Professional Documents
Culture Documents
1.4 DW - 303-01B-1 a 303-01B-158
1.4 DW - 303-01B-1 a 303-01B-158
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
PAGE 1 OF 2
6(&7,21%(QJLQH²/'XUDWRUT7'&L '9
'LHVHO
9(+,&/($33/,&$7,21,NRQ6RXWK$IULFD
&217(176 3$*(
63(&,),&$7,216
6SHFLILFDWLRQV %
(QJLQH 'DWD %
(QJLQH 2LO &DSDFLW\ %
&\OLQGHU %ORFN %
3LVWRQV %
&UDQNVKDIW %
&RQQHFWLQJ 5RG %
3LVWRQ3LQ %
&DPVKDIW %
9DOYHV %
&\OLQGHU +HDG %
2LO3UHVVXUH6SHFLILFDWLRQV %
'(6&5,37,21$1'23(5$7,21
(QJLQH %
*HQHUDO %
(QJLQHLGHQWLILFDWLRQFRGH %
&\OLQGHUKHDGDQFLOODU\FRPSRQHQWV %
9DOYH FRYHU %
&DPVKDIW %
&DPVKDIWKRXVLQJ %
&\OLQGHUKHDGDQGYDOYHWUDLQ %
&\OLQGHUKHDGJDVNHW %
7LPLQJJHDU %
&\OLQGHU EORFN %
&UDQNJHDU %
&UDQNVKDIW %
&RQQHFWLQJURGV %
3LVWRQV %
2LOV\VWHP %
',$*126,6$1'7(67,1*
(QJLQH %
,19(+,&/(5(3$,5
&UDQNVKDIW)URQW6HDO %
&DPVKDIW %
&DPVKDIW 6HDO %
7LPLQJ%HOW %
([KDXVW 0DQLIROG %
&\OLQGHU+HDG %
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
PAGE 2 OF 2
2LO3DQ %
2LO3XPS %
&UDQNVKDIW5HDU6HDO %
9DOYH6HDOV %
+\GUDXOLF/DVK$GMXVWHU %
,QWDNH 0DQLIROG %
5(029$/
(QJLQH %
',6$66(0%/<
(QJLQH %
',6$66(0%/<$1'$66(0%/<2)68%$66(0%/,(6
&\OLQGHU+HDG %
$66(0%/<
(QJLQH %
,167$//$7,21
(QJLQH %
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
63(&,),&$7,216
(QJLQH'DWD
'HVFULSWLRQ
&RGH )-$)-%)-&
)LULQJRUGHU
%RUHGLDPHWHU PP
6WURNH PP
'LVSODFHPHQW FF
&RPSUHVVLRQUDWLR
3RZHURXWSXWDWUSP N: 36
7RUTXHDWUSP 1P
,GOHVSHHG USP
0D[LPXPRLOFRQVXPSWLRQ /NP
/XEULFDQWV)OXLGV6HDOHUVDQG$GKHVLYHV
,WHP 6SHFLILFDWLRQ
)RUG)RUPXOD(6$(:HQJLQHRLO :660&%
&RRODQW :660%'
6HDOHU :6(0*$
(QJLQH2LO&DSDFLW\
'HVFULSWLRQ /LWHUV
,QLWLDOILOOLQFOXGLQJRLOILOWHU
6HUYLFHILOOLQFOXGLQJRLOILOWHU
6HUYLFHILOOZLWKRXWRLOILOWHU
&\OLQGHU%ORFN
'HVFULSWLRQ PP
&\OLQGHUERUHGLDPHWHU
0DLQEHDULQJVSDUHQWERUHGLDPHWHU
0DLQEHDULQJFOHDUDQFHUDGLDO
0DLQEHDULQJFOHDUDQFHD[LDO
3LVWRQV
'HVFULSWLRQ PP
3LVWRQGLDPHWHU
3LVWRQFOHDUDQFHLQF\OLQGHU
3LVWRQULQJHQGJDSV
²XSSHUFRPSUHVVLRQULQJ
²ORZHUFRPSUHVVLRQULQJ
²RLOFRQWUROULQJ
,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
63(&,),&$7,216
'HVFULSWLRQ PP
3LVWRQULQJJDSSRVLWLRQ7KHSLVWRQULQJJDSVPXVWEHGLVWULEXWHGHYHQO\DURXQGWKHFLUFXPIHUHQFHRIWKHSLVWRQ7KLVDOVRDSSOLHV
WRWKHRLOFRQWUROULQJHOHPHQWV$OLJQWKHSLVWRQULQJJDSVDWGHJUHHVWRHDFKRWKHU
&UDQNVKDIW
'HVFULSWLRQ PP
0DLQEHDULQJMRXUQDOHQGIORDW
0DLQEHDULQJMRXUQDOGLDPHWHU
&RQQHFWLQJURGEHDULQJMRXUQDOGLDPHWHU
&RQQHFWLQJ5RG
'HVFULSWLRQ PP
%LJHQGERUHGLDPHWHU
6PDOOHQGERUHGLDPHWHU
&RQQHFWLQJURGEHDULQJFOHDUDQFH
3LVWRQ3LQ
'HVFULSWLRQ PP
3LVWRQSLQOHQJWK
3LVWRQSLQGLDPHWHU
&DPVKDIW
'HVFULSWLRQ PP
&DPVKDIWHQGIORDW
&DPVKDIWEHDULQJMRXUQDOGLDPHWHU
9DOYHV
'HVFULSWLRQ PP
9DOYHVWHPWRYDOYHJXLGHFOHDUDQFH²LQWDNHYDOYH
9DOYHVWHPWRYDOYHJXLGHFOHDUDQFH²H[KDXVWYDOYH
&\OLQGHU+HDG
'HVFULSWLRQ PP
7KLFNQHVVRIF\OLQGHUKHDGJDVNHWZLWKSLVWRQSURWUXVLRQRI WZRQRWFKHV
7KLFNQHVVRIF\OLQGHUKHDGJDVNHWZLWKSLVWRQSURWUXVLRQRI WKUHHQRWFKHV
7KLFNQHVVRIF\OLQGHUKHDGJDVNHWZLWKSLVWRQSURWUXVLRQRI RQHQRWFK
7KLFNQHVVRIF\OLQGHUKHDGJDVNHWZLWKSLVWRQSURWUXVLRQRI IRXUQRWFKHV
7KLFNQHVVRIF\OLQGHUKHDGJDVNHWZLWKSLVWRQSURWUXVLRQRI ILYHQRWFKHV
0D[LPXPGLVWRUWLRQ²PHDVXUHGORQJLWXGLQDOO\DQGGLDJRQDOO\
,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
63(&,),&$7,216
2LO3UHVVXUH6SHFLILFDWLRQV
'HVFULSWLRQ EDU
2LOSUHVVXUHDWLGOHVSHHG
2LOSUHVVXUHDWUSP
7RUTXH6SHFLILFDWLRQV
'HVFULSWLRQ 1P OEIW OELQ
7UDQVD[OHUHWDLQLQJEROWV
(QJLQHUHDUPRXQWUHWDLQLQJEROWV 0
(QJLQHIURQWPRXQWUHWDLQLQJEROWV
(QJLQHUROOUHVWULFWRUWRWUDQVD[OHEROWV
(QJLQHUHDUPRXQWFHQWHUQXW 0
(QJLQHUROOUHVWULFWRUWRIURQWD[OHFURVVPHPEHUEROWV
/RZHUDUPEDOOMRLQWUHWDLQLQJQXWV
,QWHUPHGLDWHVKDIWFHQWUHEHDULQJFDSORFNQXWV
7KHUPRVWDWKRXVLQJUHWDLQLQJEROWV
&UDQNVKDIWSXOOH\UHWDLQLQJEROW D
)O\ZKHHOUHWDLQLQJEROWV D
/RZHUFUDQNFDVHWRF\OLQGHUEORFN &UDQNVKDIWPDLQ D
EHDULQJFDSUHWDLQLQJEROWV
/RZHUFUDQNFDVHWRF\OLQGHUEORFN 0 D
&RQQHFWLQJURGEHDULQJFDSUHWDLQLQJEROWV D
3LVWRQFRROLQJRLOVSUD\QR]]OHV
)XHOSXPSUHWDLQLQJEROWV
)XHOSXPSVXSSRUWEUDFNHWUHWDLQLQJEROWV
)XHOSXPSUHDUVXSSRUWEUDFNHWUHWDLQLQJEROWV
)XHOSXPSSXOOH\UHWDLQLQJQXW
1RLVHYLEUDWLRQDQGKDUVKQHVV 19+ VKLHOG
UHWDLQLQJEROWV
)XHOLQMHFWLRQVXSSO\PDQLIROGUHWDLQLQJEROWV
)XHOLQMHFWRUUHWDLQLQJIRUNV
+LJKSUHVVXUHIXHOVXSSO\OLQHQXWVWRIXHOLQMHFWRUV D
+LJKSUHVVXUHIXHOVXSSO\OLQHQXWVWRIXHOLQMHFWLRQ D
VXSSO\PDQLIROG
&OXWFKGLVFDQGSUHVVXUHSODWHUHWDLQLQJEROWV
)XHOILOWHUVKLHOG
&DPVKDIWXSSHUKRXVLQJUHWDLQLQJEROWV D
&DPVKDIWORZHUKRXVLQJUHWDLQLQJEROWV D
,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
63(&,),&$7,216
,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
63(&,),&$7,216
,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
'(6&5,37,21$1'23(5$7,21
(QJLQH
*HQHUDO
E30194
,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
'(6&5,37,21$1'23(5$7,21
7KH/'XUD7RUT7'&LHQJLQHRSHUDWHVXVLQJ 7KHFDPVKDIWLVGULYHQE\DWLPLQJEHOWDVDUHWKH
WKHGLUHFWLQMHFWLRQSULQFLSOH KLJKSUHVVXUHSXPSDQGWKHFRRODQWSXPS
7KHF\OLQGHUEORFNDQGUHLQIRUFLQJIUDPHLQWKH/
'XUD7RUT7'&LHQJLQHDUHPDGHIURPDOXPLQXP (QJLQHLGHQWLILFDWLRQFRGH
7KHUHIRUHWKHHQJLQHRQO\ZHLJKVNJ
7KLVHQJLQHFDQEHXVHGLQSODFHRIKLJKHUFDSDFLW\ 7KHHQJLQHVHULDOQXPEHULVORFDWHGRQWKHH[KDXVW
HQJLQHVWKDQNVWRLWVUHODWLYHO\KLJKRXWSXWIRULWV VLGHRIWKHF\OLQGHUEORFN
FDSDFLW\FODVVRIN: 36 ,QDGGLWLRQWKH9HKLFOH,GHQWLILFDWLRQ1XPEHU 9,1
7KHYDOYHVDUHDFWXDWHGE\DQRYHUKHDGFDPVKDIW DQGWKHHQJLQHFRGHDUHORFDWHGRQWKHVDPHVLGH
DQGUROOHUFDPIROORZHUZLWKK\GUDXOLFYDOYH RQWKHWUDQVPLVVLRQIODQJH
FOHDUDQFHDGMXVWPHQW
E30011 3
,WHP 'HVFULSWLRQ
6HTXHQWLDOHQJLQHVHULDOQXPEHU
9,1
(QJLQHFRGH
,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
'(6&5,37,21$1'23(5$7,21
&\OLQGHUKHDGDQFLOODU\FRPSRQHQWV
E30013
,WHP 'HVFULSWLRQ
9DOYHFRYHU 9DOYHFRYHU
,QWDNHGXFWVHDOLQJULQJ 7KHF\OLQGHUKHDGFRYHULVPDGHIURPSODVWLFDQG
IRUPVSDUWRIDQDVVHPEO\WKDWDOVRLQFOXGHVWKH
&\OLQGHUKHDGFRYHUJDVNHW
LQWDNHPDQLIROGSRVLWLYHFUDQNFDVHYHQWLODWLRQ
&DPVKDIWKRXVLQJ WRSSDUW 3&9 YDOYHZLWKRLOVHSDUDWRUDQGIXHOILOWHU
EUDFNHW
&DPVKDIWKRXVLQJ ERWWRPSDUW
$VHSDUDWHJDVNHWIRUPVWKHVHDOEHWZHHQWKH
&\OLQGHUKHDG F\OLQGHUKHDGFRYHUDQGWKHWRSSDUWRIWKH
FDPVKDIWKRXVLQJ
,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
'(6&5,37,21$1'23(5$7,21
7KHMRLQWVEHWZHHQWKHLQWDNHPDQLIROGDQGWKH 127(5HIHUWRWKHFXUUHQWVHUYLFHOLWHUDWXUHIRU
F\OLQGHUKHDGLQWDNHSRUWVLQWKHF\OLQGHUKHDGDUH H[DFWLQVWUXFWLRQVRQKRZWRDVVHPEOHWKHF\OLQGHU
YLDIRXUVHSDUDWHVHDOLQJULQJV KHDGFRYHUDQGLQWDNHPDQLIROG
7KHJDVNHWVPXVWEHFKHFNHGIRUGDPDJHDQGLI
QHFHVVDU\UHQHZHGEHIRUHPRXQWLQJWKHLQWDNH
PDQLIROG
E30014
,WHP 'HVFULSWLRQ
&RQQHFWLRQIODQJHIRUFKDUJHDLUGXFWLQJ &DPVKDIW
2LOILOOHUFDS 7KLVFDPVKDIWLVPDGHIURPVWHHOWXEHZLWK
VKUXQNRQFDPVDQGVKDIWHQGV
3RVLWLYHFUDQNFDVHYHQWLODWLRQ 3&9 YDOYH
,WLVVXSSRUWHGRQILYHEHDULQJVLQWKHFDPVKDIW
,QWHJUDOLQWDNHPDQLIROG KRXVLQJ
$WKUXVWZDVKHUFRQWUROVWKHD[LDOPRYHPHQWRIWKH
FDPVKDIW
,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
'(6&5,37,21$1'23(5$7,21
3 2
E30016
7KHWZRKRXVLQJSDUWVDUHEROWHGWRJHWKHUDQG
,WHP 'HVFULSWLRQ
VSHFLDOWRROV ORFDWLQJSLQV DUHXVHGWRDOLJQWKHP
%HDULQJUXQQLQJVXUIDFHV GXULQJSURGXFWLRQ
6KUXQNRQVKDIWHQGZLWKJURRYHIRU 7KHWZRKRXVLQJSDUWVDUHVHDOHGXVLQJD
YDFXXPSXPSGULYH RQHFRPSRQHQWVLOLFRQHEDVHGVHDODQWZKHQ
MRLQHGWRJHWKHU
