODWHRXWHUUHWDLQLQJ
EROWV

4 3

8 7

12 11

13 14

9 10

5 6
7,(

1 2

TIE0032054


&$87,215HPRYHWKHPDLQEHDULQJ
UHWDLQLQJEROWVLQWKHVHTXHQFHVKRZQ
5HPRYHWKHHQJLQHEHGSODWH
‡ 'LVFDUGWKHEROWV

,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
',6$66(0%/<
‡ 'LVFDUGWKHRLOVHDO  5HPRYHWKHFUDQNVKDIWWKUXVWKDOIZDVKHUV

4 3

8 7

9 10
TIE0031980


&$87,21.HHSWKHFRQQHFWLQJURG
5 6 EHDULQJFDSVLQRUGHUIRULQVWDOODWLRQ
5HPRYHWKHFRQQHFWLQJURGEHDULQJFDSV
‡ 'LVFDUGWKHEROWV
1 2

TIE0032053


&$87,21.HHSWKHPDLQEHDULQJORZHU
VKHOOVLQRUGHUIRULQVWDOODWLRQ
5HPRYHWKHPDLQEHDULQJORZHUVKHOOV TIE0031939


&$87,21.HHSWKHFRQQHFWLQJURG
EHDULQJVKHOOVDQGFRQQHFWLQJURGEHDULQJ
FDSVKHOOVLQRUGHUIRULQVWDOODWLRQ
5HPRYHWKHFRQQHFWLQJURGEHDULQJVKHOOV
DQGFRQQHFWLQJURGEHDULQJFDSVKHOOV

TIE0031940

TIE0032673

 5HPRYHWKHFUDQNVKDIW

,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
',6$66(0%/<

&$87,21.HHSWKHPDLQEHDULQJXSSHU
VKHOOVLQRUGHUIRULQVWDOODWLRQ
5HPRYHWKHPDLQEHDULQJXSSHUVKHOOV

TIE0031938


&$87,21.HHSWKHSLVWRQVLQRUGHUIRU
LQVWDOODWLRQ
5HPRYHWKHSLVWRQVDQGFRQQHFWLQJURGV
 5HPRYHWKHSLVWRQFRROLQJMHWV

TIE0031937

,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
',6$66(0%/<$1'$66(0%/<2)68%$66(0%/,(6

&\OLQGHU+HDG 
6SHFLDO7RRO V 0DWHULDOV
,QVWDOOHU9DOYH6WHP2LO6HDO 1DPH 6SHFLILFDWLRQ
 $
(QJLQHRLO :600&%
+\SRLGRLO 640&$$
21007A

'LVDVVHPEO\
&RPSUHVVRU9DOYH6SULQJ $OOYHKLFOHV
 
:$51,1*'RQRWVPRNHRUFDUU\OLJKWHG
WREDFFRRURSHQIODPHRIDQ\W\SHZKHQ
ZRUNLQJRQRUQHDUDQ\IXHOUHODWHG
FRPSRQHQWV+LJKO\IODPPDEOHPL[WXUHV
21024 DUHDOZD\VSUHVHQWDQGPD\LJQLWH)DLOXUH
WRIROORZWKHVHLQVWUXFWLRQVPD\UHVXOWLQ
SHUVRQDOLQMXU\
$GDSWHUIRU
   8VLQJVXLWDEOHZRRGHQEORFNVSRVLWLRQWKH
F\OLQGHUKHDGRQDZRUNVKRSWDEOH

2102405

$GDSWHUIRU
 

2102407

TIE0031624

,QVWDOOHU9DOYH6WHP&ROOHWV
   5HPRYHWKHWXUERFKDUJHUORZHUUHWDLQLQJ
QXWV
‡ 'LVFDUGWKHQXWV

21156

3OLHUV9DOYH6WHP2LO6HDO
 

21211

TIE0031625
*HQHUDO(TXLSPHQW
:RUNVKRSWDEOH  5HPRYHWKHWXUERFKDUJHU

,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
',6$66(0%/<$1'$66(0%/<2)68%$66(0%/,(6
‡ 'LVFDUGWKHQXWV  5HPRYHWKHHQJLQHUHDUOLIWLQJH\H

TIE0031627
TIE0031631

 5HPRYHWKHH[KDXVWPDQLIROG  5HPRYHWKHIXHOSXPSUHDUVXSSRUWEUDFNHW
‡ 'LVFDUGWKHQXWVDQGWKHJDVNHW

TIE0031629
TIE0031708

 5HPRYHWKHJORZSOXJZLULQJKDUQHVV
 5HPRYHWKHH[KDXVWPDQLIROGVWXGV
‡ 'LVFDUGWKHVWXGV

TIE0031712

TIE0031710

,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
',6$66(0%/<$1'$66(0%/<2)68%$66(0%/,(6
 5HPRYHWKHJORZSOXJV  5HPRYHWKHIXHOILOWHUVXSSRUWQXW

TIE0031714 TIE0031720

9HKLFOHVZLWKRXWH[KDXVWJDVUHFLUFXODWLRQ 
&$87,21.HHSWKHK\GUDXOLFODVK
(*5 FRROHU DGMXVWHUVLQRUGHUIRULQVWDOODWLRQ
 5HPRYHWKH(*5YDOYH
5HPRYHWKHK\GUDXOLFODVKDGMXVWHUV
‡ 'LVFDUGWKHJDVNHW

TIE0031722
TIE0031716

 8VLQJWKHVSHFLDOWRROVUHPRYHWKHYDOYH
$OOYHKLFOHV FROOHWV
 5HPRYHWKHRLOSUHVVXUHUHOLHIYDOYH

303-362

303-060 303-060-05
303-060-07
TIE0031723
TIE0031718


&$87,21.HHSWKHYDOYHVSULQJ
UHWDLQHUVDQGWKHYDOYHVSULQJVLQRUGHUIRU
LQVWDOODWLRQ

,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
',6$66(0%/<$1'$66(0%/<2)68%$66(0%/,(6
5HPRYHWKHYDOYHVSULQJVDQGWKHYDOYH $VVHPEO\
VSULQJUHWDLQHUV
$OOYHKLFOHV
:$51,1*'RQRWVPRNHRUFDUU\OLJKWHG
WREDFFRRURSHQIODPHRIDQ\W\SHZKHQ
ZRUNLQJRQRUQHDUDQ\IXHOUHODWHG
FRPSRQHQWV+LJKO\IODPPDEOHPL[WXUHV
DUHDOZD\VSUHVHQWDQGPD\LJQLWH)DLOXUH
WRIROORZWKHVHLQVWUXFWLRQVPD\UHVXOWLQ
SHUVRQDOLQMXU\
 &RDWWKHYDOYHVZLWKFOHDQK\SRLGRLO
 *ULQGLQWKHYDOYHV
TIE0031734  &OHDQWKHYDOYHV
 127(,QVWDOOQHZYDOYHVWHPVHDOV
 8VLQJWKHVSHFLDOWRROUHPRYHWKHYDOYH
VWHPVHDOV 127(&RDWWKHYDOYHVHDOVZLWKFOHDQHQJLQHRLO
‡ 'LVFDUGWKHVHDOV 8VLQJWKHVSHFLDOWRROLQVWDOOWKHYDOYHVWHP
VHDOV

303-508
303-037

TIE0031724
TIE0031725


&$87,21.HHSWKHYDOYHVLQRUGHUIRU
LQVWDOODWLRQ  ,QVWDOODYDOYHVWHPSURWHFWLYHVOHHYHRYHU
WKHYDOYHFROOHWJURRYH
5HPRYHWKHYDOYHV

ELE0016924
TIE0031726

 &RDWWKHYDOYHVZLWKFOHDQK\SRLGRLO

,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
',6$66(0%/<$1'$66(0%/<2)68%$66(0%/,(6
 ,QVWDOOWKHYDOYHV  ,QVWDOOWKHK\GUDXOLFODVKDGMXVWHUV

TIE0031726 TIE0031722

 127(2QO\UHPRYHWKHYDOYHVWHPSURWHFWLYH  ,QVWDOOWKHIXHOILOWHUVXSSRUWQXW


VOHHYHDIWHUWKHYDOYHVWHPVHDOVKDYHEHHQ
LQVWDOOHG
5HPRYHWKHYDOYHVWHPSURWHFWLYHVOHHYHV
 ,QVWDOOWKHYDOYHVSULQJVDQGWKHYDOYHVSULQJ
UHWDLQHUV

10 Nm
TIE0031721

 ,QVWDOOWKHRLOSUHVVXUHUHOLHIYDOYH

TIE0031734
25 Nm

 8VLQJWKHVSHFLDOWRROVLQVWDOOWKHYDOYH
FROOHWV

303-362

TIE0031719

9HKLFOHVZLWKRXWH[KDXVWJDVUHFLUFXODWLRQ
(*5 FRROHU
303-060 303-060-05
 127(,QVWDOODQHZ(*5YDOYHJDVNHW
303-060-07
TIE0031723

,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
',6$66(0%/<$1'$66(0%/<2)68%$66(0%/,(6
,QVWDOOWKH(*5YDOYH  ,QVWDOOWKHIXHOSXPSUHDUVXSSRUWEUDFNHW