6KUXQNRQVKDIWHQGZLWKLQWHJUDOWKUXVW
ZDVKHU 127(7KHXSSHUDQGORZHUSDUWVRIWKHFDPVKDIW
KRXVLQJDUHPDWFKHGWRRQHDQRWKHURWKHUDQG
EHORQJWRJHWKHU,WLVQRWSRVVLEOHWRUHSODFH
&DPVKDIWKRXVLQJ LQGLYLGXDOSDUWVRIWKHKRXVLQJ
7ZRORFDWLQJSLQV VSHFLDOWRROV DUHXVHGWR
7KHFDPVKDIWKRXVLQJLVPDGHRIDOXPLQXPDQG SRVLWLRQWKHFDPVKDIWKRXVLQJRQWKHF\OLQGHUKHDG
FRQVLVWVRIWZRSDUWV
,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
'(6&5,37,21$1'23(5$7,21
E30015
,WHP 'HVFULSWLRQ
%RUHVIRUORFDWLQJSLQVXVHGWRLQVWDOOWKH
FDPVKDIWKRXVLQJ
&DPVKDIWKRXVLQJ WRSSDUW
&DPVKDIWKRXVLQJ ERWWRPSDUW
%RUHVIRUORFDWLQJSLQVIRUPRXQWLQJRQWKH
F\OLQGHUKHDG
,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
'(6&5,37,21$1'23(5$7,21
&\OLQGHUKHDGDQGYDOYHWUDLQ 9DOYHDFWXDWLRQ
,WHP 'HVFULSWLRQ
5ROOHUFDPIROORZHU
+\GUDXOLFVXSSRUWLQJPRXQW
7KHF\OLQGHUKHDGLVPDGHRIDOXPLQXPDQGKDV
WZRYDOYHVSHUFRPEXVWLRQFKDPEHU7KHYDOYH
1 VHDWVDQGJXLGHVDUHPDGHRIVLQWHUHGVWHHO
7KHF\OLQGHUKHDGKDVDSDVVDJHIRUWKH([KDXVW
*DV5HFLUFXODWLRQ (*5 DQGKDVWRSHQWU\LQWDNH
SRUWV
7KHLQWDNHSRUWVDUHRQWKHULJKWKDQGVLGHRIWKH
HQJLQH DWWKHUHDUZKHQORRNLQJWRZDUGVWKHIURQW
RIWKHYHKLFOH DQGWKHH[KDXVWSRUWVDUHRQWKH
OHIWKDQGVLGHRIWKHHQJLQH DWWKHIURQWZKHQ
ORRNLQJWRZDUGVWKHIURQWRIWKHYHKLFOH
7KHYDOYHVDUHDFWXDWHGE\UROOHUFDPIROORZHUDQG
2 K\GUDXOLFVXSSRUWLQJPRXQWIRUYDOYHFOHDUDQFH
DGMXVWPHQW
7KHF\OLQGHUKHDGPDWLQJIDFHFDQEHUHZRUNHG
XSWRDGHSWKRIPPE\VXUIDFHJULQGLQJ
&\OLQGHUKHDGJDVNHW
E30017
7KHF\OLQGHUKHDGJDVNHWLVDPXOWLOD\HUVWHHO
JDVNHW
7KHUHLVDFKRLFHRIILYHGLIIHUHQWWKLFNQHVVHV
GHSHQGLQJRQWKHGHJUHHRISLVWRQSURWUXVLRQRI
WKHHQJLQH7KHQXPEHURIQRWFKHV RQHWRILYH
LQGLFDWHVWKHJDVNHWWKLFNQHVV
,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
'(6&5,37,21$1'23(5$7,21
&\OLQGHUKHDGJDVNHWLGHQWLILFDWLRQ
E30018
,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
'(6&5,37,21$1'23(5$7,21
7LPLQJJHDU ,WHP 'HVFULSWLRQ
&RRODQWSXPSSXOOH\
7HQVLRQLQJSXOOH\
1 +LJKSUHVVXUHSXPSSXOOH\
7KHFDPVKDIWLVGULYHQE\DWLPLQJEHOW7KHWLPLQJ
EHOWDOVRGULYHVWKHIXHOLQMHFWLRQV\VWHP
8 KLJKSUHVVXUHSXPSDQGWKHFRRODQWSXPS
2
7KHWLPLQJEHOWGULYHKDVDQDXWRPDWLFWHQVLRQLQJ
SXOOH\7KHWHQVLRQLQJSXOOH\LVRSHUDWHGE\VSULQJ
IRUFHDQGLVQRWWHPSHUDWXUHGHSHQGHQW
3
&\OLQGHUEORFN
7KHF\OLQGHUEORFNLVPDGHIURPDOXPLQXPDQGKDV
FDVWLQF\OLQGHUOLQHUVPDGHIURPFDVWLURQ
7 7KLVFRQVWUXFWLRQLVFDOOHGDQ2SHQ'HFNF\OLQGHU
5 EORFNLHLWLVDF\OLQGHUEORFNZLWKDFRRODQWMDFNHW
RSHQWRZDUGVWKHWRS
6
7KURXJKERUHVIRUFRRODQWLQWKHXSSHUDUHD
EHWZHHQWKHF\OLQGHUVLPSURYHWKHFRROLQJ
4
$QDOXPLQXPUHLQIRUFLQJIUDPHLVEROWHGWRWKH
XQGHUVLGHRIWKHF\OLQGHUEORFN,WIRUPVWKHORZHU
E30025
KDOYHVRIWKHPDLQEHDULQJKRXVLQJDQGKDVFDVW
LURQLQVHUWVZKLFKDUHFDVWLQSODFH
,WHP 'HVFULSWLRQ 2QHFRPSRQHQWVLOLFRQHEDVHGVHDODQWLVXVHG
&DPVKDIWWLPLQJEHOWSXOOH\ IRUWKHVHDOEHWZHHQWKHF\OLQGHUEORFNDQGWKH
UHLQIRUFLQJIUDPH
%RUHIRUFDPVKDIWWLPLQJSHJ
127(7KHVHDOLQJVXUIDFHRIWKHF\OLQGHUEORFN
,GOHUSXOOH\ WRWKHF\OLQGHUKHDGDQGWKHF\OLQGHUUXQQLQJ
VXUIDFHVPXVWQRWEHUHPDFKLQHG7KUHDGUHSDLUV
&UDQNVKDIWWLPLQJEHOWSXOOH\
XVLQJWKUHDGLQVHUWVLQWKHDUHDVRIWKHF\OLQGHU
%RUHIRUFUDQNVKDIWWLPLQJSHJ KHDGEROWVDQGPDLQEHDULQJEROWVDUHDOVRQRW
SHUPLWWHG
,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
'(6&5,37,21$1'23(5$7,21
E30020
,WHP 'HVFULSWLRQ
&RQQHFWLQJURGV
&RRODQWMDFNHW
5HLQIRUFLQJIUDPH )RUJHGFRQQHFWLQJURGVZLWKIUDFWXUHVSOLWEHDULQJV
DUHXVHG
&UDQNJHDU
3LVWRQV
&UDQNVKDIW 7KHSLVWRQVDUHPDGHIURPDOLJKWPHWDODOOR\DQG
HDFKSLVWRQLQFRUSRUDWHVDFRPEXVWLRQFKDPEHU
7KHIRUJHGVWHHOFUDQNVKDIWKDVILYHPDLQEHDULQJV LQWKHSLVWRQFURZQ
7ZRWKUXVWKDOIZDVKHUVRQWKHIRXUWKPDLQEHDULQJ $FRQHLVORFDWHGLQWKHFHQWHURIWKHFRPEXVWLRQ
OLPLWWKHD[LDOSOD\7KHVHWKUXVWZDVKHUVDUHRQO\ FKDPEHUWRHQVXUHDKLJKGHJUHHRIDLUIXHOPL[WXUH
DYDLODEOHLQRQHVWDQGDUGVL]H VZLUO
127(5HIHUWRWKHFXUUHQWVHUYLFHOLWHUDWXUHIRU (DFKSLVWRQFURZQDOVRFRQWDLQVWZRUHFHVVHVIRU
WKHH[DFWSURFHGXUH WKHYDOYHKHDGV
7KHVKDIWVHDOVDWHDFKHQGRIWKHFUDQNVKDIWDUH 7KHSLVWRQFURZQDOVRKDVDQDUURZWRVKRZWKH
PDGHIURP7HIORQ7KHVHUYLFHVKDIWVHDOVDUH SLVWRQLQVWDOODWLRQRULHQWDWLRQDQGZKLFKPXVWSRLQW
VXSSOLHGSUHIRUPHGRQDKROGHU7KLVKROGHUDOVR WRZDUGVWKHWLPLQJJHDUHQGRIWKHHQJLQH
VHUYHVWRSURWHFWWKHVHDODJDLQVWGDPDJHDQGDV 7KHSLVWRQVNLUWLVSDUWLDOO\FRYHUHGZLWKD
DQDVVHPEO\DLG JUDSKLWHEDVHGFRDWLQJLQRUGHUWRHQVXUHWKH
PLQLPXPIULFWLRQHVSHFLDOO\GXULQJWKHUXQQLQJLQ
VWDJH
3LVWRQVDUHRQO\DYDLODEOHLQRQHZHLJKWFDWHJRU\
,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
'(6&5,37,21$1'23(5$7,21
7KHSLVWRQSLQLVDIORDWLQJILWDQGLVKHOGLQSRVLWLRQ 7KHUHLVQRVSHFLDOLQVWDOODWLRQSRVLWLRQRIWKH
E\WZRVQDSULQJV VLQJOHPDVVIO\ZKHHOLQUHODWLRQWRWKHFUDQNVKDIW
7KHIO\ZKHHOKDVWZREOLQGKROHVIRUORFNLQJWKH
FUDQNVKDIWLQWZRGLIIHUHQWSRVLWLRQV
)O\ZKHHODVVHPEO\
7KHHQJLQHLVHTXLSSHGZLWKDVLQJOHPDVVIO\ZKHHO
PDGHRIFDVWLURQ
E30010
,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
'(6&5,37,21$1'23(5$7,21
&UDQNJHDU 7KHRLOSXPSLQWHUQDOURWRUKDVWZRIODWVZKLFKIRUP
DNH\HGFRQQHFWLRQZLWKWKHFUDQNVKDIW
,WHP 'HVFULSWLRQ
$SUHVVXUHUHOLHIYDOYHLVLQWHJUDOZLWKWKHRLOSXPS
0DUNVKRZLQJSLVWRQLQVWDOODWLRQ KRXVLQJ,WRSHQVZKHQWKHRLOSUHVVXUHUHDFKHV
RULHQWDWLRQ EDU
7KUXVWZDVKHUV D[LDOEHDULQJV $VHFRQGRLOSUHVVXUHUHOLHIYDOYHLQWKHF\OLQGHU
KHDGOLPLWVWKHRLOSUHVVXUHLQWKHXSSHUSDUWRIWKH
HQJLQH
2LOV\VWHP
$QRLOQRQUHWXUQYDOYHLVDOVRORFDWHGLQWKH
F\OLQGHUKHDG7KLVSUHYHQWVWKHRLOIURPUHWXUQLQJ
2LOSXPS WRWKHVXPSZKHQWKHHQJLQHLVVWRSSHGWKXV
HQVXULQJUDSLGOXEULFDWLRQRIWKHYDOYHJHDUZKHQ
7KHRLOSXPSLVORFDWHGDWWKHWLPLQJJHDUHQGRI WKHHQJLQHLVUHVWDUWHG
WKHHQJLQH,WLVGULYHQGLUHFWO\E\WKHFUDQNVKDIW
DQGLVDURWRUW\SHGHVLJQ
2
3
1
E30021
,WHP 'HVFULSWLRQ
2LOSUHVVXUHFRQWUROYDOYH 2LOILOWHURLOFRROHUXQLW
&UDQNVKDIW 7KHRLOILOWHURLOFRROHUDVVHPEO\LVORFDWHGRQWKH
)ODWV H[KDXVWVLGHRIWKHHQJLQHQHDUWKHIO\ZKHHO
,QQHUURWRU 7KHRLOFRROHULVDQRLOZDWHUKHDWH[FKDQJHU
7KHRLOILOWHURLOFRROHUDVVHPEO\FRQVLVWVRID
2XWHUURWRU
WZRSLHFHKRXVLQJZLWKUHSODFHDEOHILOWHUHOHPHQW
DQGIODQJHPRXQWHGRLOFRROHU
,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
'(6&5,37,21$1'23(5$7,21
7KHUHLVDEODQNLQJSOXJRQWKHRLOILOWHUHOHPHQWIRU WKURXJKWKHKRXVLQJVRWKDWWKHUHLVQR
WKHGUDLQERUHLQWKHILOWHUKRXVLQJ:KHQDQHZRLO FRQWDPLQDWLRQFDXVHGE\HVFDSLQJRLO
ILOWHUHOHPHQWLVEHLQJLQVWDOOHGWKHRLOFDQIORZRXW
3
2
1
E30022
,WHP 'HVFULSWLRQ
)LOWHUHOHPHQW
2ULQJVHDO
2LOILOWHUFDS
%ODQNLQJSOXJ
2LOFRROHU
,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
'(6&5,37,21$1'23(5$7,21
2LOSUHVVXUHVZLWFK 7KHRLOSUHVVXUHVZLWFKLVORFDWHGRQWKHH[KDXVW
VLGHRQWKHF\OLQGHUEORFNRQWKHOHIWKDQGVLGHWKH
HQJLQH
,QGHSUHVVXUL]HGVWDWHWKHRLOSUHVVXUHVZLWFK
FORVHVDFRQWDFWVRDVWRFRQQHFWWKHUHOHYDQWLQSXW
RQWKHLQVWUXPHQWFOXVWHUWRHQJLQHJURXQG7KHRLO
SUHVVXUHZDUQLQJOLJKWRQWKHLQVWUXPHQWFOXVWHU
LOOXPLQDWHV
E30023
,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
'(6&5,37,21$1'23(5$7,21
2LOVSUD\WXEHV
E30452
7KHSLVWRQFURZQVDUHFRROHGIURPEHORZZLWKRLO
IURPWKHRLOVSUD\WXEHV7KHRLOVSUD\WXEHVDUH
VHFXUHGLQWKHF\OLQGHUEORFNZLWKEDQMREROWV
7KHEDQMREROWVFRQQHFWWKHRLOVSUD\WXEHVZLWK
WKHHQJLQHOXEULFDWLRQV\VWHP7KHEDQMREROWVDUH
HTXLSSHGZLWKLQWHJUDOYDOYHVZKLFKHQVXUHWKDW
WKHRLOVSUD\WXEHVGRQRWRSHUDWHEHORZDFHUWDLQ
RLOSUHVVXUH
,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
',$*126,6$1'7(67,1*
(QJLQH
5()(5WR6HFWLRQ>(QJLQH6\VWHP
*HQHUDO,QIRUPDWLRQ@
,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