10 Nm
10 Nm
TIE0031717 TIE0031630

$OOYHKLFOHV  ,QVWDOOWKHHQJLQHUHDUOLIWLQJH\H


 ,QVWDOOWKHJORZSOXJV

8 Nm

25 Nm

TIE0031632

TIE0031715
 127(,QVWDOOQHZH[KDXVWPDQLIROGVWXGV
 ,QVWDOOWKHJORZSOXJZLULQJKDUQHVV ,QVWDOOWKHH[KDXVWPDQLIROGVWXGV

2 Nm

8 Nm
TIE0031713 E0031711

 127(,QVWDOOQHZH[KDXVWPDQLIROG
UHWDLQLQJQXWV
127(,QVWDOODQHZH[KDXVWPDQLIROGJDVNHW

,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
',6$66(0%/<$1'$66(0%/<2)68%$66(0%/,(6
,QVWDOOWKHH[KDXVWPDQLIROG

25 Nm
TIE0031709

 127(,QVWDOOQHZWXUERFKDUJHUUHWDLQLQJ
QXWV
,QVWDOOWKHWXUERFKDUJHU

25 Nm

TIE0031628

 127(,QVWDOOQHZWXUERFKDUJHUORZHU
UHWDLQLQJQXWV
,QVWDOOWKHWXUERFKDUJHUORZHUUHWDLQLQJQXWV

25 Nm
TIE0031626

,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
$66(0%/<

(QJLQH 
6SHFLDO7RRO V 6SHFLDO7RRO V
8QLYHUVDO)ODQJH+ROGLQJ $GDSWHUIRU$
:UHQFK  
 $

15030A
30317205

$GDSWHUIRU *DXJH%ROW$QJOH
 $  

21540
20507202

*XLGH6WXGV&\OLQGHU+HDG $OLJQPHQW3LQV&\OLQGHU
 +HDG
 

21128
21003

/LIWLQJ%UDFNHW(QJLQH 0RXQWLQJ6WDQG
 $  

21187
21068A

$GDSWHUIRU 0RXQWLQJ%UDFNHWIRU
   %

21031B
2110201

$GDSWHUIRU 0RXQWLQJ3ODWHIRU
$ % 
$ %

30343513A
30317202A

,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
$66(0%/<
6SHFLDO7RRO V 6SHFLDO7RRO V
$OLJQPHQW3HJ&UDQNVKDIW ,QVWDOOHU&UDQNVKDIW5HDU
  6HDO
 

303732

303738

,QVWDOOHU&UDQNVKDIW)URQW $OLJQHU&OXWFK'LVF
6HDO  
 

16067
303733

/RFNLQJ7RRO&UDQNVKDIW *HQHUDO(TXLSPHQW
  'ULIW
(QJLQHKRLVW
(QJLQHYDFXXPFOHDQHU
303734

3LVWRQULQJFRPSUHVVRU
:RUNVKRSWDEOH
$OLJQPHQW3HJ&DPVKDIW
  )HHOHUJDXJH

0DWHULDOV

303735
1DPH 6SHFLILFDWLRQ
(QJLQHRLO :600&%
+\SRLGRLO 640&$$
$OLJQHU&RQQHFWLQJ5RG
%XVKLQJ 6HDOHU :6(0*$
 
$OOYHKLFOHV
:$51,1*6
303736
'RQRWVPRNHRUFDUU\OLJKWHGWREDFFRRU
RSHQIODPHRIDQ\W\SHZKHQZRUNLQJRQ
*XLGH&UDQNVKDIW%HDULQJ RUQHDUDQ\IXHOUHODWHGFRPSRQHQWV
  +LJKO\IODPPDEOHYDSRUVDUHDOZD\V
SUHVHQWDQGPD\LJQLWH)DLOXUHWRIROORZ
WKHVHLQVWUXFWLRQVPD\UHVXOWLQSHUVRQDO
LQMXU\
303737 7KLVSURFHGXUHLQYROYHVIXHOKDQGOLQJ%H
SUHSDUHGIRUIXHOVSLOODJHDWDOOWLPHVDQG
DOZD\VREVHUYHIXHOKDQGOLQJSUHFDXWLRQV
)DLOXUHWRIROORZWKHVHLQVWUXFWLRQVPD\
UHVXOWLQSHUVRQDOLQMXU\

,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
$66(0%/<
&$87,216  127(,QVWDOOWKHSLVWRQVZLWKWKHDUURZV
SRLQWLQJWRWKHIURQWRIWKHHQJLQH
'LHVHOIXHOLQMHFWLRQHTXLSPHQWLV
PDQXIDFWXUHGWRYHU\SUHFLVHWROHUDQFHV 127(7KHSLVWRQULQJJDSVDQGWKHRLOVXSSO\ULQJ
,WLVWKHUHIRUHHVVHQWLDOWKDWDEVROXWH HOHPHQWVPXVWEHGLVWULEXWHGHYHQO\DURXQGWKH
FOHDQOLQHVVLVREVHUYHGZKHQZRUNLQJZLWK FLUFXPIHUHQFH
WKHVHFRPSRQHQWV$OZD\VLQVWDOOEODQNLQJ
8VLQJDVXLWDEOHSLVWRQULQJFRPSUHVVRU
SOXJVWRDQ\RSHQRULILFHVRUOLQHV
LQVWDOOWKHSLVWRQVDQGFRQQHFWLQJURGV
$OZD\VFDUU\RXWWKHFOHDQLQJSURFHVV
EHIRUHFDUU\LQJRXWDQ\UHSDLUVWRWKHIXHO
LQMHFWLRQV\VWHPFRPSRQHQWVWRSUHYHQW
IRUHLJQPDWHULDOHQWHULQJWKHFRPSRQHQWV
127(&\OLQGHULVORFDWHGRQWKHWUDQVPLVVLRQ
VLGH

&$87,210DNHVXUHWKDWWKHVHDOHUGRHV
QRWHQWHUWKHF\OLQGHUEORFNDQGWKHHQJLQH
EHGSODWHEOLQGKROHV
127('RQRWGDPDJHWKHPDWLQJIDFHV
TIE0031981
&OHDQWKHF\OLQGHUEORFNORZHUPDWLQJIDFH
DQGWKHHQJLQHEHGSODWHXSSHUPDWLQJIDFH

&$87,21,QVWDOOWKHFRQQHFWLQJURG
EHDULQJVKHOOVDQGFRQQHFWLQJURGEHDULQJ
FDSVKHOOVLQWKHFRUUHFWRUGHU
8VLQJWKHVSHFLDOWRROVLQVWDOOWKH
FRQQHFWLQJURGEHDULQJVKHOOVDQG
FRQQHFWLQJURGEHDULQJFDSVKHOOV

303-736
TIE0031989

 127(0DNHVXUHWKHSLVWRQFRROLQJMHWVGR
QRWURWDWHGXULQJLQVWDOODWLRQ
303-736
,QVWDOOWKHSLVWRQFRROLQJMHWV

TIE0031943

 &RDWWKHPDLQEHDULQJMRXUQDOVEHDULQJ
VKHOOVDQGWKUXVWKDOIZDVKHUVZLWKFOHDQ
HQJLQHRLO

20 Nm
TIE0031936

 &RDWWKHF\OLQGHUERUHVZLWKFOHDQHQJLQH
RLO

,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
$66(0%/<
 ,QVWDOOWKHPDLQEHDULQJXSSHUVKHOOV ‡ $IWHULQVWDOODWLRQOXEULFDWHWKHPDLQEHDULQJ
MRXUQDOVZLWKFOHDQHQJLQHRLO

TIE0031938
TIE0031939

 3RVLWLRQWKHFUDQNVKDIWLQWKHF\OLQGHUEORFN

 127(7KHJURRYHVLQWKHWKUXVWKDOI &$87,21'RQRWGDPDJHWKHHQJLQH
ZDVKHUVPXVWIDFHRXWZDUGV EHGSODWH

,QVWDOOWKHFUDQNVKDIWWKUXVWKDOIZDVKHUVLQWR 8VLQJDVXLWDEOHGULIWSUHVVWKHHQJLQH
WKHIRXUWKPDLQEHDULQJZLWKWKHRLOJURRYHV EHGSODWHGRZHOVIOXVKLQWRWKHHQJLQHEHG
IDFLQJRXWZDUGV SODWH

TIE0031979 TIE0031941

 
&$87,217KHPDUNRIWKHFRQQHFWLQJ &$87,21,QVWDOOWKHPDLQEHDULQJORZHU
URGDQGWKHFRQQHFWLQJURGEHDULQJFDS VKHOOVLQWKHFRUUHFWRUGHU
PXVWEHRQWKHVDPHVLGH 8VLQJWKHVSHFLDOWRROVLQVWDOOWKHPDLQ
127(,QVWDOOQHZFRQQHFWLQJURGEHDULQJFDS EHDULQJORZHUVKHOOVWRWKHHQJLQHEHGSODWH
EROWV
,QVWDOOWKHFRQQHFWLQJURGEHDULQJFDSV 303-737
303-245
‡ 7LJKWHQWKHEROWVLQIRXUVWDJHV
‡ 6WDJH1P
‡ 6WDJH/RRVHQWKHEROWVE\GHJUHHV
‡ 6WDJH1P
‡ 6WDJHGHJUHHV

TIE0031942

,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
$66(0%/<
 ,QVWDOOWKHPDLQEHDULQJEROWV
&$87,21,QVWDOOWKHHQJLQHEHGSODWH
ZLWKLQIRXUPLQXWHVRIDSSO\LQJWKHVHDOHU ‡ 7LJKWHQWKHEROWVLQWKHVHTXHQFHVKRZQ
$SSO\DPPEHDGRIVHDOHU WRWKHF\OLQGHU
EORFNORZHUPDWLQJIDFH
7 8

3 4

10 Nm 1
2

TIE0031990
6 5

&$87,21'RQRWLQVWDOOWKHFUDQNVKDIW
PDLQEHDULQJGRZHOVRIPDLQEHDULQJ
QXPEHUILYH
10 9
3RVLWLRQWKHHQJLQHEHGSODWHRQWKHF\OLQGHU
EORFNDQGXVLQJDVXLWDEOHGULIWSUHVVWKH
GRZHOVLQWRWKHF\OLQGHUEORFN

TIE0031982

 ,QVWDOOWKHHQJLQHEHGSODWHUHWDLQLQJEROWV

TIE0032470

 127(,QVWDOOQHZPDLQEHDULQJEROWV

,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
$66(0%/<
‡ 7LJKWHQWKHEROWVLQWKHVHTXHQFHVKRZQ ‡ 6WDJHGHJUHHV

 1P 
7 8


3 4
 

  2 1

 
6 5
 

 
10 9

 

( TIE0031985

 ,QVWDOOWKHHQJLQHEHGSODWHUHDUUHWDLQLQJ
EROWV

 1P

(

 7LJKWHQWKHPDLQEHDULQJEROWV
‡ 7LJKWHQWKHEROWVLQWKHVHTXHQFHVKRZQLQ
WKUHHVWDJHV
‡ 6WDJH/RRVHQWKHPDLQEHDULQJEROWVE\
GHJUHHV
‡ 6WDJH1P

,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
$66(0%/<
 7LJKWHQWKHHQJLQHEHGSODWHRXWHUUHWDLQLQJ ,QVWDOOWKHPDLQEHDULQJEROWFDSV
EROWVLQWKHVHTXHQFHVKRZQ

 1P 



 

 

 

 

 

 

7,(
(


&$87,210DNHVXUHWKDWWKHVHDOHU
 7LJKWHQWKHHQJLQHEHGSODWHUHDUUHWDLQLQJ
GRHVQRWHQWHUWKHHQJLQHEHGSODWHDQGWKH
EROWV
F\OLQGHUEORFNEOLQGKROHV
127('RQRWGDPDJHWKHPDWLQJIDFHV
&OHDQWKHRLOSXPSPDWLQJIDFHVRIWKH
 1P HQJLQHEHGSODWHDQGWKHF\OLQGHUEORFN

(

 127(,QVWDOOQHZPDLQEHDULQJEROWFDSV

TIE0032059


&$87,21,QVWDOOWKHRLOSXPSZLWKLQ
IRXUPLQXWHVRIDSSO\LQJWKHVHDOHU

,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
$66(0%/<
$SSO\DPPEHDGRIVHDOHU WRWKHPDWLQJ ‡ 7LJKWHQWKHEROWVLQWKHVHTXHQFHVKRZQLQ
IDFHVRIWKHHQJLQHEHGSODWHDQGWKHF\OLQGHU WZRVWDJHV
EORFN ‡ 6WDJH1P
‡ 6WDJH1P

7 6
1

5
2
4
TIE0032060
TIE0032074

 ,QVWDOOWKHRLOSXPS
 ,QVWDOOWKHRLOOHYHOLQGLFDWRUWXEH

10 Nm

TIE0032061
TIE0032063

 127($QHZFUDQNVKDIWUHDUVHDOLV
VXSSOLHGZLWKDQDOLJQPHQWDQGSURWHFWLRQ  127(,QVWDOODQHZRLOSXPSSLFNXSWXEH
VOHHYHWKDWPXVWEHUHPRYHGIROORZLQJ JDVNHW
LQVWDOODWLRQ ,QVWDOOWKHRLOSXPSSLFNXSWXEH
8VLQJWKHVSHFLDOWRRODQGWKHFUDQNVKDIW
SXOOH\EROWLQVWDOOWKHFUDQNVKDIWIURQWVHDO
‡ 5HPRYHDQGGLVFDUGWKHDOLJQPHQWDQG
SURWHFWLRQVOHHYH

303-733

13 Nm

7 Nm

TIE0032066

 127('RQRWGDPDJHWKHPDWLQJIDFHV
TIE0030674

 ,QVWDOOWKHZDWHUSXPS

,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
$66(0%/<
&OHDQWKHPDWLQJIDFHVRIWKHRLOSDQDQGWKH ,QVWDOOWKHRLOGUDLQSOXJ
HQJLQHEHGSODWH

(

TIE0032065

 ,QVWDOOWKHFOXWFKKRXVLQJFRYHU

&$87,21,QVWDOOWKHRLOSDQZLWKLQIRXU
PLQXWHVRIDSSO\LQJWKHVHDOHU
$SSO\DPPEHDGRIVHDOHU WRWKHPDWLQJ
IDFHRIWKHRLOSDQ

10 Nm

TIE0032079

 ,QVWDOOWKHLQWHUPHGLDWHVKDIWFHQWHUEHDULQJ
UHWDLQLQJEUDFNHW
TIE0030885

 ,QVWDOOWKHRLOSDQ EROWVWZRQXWV 


25 Nm

10 Nm
TIE0032068

TIE0032057

 127(,QVWDOODQHZRLOGUDLQSOXJVHDO

,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
$66(0%/<
 ,QVWDOOWKHIXHOVXSSO\PDQLIROG  ,QVWDOOWKHVSHFLDOWRROV

303-172-05

303-172-05
22 Nm

303-172-02A
TIE0032072 TIE0030689

 127(,QVWDOODQHZRLOILOWHUKRXVLQJ  127(,QVWDOODQHZFUDQNVKDIWUHDUVHDO


JDVNHW
3RVLWLRQWKHFUDQNVKDIWUHDUVHDORQWKH
,QVWDOOWKHRLOILOWHUKRXVLQJ VSHFLDOWRRO

10 Nm
303-172-02A

10 Nm

TIE0032076 TIE0030690

 ,QVWDOOWKHWXUERFKDUJHURLOUHWXUQWXEH  127($QHZFUDQNVKDIWUHDUVHDOLV


VXSSOLHGZLWKDQDOLJQPHQWDQGSURWHFWLRQ
VOHHYHWKDWPXVWEHUHPRYHGIROORZLQJ
LQVWDOODWLRQ
8VLQJWKHVSHFLDOWRROVLQVWDOOWKHFUDQNVKDIW
UHDUVHDO
‡ 5HPRYHDQGGLVFDUGWKHDOLJQPHQWDQG
SURWHFWLRQVOHHYH

303-172-01

TIE0032078

303-738
TIE0030691

,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
$66(0%/<
 5HPRYHWKHVSHFLDOWRROV ‡ 5RWDWHWKHFUDQNVKDIWXQWLOWKHVSHFLDOWRRO
ILWVLQWRRQHRIWKHVORWVLQWKHIO\ZKHHO

303-172-05

303-172-05

303-172-02A
TIE0030689
VUE0029563

9HKLFOHVZLWKRXWGXDOPDVVIO\ZKHHO
9HKLFOHVZLWKRXWGXDOPDVVIO\ZKHHO
 127(,QVWDOOQHZIO\ZKHHOEROWV
 7LJKWHQWKHIO\ZKHHOEROWV
127('RQRWWLJKWHQWKHIO\ZKHHOEROWVDWWKLV
VWDJH ‡ 7LJKWHQWKHEROWVLQWKHVHTXHQFHVKRZQLQ
WZRVWDJHV
,QVWDOOWKHIO\ZKHHO ‡ 6WDJH1P
‡ 6WDJHGHJUHHV

303-174

TIE44592
3
$OOYHKLFOHV 5


&$87,210DNHVXUHWKDWWKHVSHFLDO
WRROHQJDJHVFRUUHFWO\ 2
1
127(2QO\URWDWHWKHFUDQNVKDIWLQWKHQRUPDO
GLUHFWLRQRIURWDWLRQ
8VLQJWKHVSHFLDOWRROORFNWKHIO\ZKHHO
6 4

TIE45006

$OOYHKLFOHV
 127(&KHFNWKHFRUUHFWRULHQWDWLRQRIWKH
FOXWFKGLVF

,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
$66(0%/<
8VLQJWKHVSHFLDOWRROFHQWUDOL]HWKHFOXWFK  5HPRYHWKHVSHFLDOWRRO
GLVFRQWKHFOXWFKSUHVVXUHSODWH


VUE0029563

(/(


&$87,217KHWKLFNQHVVRIWKHQHZ

&$87,217LJKWHQWKHFOXWFKSUHVVXUH F\OLQGHUKHDGJDVNHWPXVWEHWKHVDPHDV
SODWHUHWDLQLQJEROWVILQJHUWLJKWDQGWKHQ WKDWRIWKHROGRQH KROHWRRWKPDUNHG 
HYHQO\E\WZRWXUQVDWDWLPHLQWKH
127(,QVWDOODQHZF\OLQGHUKHDGJDVNHW
VHTXHQFHVKRZQWRWKHVSHFLILHGWRUTXH
,QVWDOOWKHF\OLQGHUKHDGJDVNHW
127(,QVWDOOQHZFOXWFKSUHVVXUHSODWHUHWDLQLQJ
EROWV
8VLQJWKHVSHFLDOWRROLQVWDOOWKHFOXWFKGLVF
DQGSUHVVXUHSODWH