,19(+,&/(5(3$,5
&UDQNVKDIW)URQW6HDO
6SHFLDO7RRO V ,QVWDOOWKHUHWDLQLQJEROWVILQJHUWLJKW
5HPRYHU&UDQNVKDIW2LO6HDO
21143
,QVWDOOHU&UDQNVKDIW2LO6HDO
TIE0028584
5DLVHDQGVXSSRUWWKHYHKLFOH)RUDGGLWLRQDO
303733
LQIRUPDWLRQUHIHUWR6HFWLRQ>-DFNLQJ
DQG/LIWLQJ@
*HQHUDO(TXLSPHQW 5HPRYHWKHFUDQNVKDIWSXOOH\:RRGUXIINH\
7UROOH\-DFN
:RRGHQ%ORFNV
5HPRYDO
5HPRYHWKHWLPLQJEHOW
)RUDGGLWLRQDOLQIRUPDWLRQUHIHUWR7LPLQJ
%HOW LQWKLVVHFWLRQ
,QVWDOOWKHHQJLQHIURQWPRXQWVXSSRUW
EUDFNHW
TIE0030695
,QVWDOOWKHUHWDLQLQJEROWVILQJHUWLJKW
8VLQJWKHVSHFLDOWRROUHPRYHWKHFUDQNVKDIW
IURQWRLOVHDO
'LVFDUGWKHRLOVHDO
303-293
TIE0030589
,QVWDOOWKHHQJLQHIURQWPRXQW
TIE0030673
,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
,19(+,&/(5(3$,5
,QVWDOODWLRQ 8VLQJDWUROOH\MDFN DQGVXLWDEOHZRRGHQ
EORFNVVXSSRUWWKHHQJLQH
127($QHZFUDQNVKDIWIURQWRLOVHDOLV
VXSSOLHGZLWKDQDOLJQPHQWDQGSURWHFWLRQ
VOHHYHWKDWPXVWEHUHPRYHGIROORZLQJ
LQVWDOODWLRQ
8VLQJWKHVSHFLDOWRRODQGWKHROGFUDQNVKDIW
SXOOH\EROWLQVWDOOWKHFUDQNVKDIWIURQWRLO
VHDO
303-733
TIE0030596
5HPRYHWKHHQJLQHIURQWPRXQW
TIE0030674
,QVWDOOWKHFUDQNVKDIWSXOOH\:RRGUXIINH\
TIE0028584
5HPRYHWKHHQJLQHIURQWPRXQWVXSSRUW
EUDFNHW
TIE0030695
/RZHUWKHYHKLFOH
&$87,21'RQRWVXSSRUWWKHHQJLQH
GLUHFWO\RQWKHRLOSDQ
TIE0030589
,QVWDOOWKHWLPLQJEHOW
)RUDGGLWLRQDOLQIRUPDWLRQUHIHUWR7LPLQJ
%HOW LQWKLVVHFWLRQ
,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
,19(+,&/(5(3$,5
&DPVKDIW
6SHFLDO7RRO V DUHDOZD\VSUHVHQWDQGPD\LJQLWH)DLOXUH
WRIROORZWKHVHLQVWUXFWLRQVPD\UHVXOWLQ
8QLYHUVDO)ODQJH+ROGLQJ
SHUVRQDOLQMXU\
:UHQFK
$ 127(&\OLQGHULVORFDWHGDWWKHWUDQVPLVVLRQ
HQG
'LVFRQQHFWWKHEDWWHU\JURXQGFDEOH
15030A
)RUDGGLWLRQDOLQIRUPDWLRQUHIHUWR%DWWHU\
'LVFRQQHFWDQG&RQQHFW %DWWHU\
*XLGH6WXGV&\OLQGHU+HDG 0RXQWLQJDQG&DEOHV*HQHUDO3URFHGXUHV
'UDLQWKHFRROLQJV\VWHP
)RUDGGLWLRQDOLQIRUPDWLRQUHIHUWR&RROLQJ
6\VWHP'UDLQLQJ)LOOLQJDQG%OHHGLQJ
(QJLQH&RROLQJ/
21003
'XUDWRUT7'&L '9 'LHVHO*HQHUDO
3URFHGXUHV
5HPRYHU,QVWDOOHU+RVH 5HPRYHWKHLQWDNHPDQLIROGDVVHPEO\
&ODPS )RUDGGLWLRQDOLQIRUPDWLRQUHIHUWR,QWDNH
0DQLIROG (QJLQH/
'XUDWRUT7'&L '9 'LHVHO,QYHKLFOH
24003
5HSDLU
5HPRYHWKHWLPLQJEHOW
)RUDGGLWLRQDOLQIRUPDWLRQUHIHUWR7LPLQJ
,QVWDOOHU&UDQNVKDIW)URQW %HOW (QJLQH/'XUDWRUT7'&L
6HDO '9 'LHVHO,QYHKLFOH5HSDLU
5HPRYHWKHEUDNHYDFXXPSXPS
)RUDGGLWLRQDOLQIRUPDWLRQUHIHUWR%UDNH
9DFXXP3XPS 3RZHU%UDNH
303684
$FWXDWLRQ5HPRYDODQG,QVWDOODWLRQ
*HQHUDO(TXLSPHQW &$87,213URWHFWWKHJHQHUDWRUZLWK
OLQWIUHHPDWHULDOWRSUHYHQWFRQWDPLQDWLRQ
7ZRIHHOHUJDXJHV
8VLQJWKHVSHFLDOWRROUHPRYHWKHFRRODQW
0DWHULDOV H[SDQVLRQWDQN
1DPH 6SHFLILFDWLRQ
(QJLQHRLO :660&%
303-397
/RFWLWH
6HDOHU :6(0*$
5HPRYDO
:$51,1*'RQRWVPRNHRUFDUU\OLJKWHG
WREDFFRRURSHQIODPHRIDQ\W\SHZKHQ
ZRUNLQJRQRUQHDUDQ\IXHOUHODWHG TIE0026569
FRPSRQHQWV+LJKO\IODPPDEOHPL[WXUHV
,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
,19(+,&/(5(3$,5
8VLQJWKHVSHFLDOWRROUHPRYHWKHFDPVKDIW FRPSRQHQWV+LJKO\IODPPDEOHPL[WXUHV
SXOOH\ DUHDOZD\VSUHVHQWDQGPD\LJQLWH)DLOXUH
WRIROORZWKHVHLQVWUXFWLRQVPD\UHVXOWLQ
SHUVRQDOLQMXU\
&$87,210DNHVXUHWKDWWKHVHDOHUGRHV
QRWHQWHUWKHFDPVKDIWORZHUKRXVLQJEOLQG
KROHV)DLOXUHWRIROORZWKHVHLQVWUXFWLRQPD\
UHVXOWLQGDPDJHWRWKHFDPVKDIWORZHU
KRXVLQJ
127('RQRWGDPDJHWKHPDWLQJIDFHV
205-072
&OHDQWKHPDWLQJIDFHVRIWKHFDPVKDIWXSSHU
DQGORZHUKRXVLQJZLWK/RFWLWH
TIE0030682
127(,IWKHHQJLQHLVHTXLSSHGZLWKDWKUXVW
SODWHWKHIRXUEROWVVHFXULQJWKHWKUXVWSODWH
DUHORQJHUWKDQWKHRWKHUUHWDLQLQJEROWV
5HPRYHWKHFDPVKDIWXSSHUKRXVLQJ
TIE0031264
&$87,21,QVWDOOWKHFDPVKDIWXSSHU
KRXVLQJZLWKLQIRXUPLQXWHVRIDSSO\LQJWKH
VHDOHU
TIE0031260 $SSO\DPPGLDPHWHUEHDGRIVHDOHU WRWKH
FDPVKDIWORZHUKRXVLQJPDWLQJIDFH
5HPRYHWKHFDPVKDIW
'LVFDUGWKHVHDO
TIE0031265
TIE0031262
&RDWWKHFDPVKDIWDQGWKHFDPVKDIWEHDULQJV
ZLWKFOHDQHQJLQHRLO
,QVWDOODWLRQ &$87,210DNHVXUHWKDWQRSLVWRQLVDW
WRSGHDGFHQWUH 7'&
:$51,1*'RQRWVPRNHRUFDUU\OLJKWHG 127(2QO\WXUQWKHHQJLQHLQWKHQRUPDOGLUHFWLRQ
WREDFFRRURSHQIODPHRIDQ\W\SHZKHQ RIURWDWLRQ
ZRUNLQJRQRUQHDUDQ\IXHOUHODWHG
,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
,19(+,&/(5(3$,5
,QVWDOOWKHFDPVKDIW 5HPRYHDQGGLVFDUGWKHDOLJQPHQWDQG
SURWHFWLRQVOHHYH
303-684
TIE0031263
TIE0030681
127(,IWKHHQJLQHLVHTXLSSHGZLWKD
FDPVKDIWWKUXVWSODWHLQVWDOOWKHWKUXVWSODWH 8VLQJWKHVSHFLDOWRROLQVWDOOWKHFDPVKDIW
DQGORQJHUUHWDLQLQJEROWVWRSRVLWLRQ SXOOH\
DQG
8VLQJWKHVSHFLDOWRROVLQVWDOOWKHFDPVKDIW
XSSHUKRXVLQJ
7LJKWHQWKHEROWVLQWKHVHTXHQFHVKRZQLQ
WZRVWDJHV
6WDJH1P
6WDJH1P
43 Nm
205-072
8 4 303-034
TIE0030683
127($QHZFDPVKDIWVHDOLVVXSSOLHGZLWK
DQDOLJQPHQWDQGSURWHFWLRQVOHHYHWKDWPXVW
EHUHPRYHGIROORZLQJLQVWDOODWLRQ
8VLQJWKHVSHFLDOWRROLQVWDOOWKHFDPVKDIW
VHDO TIE0030680
127(7XUQWKHFDPVKDIWWRDOLJQWKH
FDPVKDIWSXOOH\SRVLWLRQLQGLFDWRUZLWKWKH
&03VHQVRULIQHFHVVDU\
8VLQJDIHHOHUJDXJHLQVWDOODQGDGMXVWWKH
&03VHQVRU
;; PPEHWZHHQWKH&03VHQVRUDQG
WKHFDPVKDIWSXOOH\SRVWLRQLQGLFDWRU
,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
,19(+,&/(5(3$,5
;; PPEHWZHHQWKH&03VHQVRUDQG
:$51,1*'RQRWSXVKGLUHFWO\DJDLQVW
WKHFDPVKDIWSXOOH\SRVWLRQLQGLFDWRUZKHQ
WKHFDPVKDIWSXOOH\
DQHZ&03VHQVRULVLQVWDOOHG
127(&DUU\RXWWKLVVWHSLIWKHHQJLQHLVHTXLSSHG
ZLWKDWKUXVWSODWH
8VLQJDSDLURIIODWOHYHUVSRVLWLRQWKH
FDPVKDIWDVIDUWRZDUGWKHWUDQVPLVVLRQHQG
RIWKHHQJLQHDVSRVVLEOH7KUXVWSODWH
1P UHPRYHGIRUFODULW\
PP
7,(
127(&DUU\RXWWKLVVWHSLIWKHHQJLQHLV
HTXLSSHGZLWKDWKUXVWSODWH
5RWDWHWKHFDPVKDIWFORFNZLVHXQWLOWKH
QXPEHUIRXUFDPVKDIWOREHLVSRVLWLRQHG
YHUWLFDOO\XSZDUGV7KUXVWSODWHUHPRYHGIRU E48506
FODULW\
127(&DUU\RXWWKLVVWHSLIWKHHQJLQHLV
HTXLSSHGZLWKDWKUXVWSODWH
8VLQJDSDLURIIHHOHUJDXJHVDGMXVWWKH
FOHDUDQFHEHWZHHQWKHWKUXVWSODWH
DEXWHPHQWIDFHDQGWKHVLGHRIWKHQXPEHU
IRXUFDPOREHWRDFKLHYHPPRQERWK
VLGHVDVVKRZQ
7LJKWHQWKHEROWVLQWKHVHTXHQFHVKRZQ
E48505
1P
127(&DUU\RXWWKLVVWHSLIWKHHQJLQHLV
HTXLSSHGZLWKDWKUXVWSODWH
/RRVHQWKHIRXUEROWVRIVHFXULQJWKHWKUXVW
SODWH
(
127(&DUU\RXWWKLVVWHSLIWKHHQJLQHLV
HTXLSSHGZLWKDWKUXVWSODWH
&RDWWKHVLGHRIWKHQXPEHUIRXUFDPOREH
ZLWKFOHDQHQJLQHRLO
E48508
,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
,19(+,&/(5(3$,5
8VLQJWKHVSHFLDOWRROLQVWDOOWKHFRRODQW
H[SDQVLRQWDQN
303-397
TIE0026569
,QVWDOOWKHEUDNHYDFXXPSXPS
)RUDGGLWLRQDOLQIRUPDWLRQUHIHUWR%UDNH
9DFXXP3XPS 3RZHU%UDNH
$FWXDWLRQ5HPRYDODQG,QVWDOODWLRQ
,QVWDOOWKHWLPLQJEHOW
)RUDGGLWLRQDOLQIRUPDWLRQUHIHUWR7LPLQJ
%HOW (QJLQH/'XUDWRUT7'&L
'9 'LHVHO,QYHKLFOH5HSDLU
,QVWDOOWKHLQWDNHPDQLIROGDVVHPEO\
)RUDGGLWLRQDOLQIRUPDWLRQUHIHUWR,QWDNH
0DQLIROG (QJLQH/
'XUDWRUT7'&L '9 'LHVHO,QYHKLFOH
5HSDLU
)LOODQGEOHHGWKHFRROLQJV\VWHP
)RUDGGLWLRQDOLQIRUPDWLRQUHIHUWR&RROLQJ
6\VWHP'UDLQLQJ)LOOLQJDQG%OHHGLQJ
(QJLQH&RROLQJ/
'XUDWRUT7'&L '9 'LHVHO*HQHUDO
3URFHGXUHV
&RQQHFWWKHEDWWHU\JURXQGFDEOH
)RUDGGLWLRQDOLQIRUPDWLRQUHIHUWR%DWWHU\
'LVFRQQHFWDQG&RQQHFW %DWWHU\
0RXQWLQJDQG&DEOHV*HQHUDO
3URFHGXUHV
,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
,19(+,&/(5(3$,5
&DPVKDIW6HDO
6SHFLDO7RRO V 'LVFDUGWKHVHDO
8QLYHUVDO)ODQJH+ROGLQJ
:UHQFK
$ 303-293
15030A
5HPRYHU&UDQNVKDIW2LO6HDO
TIE0030679
21143
,QVWDOODWLRQ
127($QHZFDPVKDIWRLOVHDOLVVXSSOLHG
,QVWDOOHU&DPVKDIW2LO6HDO ZLWKDQDOLJQPHQWDQGSURWHFWLRQVOHHYHWKDW
PXVWEHUHPRYHGIROORZLQJLQVWDOODWLRQ
8VLQJWKHVSHFLDOWRROLQVWDOOWKHFDPVKDIW
RLOVHDO
21243
5HPRYHDQGGLVFDUGWKHDOLJQPHQWVOHHYH
303-684
5HPRYDO
5HPRYHWKHWLPLQJEHOW