6
1 29 Nm
308-204

3
TIE0030857
5 4
 127(,QVWDOOQHZF\OLQGHUKHDGEROWV
2
ELE0015696 8VLQJWKHVSHFLDOWRROLQVWDOOWKHF\OLQGHU
KHDG
 5HPRYHWKHVSHFLDOWRRO ‡ 7LJKWHQWKHF\OLQGHUKHDGEROWVLQWKH
VHTXHQFHVKRZQLQWKUHHVWDJHV
‡ 6WDJH1P
‡ 6WDJH1P
308-204

TIE0032852

,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
$66(0%/<
‡ 6WDJHGHJUHHV ‡ ;; PP

303-174  1P
3 7
10 6 2

9 5 1 4 8
TIE0032159 7,(

 ,QVWDOOWKHWXUERFKDUJHURLOUHWXUQWXEH  127(&KHFNWKHWKHUPRVWDWKRXVLQJVHDO


IRUGDPDJH,QVWDOODQHZVHDOLIQHFHVVDU\
,QVWDOOWKHWKHUPRVWDWKRXVLQJ
‡ 7LJKWHQWKHEROWVLQWZRVWDJHV
‡ 6WDJH1P
‡ 6WDJH1P

VUE0026230

 127(,QVWDOOQHZRLOVXSSO\WXEHVHDOLQJ
ZDVKHUV
,QVWDOOWKHWXUERFKDUJHURLOVXSSO\WXEH
TIE0032087

 ,QVWDOOWKHIXHOSXPSVXSSRUWEUDFNHW

20 Nm

30 Nm
TIE0032178

 127(,QVWDOOQHZRLOVXSSO\OLQHVHDOLQJ
ZDVKHUV TIE0033807

&RQQHFWWKHRLOVXSSO\OLQHWRWKH
WXUERFKDUJHUDQGPHDVXUHWKHGLVWDQFHWR  127(6XSSRUWWKHKLJKSUHVVXUHIXHO
WKHWXUERFKDUJHUKRXVLQJ SXPS
127('RQRWWLJKWHQWKHKLJKSUHVVXUHIXHOSXPS
UHWDLQLQJEROWVDWWKLVVWDJH

,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
$66(0%/<
,QVWDOOWKHKLJKSUHVVXUHIXHOSXPS  8VLQJWKHVSHFLDOWRROVLQVWDOOWKHIXHO
SXPSSXOOH\

205-072

205-072-02
TIE0032024 50 Nm
TIE0032025

 $WWDFKWKHKLJKSUHVVXUHIXHOSXPSWRWKH
F\OLQGHUKHDG  &OHDQWKHDUHDDURXQGWKHIXHOLQMHFWRUV
)RUDGGLWLRQDOLQIRUPDWLRQUHIHUWR)XHO
,QMHFWLRQ&RPSRQHQW&OHDQLQJ 
)XHO&KDUJLQJDQG&RQWUROV/
'XUDWRUT7'&L '9 'LHVHO*HQHUDO
3URFHGXUHV 
 127(,QVWDOOQHZIXHOLQMHFWRUFODPS
UHWDLQLQJEROWV
5HPRYHWKHEODQNLQJSOXJVIURPWKHIXHO
LQMHFWRUQR]]OHVDQGLQVWDOOWKHIXHOLQMHFWRUV
DQGWKHFODPSV
E0032164 ‡ 'LVFDUGWKHEODQNLQJSOXJV

 7LJKWHQWKHKLJKSUHVVXUHIXHOSXPS
UHWDLQLQJEROWV
30 Nm

VUE0026513
22 Nm

 &RQQHFWWKHIXHOUHWXUQOLQHWRWKHIXHO
TIE0032471 LQMHFWRUV
 ,QVWDOOWKHORFNLQJFOLS
‡ /XEULFDWHWKHVSLJRWVDQGWKH2ULQJVHDOZLWK
JUHDVH

,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
$66(0%/<
 3XVKWKHIXHOUHWXUQOLQHLQWRWKHLQMHFWRUXQWLO ‡ 'LVFDUGWKHEODQNLQJSOXJV
DFOLFNLVKHDUG


TIE0033810
98(

 &$87,216
 5HPRYHWKHEODQNLQJSOXJVIURPWKHRSHQ
'RQRWDOORZWKHXQLRQVWRKLWWKHHQGV
WKUHDGHGSRUWVRQWKHIXHOLQMHFWRUVDQGWKH
RIWKHKLJKSUHVVXUHIXHOVXSSO\OLQH
IXHOLQMHFWLRQVXSSO\PDQLIROG
 &$87,216 5HPRYHWKHEODQNLQJSOXJVIURPWKH
KLJKSUHVVXUHIXHOVXSSO\OLQHWKHIXHOSXPS
'RQRWDOORZWKHXQLRQVWRKLWWKHHQGV
DQGWKHIXHOLQMHFWLRQVXSSO\PDQLIROGDWWKH
RIWKHKLJKSUHVVXUHIXHOVXSSO\OLQH
ODVWSRVVLEOHPRPHQWWRSUHYHQWIRUHLJQ
PDWHULDOHQWHULQJWKHFRPSRQHQWV
5HPRYHWKHEODQNLQJSOXJVIURPWKH
KLJKSUHVVXUHIXHOVXSSO\OLQHWKHIXHO 0DNHVXUHWKHWRROXVHGWRWLJKWHQWKH
LQMHFWRUDQGWKHIXHOLQMHFWLRQVXSSO\ KLJKSUHVVXUHIXHOVXSSO\OLQHXQLRQVLVXVHG
PDQLIROGDWWKHODVWSRVVLEOHPRPHQWWR DWWKHWRSRIWKHXQLRQVDVWKLVLVZKHUHWKHUH
SUHYHQWIRUHLJQPDWHULDOHQWHULQJWKH LVPRVWPDWHULDO
FRPSRQHQWV
127(,QVWDOOQHZKLJKSUHVVXUHIXHOVXSSO\OLQH
0DNHVXUHWKHWRROXVHGWRWLJKWHQWKH 127(0DLQWDLQSUHVVXUHRQWKHKLJKSUHVVXUH
KLJKSUHVVXUHIXHOVXSSO\OLQHXQLRQVLVXVHG IXHOVXSSO\OLQHWRNHHSWKHOLQHLQFRQWDFWZLWKWKH
DWWKHWRSRIWKHXQLRQVDVWKLVLVZKHUHWKHUH IXHOLQMHFWRUSXPSDQGWKHIXHOLQMHFWLRQVXSSO\
LVPRVWPDWHULDO PDQLIROGZKLOHLQVWDOOLQJWKHXQLRQV
127(,QVWDOOWKHQHZKLJKSUHVVXUHIXHOVXSSO\ 127(,ILWLVQRWSRVVLEOHWRFRUUHFWO\LQVWDOOWKH
OLQHV QHZKLJKSUHVVXUHIXHOVXSSO\OLQHLWZLOOEH
127(0DLQWDLQSUHVVXUHRQWKHKLJKSUHVVXUH QHFHVVDU\WRUHPRYHWKHUHPDLQLQJKLJKSUHVVXUH
IXHOVXSSO\OLQHWRNHHSWKHOLQHLQFRQWDFWZLWKWKH IXHOVXSSO\OLQHVDQGWRORRVHQWKHIXHOLQMHFWLRQ
IXHOLQMHFWRUFRQHDQGIXHOLQMHFWLRQVXSSO\PDQLIROG VXSSO\PDQLIROGWRDOORZFRUUHFWDOLJQPHQW
ZKLOHLQVWDOOLQJWKHXQLRQV
,QVWDOOWKHKLJKSUHVVXUHIXHOVXSSO\OLQH
127(,ILWLVQRWSRVVLEOHWRFRUUHFWO\LQVWDOOWKH
‡ 7LJKWHQWKHXQLRQVLQWZRVWDJHV
QHZKLJKSUHVVXUHIXHOVXSSO\OLQHLWZLOOEH
QHFHVVDU\WRUHPRYHWKHUHPDLQLQJKLJKSUHVVXUH ‡ 6WDJH1P
IXHOVXSSO\OLQHVDQGWRORRVHQWKHIXHOLQMHFWLRQ ‡ 6WDJH1P
VXSSO\PDQLIROGWRDOORZFRUUHFWDOLJQPHQW
,QVWDOOWKHKLJKSUHVVXUHIXHOVXSSO\OLQHV
‡ 7LJKWHQWKHXQLRQVLQWZRVWDJHV
‡ 6WDJH1P
‡ 6WDJH1P

,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
$66(0%/<
‡ 'LVFDUGWKHEODQNLQJSOXJV  $WWDFKWKHFRRODQWSLSHDVVHPEO\WRWKH
WKHUPRVWDWKRXVLQJ