)RUDGGLWLRQDOLQIRUPDWLRQUHIHUWR7LPLQJ
%HOW LQWKLVVHFWLRQ
8VLQJWKHVSHFLDOWRROUHPRYHWKHFDPVKDIW
SXOOH\
TIE0030681
8VLQJWKHVSHFLDOWRROLQVWDOOWKHFDPVKDIW
SXOOH\
205-072
TIE0030682
43 Nm
8VLQJWKHVSHFLDOWRROUHPRYHWKHFDPVKDIW 205-072
RLOVHDO
TIE0030683
,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
,19(+,&/(5(3$,5
,QVWDOOWKHWLPLQJEHOW
)RUDGGLWLRQDOLQIRUPDWLRQUHIHUWR7LPLQJ
%HOW LQWKLVVHFWLRQ
,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
,19(+,&/(5(3$,5
7LPLQJ%HOW
6SHFLDO7RRO V 'LVFRQQHFWWKHFRRODQWGHJDVKRVHIURPWKH
FRRODQWH[SDQVLRQWDQN
$OLJQPHQW3HJ&UDQNVKDIW
303732
/RFNLQJ7RRO&UDQNVKDIW
TIE0026570
303734
'HWDFKWKHFRRODQWH[SDQVLRQWDQNIURPWKH
FRRODQWH[SDQVLRQWDQNEUDFNHWDQGVHFXUH
$OLJQPHQW3HJ&DPVKDIW LWWRRQHVLGH
303735
*HQHUDO(TXLSPHQW
7UROOH\MDFN
:RRGHQEORFNV
TIE0026571
5HPRYDO
&$87,216 'LVFRQQHFWWKHIXHOWHPSHUDWXUHVHQVRU
HOHFWULFDOFRQQHFWRU
1HYHULQVWDOODXVHGWLPLQJEHOW
2QO\LQVWDOOWKHWLPLQJEHOWDIWHUWKHHQJLQH
KDVFRROHGWRZRUNVKRSWHPSHUDWXUH
'LVFRQQHFWWKHEDWWHU\JURXQGFDEOH)RU
DGGLWLRQDOLQIRUPDWLRQUHIHUWR
6HFWLRQ>%DWWHU\0RXQWLQJDQG
&DEOHV@
'UDLQWKHFRROLQJV\VWHP)RUDGGLWLRQDO
LQIRUPDWLRQUHIHUWR6HFWLRQ$
>(QJLQH&RROLQJ/'XUDWHF9
6LJPD /'XUDWHF9 6LJPD @ % TIE0030865
>(QJLQH&RROLQJ/'XUDWRUT7'&L '9
'LHVHO@ &>(QJLQH&RROLQJ//
= @
/RZHUWKHYHKLFOH
,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
,19(+,&/(5(3$,5
'HWDFKWKHZLULQJKDUQHVVIURPWKHWLPLQJ 5HPRYHWKHFUDQNVKDIWSXOOH\
EHOWXSSHUFRYHU
VUE0026243
TIE0030883
5HPRYHWKHVSHFLDOWRRO
5HPRYHWKHWLPLQJEHOWXSSHUFRYHU
VUE0029563
VUE0026250
'HWDFKWKHFUDQNVKDIWVSHHGVHQVRUZLULQJ
5HPRYHWKHDFFHVVRU\GULYHEHOW)RU KDUQHVVIURPWKHWLPLQJEHOWORZHUFRYHU
DGGLWLRQDOLQIRUPDWLRQUHIHUWR
6HFWLRQ>$FFHVVRU\'ULYH@
&$87,210DNHVXUHWKDWWKHVSHFLDO
WRROHQJDJHVFRUUHFWO\
127(2QO\WXUQWKHHQJLQHLQWKHQRUPDOGLUHFWLRQ
RIURWDWLRQ
8VLQJWKHVSHFLDOWRROORFNWKHIO\ZKHHO
7XUQWKHHQJLQHXQWLOWKHVSHFLDOWRROILWVLQWR
RQHRIWKHVORWVLQWKHIO\ZKHHO
TIE0030587
VUE0029563
,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
,19(+,&/(5(3$,5
5HPRYHWKHWLPLQJEHOWORZHUFRYHU 5DLVHDQGVXSSRUWWKHYHKLFOH)RU
DGGLWLRQDOLQIRUPDWLRQUHIHUWR
6HFWLRQ>-DFNLQJDQG/LIWLQJ@
5HPRYHWKHWLPLQJEHOWJXLGH
VUE0026244
&$87,21'RQRWWRXFKWKHRXWHUVHQVRU VUE0026496
ULQJ
,QVWDOOWKHFUDQNVKDIWSXOOH\UHWDLQLQJEROW
5HPRYHWKHWLPLQJEHOWWHQVLRQHU
TIE0030593
TIE0030594
/RZHUWKHYHKLFOH
&$87,21'RQRWWRXFKWKHRXWHUVHQVRU
127(2QO\WXUQWKHHQJLQHLQWKHQRUPDO
ULQJ
GLUHFWLRQRIURWDWLRQ
5HPRYHWKHFUDQNVKDIWWLPLQJEHOWSXOOH\
8VLQJWKHVSHFLDOWRRODOLJQWKHFDPVKDIW
7XUQWKHHQJLQHXQWLOWKHDOLJQPHQWKROHLQ
WKHFDPVKDIWSXOOH\LVDWWKHR FORFN
SRVLWLRQ
303-735
TIE0030597
/RZHUWKHYHKLFOH
VUE0026494
&$87,21'RQRWVXSSRUWWKHHQJLQH
GLUHFWO\RQWKHRLOSDQ
,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
,19(+,&/(5(3$,5
8VLQJDWUROOH\MDFN ZLWKVXLWDEOHZRRGHQ 'LVFDUGWKHQXWV
EORFNV VXSSRUWWKHHQJLQH
TIE0028584
TIE0030596
5HPRYHWKHHQJLQHIURQWPRXQWEUDFNHW
'HWDFKWKHSRZHUVWHHULQJIOXLGUHVHUYRLU
IURPWKHUDGLDWRUJULOOHRSHQLQJSDQHODQG
SRVLWLRQLWWRRQHVLGH
TIE0030589
5HPRYHWKHWLPLQJEHOW
TIE0030591
'LVFDUGWKHWLPLQJEHOW
5HPRYHWKHVSHFLDOWRRO
,QVWDOODWLRQ
127('RQRWWLJKWHQWKHWLPLQJEHOW
WHQVLRQHUUHWDLQLQJEROWDWWKLVVWDJH
303-735
,QVWDOOWKHWLPLQJEHOWWHQVLRQHU
VUE0026494
5HPRYHWKHHQJLQHIURQWPRXQW
TIE0031453
&$87,216
1HYHULQVWDOODXVHGWLPLQJEHOW
,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
,19(+,&/(5(3$,5
8VLQJWKHVSHFLDOWRRODOLJQWKHKLJK
,QVWDOOWKHWLPLQJEHOWZLWKWKHGLUHFWLRQ
SUHVVXUHIXHOSXPSSXOOH\ HQJLQHVKRZQ
DUURZVLQWKHGLUHFWLRQRIHQJLQHURWDWLRQ
UHPRYHGIRUFODULW\
2QO\LQVWDOOWKHWLPLQJEHOWDIWHUWKH
,IWKHUHLVQRKROHLQWKHKLJKSUHVVXUHIXHO
HQJLQHKDVFRROHGWRZRUNVKRSWHPSHUDWXUH
SXPSEUDFNHWWRLQVWDOOWKHVSHFLDOWRROJRWR
127(,QVWDOODQHZWLPLQJEHOW WKHQH[WVWHS
,QVWDOOWKHWLPLQJEHOW
,QVWDOOWKHHQJLQHIURQWPRXQWEUDFNHW
303-732
E0032027
60 Nm 0DNHVXUHWKHKLJKSUHVVXUHIXHOSXPS
TIE0030590
DOLJQPHQWKROHVDUHLQOLQH HQJLQHVKRZQ
UHPRYHGIRUFODULW\
127(,QVWDOOQHZHQJLQHIURQWPRXQW
UHWDLQLQJQXWV
,QVWDOOWKHHQJLQHIURQWPRXQW
48 Nm
48 Nm
TIE0032172
5HPRYHWKHVSHFLDOWRROIURPWKHKLJK
TIE0028585 SUHVVXUHIXHOSXPSSXOOH\ HQJLQHVKRZQ
UHPRYHGIRUFODULW\
$WWDFKWKHSRZHUVWHHULQJIOXLGUHVHUYRLUWR
WKHUDGLDWRUJULOOHRSHQLQJSDQHO
303-732
E0032027
TIE0030592
,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
,19(+,&/(5(3$,5
0DNHVXUHWKHFDPVKDIWDOLJQPHQWKROHVDUH
&$87,21'RQRWWRXFKWKHRXWHUVHQVRU
LQOLQH
ULQJ
8VLQJWKHVSHFLDOWRRODOLJQWKHFUDQNVKDIW
303-732
VUE0029654
TIE0032026
5DLVHDQGVXSSRUWWKHYHKLFOH)RU
DGGLWLRQDOLQIRUPDWLRQUHIHUWR
6HFWLRQ>-DFNLQJDQG/LIWLQJ@ /RZHUWKHYHKLFOH
&KHFNWKHFRUUHFWSRVLWLRQRIWKHFUDQNVKDIW 127(8VLQJDQDOOHQNH\PDLQWDLQWHQVLRQ
WLPLQJEHOWSXOOH\:RRGUXIINH\ XQWLOWKHWLPLQJEHOWWHQVLRQHUEROWLV
WLJKWHQHG
7HQVLRQWKHWLPLQJEHOW HQJLQHVKRZQ
UHPRYHGIRUFODULW\
7XUQWKHWLPLQJEHOWWHQVLRQHUDGMXVWPHQWDUP
FRXQWHUFORFNZLVHWRWHQVLRQWKHWLPLQJEHOW
VOLJKWO\
7KHSRLQWHUPXVWEHSRVLWLRQHGEHWZHHQWKH
VLGHVRIWKHZLQGRZ
7LJKWHQWKHWLPLQJEHOWWHQVLRQHUUHWDLQLQJ
EROW
TIE0030695
2
&$87,21'RQRWWRXFKWKHRXWHUVHQVRU
1
ULQJ
127(,QVWDOOWKHROGFUDQNVKDIWSXOOH\EROW
127('RQRWWLJKWHQWKHFUDQNVKDIWSXOOH\EROWDW 3 30 Nm
WKLVVWDJH
,QVWDOOWKHFUDQNVKDIWWLPLQJEHOWSXOOH\
TIE0031455
5DLVHDQGVXSSRUWWKHYHKLFOH)RU
DGGLWLRQDOLQIRUPDWLRQUHIHUWR
6HFWLRQ>-DFNLQJDQG/LIWLQJ@
&$87,21'RQRWWRXFKWKHRXWHUVHQVRU
ULQJ
TIE0030597
,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
,19(+,&/(5(3$,5
5HPRYHWKHVSHFLDOWRROIURPWKHFUDQNVKDIW 8VLQJWKHVSHFLDOWRRODOLJQWKHFUDQNVKDIW
WLPLQJEHOWSXOOH\
303-732
303-732
VUE0029855
TIE0032026
/RZHUWKHYHKLFOH
,QVWDOOWKHWLPLQJEHOWJXLGH
,QVWDOOWKHVSHFLDOWRRO
,IWKHVSHFLDOWRROFDQQRWEHLQVWDOOHGUHSHDW
WKHSUHYLRXVVWHSV
303-735
10 Nm
TIE0031451
303-732
TIE0031454
&$87,21'RQRWWRXFKWKHRXWHUVHQVRU
ULQJ VUE0029855
,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
,19(+,&/(5(3$,5
,IWKHUHLVQRKROHLQWKHKLJKSUHVVXUHIXHO 5HPRYHWKHVSHFLDOWRRO
SXPSEUDFNHWWRLQVWDOOWKHVSHFLDOWRROJRWR
WKHQH[WVWHS
303-735
303-732
VUE0026494
E0032028
5DLVHDQGVXSSRUWWKHYHKLFOH)RU
DGGLWLRQDOLQIRUPDWLRQUHIHUWR
&KHFNWKDWWKHKLJKSUHVVXUHIXHOSXPS 6HFWLRQ>-DFNLQJDQG/LIWLQJ@
DOLJQPHQWKROHVDUHLQOLQH HQJLQHVKRZQ
UHPRYHGIRUFODULW\
&$87,21'RQRWWRXFKWKHRXWHUVHQVRU
,IWKHDOLJQPHQWKROHVDUHQRWLQOLQHUHSHDW ULQJ
WKHSUHYLRXVVWHSV 5HPRYHWKHFUDQNVKDIWSXOOH\UHWDLQLQJEROW
'LVFDUGWKHEROW
TIE0032173
TIE0030593
5HPRYHWKHVSHFLDOWRRO HQJLQHVKRZQ
UHPRYHGIRUFODULW\
,QVWDOOWKHWLPLQJEHOWORZHUFRYHU
6 Nm
6 Nm
303-732
E0032028
VUE0029485
,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
,19(+,&/(5(3$,5
$WWDFKWKHFUDQNVKDIWVSHHGVHQVRUZLULQJ 6WDJHGHJUHHV
KDUQHVVWRWKHWLPLQJEHOWORZHUFRYHU
VUE0026243
TIE0030587
5HPRYHWKHVSHFLDOWRROIURPWKHIO\ZKHHO
&$87,210DNHVXUHWKHVSHFLDOWRRO
HQJDJHVFRUUHFWO\
127(2QO\WXUQWKHHQJLQHLQWKHQRUPDOGLUHFWLRQ
RIURWDWLRQ
8VLQJWKHVSHFLDOWRROORFNWKHIO\ZKHHO
7XUQWKHHQJLQHXQWLOWKHVSHFLDOWRRODOLJQV
ZLWKRQHRIWKHVORWVLQWKHIO\ZKHHO
VUE0029563
,QVWDOOWKHDFFHVVRU\GULYHEHOW)RU
DGGLWLRQDOLQIRUPDWLRQUHIHUWR
6HFWLRQ>$FFHVVRU\'ULYH@
,QVWDOOWKHWLPLQJEHOWXSSHUFRYHU
VUE0029563
127(,QVWDOODQHZFUDQNVKDIWSXOOH\
UHWDLQLQJEROW
,QVWDOOWKHFUDQNVKDIWSXOOH\
7LJKWHQWKHFUDQNVKDIWSXOOH\EROWLQWZR
VWDJHV
6WDJH1P
VUE0029484
,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
,19(+,&/(5(3$,5