TIE0033809

TIE0032849
9HKLFOHVEXLOWXSWR
 ,QVWDOOWKHQRLVHYLEUDWLRQDQGKDUVKQHVV 
&$87,210DNHVXUHWKDWWKHVHDOHU
19+ VKLHOGRIWKHIXHOVXSSO\PDQLIROG GRHVQRWHQWHUWKHF\OLQGHUKHDGEOLQG
KROHV
127('RQRWGDPDJHWKHPDWLQJIDFHV
&OHDQWKHF\OLQGHUKHDGXSSHUPDWLQJIDFH
DQGWKHFDPVKDIWKRXVLQJDVVHPEO\ORZHU
PDWLQJIDFH

20 Nm
TIE0033806

$OOYHKLFOHV
 ,QVWDOOWKHFRRODQWSLSHDVVHPEO\

TIE0030873


&$87,21,QVWDOOWKHFDPVKDIWKRXVLQJ
DVVHPEO\ZLWKLQIRXUPLQXWHVRIDSSO\LQJ
WKHVHDOHU

E0032089

,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
$66(0%/<
$SSO\DPPEHDGRIVHDOHU WRWKHF\OLQGHU ‡ 6WDJH1P
KHDGXSSHUPDWLQJIDFH ‡ 6WDJH1P

9 2 6 3 10

12
8 5 1 4 7 11 13
TIE0030874 TIE0030782

 ,QVWDOOWKHFDPVKDIWUROOHUIROORZHUV  ,QVWDOODQGDGMXVWWKHFDPVKDIWSRVLWLRQ


&03 VHQVRU
‡ ;; PPEHWZHHQWKH&03VHQVRUDQG
WKHFDPVKDIWSXOOH\IODJ
‡ ;; PPEHWZHHQWKH&03VHQVRUDQG
WKHFDPVKDIWSXOOH\IODJLIDQHZ&03
VHQVRULVLQVWDOOHG

TIE0030780
5 Nm

 8VLQJWKHVSHFLDOWRROVDOLJQWKHFDPVKDIW
KRXVLQJDVVHPEO\
mm

303-034 E0032473

 &RDWWKHVLGHRIWKHQXPEHUIRXUFDPOREH
ZLWKFOHDQHQJLQHRLO
 ,QVWDOOWKHWLPLQJEHOWLGOHUSXOOH\

E81261


&$87,210DNHVXUHWKDWQRSLVWRQLV
DWWRSGHDGFHQWHU 7'& 
127(2QO\URWDWHWKHFUDQNVKDIWLQWKHQRUPDO
GLUHFWLRQRIURWDWLRQ
E0032166
,QVWDOOWKHFDPVKDIWKRXVLQJDVVHPEO\
‡ 7LJKWHQWKHEROWVLQWKHVHTXHQFHVKRZQLQ
WZRVWDJHV

,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
$66(0%/<
 127('RQRWWLJKWHQWKHWLPLQJEHOW  0DNHVXUHWKHFDPVKDIWDOLJQPHQWKROHV
WHQVLRQHUUHWDLQLQJEROWDWWKLVVWDJH DUHLQOLQH
,QVWDOOWKHWLPLQJEHOWWHQVLRQHU

VUE0029654
E0032180
 ,QVWDOOWKHFUDQNVKDIWWLPLQJSXOOH\
:RRGUXIINH\
 8VLQJWKHVSHFLDOWRRODOLJQWKHKLJK
SUHVVXUHIXHOSXPSSXOOH\
‡ ,IWKHUHLVQRKROHLQWKHKLJKSUHVVXUHIXHO
SXPSEUDFNHWWRLQVWDOOWKHVSHFLDOWRROJRWR
WKHQH[WVWHS

TIE0030695
303-732


&$87,21'RQRWWRXFKWKHRXWHUVHQVRU
ULQJ
E0032027
127(,QVWDOOWKHROGFUDQNVKDIWSXOOH\EROW
 0DNHVXUHWKHKLJKSUHVVXUHSXPS 127('RQRWWLJKWHQWKHFUDQNVKDIWSXOOH\EROWDW
DOLJQPHQWKROHVDUHLQOLQH WKLVVWDJH
,QVWDOOWKHFUDQNVKDIWWLPLQJEHOWSXOOH\

TIE0032172

TIE0030597

,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
$66(0%/<
 5HPRYHWKHVSHFLDOWRROIURPWKHFUDQNVKDIW
&$87,21'RQRWWRXFKWKHRXWHUVHQVRU
WLPLQJEHOWSXOOH\
ULQJ
8VLQJWKHVSHFLDOWRRODOLJQWKHFUDQNVKDIW

303-732

303-732

VUE0029855

VUE0029855
 ,QVWDOOWKHWLPLQJEHOWJXLGH

 &$87,216
1HYHULQVWDOODXVHGWLPLQJEHOW

,QVWDOOWKHWLPLQJEHOWZLWKWKHGLUHFWLRQ
DUURZVLQWKHGLUHFWLRQRIHQJLQHURWDWLRQ
127(,QVWDOODQHZWLPLQJEHOW
,QVWDOOWKHWLPLQJEHOW 10 Nm
 127(8VHDQ$OOHQNH\PDLQWDLQWHQVLRQ
XQWLOWLPLQJEHOWWHQVLRQHUEROWLVWLJKWHQHG
TIE0031451
7HQVLRQWKHWLPLQJEHOW
 7XUQWKHWLPLQJEHOWWHQVLRQHUDGMXVWPHQWDUP
 127(2QO\URWDWHWKHFUDQNVKDIWLQWKH
FRXQWHUFORFNZLVHWRWHQVLRQWKHWLPLQJEHOW
QRUPDOGLUHFWLRQRIURWDWLRQ
VOLJKWO\
 7KHSRLQWHUPXVWEHSRVLWLRQHGEHWZHHQWKH 5RWDWHWKHFUDQNVKDIWWHQUHYROXWLRQV
VLGHVRIWKHZLQGRZ
 7LJKWHQWKHWLPLQJEHOWWHQVLRQHUUHWDLQLQJ
EROW

2
1

3 30 Nm
TIE0031454


TIE0031455 &$87,21'RQRWWRXFKWKHRXWHUVHQVRU
ULQJ

&$87,21'RQRWWRXFKWKHRXWHUVHQVRU
ULQJ

,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
$66(0%/<
8VLQJWKHVSHFLDOWRRODOLJQWKHFUDQNVKDIW ‡ ,IWKHUHLVQRKROHLQWKHKLJKSUHVVXUHIXHO
SXPSEUDFNHWWRLQVWDOOWKHVSHFLDOWRROJRWR
WKHQH[WVWHS

303-732

303-732
VUE0029855

E0032028
 ,QVWDOOWKHVSHFLDOWRRO
‡ ,IWKHVSHFLDOWRROFDQQRWEHLQVWDOOHGUHSHDW  &KHFNWKDWWKHKLJKSUHVVXUHIXHOSXPS
WKHSUHYLRXVVWHSV DOLJQPHQWKROHVDUHLQOLQH
‡ ,IWKHKLJKSUHVVXUHIXHOSXPSDOLJQPHQW
KROHVDUHQRWLQOLQHUHSHDWWKHSUHYLRXV
303-735 VWHSV

VUE0026494


&$87,21'RQRWWRXFKWKHRXWHUVHQVRU
TIE0032173
ULQJ
5HPRYHWKHVSHFLDOWRROIURPWKHFUDQNVKDIW
WLPLQJEHOWSXOOH\  5HPRYHWKHVSHFLDOWRRO

303-732

303-732

VUE0029855 E0032028

 ,QVWDOOWKHVSHFLDOWRRO

,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
$66(0%/<
 5HPRYHWKHVSHFLDOWRRO  ,QVWDOOWKHWLPLQJEHOWORZHUFRYHU

303-735

VUE0026494
5 Nm


&$87,21'RQRWWRXFKWKHRXWHUVHQVRU
ULQJ
5HPRYHWKHFUDQNVKDIWSXOOH\UHWDLQLQJEROW
‡ 'LVFDUGWKHEROW

5 Nm

TIE0032168

TIE0030597

 ,QVWDOOWKHFUDQNVKDIWSRVLWLRQ &.3


VHQVRU

8 Nm

VUE0029500

,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
$66(0%/<
 ,QVWDOOWKHWLPLQJEHOWXSSHUFRYHU ‡ 5RWDWHWKHFUDQNVKDIWXQWLOWKHVSHFLDOWRRO
ILWVLQWRRQHRIWKHVORWVLQWKHIO\ZKHHO

VUE0029563

 127(,QVWDOODQHZFUDQNVKDIWSXOOH\
UHWDLQLQJEROW
,QVWDOOWKHFUDQNVKDIWSXOOH\
‡ 7LJKWHQWKHEROWLQWZRVWDJHV
‡ 6WDJH1P
‡ 6WDJHGHJUHHV

E0032181

 ,QVWDOOWKHHQJLQHIURQWPRXQWEUDFNHW

VUE0026243

 5HPRYHWKHVSHFLDOWRRO

E0032162


&$87,210DNHVXUHWKDWWKHVSHFLDO
WRROHQJDJHVFRUUHFWO\
127(2QO\URWDWHWKHFUDQNVKDIWLQWKHQRUPDO
GLUHFWLRQRIURWDWLRQ
VUE0029563
8VLQJWKHVSHFLDOWRROORFNWKHIO\ZKHHO

 127(,QVWDOOQHZLQWDNHPDQLIROGDVVHPEO\
2ULQJVHDOV
127(&KHFNWKHLQWDNHPDQLIROGDVVHPEO\VHDO
IRUGDPDJH,QVWDOODQHZVHDOLIQHFHVVDU\

,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
$66(0%/<
,QVWDOOWKHLQWDNHPDQLIROGDVVHPEO\ 9HKLFOHVZLWKRXW(*5FRROHU
‡ 7LJKWHQWKHEROWVLQWKHVHTXHQFHVKRZQ  $WWDFKWKH(*5WXEHWRWKHF\OLQGHUEORFN
DQGWKH(*5YDOYH

1 4 7
6
10 Nm

8
5 3 2
TIE0030796

TIE0030027
 $WWDFKWKHLQWDNHPDQLIROGDVVHPEO\WRWKH
F\OLQGHUKHDG $OOYHKLFOHV
 ,QVWDOOWKHIXHOILOWHUKRXVLQJ

10 Nm

10 Nm

TIE0030794

TIE0030855
 127(&KHFNWKHH[KDXVWJDVUHFLUFXODWLRQ
(*5 WXEH2ULQJVHDOIRUGDPDJH,QVWDOO
DQHZVHDOLIQHFHVVDU\  $WWDFKWKHIXHOILOWHUKRXVLQJWRWKHLQWDNH
PDQLIROGDVVHPEO\
,QVWDOOWKH(*5WXEH

E0032110
E0032116

,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
$66(0%/<
 $WWDFKWKHJORZSOXJZLULQJKDUQHVVWRWKH  $WWDFKWKHIXHOWHPSHUDWXUHVHQVRUPDQLIROG
IXHOILOWHUKRXVLQJ WRWKHLQWDNHPDQLIROGDVVHPEO\

E0032108 TIE0030798

 &RQQHFWWKHIXHOVXSSO\OLQHTXLFNUHOHDVH  &RQQHFWWKHIXHOUHWXUQOLQHWRWKHIXHO


FRXSOLQJWRWKHKLJKSUHVVXUHIXHOSXPS LQMHFWRU
)RUDGGLWLRQDOLQIRUPDWLRQUHIHUWR4XLFN
5HOHDVH&RXSOLQJ )XHO6\VWHP
*HQHUDO,QIRUPDWLRQ*HQHUDO3URFHGXUHV 

TIE0030797

 $WWDFKWKHSRVLWLYHFUDQNFDVHYHQWLODWLRQ
TIE0032115 3&9 KRVHWRWKHLQWDNHPDQLIROG
DVVHPEO\
 &RQQHFWWKHIXHOVXSSO\OLQHTXLFNUHOHDVH
FRXSOLQJWRWKHIXHOILOWHU
)RUDGGLWLRQDOLQIRUPDWLRQUHIHUWR4XLFN
5HOHDVH&RXSOLQJ )XHO6\VWHP
*HQHUDO,QIRUPDWLRQ*HQHUDO3URFHGXUHV 

TIE0030876

E0032114

,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
$66(0%/<
 $WWDFKWKHIXHOLQMHFWRUZLULQJKDUQHVVWR  ,QVWDOOWKHLQWDNHDLUUHVRQDWRURXWOHWSLSH
WKHIXHOILOWHUKRXVLQJ UHWDLQLQJEROW

5 Nm

E0032112 TIE0031450

 &RQQHFWWKHIXHOLQMHFWRUZLULQJKDUQHVVWR  127(0DNHVXUHWKHLQWDNHDLUUHVRQDWRU


WKHIXHOLQMHFWRUV RXWOHWSLSHFODPSLVFRUUHFWO\VHDWHG
$WWDFKWKHLQWDNHDLUUHVRQDWRURXWOHWSLSHWR
WKHLQWDNHPDQLIROGDVVHPEO\

TIE0030875

 127(&KHFNWKHLQWDNHDLUUHVRQDWRU2ULQJ E0032104


VHDOIRUGDPDJH,QVWDOODQHZ2ULQJVHDO
LIQHFHVVDU\
 ,QVWDOOWKHSRZHUVWHHULQJSXPSEUDFNHW
,QVWDOOWKHLQWDNHDLUUHVRQDWRU

10 Nm

E0032170
TIE0030878

,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
$66(0%/<
 ,QVWDOOWKHSRZHUVWHHULQJSXPS  5HPRYHWKHHQJLQHIURPWKHPRXQWLQJ
VWDQG

303-435
23 Nm
303-435-13A

E0027038 303-435-06
TIE0031944

 ,QVWDOOWKHSRZHUVWHHULQJSXPSUHDU
UHWDLQLQJEROW  ,QVWDOOWKHRLOSUHVVXUHVZLWFK

30 Nm

E0032175 TIE0032083

 $WWDFKWKHVSHFLDOWRROWRWKHHQJLQHKRLVW  127(,QVWDOODQHZRLOOHYHOLQGLFDWRUWXEH


DQGWKHHQJLQH 2ULQJVHDO
,QVWDOOWKHRLOOHYHOLQGLFDWRUWXEH



8 Nm

7,(

TIE0032082

,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
$66(0%/<
 ,QVWDOOWKHFDWDO\WLFFRQYHUWHUUHWDLQLQJ  ,QVWDOOWKHWXUERFKDUJHUKHDWVKLHOG
EUDFNHWV

12 Nm

 1P VUE0033198
7,(

 ,QVWDOOWKHFDWDO\WLFFRQYHUWHUKHDWVKLHOG
 ,QVWDOOWKHFDWDO\WLFFRQYHUWHU

3 Nm
25 Nm

25 Nm
VUE0033197
TIE0031076

 ,QVWDOOWKHFDWDO\WLFFRQYHUWHUKHDWVKLHOG
 $WWDFKWKHFDWDO\WLFFRQYHUWHUWRWKH ORZHUUHWDLQLQJEROWV
FDWDO\WLFFRQYHUWHUUHWDLQLQJEUDFNHWV

12 Nm

 1P  1P
TIE0034344
7,(

,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
$66(0%/<
 ,QVWDOOWKHDLUFRQGLWLRQLQJ $&  3RVLWLRQWKHHQJLQHZLULQJKDUQHVVDQG
FRPSUHVVRUEUDFNHW FRQQHFWWKHIXHOWHPSHUDWXUHVHQVRU
HOHFWULFDOFRQQHFWRU

E0032152

 ,QVWDOOWKHJHQHUDWRU
 &RQQHFWWKHIXHOSXPSHOHFWULFDO
FRQQHFWRUV

E0032157

 127(7KHDFFHVVRU\GULYHEHOWLGOHUSXOOH\
LVUHWDLQHGE\WKHJHQHUDWRUORZHUUHWDLQLQJ
EROW  &RQQHFWWKH&.3VHQVRUHOHFWULFDO
FRQQHFWRU
,QVWDOOWKHJHQHUDWRUORZHUUHWDLQLQJEROWV
DQGWKHDFFHVVRU\GULYHEHOWLGOHUSXOOH\

E0032155

,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
$66(0%/<
 &RQQHFWWKH&03VHQVRUHOHFWULFDO  &RQQHFWWKHJHQHUDWRUHOHFWULFDOFRQQHFWRU
FRQQHFWRU DQGWKHRLOSUHVVXUHVZLWFKHOHFWULFDO
FRQQHFWRU

TIE0037530
TIE0037538

$OOYHKLFOHV
 &RQQHFWWKHHQJLQHFRRODQWWHPSHUDWXUH
 ,QVWDOOWKHJHQHUDWRUSRZHUVXSSO\
(&7 VHQVRUHOHFWULFDOFRQQHFWRU

15 Nm

TIE0037534
VUE0031330

 ,QVWDOOWKHJHQHUDWRUSRZHUVXSSO\FRYHU
 &RQQHFWWKHIXHOKHDWHUHOHFWULFDOFRQQHFWRU
WRWKHIXHOKHDWHU

TIE0037532

TIE0037540

,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
$66(0%/<
 &RQQHFWWKHIXHOLQMHFWRUZLULQJKDUQHVV
HOHFWULFDOFRQQHFWRU

TIE0037541

 $WWDFKWKHHQJLQHZLULQJKDUQHVVWRWKH
WLPLQJEHOWXSSHUFRYHU

TIE0037578

 )LOOWKHHQJLQHZLWKHQJLQHRLO

,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
,167$//$7,21

(QJLQH 
6SHFLDO7RRO V
$OOYHKLFOHV
3URWHFWRU+DOIVKDIW6HDO
 :$51,1*'RQRWVPRNHRUFDUU\OLJKWHG
WREDFFRRURSHQIODPHRIDQ\W\SHZKHQ
ZRUNLQJRQRUQHDUDQ\IXHOUHODWHG
FRPSRQHQWV+LJKO\IODPPDEOHPL[WXUHV
DUHDOZD\VSUHVHQWDQGPD\LJQLWH)DLOXUH
E47098 WRIROORZWKHVHLQVWUXFWLRQVPD\UHVXOWLQ
SHUVRQDOLQMXU\
([SDQGHU7HIORQ6HDO  &$87,216