$WWDFKWKHZLULQJKDUQHVVWRWKHWLPLQJEHOW &RQQHFWWKHFRRODQWGHJDVKRVHWRWKH
XSSHUFRYHU FRRODQWH[SDQVLRQWDQN
TIE0030883 TIE0026570
TIE0030865
$WWDFKWKHFRRODQWH[SDQVLRQWDQNWRWKH
FRRODQWH[SDQVLRQWDQNEUDFNHW
8 Nm
TIE0026572
,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
,19(+,&/(5(3$,5
([KDXVW0DQLIROG
5HPRYDO ,QVWDOODWLRQ
5HPRYHWKHWXUERFKDUJHU)RUDGGLWLRQDO 127(,QVWDOODQHZH[KDXVWPDQLIROGJDVNHW
LQIRUPDWLRQUHIHUWR6HFWLRQ$>)XHO
&KDUJLQJDQG&RQWUROV/'XUDWHF9 7RLQVWDOOUHYHUVHWKHUHPRYDOSURFHGXUH
6LJPD /'XUDWHF9 6LJPD @ %
>)XHO&KDUJLQJDQG&RQWUROV/
'XUDWRUT7'&L '9 'LHVHO@ &>)XHO
&KDUJLQJDQG&RQWUROV7XUERFKDUJHU/
'XUDWRUT7'&L '9 'LHVHO@ '>)XHO
&KDUJLQJDQG&RQWUROV// = @
5HPRYHWKHFDWDO\WLFFRQYHUWHU)RU
DGGLWLRQDOLQIRUPDWLRQUHIHUWR
6HFWLRQ>([KDXVW6\VWHP@
5HPRYHWKHH[KDXVWPDQLIROGUHWDLQLQJQXWV
DQGVSDFHUV
25 Nm
VUE0030777
127(,WLVQHFHVVDU\WRUHPRYHWKHH[KDXVW
PDQLIROGVWXGVLQRUGHUWRDOORZIRUVXIILFLHQW
VSDFHWRUHPRYHWKHH[KDXVWPDQLIROG
5HPRYHWKHH[KDXVWPDQLIROGVWXGVDQG
UHPRYHWKHH[KDXVWPDQLIROG
'LVFDUGWKHJDVNHW
8 Nm
VUE0030778
,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
,19(+,&/(5(3$,5
&\OLQGHU+HDG
6SHFLDO7RRO V SUHVHQWDQGPD\LJQLWH)DLOXUHWRIROORZ
WKHVHLQVWUXFWLRQVPD\UHVXOWLQSHUVRQDO
*XLGH6WXGV&\OLQGHU+HDG
LQMXU\
'RQRWFDUU\RXWDQ\UHSDLUVWRWKHIXHO
LQMHFWLRQV\VWHPZLWKWKHHQJLQHUXQQLQJ
7KHIXHOSUHVVXUHZLWKLQWKHV\VWHPLV
21003 DSSUR[LPDWHO\EDU)DLOXUHWRIROORZ
WKLVLQVWUXFWLRQPD\UHVXOWLQSHUVRQDO
LQMXU\
*DXJH%ROW$QJOH :DLWDWOHDVWRQHPLQXWHDIWHUWKHHQJLQH
VWRSVEHIRUHFRPPHQFLQJDQ\UHSDLUWRWKH
IXHOLQMHFWLRQV\VWHP)DLOXUHWRIROORZWKLV
LQVWUXFWLRQPD\UHVXOWLQSHUVRQDOLQMXU\
21540
&$87,216
'LHVHOIXHOLQMHFWLRQHTXLSPHQWLV
PDQXIDFWXUHGWRYHU\SUHFLVHWROHUDQFHV
5HPRYHU,QVWDOOHU+RVH
DQGILQHFOHDUDQFHV,WLVWKHUHIRUHHVVHQWLDO
&ODPS
WKDWDEVROXWHFOHDQOLQHVVLVREVHUYHGZKHQ
ZRUNLQJZLWKWKHVHFRPSRQHQWV$OZD\V
LQVWDOOEODQNLQJSOXJVWRDQ\RSHQRULILFHV
24003
RUOLQHV
$OZD\VFDUU\RXWWKHFOHDQLQJSURFHVV
EHIRUHFDUU\LQJRXWDQ\UHSDLUVWRWKHIXHO
0RXQWLQJ3ODWHIRU LQMHFWLRQV\VWHPFRPSRQHQWVWRSUHYHQW
IRUHLJQPDWHULDOHQWHULQJWKHFRPSRQHQWV
$ % 8VLQJGDWDORJJHULQLQWHJUDWHGGLDJQRVWLF
V\VWHP ,'6 FKHFNWKDWWKHIXHOSUHVVXUH
KDVGURSSHGWR]HURDQGWKDWWKHIXHO
21150A
WHPSHUDWXUHLVEHORZ&
'LVFRQQHFWWKHEDWWHU\JURXQGFDEOH
*HQHUDO(TXLSPHQW )RUDGGLWLRQDOLQIRUPDWLRQUHIHUWR%DWWHU\
,QWHJUDWHGGLDJQRVWLFV\VWHP ,'6 'LVFRQQHFWDQG&RQQHFW %DWWHU\
0RXQWLQJDQG&DEOHV*HQHUDO3URFHGXUHV
0DWHULDOV 'UDLQWKHFRROLQJV\VWHP
1DPH 6SHFLILFDWLRQ )RUDGGLWLRQDOLQIRUPDWLRQUHIHUWR&RROLQJ
6HDOHU :6(0*$ 6\VWHP'UDLQLQJ)LOOLQJDQG%OHHGLQJ
(QJLQH&RROLQJ/
'XUDWRUT7'&L '9 'LHVHO*HQHUDO
5HPRYDO 3URFHGXUHV
5HPRYHWKHLQWDNHPDQLIROGDVVHPEO\
$OOYHKLFOHV
)RUDGGLWLRQDOLQIRUPDWLRQUHIHUWR,QWDNH
:$51,1*6 0DQLIROG (QJLQH/
'XUDWRUT7'&L '9 'LHVHO,QYHKLFOH
'RQRWVPRNHRUFDUU\OLJKWHGWREDFFRRU
5HSDLU
RSHQIODPHRIDQ\W\SHZKHQZRUNLQJRQ
RUQHDUDQ\IXHOUHODWHGFRPSRQHQWV
+LJKO\IODPPDEOHYDSRUVDUHDOZD\V
,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
,19(+,&/(5(3$,5
5HPRYHWKHWLPLQJEHOW 5HPRYHWKH&03VHQVRU
)RUDGGLWLRQDOLQIRUPDWLRQUHIHUWR7LPLQJ
%HOW (QJLQH/'XUDWRUT7'&L
'9 'LHVHO,QYHKLFOH5HSDLU
'LVFRQQHFWWKHEUDNHERRVWHUYDFXXPOLQH
IURPWKHEUDNHYDFXXPSXPS
TIE0030785
&$87,21'RQRWUHPRYHWKHWZR
VFUHZVHLWKHUVLGHRIWKHFLUFXODUFXWRXWV
5HPRYHWKHFDWDO\WLFFRQYHUWHUKHDWVKLHOG
TIE0030792
HQJLQHVKRZQUHPRYHGIRUFODULW\
&$87,213URWHFWWKHJHQHUDWRUZLWK
OLQWIUHHPDWHULDOWRSUHYHQWFRQWDPLQDWLRQ
8VLQJWKHVSHFLDOWRROUHPRYHWKHFRRODQW
H[SDQVLRQWDQN
303-397
TIE0032023
5HPRYHWKHWXUERFKDUJHUKHDWVKLHOG
TIE0026569
'LVFRQQHFWWKHFDPVKDIWSRVLWLRQ &03
VHQVRUHOHFWULFDOFRQQHFWRU
TIE0032177
TIE0030787
,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
,19(+,&/(5(3$,5
5HPRYHWKHFDPVKDIWKRXVLQJDVVHPEO\ 'HWDFKWKHIXHOSXPSEUDFNHWIURPWKH
F\OLQGHUKHDG
TIE0030781
TIE0030860
&$87,21.HHSWKHFDPVKDIWUROOHU
IROORZHUVLQRUGHUIRULQVWDOODWLRQ
9HKLFOHVZLWKRXWH[KDXVWJDVUHFLUFXODWLRQ
(*5 FRROHU
5HPRYHWKHFDPVKDIWUROOHUIROORZHUV
'LVFRQQHFWWKH(*5YDFXXPKRVHIURPWKH
(*5YDOYH
TIE0030780
TIE0030854
'HWDFKWKHIXHOSXPSUHDUEUDFNHWIURPWKH
F\OLQGHUKHDG
9HKLFOHVZLWK(*5FRROHU
'LVFRQQHFWWKH(*5YDOYHHOHFWULFDO
FRQQHFWRU
TIE0030862
TIE0037582
,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
,19(+,&/(5(3$,5
$OOYHKLFOHV 'HWDFKWKHSRZHUVWHHULQJSXPSVXSSRUW
EUDFNHWIURPWKHF\OLQGHUKHDG
'HWDFKWKHWKHUPRVWDWKRXVLQJIURPWKH
F\OLQGHUKHDG
TIE0030881
TIE0030882
'LVFRQQHFWWKHRLOVXSSO\OLQHIURPWKH
WXUERFKDUJHU
5HPRYHWKHSRZHUVWHHULQJSXPSUHDU
UHWDLQLQJEROW
30 Nm
23 Nm
VUE0026229
E0027036
'LVFRQQHFWWKHRLOUHWXUQWXEHIURPWKH
WXUERFKDUJHU
'HWDFKWKHSRZHUVWHHULQJSXPSIURPWKH
SRZHUVWHHULQJSXPSVXSSRUWEUDFNHW
23 Nm
VUE0026230
E0027038
,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
,19(+,&/(5(3$,5
'HWDFKWKHWXUERFKDUJHUIURPWKHFDWDO\WLF &$87,216
FRQYHUWHU
'LHVHOIXHOLQMHFWLRQHTXLSPHQWLV
PDQXIDFWXUHGWRYHU\SUHFLVHWROHUDQFHV
DQGILQHFOHDUDQFHV,WLVWKHUHIRUHHVVHQWLDO
WKDWDEVROXWHFOHDQOLQHVVLVREVHUYHGZKHQ
ZRUNLQJZLWKWKHVHFRPSRQHQWV$OZD\V
LQVWDOOEODQNLQJSOXJVWRDQ\RSHQRULILFHV
RUOLQHV
25 Nm $OZD\VFDUU\RXWWKHFOHDQLQJSURFHVV
EHIRUHFDUU\LQJRXWDQ\UHSDLUVWRWKHIXHO
LQMHFWLRQV\VWHPFRPSRQHQWVWRSUHYHQW
IRUHLJQPDWHULDOHQWHULQJWKHFRPSRQHQWV
VUE0026231 &OHDQWKHPDWLQJIDFHVRIWKHF\OLQGHUKHDG
DQGF\OLQGHUEORFN
5HPRYHWKHIXHOLQMHFWRUV &KHFNWKHF\OLQGHUKHDGIRUGLVWRUWLRQ
)RUDGGLWLRQDOLQIRUPDWLRQUHIHUWR)XHO )RUDGGLWLRQDOLQIRUPDWLRQUHIHUWR&\OLQGHU
,QMHFWRUV )XHO&KDUJLQJDQG +HDG'LVWRUWLRQ (QJLQH6\VWHP
&RQWUROV/'XUDWRUT7'&L '9 'LHVHO *HQHUDO,QIRUPDWLRQ*HQHUDO3URFHGXUHV
5HPRYDODQG,QVWDOODWLRQ
&$87,217KHWKLFNQHVVRIWKHQHZ
F\OLQGHUKHDGJDVNHWPXVWEHWKHVDPHDV
&$87,215HPRYHWKHF\OLQGHUKHDG
EROWVLQWKHVHTXHQFHVKRZQ WKDWRIWKHROGRQH KROHWRRWKPDUNHG
5HPRYHWKHF\OLQGHUKHDG ,QVWDOODQHZF\OLQGHUKHDGJDVNHW
'LVFDUGWKHEROWVDQGWKHJDVNHW
1 5 9 8 4
2 6 10 7 3 TIE0030857
TIE0030866
&$87,21,QVWDOOQHZF\OLQGHUKHDGEROWV
,QVWDOODWLRQ 8VLQJWKHVSHFLDOWRROVLQVWDOOWKHF\OLQGHU
KHDG
$OOYHKLFOHV
7LJKWHQWKHEROWVLQWKHVHTXHQFHVKRZQLQ
:$51,1*'RQRWVPRNHRUFDUU\OLJKWHG WKUHHVWDJHV
WREDFFRRURSHQIODPHRIDQ\W\SHZKHQ 6WDJH1P
ZRUNLQJRQRUQHDUDQ\IXHOUHODWHG 6WDJH1P
FRPSRQHQWV+LJKO\IODPPDEOHPL[WXUHV
DUHDOZD\VSUHVHQWDQGPD\LJQLWH)DLOXUH
WRIROORZWKHVHLQVWUXFWLRQVPD\UHVXOWLQ
SHUVRQDOLQMXU\
,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
,19(+,&/(5(3$,5
6WDJHGHJUHHV &RQQHFWWKHRLOVXSSO\OLQHWRWKH
WXUERFKDUJHUDQGPHDVXUHWKHGLVWDQFHWR
WKHWXUERFKDUJHUKRXVLQJ
303-435-12A ;; PP
6
2
303-174
1P
10 7
9 3
5 1 4
8
TIE0030858
,QVWDOOWKHIXHOLQMHFWRUV
7,(
)RUDGGLWLRQDOLQIRUPDWLRQUHIHUWR)XHO
,QMHFWRUV )XHO&KDUJLQJDQG
&RQWUROV/'XUDWRUT7'&L '9 'LHVHO $WWDFKWKHSRZHUVWHHULQJSXPSVXSSRUW
5HPRYDODQG,QVWDOODWLRQ EUDFNHWWRWKHF\OLQGHUKHDG
$WWDFKWKHWXUERFKDUJHUWRWKHFDWDO\WLF
FRQYHUWHU
25 Nm
25 Nm
TIE0030880
23 Nm
E0027038
VUE0026230
127(,QVWDOOQHZRLOVXSSO\OLQHVHDOLQJ
ZDVKHUV
,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
,19(+,&/(5(3$,5
,QVWDOOWKHSRZHUVWHHULQJSXPSUHDU 9HKLFOHVZLWK(*5FRROHU
UHWDLQLQJEROW
&RQQHFWWKH(*5YDOYHHOHFWULFDOFRQQHFWRU
23 Nm
E0027036 TIE0037582
$WWDFKWKHWKHUPRVWDWKRXVLQJWRWKH
$OOYHKLFOHV
F\OLQGHUKHDG
$WWDFKWKHIXHOSXPSEUDFNHWWRWKHF\OLQGHU
7LJKWHQWKHEROWVLQWZRVWDJHV
KHDG
6WDJH1P
6WDJH1P
20 Nm
TIE0030859
TIE0030882
$WWDFKWKHIXHOSXPSUHDUEUDFNHWWRWKH
F\OLQGHUKHDG
9HKLFOHVZLWKRXWH[KDXVWJDVUHFLUFXODWLRQ
(*5 FRROHU
&RQQHFWWKH(*5YDFXXPKRVHWRWKH(*5
YDOYH
10 Nm
TIE0030861
&$87,210DNHVXUHWKDWWKHVHDOHU
TIE0030854 GRHVQRWHQWHUWKHF\OLQGHUKHDGEOLQG
KROHV
127('RQRWGDPDJHWKHPDWLQJIDFHV
,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
,19(+,&/(5(3$,5
&OHDQWKHPDWLQJIDFHVRIWKHF\OLQGHUKHDG 8VLQJWKHVSHFLDOWRROVDOLJQWKHFDPVKDIW
DQGWKHFDPVKDIWKRXVLQJDVVHPEO\ KRXVLQJDVVHPEO\
303-034
TIE0030873 E81261
&$87,21,QVWDOOWKHFDPVKDIWKRXVLQJ &$87,21,QVWDOOWKHFDPVKDIWKRXVLQJ
DVVHPEO\ZLWKLQIRXUPLQXWHVRIDSSO\LQJ DVVHPEO\EROWVLQWZRVWDJHV
WKHVHDOHU
,QVWDOOWKHFDPVKDIWKRXVLQJDVVHPEO\
$SSO\DPPGLDPHWHUEHDGRIVHDOHU WRWKH UHWDLQLQJEROWV
F\OLQGHUKHDGXSSHUPDWLQJIDFH
7LJKWHQWKHEROWVLQWKHVHTXHQFHVKRZQLQ
WZRVWDJHV
6WDJH1P
6WDJH1P
9 2 6 3 10
TIE0030874
12
,QVWDOOWKHFDPVKDIWUROOHUIROORZHUV 8 5 1 4 7 11 13
TIE0030782
,QVWDOOWKHWXUERFKDUJHUKHDWVKLHOG
12 Nm
TIE0030780
VUE0033198
,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
,19(+,&/(5(3$,5
,QVWDOOWKHFDWDO\WLFFRQYHUWHUKHDWVKLHOG &RQQHFWWKH&03VHQVRUHOHFWULFDO
FRQQHFWRU
3 Nm
VUE0033197
TIE0030787
,QVWDOOWKHFDWDO\WLFFRQYHUWHUKHDWVKLHOG
ORZHUUHWDLQLQJEROWV HQJLQHVKRZQ 8VLQJWKHVSHFLDOWRROLQVWDOOWKHFRRODQW
UHPRYHGIRUFODULW\ H[SDQVLRQWDQN
303-397
12 Nm
TIE0034344 TIE0026569
TIE0030792
,QVWDOOWKHWLPLQJEHOW
1P
)RUDGGLWLRQDOLQIRUPDWLRQUHIHUWR7LPLQJ
%HOW (QJLQH/'XUDWRUT7'&L
'9 'LHVHO,QYHKLFOH5HSDLU
PP
7,(
,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
,19(+,&/(5(3$,5
,QVWDOOWKHLQWDNHPDQLIROGDVVHPEO\
)RUDGGLWLRQDOLQIRUPDWLRQUHIHUWR,QWDNH
0DQLIROG (QJLQH/
'XUDWRUT7'&L '9 'LHVHO,QYHKLFOH
5HSDLU
)LOODQGEOHHGWKHFRROLQJV\VWHP
)RUDGGLWLRQDOLQIRUPDWLRQUHIHUWR&RROLQJ
6\VWHP'UDLQLQJ)LOOLQJDQG%OHHGLQJ
(QJLQH&RROLQJ/
'XUDWRUT7'&L '9 'LHVHO*HQHUDO
3URFHGXUHV
&RQQHFWWKHEDWWHU\JURXQGFDEOH
)RUDGGLWLRQDOLQIRUPDWLRQUHIHUWR%DWWHU\
'LVFRQQHFWDQG&RQQHFW %DWWHU\
0RXQWLQJDQG&DEOHV*HQHUDO
3URFHGXUHV
,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
,19(+,&/(5(3$,5
2LO3DQ
8VLQJDVXLWDEOHVSDWXODUHPRYHWKHRLOSDQ
0DWHULDOV
6OLGHWKHVSDWXODDURXQGWKHSURILOHRIWKHRLO
1DPH 6SHFLILFDWLRQ SDQ
(QJLQH2LO :660&%
/RFWLWH ,QVWDOODWLRQ
6HDOHU :6(0*$ 127('RQRWGDPDJHWKHPDWLQJIDFHV
&OHDQWKHPDWLQJIDFHVRIWKHRLOSDQDQGWKH
5HPRYDO ORZHUFUDQNFDVHZLWK/RFWLWH
5DLVHDQGVXSSRUWWKHYHKLFOH
)RUDGGLWLRQDOLQIRUPDWLRQUHIHUWR/LIWLQJ
-DFNLQJDQG/LIWLQJ'HVFULSWLRQ
DQG2SHUDWLRQ
'UDLQWKHHQJLQHRLO
127('RQRWLQVWDOODQHZRLOGUDLQSOXJVHDO
DWWKLVVWDJH
,QVWDOOWKHRLOGUDLQSOXJ
TIE0030678
&$87,21,QVWDOOWKHRLOSDQZLWKLQIRXU
PLQXWHVRIDSSO\LQJWKHVHDOHU
$SSO\DPPEHDGRIVHDOHU WRWKHPDWLQJ
IDFHRIWKHRLOSDQ
(
5HPRYHWKHRLOSDQUHWDLQLQJEROWVDQGQXWV
EROWVWZRQXWV
TIE0030885
TIE0030676
&$87,21'RQRWGLVWRUWWKHRLOSDQ
,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
,19(+,&/(5(3$,5
,QVWDOOWKHRLOSDQ EROWVWZRQXWV
10 Nm
TIE0030890
5HPRYHWKHRLOGUDLQSOXJ
'LVFDUGWKHVHDO
127(,QVWDOODQHZRLOGUDLQSOXJVHDO
,QVWDOOWKHRLOGUDLQSOXJ
(
/RZHUWKHYHKLFOH
)LOOWKHHQJLQHZLWKHQJLQHRLO
,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
,19(+,&/(5(3$,5
2LO3XPS
*HQHUDO(TXLSPHQW 5HPRYHWKHRLOSDQ
7UROOH\MDFN )RUDGGLWLRQDOLQIRUPDWLRQUHIHUWR2LO3DQ
LQWKLVVHFWLRQ
:RRGHQEORFNV
'LVFRQQHFWWKHFUDQNVKDIWVSHHGVHQVRU
0DWHULDOV HOHFWULFDOFRQQHFWRU
1DPH 6SHFLILFDWLRQ
/RFWLWH
6HDOHU :6(0*$
5HPRYDO
5HPRYHWKHWLPLQJEHOW
)RUDGGLWLRQDOLQIRUPDWLRQUHIHUWR7LPLQJ
%HOW LQWKLVVHFWLRQ
TIE0030636
,QVWDOOWKHHQJLQHIURQWPRXQWVXSSRUW
EUDFNHW
5HPRYHWKHFUDQNVKDIWVSHHGVHQVRU
,QVWDOOWKHUHWDLQLQJEROWVILQJHUWLJKW
TIE0030589 TIE0030637
,QVWDOOWKHHQJLQHIURQWPRXQW 5HPRYHWKHFUDQNVKDIWSXOOH\:RRGUXIINH\
,QVWDOOWKHUHWDLQLQJEROWVILQJHUWLJKW
TIE0030695
TIE0028584
,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
,19(+,&/(5(3$,5
5HPRYHWKHRLOSDQVWXG &OHDQWKHPDWLQJIDFHVRIWKHORZHU
FUDQNFDVHDQGWKHF\OLQGHUEORFNZLWK/RFWLWH
TIE0030639
TIE0030645
5HPRYHWKHRLOSXPSSLFNXSWXEH
'LVFDUGWKH2ULQJVHDO
&$87,21,QVWDOOWKHRLOSXPSZLWKLQIRXU
PLQXWHVRIDSSO\LQJWKHVHDOHU
$SSO\DIRXUPPEHDGRIVHDOHU WRWKHPDWLQJ
IDFHRIWKHORZHUFUDQNFDVHDQGWKHF\OLQGHU
EORFN
TIE0030641
5HPRYHWKHRLOSXPS
TIE0030646
127($QHZRLOSXPSLVVXSSOLHGZLWKDQ
RLOVHDODOLJQPHQWVOHHYHWKDWPXVWEH
UHPRYHGIROORZLQJLQVWDOODWLRQ
,QVWDOOWKHRLOSXPS
'LVFDUGWKHDOLJQPHQWVOHHYH
TIE0030643
,QVWDOODWLRQ
10 Nm
&$87,210DNHVXUHWKDWWKHVHDOHUGRHV
QRWHQWHUWKHORZHUFUDQNFDVHDQGWKH
F\OLQGHUEORFNEOLQGKROHV)DLOXUHWRIROORZ
WKLVLQVWUXFWLRQPD\UHVXOWLQGDPDJHWRWKH
HQJLQHDVVHPEO\
127('RQRWGDPDJHWKHPDWLQJIDFHV TIE0030644
,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
,19(+,&/(5(3$,5
127(,QVWDOODQHZRLOSXPSSLFNXSWXEH ,QVWDOOWKHFUDQNVKDIWVSHHGVHQVRU
2ULQJVHDO
,QVWDOOWKHRLOSXPSSLFNXSWXEH
7 Nm
8 Nm
13 Nm
TIE0030638
TIE0030642 &RQQHFWWKHFUDQNVKDIWVSHHGVHQVRU
HOHFWULFDOFRQQHFWRU
,QVWDOOWKHRLOSDQVWXG
TIE0030636
7 Nm
TIE0030640
,QVWDOOWKHRLOSDQ
,QVWDOOWKHFUDQNVKDIWSXOOH\:RRGUXIINH\ )RUDGGLWLRQDOLQIRUPDWLRQUHIHUWR2LO3DQ
LQWKLVVHFWLRQ
&$87,21'RQRWVXSSRUWWKHHQJLQH
GLUHFWO\RQWKHRLOSDQ
8VLQJDWUROOH\MDFN ZLWKVXLWDEOHZRRGHQ
EORFNVVXSSRUWWKHHQJLQH
TIE0030695
TIE0030596
,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
,19(+,&/(5(3$,5
5HPRYHWKHHQJLQHIURQWPRXQW
TIE0028584
5HPRYHWKHHQJLQHIURQWPRXQWVXSSRUW
EUDFNHW
TIE0030589
,QVWDOOWKHWLPLQJEHOW
)RUDGGLWLRQDOLQIRUPDWLRQUHIHUWR7LPLQJ
%HOW LQWKLVVHFWLRQ
,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
,19(+,&/(5(3$,5
&UDQNVKDIW5HDU6HDO
6SHFLDO7RRO V 6SHFLDO7RRO V
$GDSWHUIRU ,QVWDOOHU&UDQNVKDIW5HDU
6HDO
2110201 303738
$GDSWHUIRU
$ % 5HPRYDO
$OOYHKLFOHV
5HPRYHWKHFOXWFKGLVFDQGSUHVVXUHSODWH
30317202A
)RUDGGLWLRQDOLQIRUPDWLRQUHIHUWR&OXWFK
'LVFDQG3UHVVXUH3ODWH &OXWFK
$GDSWHUVIRU$ 9HKLFOHV:LWK6SHHG0DQXDO
7UDQVPLVVLRQ L% 5HPRYDODQG
,QVWDOODWLRQ
&$87,210DNHVXUHWKDWWKHVSHFLDOWRRO
HQJDJHVFRUUHFWO\
30317205 127(2QO\WXUQWKHHQJLQHLQWKHQRUPDOGLUHFWLRQ
RIURWDWLRQ
*DXJH%ROW$QJOH 8VLQJWKHVSHFLDOWRROORFNWKHIO\ZKHHO
7XUQWKHHQJLQHXQWLOWKHVSHFLDOWRROILWVLQWR
RQHRIWKHVORWVLQWKHIO\ZKHHO
21540
5HPRYHU&UDQNVKDIW6HDO
21143
VUE0029563
/RFNLQJ7RRO&UDQNVKDIW
9HKLFOHVZLWKRXWGXDOPDVVIO\ZKHHO
5HPRYHWKHIO\ZKHHO
303734
,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
,19(+,&/(5(3$,5
'LVFDUGWKHEROWV ,QVWDOODWLRQ
$OOYHKLFOHV
,QVWDOOWKHVSHFLDOWRROV
303-172-05
303-172-05
TIE44592
$OOYHKLFOHV 303-172-02A
5HPRYHWKHVSHFLDOWRRO TIE0030689
127(,QVWDOODQHZFUDQNVKDIWUHDURLOVHDO
3RVLWLRQWKHFUDQNVKDIWUHDURLOVHDORQWKH
VSHFLDOWRRO
303-172-02A
VUE0029563
8VLQJWKHVSHFLDOWRROUHPRYHWKHFUDQNVKDIW
UHDURLOVHDO
'LVFDUGWKHVHDO TIE0030690
127($QHZFUDQNVKDIWUHDURLOVHDOLV
VXSSOLHGZLWKDQDOLJQPHQWDQGSURWHFWLRQ
VOHHYHWKDWPXVWEHUHPRYHGIROORZLQJ
LQVWDOODWLRQ
303-293 8VLQJWKHVSHFLDOWRROVLQVWDOOWKHFUDQNVKDIW
UHDURLOVHDO
TIE0030692
,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
,19(+,&/(5(3$,5
5HPRYHDQGGLVFDUGWKHDOLJQPHQWDQG 7XUQWKHHQJLQHXQWLOWKHVSHFLDOWRROILWVLQWR
SURWHFWLRQVOHHYH RQHRIWKHVORWVLQWKHIO\ZKHHO
303-172-01
303-738
TIE0030691 VUE0029563
9HKLFOHVZLWKRXWGXDOPDVVIO\ZKHHO 9HKLFOHVZLWKRXWGXDOPDVVIO\ZKHHO
127(,QVWDOOQHZIO\ZKHHOEROWV 8VLQJWKHVSHFLDOWRROWLJKWHQWKHIO\ZKHHO
EROWV
127('RQRWIXOO\WLJKWHQWKHIO\ZKHHOEROWVDWWKLV
VWDJH 7LJKWHQWKHEROWVLQWZRVWDJHV
,QVWDOOWKHIO\ZKHHO 6WDJH1P
6WDJHGHJUHHV
303-174
TIE44592 3
5
$OOYHKLFOHV