0DNHVXUHWKDWWKHIXHOSUHVVXUHVHQVRU
HOHFWULFDOFRQQHFWRULVQRWGDPDJHGZKLOH
PRYLQJWKHWUDQVD[OH
13015
0DNHVXUHWKDWWKHWZRORFDWLQJGRZHOV
DUHLQVWDOOHG
:UHQFK+\GUDXOLF/LQH8QLRQ $WWDFKWKHWUDQVD[OHWRWKHHQJLQH
1XW  ,QVWDOOWKHWUDQVD[OHOHIWKDQGUHWDLQLQJEROWV


211269

47 Nm
/LIWLQJ%UDFNHW(QJLQH


21068A TIE0029254

5HPRYHU,QVWDOOHU+RVH  ,QVWDOOWKHWUDQVD[OHULJKWKDQGUHWDLQLQJ
&ODPS EROWV


24003

*HQHUDO(TXLSPHQW
:RUNVKRSWDEOH 47 Nm
(QJLQHKRLVW
5HWDLQLQJVWUDSV
TIE0029252
0DWHULDOV
1DPH 6SHFLILFDWLRQ  ,QVWDOOWKHWUDQVD[OHXSSHUUHWDLQLQJEROWV
0DQXDOWUDQVPLVVLRQ :6'0&&
IOXLG

,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
,167$//$7,21
‡ $WWDFKWKHHQJLQHZLULQJKDUQHVVEUDFNHWWR  &RQQHFWWKHVWDUWHUPRWRUHOHFWULFDO
WKHWUDQVD[OH FRQQHFWRUV

12 Nm
6 Nm

47 Nm

TIE0029250 VUE0027252

 ,QVWDOOWKHVWDUWHUPRWRU 
:$51,1*6XSSRUWWKHHQJLQHDQG
WUDQVD[OHDVVHPEO\RQZRRGHQEORFNVDQG
VHFXUHLWZLWKVXLWDEOHUHWDLQLQJVWUDSV
)DLOXUHWRIROORZWKHVHLQVWUXFWLRQVPD\
UHVXOWLQSHUVRQDOLQMXU\
&$87,21'RQRWVXSSRUWWKHHQJLQH
GLUHFWO\RQWKHRLOSDQ
3RVLWLRQWKHHQJLQHDQGWUDQVD[OHDVVHPEO\
35 Nm RQWKHZRUNVKRSWDEOH

TIE0029248

 ,QVWDOOWKHVWDUWHUPRWRUORZHUUHWDLQLQJEROW

TIE0029238

25 Nm
 5HPRYHWKHVSHFLDOWRRO

VUE0027251

303-122

ELE0001115

,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
,167$//$7,21
 3RVLWLRQWKHZRUNVKRSWDEOH XQGHUWKH ‡ 5HPRYHWKHUHWDLQLQJVWUDSV
YHKLFOHDQGFDUHIXOO\ORZHUWKHYHKLFOHXQWLO
WKHHQJLQHDQGWUDQVD[OHDVVHPEO\LVLQWKH
FRUUHFWSRVLWLRQWRLQVWDOOWKHHQJLQH
PRXQWV
 127(,QVWDOOQHZHQJLQHIURQWPRXQW
UHWDLQLQJQXWV
127('RQRWWLJKWHQWKHHQJLQHIURQWPRXQW
UHWDLQLQJEROWVDQGQXWVDWWKLVVWDJH
,QVWDOOWKHHQJLQHIURQWPRXQW

TIE0029238

 5DLVHDQGVXSSRUWWKHYHKLFOH
)RUDGGLWLRQDOLQIRUPDWLRQUHIHUWR/LIWLQJ
-DFNLQJDQG/LIWLQJ'HVFULSWLRQ
DQG2SHUDWLRQ 
 5HPRYHWKHZRUNVKRSWDEOH

&$87,21,IEUDNHIOXLGLVVSLOWRQWKH
TIE0028584
SDLQWZRUNWKHDIIHFWHGDUHDPXVWEH
LPPHGLDWHO\ZDVKHGGRZQZLWKFROGZDWHU

 127('RQRWWLJKWHQWKHHQJLQHUHDUPRXQW 127(0DNHVXUHWKHVSULQJFOLSLVFRUUHFWO\


UHWDLQLQJQXWVDWWKLVVWDJH VHDWHG

127(,QVWDOOQHZHQJLQHUHDUPRXQWUHWDLQLQJ &RQQHFWWKHFOXWFKVODYHF\OLQGHUVXSSO\
QXWV OLQH

,QVWDOOWKHHQJLQHUHDUPRXQW ‡ ,QVWDOOWKHVSULQJFOLS

TIE0026655
TIE0026433

 &$87,216
 'HWDFKWKHHQJLQHDQGWUDQVD[OHDVVHPEO\
IURPWKHZRUNVKRSWDEOH 7KHLQQHUFRQVWDQWYHORFLW\ &9 MRLQW
PXVWQRWEHEHQWPRUHWKDQGHJUHHV
7KHRXWHU&9MRLQWPXVWQRWEHEHQWPRUH
WKDQGHJUHHV

0DNHVXUHWKDWWKHKDOIVKDIWVHDOLVQRW
GDPDJH
0DNHVXUHWKHVQDSULQJLVFRUUHFWO\
VHDWHG

,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
,167$//$7,21
127(,QVWDOODQHZVQDSULQJ ,QVWDOOWKHLQWHUPHGLDWHVKDIWFHQWHUEHDULQJ
FDS
8VLQJWKHVSHFLDOWRRODWWDFKWKHOHIWKDQG
KDOIVKDIWWRWKHWUDQVD[OH
‡ 5HPRYHWKHSURWHFWLYHVOHHYHEHIRUHIXOO\
LQVWDOOLQJWKHKDOIVKDIW

25 Nm

TIE0029256



&$87,210DNHVXUHWKHKHDWVKLHOGLV
& LQVWDOOHGWRSUHYHQWGDPDJHWRWKHEDOOMRLQW
$WWDFKWKHORZHUDUPEDOOMRLQWWRWKHZKHHO
 &$87,216 NQXFNOHRQERWKVLGHV
7KHLQQHU&9MRLQWPXVWQRWEHEHQW
PRUHWKDQGHJUHHV7KHRXWHU&9MRLQW
PXVWQRWEHEHQWPRUHWKDQGHJUHHV

0DNHVXUHWKDWWKHKDOIVKDIWVHDOLVQRW
GDPDJH
8VLQJWKHVSHFLDOWRRODWWDFKWKHULJKWKDQG
KDOIVKDIWWRJHWKHUZLWKWKHLQWHUPHGLDWHVKDIW
WRWKHWUDQVD[OH 52 Nm
‡ 5HPRYHWKHSURWHFWLYHVOHHYHEHIRUHIXOO\
LQVWDOOLQJWKHKDOIVKDIW
VFC1402538

 ,QVWDOOWKHHQJLQHVXSSRUWLQVXODWRU

48 Nm


(
48 Nm

 127(,QVWDOODQHZLQWHUPHGLDWHVKDIW
EHDULQJFDSDQGORFNQXWV TIE0026428

,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
,167$//$7,21
 7LJKWHQWKHHQJLQHIURQWPRXQWUHWDLQLQJ  $WWDFKWKHJHDUVKLIWFDEOHVWRWKHEUDFNHW
QXWVDQGEROWV DQGWXUQWKHDEXWPHQWVOHHYHV
FRXQWHUFORFNZLVH

48 Nm

48 Nm

TIE0028585
TIE0026568

 7LJKWHQWKHHQJLQHUHDUPRXQWRXWHU
UHWDLQLQJQXWV  $WWDFKWKHJHDUVKLIWFDEOHVWRWKHWUDQVD[OH

48 Nm

TIE0026434 TIE0028774

 7LJKWHQWKHHQJLQHUHDUPRXQWFHQWHU 9HKLFOHVZLWKDLUFRQGLWLRQLQJ


UHWDLQLQJQXW
 $WWDFKWKHDLUFRQGLWLRQLQJ $&
FRPSUHVVRUWRWKH$&FRPSUHVVRUEUDFNHW

90 Nm 25 Nm

TIE0026567

TIE0026439

,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
,167$//$7,21
 &RQQHFWWKH$&FRPSUHVVRUHOHFWULFDO  $WWDFKWKHH[KDXVWIURQWSLSHWRWKHH[KDXVW
FRQQHFWRU KDQJHULQVXODWRU

TIE0026437 TIE0026420

$OOYHKLFOHV  5HPRYHWKHH[KDXVWIOH[LEOHSLSHVXSSRUW


 ,QVWDOOWKHDFFHVVRU\GULYHEHOW
)RUDGGLWLRQDOLQIRUPDWLRQUHIHUWR
$FFHVVRU\'ULYH%HOW/'XUDWRUT7'&L
'9 'LHVHO $FFHVVRU\'ULYH
5HPRYDODQG,QVWDOODWLRQ 
 127(,QVWDOOQHZH[KDXVWIODQJHQXWVDQG
DQHZH[KDXVWIODQJHJDVNHW
$WWDFKWKHH[KDXVWIOH[LEOHSLSHWRWKH
FDWDO\WLFFRQYHUWHU