&$87,210DNHVXUHWKDWWKHVSHFLDOWRRO
HQJDJHVFRUUHFWO\ 1 2
127(2QO\WXUQWKHHQJLQHLQWKHQRUPDOGLUHFWLRQ
RIURWDWLRQ
8VLQJWKHVSHFLDOWRROORFNWKHIO\ZKHHO 6 4
TIE45006
,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
,19(+,&/(5(3$,5
$OOYHKLFOHV
5HPRYHWKHVSHFLDOWRRO
VUE0029563
,QVWDOOWKHFOXWFKGLVFDQGSUHVVXUHSODWH
)RUDGGLWLRQDOLQIRUPDWLRQUHIHUWR&OXWFK
'LVFDQG3UHVVXUH3ODWH &OXWFK
9HKLFOHV:LWK6SHHG0DQXDO
7UDQVPLVVLRQ L% 5HPRYDODQG
,QVWDOODWLRQ
,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
,19(+,&/(5(3$,5
9DOYH6HDOV
6SHFLDO7RRO V 6SHFLDO7RRO V
,QVWDOOHU9DOYH6WHP6HDO 3OLHUV9DOYH6WHP6HDO
$
21211
21007A
&RPSUHVVRU9DOYH6SULQJ 0DWHULDOV
1DPH 6SHFLILFDWLRQ
+\SRLGRLO 640&$$
/RFWLWH
21024
6HDOHU :6(0*$
$GDSWHUIRU
5HPRYDO
:$51,1*'RQRWVPRNHRUFDUU\OLJKWHG
WREDFFRRURSHQIODPHRIDQ\W\SHZKHQ
2102407
ZRUNLQJRQRUQHDUDQ\IXHOUHODWHG
FRPSRQHQWV+LJKO\IODPPDEOHPL[WXUHV
DUHDOZD\VSUHVHQWDQGPD\LJQLWH)DLOXUH
WRIROORZWKHVHLQVWUXFWLRQVPD\UHVXOWLQ
$GDSWHUIRU
SHUVRQDOLQMXU\
'LVFRQQHFWWKHEDWWHU\JURXQGFDEOH)RU
DGGLWLRQDOLQIRUPDWLRQUHIHUWR
6HFWLRQ>%DWWHU\0RXQWLQJDQG
2102405 &DEOHV@
'UDLQWKHFRROLQJV\VWHP)RUDGGLWLRQDO
LQIRUPDWLRQUHIHUWR6HFWLRQ$
,QVWDOOHU9DOYH6WHP&ROOHWV >(QJLQH&RROLQJ/'XUDWHF9
6LJPD /'XUDWHF9 6LJPD @ %
>(QJLQH&RROLQJ/'XUDWRUT7'&L '9
'LHVHO@ &>(QJLQH&RROLQJ//
= @
21156
5HPRYHWKHLQWDNHPDQLIROGDVVHPEO\
)RUDGGLWLRQDOLQIRUPDWLRQUHIHUWR,QWDNH
5HPRYHU,QVWDOOHU+RVH 0DQLIROG LQWKLVVHFWLRQ
&ODPS
5HPRYHWKHWLPLQJEHOW
)RUDGGLWLRQDOLQIRUPDWLRQUHIHUWR7LPLQJ
%HOW LQWKLVVHFWLRQ
24003
,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
,19(+,&/(5(3$,5
'LVFRQQHFWWKHYDFXXPKRVHIURPWKHEUDNH 5HPRYHWKH&03VHQVRU
YDFXXPSXPS
TIE0030785
TIE0030792
5HPRYHWKHWXUERFKDUJHUKHDWVKLHOG
&$87,213URWHFWWKHJHQHUDWRUZLWK
OLQWIUHHPDWHULDOWRSUHYHQWFRQWDPLQDWLRQ
8VLQJWKHVSHFLDOWRROUHPRYHWKHFRRODQW
KRVHIURPWKHFRRODQWH[SDQVLRQWDQN
303-397
TIE0030788
5HPRYHWKHH[KDXVWPDQLIROGKHDWVKLHOG
TIE0026569
'LVFRQQHFWWKHFDPVKDIWSRVLWLRQ &03
VHQVRUHOHFWULFDOFRQQHFWRU
TIE0030791
TIE0030787
,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
,19(+,&/(5(3$,5
5HPRYHWKHFDPVKDIWKRXVLQJDVVHPEO\ 5HPRYHWKHYDOYHVSULQJVDQGWKHYDOYH
VSULQJUHWDLQHUV
8VLQJWKHVSHFLDOWRROUHPRYHWKHYDOYH
VWHPVHDOV
'LVFDUGWKHVHDOV
303-508
TIE0030781
&$87,21.HHSWKHFDPVKDIWUROOHU
IROORZHUVLQRUGHUIRULQVWDOODWLRQ
TIE0030784
5HPRYHWKHFDPVKDIWUROOHUIROORZHUV
,QVWDOODWLRQ
:$51,1*'RQRWVPRNHRUFDUU\OLJKWHG
WREDFFRRURSHQIODPHRIDQ\W\SHZKHQ
ZRUNLQJRQRUQHDUDQ\IXHOUHODWHG
FRPSRQHQWV+LJKO\IODPPDEOHPL[WXUHV
DUHDOZD\VSUHVHQWDQGPD\LJQLWH)DLOXUH
WRIROORZWKHVHLQVWUXFWLRQVPD\UHVXOWLQ
SHUVRQDOLQMXU\
&RDWWKHYDOYHVZLWKFOHDQK\SRLGRLO
TIE0030780 ,QVWDOODYDOYHVWHPSURWHFWLYHVOHHYHRYHU
WKHYDOYHFROOHWJURRYH YDOYHVKRZQ
3RVLWLRQWKHDSSURSULDWHSLVWRQDWWRSGHDG UHPRYHGIRUFODULW\
FHQWHU 7'&
8VLQJWKHVSHFLDOWRROVUHPRYHWKHYDOYH
FROOHWV
303-060
303-060-05
ELE0016924
303-362
127(2QO\UHPRYHWKHYDOYHVWHPSURWHFWLYH
TIE0030779
VOHHYHDIWHUWKHYDOYHVHDOVKDYHEHHQ
LQVWDOOHG
127(,QVWDOOQHZYDOYHVHDOV
&$87,21.HHSWKHYDOYHVSULQJ
UHWDLQHUVDQGWKHYDOYHVSULQJVLQRUGHUIRU
LQVWDOODWLRQ
,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
,19(+,&/(5(3$,5
8VLQJWKHVSHFLDOWRROLQVWDOOWKHYDOYHVHDOV &OHDQWKHF\OLQGHUKHDGXSSHUPDWLQJIDFH
DQGWKHFDPVKDIWKRXVLQJDVVHPEO\ORZHU
PDWLQJIDFHZLWK/RFWLWH
303-037
TIE0030783
TIE0030873
5HPRYHWKHYDOYHVWHPSURWHFWLYHVOHHYHV
,QVWDOOWKHYDOYHVSULQJVDQGWKHYDOYHVSULQJ
UHWDLQHUV &$87,21,QVWDOOWKHFDPVKDIWKRXVLQJ
8VLQJWKHVSHFLDOWRROVLQVWDOOWKHYDOYH DVVHPEO\ZLWKLQIRXUPLQXWHVRIDSSO\LQJ
FROOHWV WKHVHDOHU
$SSO\DPPGLDPHWHUEHDGRIVHDOHU WRWKH
F\OLQGHUKHDGXSSHUPDWLQJIDFH
303-060
303-060-05
303-362
TIE0030779
TIE0030874
,QVWDOOWKHFDPVKDIWUROOHUIROORZHUV
&$87,216
,QVWDOOWKHFDPVKDIWKRXVLQJDVVHPEO\
EROWVLQWKHVHTXHQFHVKRZQ
0DNHVXUHWKDWQRSLVWRQLVDWWRSGHDG
FHQWUH 7'&
127(2QO\WXUQWKHHQJLQHLQWKHQRUPDOGLUHFWLRQ
RIURWDWLRQ
,QVWDOOWKHFDPVKDIWKRXVLQJDVVHPEO\
TIE0030780 7LJKWHQWKHEROWVLQWZRVWDJHV
)LUVWVWDJH1P
&$87,210DNHVXUHWKDWWKHVHDOHUGRHV
QRWHQWHUWKHF\OLQGHUKHDGEOLQGKROHV
)DLOXUHWRIROORZWKHVHLQVWUXFWLRQPD\UHVXOW
LQGDPDJHWRWKHF\OLQGHUKHDG
127('RQRWGDPDJHWKHPDWLQJIDFHV
,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
,19(+,&/(5(3$,5
6HFRQGVWDJH1P ,QVWDOOWKH&03VHQVRU
9 2 6 3 10
12
8 5 1 4 7 11 13
TIE0030782
TIE0030785
10 Nm
TIE0030790
TIE0030787
,QVWDOOWKHWXUERFKDUJHUKHDWVKLHOG
127(7XUQWKHFDPVKDIWWRDOLJQWKH
FDPVKDIWSXOOH\SRVLWLRQLQGLFDWRUZLWKWKH
&03VHQVRULIQHFHVVDU\
8VLQJDIHHOHUJDXJHLQVWDOODQGDGMXVWWKH
&03VHQVRU
;; PPEHWZHHQWKH&03VHQVRUDQG
WKHFDPVKDIWSXOOH\SRVLWLRQLQGLFDWRU
;; PPEHWZHHQWKH&03VHQVRUDQG
WKHFDPVKDIWSXOOH\SRVLWLRQLQGLFDWRUZKHQ
10 Nm DQHZ&03VHQVRULVLQVWDOOHG
TIE0030789
127('RQRWWLJKWHQWKHFDPVKDIWSRVLWLRQ
&03 VHQVRUDWWKLVVWDJH
1P
PP
7,(
,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
,19(+,&/(5(3$,5
8VLQJWKHVSHFLDOWRROLQVWDOOWKHFRRODQW
H[SDQVLRQWDQNFRRODQWKRVH
303-397
TIE0026569
&RQQHFWWKHYDFXXPKRVHWRWKHEUDNH
YDFXXPSXPS
TIE0030792
,QVWDOOWKHWLPLQJEHOW
)RUDGGLWLRQDOLQIRUPDWLRQUHIHUWR7LPLQJ
%HOW LQWKLVVHFWLRQ
,QVWDOOWKHLQWDNHPDQLIROGDVVHPEO\
)RUDGGLWLRQDOLQIRUPDWLRQUHIHUWR,QWDNH
0DQLIROG LQWKLVVHFWLRQ
)LOODQGEOHHGWKHFRROLQJV\VWHP)RU
DGGLWLRQDOLQIRUPDWLRQUHIHUWR
6HFWLRQ$>(QJLQH&RROLQJ/
'XUDWHF9 6LJPD /'XUDWHF9
6LJPD @ %>(QJLQH&RROLQJ/
'XUDWRUT7'&L '9 'LHVHO@ &
>(QJLQH&RROLQJ// = @
&RQQHFWWKHEDWWHU\JURXQGFDEOH)RU
DGGLWLRQDOLQIRUPDWLRQUHIHUWR
6HFWLRQ>%DWWHU\0RXQWLQJDQG
&DEOHV@
,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
,19(+,&/(5(3$,5
+\GUDXOLF/DVK$GMXVWHU
,QVWDOOWKHK\GUDXOLFODVKDGMXVWHU
0DWHULDOV
1DPH 6SHFLILFDWLRQ
(QJLQHRLO :6(0&%
5HPRYDO
5HPRYHWKHFDPVKDIW
)RUDGGLWLRQDOLQIRUPDWLRQUHIHUWR&DPVKDIW
LQWKLVVHFWLRQ
&$87,21.HHSWKHFDPVKDIWUROOHU TIE0030721
IROORZHUVLQRUGHUIRULQVWDOODWLRQ
5HPRYHWKHFDPVKDIWUROOHUIROORZHU ,QVWDOOWKHFDPVKDIWUROOHUIROORZHU
TIE0030720 TIE0030720
,QVWDOOWKHFDPVKDIW
&$87,21.HHSWKHK\GUDXOLFODVK
DGMXVWHUVLQRUGHUIRULQVWDOODWLRQ )RUDGGLWLRQDOLQIRUPDWLRQUHIHUWR&DPVKDIW
LQWKLVVHFWLRQ
5HPRYHWKHK\GUDXOLFODVKDGMXVWHU
TIE0030721
,QVWDOODWLRQ
&RDWWKHK\GUDXOLFODVKDGMXVWHUZLWKFOHDQ
HQJLQHRLO
,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
,19(+,&/(5(3$,5
,QWDNH0DQLIROG
*HQHUDO(TXLSPHQW 5HPRYHWKHDLUFOHDQHU
,QWHJUDWHGGLDJQRVWLFV\VWHP ,'6 )RUDGGLWLRQDOLQIRUPDWLRQUHIHUWR$LU
&OHDQHU/'XUDWHF9 6LJPD /
'XUDWHF9 6LJPD ,QWDNH$LU
5HPRYDO 'LVWULEXWLRQDQG)LOWHULQJ5HPRYDODQG
,QVWDOODWLRQ
$OOYHKLFOHV
$OOYHKLFOHV
:$51,1*6
'HWDFKWKHLQWDNHDLUUHVRQDWRURXWOHWSLSH
'RQRWVPRNHRUFDUU\OLJKWHGWREDFFRRU IURPWKHLQWDNHPDQLIROGDVVHPEO\
RSHQIODPHRIDQ\W\SHZKHQZRUNLQJRQ
RUQHDUDQ\IXHOUHODWHGFRPSRQHQWV
+LJKO\IODPPDEOHPL[WXUHVDUHDOZD\V
SUHVHQWDQGPD\LJQLWH)DLOXUHWRIROORZ
WKHVHLQVWUXFWLRQVPD\UHVXOWLQSHUVRQDO
LQMXU\
'RQRWFDUU\RXWDQ\UHSDLUVWRWKHIXHO
LQMHFWLRQV\VWHPZLWKWKHHQJLQHUXQQLQJ
7KHIXHOSUHVVXUHZLWKLQWKHV\VWHPLV
DSSUR[LPDWHO\EDUV)DLOXUHWRIROORZ
WKLVLQVWUXFWLRQPD\UHVXOWLQSHUVRQDO
LQMXU\
TIE0030877
:DLWDWOHDVWRQHPLQXWHDIWHUWKHHQJLQH
VWRSVEHIRUHFRPPHQFLQJDQ\UHSDLUWRWKH
5HPRYHWKHLQWDNHDLUUHVRQDWRURXWOHWSLSH
IXHOLQMHFWLRQV\VWHP)DLOXUHWRIROORZWKLV
UHWDLQLQJEROWIURPWKHLQWDNHPDQLIROG
LQVWUXFWLRQPD\UHVXOWLQSHUVRQDOLQMXU\
DVVHPEO\
&$87,216
'LHVHOIXHOLQMHFWLRQHTXLSPHQWLV