TIE0001729

44 Nm
 &RQQHFWWKHSRZHUVWHHULQJSUHVVXUH
VZLWFKHOHFWULFDOFRQQHFWRU

TIE0026422

TIE0026579

,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
,167$//$7,21
 ,QVWDOOWKHFRROLQJIDQPRWRUDQGVKURXG  ,QVWDOOWKHIXHOILOWHUVKLHOG

2 Nm

E47431 TIE0033751

 &RQQHFWWKHFRROLQJIDQPRWRUDQGFRROLQJ  &RQQHFWWKHIXHOSXPSWRIXHOWDQNUHWXUQ


IDQUHVLVWRUHOHFWULFDOFRQQHFWRUV OLQH
)RUDGGLWLRQDOLQIRUPDWLRQUHIHUWR4XLFN
5HOHDVH&RXSOLQJ )XHO6\VWHP
*HQHUDO,QIRUPDWLRQ*HQHUDO3URFHGXUHV 

VUE0031933

 /RZHUWKHYHKLFOH
VUE0029857
 &RQQHFWWKHIXHOVXSSO\OLQHWRWKHIXHO
ILOWHU
)RUDGGLWLRQDOLQIRUPDWLRQUHIHUWR4XLFN 9HKLFOHVZLWKDLUFRQGLWLRQLQJ
5HOHDVH&RXSOLQJ )XHO6\VWHP  &RQQHFWWKH$&WULSOHSUHVVXUHVZLWFK
*HQHUDO,QIRUPDWLRQ*HQHUDO3URFHGXUHV  HOHFWULFDOFRQQHFWRU KHDGODPSVKRZQ
UHPRYHGIRUFODULW\ 

VUE0029530
(

,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
,167$//$7,21
 $WWDFKWKH$&SUHVVXUHSLSHEUDFNHWWRWKH 9HKLFOHVZLWK(*5FRROHU
WUDQVD[OHKRXVLQJ
 &RQQHFWWKH(*5YDOYHHOHFWULFDOFRQQHFWRU

20 Nm

TIE0029258
TIE0037582

$OOYHKLFOHV $OOYHKLFOHV
 8VLQJWKHVSHFLDOWRROFRQQHFWWKHKHDWHU
 &RQQHFWWKHYDFXXPKRVHWRWKHEUDNH
FRUHUHWXUQKRVH
YDFXXPSXPS

303-397

TIE0026441
TIE0026610

9HKLFOHVZLWKRXWH[KDXVWJDVUHFLUFXODWLRQ  $WWDFKWKHHQJLQHZLULQJKDUQHVVWRWKH


(*5 FRROHU HQJLQHZLULQJKDUQHVVEUDFNHW
 &RQQHFWWKH(*5YDOYHYDFXXPKRVH

TIE0026609
TIE0026611

,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
,167$//$7,21
 $WWDFKWKHHQJLQHZLULQJKDUQHVVWRWKH 8VLQJWKHVSHFLDOWRROFRQQHFWWKHSRZHU
HQJLQHZLULQJKDUQHVVEUDFNHW VWHHULQJOLQHWRWKHSRZHUVWHHULQJSXPS

40 Nm
211-269

TIE0026608 TIE0027035

 127(,QVWDOODQHZSRZHUVWHHULQJSXPS  $WWDFKWKHSRZHUVWHHULQJOLQHVXSSRUW


2ULQJVHDO EUDFNHWWRWKHSRZHUVWHHULQJSXPS
8VLQJWKHVSHFLDOWRRODWWDFKWKH2ULQJVHDO
WRWKHSRZHUVWHHULQJSXPSXQLRQ
 6OLGHWKH2ULQJVHDORQWRWKHVSHFLDOWRRO
 3RVLWLRQWKHVSHFLDOWRRORQWRWKHSRZHU
VWHHULQJSXPSXQLRQLQVWDOOWKHQHZ2ULQJ 25 Nm
VHDO

E0027034
1
211-188
 &RQQHFWWKHSRZHUVWHHULQJOLQHWRWKH
SRZHUVWHHULQJIOXLGUHVHUYRLU

2
TIE0015852


&$87,21&RYHUWKHJHQHUDWRUZLWKD
VXLWDEOHFORWKWRSUHYHQWWKHLQJUHVVRI
SRZHUVWHHULQJIOXLG

TIE0029239

,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
,167$//$7,21
 $WWDFKWKHSRZHUVWHHULQJIOXLGUHVHUYRLUWR  &RQQHFWWKHFRRODQWGHJDVKRVHWRWKH
WKHUDGLDWRUJULOOHRSHQLQJSDQHO WKHUPRVWDWKRXVLQJ

TIE0029242 TIE0026604

 8VLQJWKHVSHFLDOWRROFRQQHFWWKHORZHU  ,QVWDOOWKHDLUFOHDQHU


IURQWFRRODQWKRVHWRWKHWKHUPRVWDW
)RUDGGLWLRQDOLQIRUPDWLRQUHIHUWR$LU
KRXVLQJ
&OHDQHU/'XUDWRUT7'&L '9 'LHVHO
,QWDNH$LU'LVWULEXWLRQDQG
)LOWHULQJ5HPRYDODQG,QVWDOODWLRQ 
 ,QVWDOOWKHFRRODQWH[SDQVLRQWDQN

303-397
8 Nm

TIE0026606

 8VLQJWKHVSHFLDOWRROFRQQHFWWKHUHDU
FRRODQWKRVHWRWKHWKHUPRVWDWKRXVLQJ TIE0026572

 8VLQJWKHVSHFLDOWRROFRQQHFWWKHFRRODQW
303-397 KRVHWRWKHFRRODQWH[SDQVLRQWDQN

303-397

TIE0026605

TIE0026569

,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
,167$//$7,21
 &RQQHFWWKHFRRODQWGHJDVKRVHWRWKH  &RQQHFWWKHSRZHUWUDLQFRQWUROPRGXOH
FRRODQWH[SDQVLRQWDQN 3&0 HOHFWULFDOFRQQHFWRUV

TIE0026570 TIE0026577

 7LJKWHQWKHVWUXWDQGVSULQJDVVHPEO\WRS  &RQQHFWWKHEDWWHU\MXQFWLRQER[HOHFWULFDO


PRXQWQXWVRQERWKVLGHV FRQQHFWRUV

 1P
7,( TIE0026416

 ,QVWDOOWKHEDWWHU\WUD\VXSSRUWEUDFNHW  $WWDFKWKHJURXQGFDEOHWRWKHLQQHUIHQGHU

10 Nm

TIE0026598 TIE0026417

,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
,167$//$7,21
9HKLFOHVZLWKRXW(*5FRROHU  )LOODQGEOHHGWKHSRZHUVWHHULQJV\VWHP
 $WWDFKWKH(*5FRQWUROYDOYHWRWKHEDWWHU\ )RUDGGLWLRQDOLQIRUPDWLRQUHIHUWR3RZHU
WUD\EUDFNHW 6WHHULQJ6\VWHP)LOOLQJ 6WHHULQJ
6\VWHP*HQHUDO,QIRUPDWLRQ*HQHUDO
3URFHGXUHV
3RZHU6WHHULQJ6\VWHP%OHHGLQJ 
6WHHULQJ6\VWHP*HQHUDO,QIRUPDWLRQ
*HQHUDO3URFHGXUHV 
 )LOODQGEOHHGWKHFRROLQJV\VWHP
)RUDGGLWLRQDOLQIRUPDWLRQUHIHUWR&RROLQJ
6\VWHP'UDLQLQJ)LOOLQJDQG%OHHGLQJ
(QJLQH&RROLQJ/
'XUDWRUT7'&L '9 'LHVHO*HQHUDO
3URFHGXUHV 
TIE0026596
 :LWKWKHYHKLFOHRQDOHYHOVXUIDFHILOOWKH
WUDQVD[OHZLWKPDQXDOWUDQVPLVVLRQIOXLG
 &RQQHFWWKH(*5FRQWUROYDOYHHOHFWULFDO XQWLOWKHOHYHOLVMXVWEHORZWKHILOOHUKROH
FRQQHFWRU

TIE0026595

$OOYHKLFOHV
 ,QVWDOOWKHEDWWHU\WUD\
)RUDGGLWLRQDOLQIRUPDWLRQUHIHUWR%DWWHU\
7UD\/'XUDWHF9 6LJPD /
'XUDWHF9 6LJPD %DWWHU\
0RXQWLQJDQG&DEOHV5HPRYDODQG
,QVWDOODWLRQ 
 $GMXVWWKHJHDUVKLIWFDEOHV
)RUDGGLWLRQDOLQIRUPDWLRQUHIHUWR
*HDUVKLIW&DEOH$GMXVWPHQW 
0DQXDO7UDQVPLVVLRQ7UDQVD[OHDQG
&OXWFK*HQHUDO,QIRUPDWLRQ*HQHUDO
3URFHGXUHV 
 )LOODQGEOHHGWKHFOXWFKV\VWHP
)RUDGGLWLRQDOLQIRUPDWLRQUHIHUWR&OXWFK
6\VWHP%OHHGLQJ 0DQXDO
7UDQVPLVVLRQ7UDQVD[OHDQG&OXWFK
*HQHUDO,QIRUPDWLRQ*HQHUDO3URFHGXUHV 

,NRQ6RXWK$IULFD *HQ

You might also like