PDQXIDFWXUHGWRYHU\SUHFLVHWROHUDQFHV
DQGILQHFOHDUDQFHV,WLVWKHUHIRUHHVVHQWLDO
WKDWDEVROXWHFOHDQOLQHVVLVREVHUYHGZKHQ
ZRUNLQJZLWKWKHVHFRPSRQHQWV$OZD\V
LQVWDOOEODQNLQJSOXJVWRDQ\RSHQRULILFHV
RUOLQHV
$OZD\VFDUU\RXWWKHFOHDQLQJSURFHVV
EHIRUHFDUU\LQJRXWDQ\UHSDLUVWRWKHIXHO
LQMHFWLRQV\VWHPFRPSRQHQWVWRSUHYHQW TIE0031449
IRUHLJQPDWHULDOHQWHULQJWKHFRPSRQHQWV
8VLQJGDWDORJJHULQLQWHJUDWHGGLDJQRVWLF
V\VWHP ,'6 FKHFNWKDWWKHIXHOSUHVVXUH
KDVGURSSHGWR]HURDQGWKDWWKHIXHO
WHPSHUDWXUHLVEHORZ&
'LVFRQQHFWWKHEDWWHU\JURXQGFDEOH
)RUDGGLWLRQDOLQIRUPDWLRQUHIHUWR%DWWHU\
'LVFRQQHFWDQG&RQQHFW %DWWHU\
0RXQWLQJDQG&DEOHV*HQHUDO3URFHGXUHV
,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
,19(+,&/(5(3$,5
5HPRYHWKHLQWDNHDLUUHVRQDWRU 'HWDFKWKHJORZSOXJZLULQJKDUQHVVIURP
WKHIXHOILOWHUKRXVLQJ
TIE0030879
TIE0030871
'LVFRQQHFWWKHIXHOLQMHFWRUZLULQJKDUQHVV
HOHFWULFDOFRQQHFWRU 'HWDFKWKHIXHOILOWHUKRXVLQJIURPWKH
LQWDNHPDQLIROGDVVHPEO\
TIE0030869
TIE0030867
'LVFRQQHFWWKHIXHOLQMHFWRUZLULQJKDUQHVV
IURPWKHIXHOLQMHFWRUV 'HWDFKWKHIXHOILOWHUKRXVLQJDQGSRVLWLRQ
LWWRRQHVLGH
TIE0030875
TIE0030856
,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
,19(+,&/(5(3$,5
'HWDFKWKHSRVLWLYHFUDQNFDVHYHQWLODWLRQ $OOYHKLFOHV
3&9 KRVHIURPWKHLQWDNHPDQLIROG
5HPRYHWKH(*5WXEH
DVVHPEO\
TIE0030140
TIE0030876
'HWDFKWKHIXHOWHPSHUDWXUHVHQVRU
'LVFRQQHFWWKHIXHOWHPSHUDWXUHVHQVRU
PDQLIROGIURPWKHLQWDNHPDQLIROG
HOHFWULFDOFRQQHFWRU
DVVHPEO\
TIE0030865
TIE0030798
TIE0030797
TIE0030026
,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
,19(+,&/(5(3$,5
'HWDFKWKHLQWDNHPDQLIROGDVVHPEO\IURP $OZD\VFDUU\RXWWKHFOHDQLQJSURFHVV
WKHF\OLQGHUKHDG EHIRUHFDUU\LQJRXWDQ\UHSDLUVWRWKHIXHO
LQMHFWLRQV\VWHPFRPSRQHQWVWRSUHYHQW
IRUHLJQPDWHULDOHQWHULQJWKHFRPSRQHQWV
&$87,21,QVWDOOWKHLQWDNHPDQLIROG
DVVHPEO\EROWVLQWKHVHTXHQFHVKRZQ
127(,QVWDOOQHZLQWDNHPDQLIROGDVVHPEO\2ULQJ
VHDOV
127(&KHFNWKHLQWDNHPDQLIROGDVVHPEO\VHDO
IRUGDPDJH,QVWDOODQHZVHDOLIQHFHVVDU\
,QVWDOOWKHLQWDNHPDQLIROGDVVHPEO\
TIE0030793 7LJKWHQWKHEROWVLQWKHVHTXHQFHVKRZQ
5HPRYHWKHLQWDNHPDQLIROGDVVHPEO\
1 10 Nm 4 7
'LVFDUGWKH2ULQJVHDOV 6
8
5 3 2
TIE0030796
$WWDFKWKHLQWDNHPDQLIROGDVVHPEO\WRWKH
TIE0030795 F\OLQGHUKHDG
,QVWDOODWLRQ
10 Nm
$OOYHKLFOHV
:$51,1*'RQRWVPRNHRUFDUU\OLJKWHG
WREDFFRRURSHQIODPHRIDQ\W\SHZKHQ
ZRUNLQJRQRUQHDUDQ\IXHOUHODWHG
FRPSRQHQWV+LJKO\IODPPDEOHPL[WXUHV
DUHDOZD\VSUHVHQWDQGPD\LJQLWH)DLOXUH
WRIROORZWKHVHLQVWUXFWLRQVPD\UHVXOWLQ
SHUVRQDOLQMXU\ TIE0030794
&$87,216
'LHVHOIXHOLQMHFWLRQHTXLSPHQWLV
PDQXIDFWXUHGWRYHU\SUHFLVHWROHUDQFHV
DQGILQHFOHDUDQFHV,WLVWKHUHIRUHHVVHQWLDO
WKDWDEVROXWHFOHDQOLQHVVLVREVHUYHGZKHQ
ZRUNLQJZLWKWKHVHFRPSRQHQWV$OZD\V
LQVWDOOEODQNLQJSOXJVWRDQ\RSHQRULILFHV
RUOLQHV
,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
,19(+,&/(5(3$,5
&RQQHFWWKHIXHOUHWXUQOLQHWRWKHIXHO 9HKLFOHVZLWKRXW(*5FRROHU
LQMHFWRU
$WWDFKWKH(*5WXEHWRWKHF\OLQGHUEORFN
DQGWKH(*5YDOYH
10 Nm
TIE0030797
TIE0030027
$WWDFKWKHIXHOWHPSHUDWXUHVHQVRUPDQLIROG
WRWKHLQWDNHPDQLIROGDVVHPEO\
$OOYHKLFOHV
&RQQHFWWKHIXHOWHPSHUDWXUHVHQVRU
HOHFWULFDOFRQQHFWRU
TIE0030798
127(&KHFNWKHH[KDXVWJDVUHFLUFXODWLRQ TIE0030865
(*5 WXEH2ULQJVHDOIRUGDPDJH,QVWDOOD
QHZVHDOLIQHFHVVDU\
$WWDFKWKHSRVLWLYHFUDQNFDVHYHQWLODWLRQ
,QVWDOOWKH(*5WXEH
3&9 KRVHWRWKHLQWDNHPDQLIROGDVVHPEO\
5 Nm
TIE0030141
TIE0030876
,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
,19(+,&/(5(3$,5
$WWDFKWKHIXHOILOWHUKRXVLQJWRWKHLQWDNH &RQQHFWWKHIXHOLQMHFWRUZLULQJKDUQHVVWR
PDQLIROGDVVHPEO\ WKHIXHOLQMHFWRUV
10 Nm
TIE0030855 TIE0030875
5 Nm
TIE0030868 TIE0030869
10 Nm
5 Nm
TIE0030878
TIE0030870
,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
,19(+,&/(5(3$,5
,QVWDOOWKHLQWDNHDLUUHVRQDWRURXWOHWSLSH
UHWDLQLQJEROW
5 Nm
TIE0031450
127(0DNHVXUHWKHLQWDNHDLUUHVRQDWRU
RXWOHWSLSHFODPSLVFRUUHFWO\VHDWHG
$WWDFKWKHLQWDNHDLUUHVRQDWRURXWOHWSLSHWR
WKHLQWDNHPDQLIROGDVVHPEO\
TIE0030877
$OOYHKLFOHV
,QVWDOOWKHDLUFOHDQHU
)RUDGGLWLRQDOLQIRUPDWLRQUHIHUWR$LU
&OHDQHU/'XUDWHF9 6LJPD /
'XUDWHF9 6LJPD ,QWDNH$LU
'LVWULEXWLRQDQG)LOWHULQJ5HPRYDODQG
,QVWDOODWLRQ
&RQQHFWWKHEDWWHU\JURXQGFDEOH
)RUDGGLWLRQDOLQIRUPDWLRQUHIHUWR%DWWHU\
'LVFRQQHFWDQG&RQQHFW %DWWHU\
0RXQWLQJDQG&DEOHV*HQHUDO
3URFHGXUHV
,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
5(029$/
(QJLQH
6SHFLDO7RRO V 8VLQJWKHGDWDORJJHULQLQWHJUDWHGGLDJQRVWLF
:UHQFK+\GUDXOLF/LQH8QLRQ V\VWHP ,'6 FKHFNWKDWWKHIXHOSUHVVXUH
1XW KDVGURSSHGWR]HURDQGWKDWWKHIXHO
WHPSHUDWXUHLVEHORZ&
'UDLQWKHFRROLQJV\VWHP
)RUDGGLWLRQDOLQIRUPDWLRQUHIHUWR&RROLQJ
211269 6\VWHP'UDLQLQJ)LOOLQJDQG%OHHGLQJ
(QJLQH&RROLQJ/
'XUDWRUT7'&L '9 'LHVHO*HQHUDO
/LIWLQJ%UDFNHW(QJLQH
3URFHGXUHV
$
5HPRYHWKHEDWWHU\WUD\
)RUDGGLWLRQDOLQIRUPDWLRQUHIHUWR%DWWHU\
7UD\/'XUDWHF9 6LJPD /
'XUDWHF9 6LJPD %DWWHU\
21068A
0RXQWLQJDQG&DEOHV5HPRYDODQG
,QVWDOODWLRQ
5HPRYHU,QVWDOOHU+RVH
&ODPS 9HKLFOHVZLWKRXWH[KDXVWJDVUHFLUFXODWLRQ
(*5 FRROHU
'LVFRQQHFWWKH(*5FRQWUROYDOYHHOHFWULFDO
24003 FRQQHFWRU
5HPRYHU+DOIVKDIW
16089
*HQHUDO(TXLSPHQW
5HWDLQLQJVWUDSV TIE0026595
:RUNVKRSWDEOH
'HWDFKWKH(*5FRQWUROYDOYHIURPWKH
(QJLQHKRLVW EDWWHU\WUD\EUDFNHWDQGSRVLWLRQLWWRRQH
,QWHJUDWHGGLDJQRVWLFV\VWHP ,'6 VLGH
$OOYHKLFOHV
:$51,1*'RQRWVPRNHRUFDUU\OLJKWHG
WREDFFRRURSHQIODPHRIDQ\W\SHZKHQ
ZRUNLQJRQRUQHDUDQ\IXHOUHODWHG
FRPSRQHQWV+LJKO\IODPPDEOHPL[WXUHV
DUHDOZD\VSUHVHQWDQGPD\LJQLWH)DLOXUH
WRIROORZWKHVHLQVWUXFWLRQVPD\UHVXOWLQ
SHUVRQDOLQMXU\
TIE0026596
,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
5(029$/
$OOYHKLFOHV 'LVFRQQHFWWKHJORZSOXJUHOD\HOHFWULFDO
FRQQHFWRU
'HWDFKWKHJURXQGFDEOHIURPWKHLQQHU
IHQGHU
TIE0026599
TIE0026417
'HWDFKWKHJORZSOXJUHOD\SRZHUVXSSO\
FDEOHV
'LVFRQQHFWWKHEDWWHU\MXQFWLRQER[HOHFWULFDO
FRQQHFWRUV
TIE0026600
TIE0026416
5HPRYHWKHEDWWHU\WUD\EUDFNHW
'LVFRQQHFWWKHSRZHUWUDLQFRQWUROPRGXOH
3&0 HOHFWULFDOFRQQHFWRUV
TIE0026597
TIE0026449
,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
5(029$/
/RRVHQWKHVWUXWDQGVSULQJDVVHPEO\WRS 5HPRYHWKHFRRODQWH[SDQVLRQWDQN
PRXQWUHWDLQLQJQXWVE\WKUHHWXUQVRQERWK
VLGHV
TIE0026571
TIE0026400
5HPRYHWKHDLUFOHDQHU
)RUDGGLWLRQDOLQIRUPDWLRQUHIHUWR$LU
'LVFRQQHFWWKHFRRODQWGHJDVKRVHIURP
&OHDQHU/'XUDWRUT7'&L '9 'LHVHO
WKHFRRODQWH[SDQVLRQWDQN
,QWDNH$LU'LVWULEXWLRQDQG
)LOWHULQJ5HPRYDODQG,QVWDOODWLRQ
'LVFRQQHFWWKHFRRODQWGHJDVKRVHIURP
WKHWKHUPRVWDWKRXVLQJ
TIE0026570
8VLQJWKHVSHFLDOWRROGLVFRQQHFWWKH
FRRODQWKRVHIURPWKHFRRODQWH[SDQVLRQ TIE0026604
WDQN
8VLQJWKHVSHFLDOWRROGLVFRQQHFWWKHUHDU
FRRODQWKRVHIURPWKHWKHUPRVWDWKRXVLQJ
303-397
303-397
TIE0026569
TIE0026605
,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
5(029$/
8VLQJWKHVSHFLDOWRROGLVFRQQHFWWKHORZHU 'LVFRQQHFWWKHSRZHUVWHHULQJOLQHIURPWKH
IURQWFRRODQWKRVHIURPWKHWKHUPRVWDW SRZHUVWHHULQJIOXLGUHVHUYRLU
KRXVLQJ
303-397
TIE0029239
TIE0026606
'HWDFKWKHSRZHUVWHHULQJOLQHVXSSRUW
'UDLQWKHSRZHUVWHHULQJIOXLGIURPWKH EUDFNHWIURPWKHSRZHUVWHHULQJSXPS
SRZHUVWHHULQJIOXLGUHVHUYRLU
TIE0026575
TIE0029240
&$87,216
'HWDFKWKHSRZHUVWHHULQJIOXLGUHVHUYRLU &RYHUWKHJHQHUDWRUZLWKDVXLWDEOH
IURPWKHUDGLDWRUJULOOHRSHQLQJSDQHO FORWKWRSUHYHQWWKHLQJUHVVRISRZHU
VWHHULQJIOXLG
'RQRWGLVFRQQHFWWKHSRZHUVWHHULQJ
SXPSSUHVVXUHDGDSWHUIURPWKHSRZHU
VWHHULQJSXPS
&DSWKHSRZHUVWHHULQJOLQHWRSUHYHQW
IOXLGORVVRUGLUWLQJUHVV
&DSWKHSRZHUVWHHULQJSXPSSUHVVXUH
DGDSWHUWRSUHYHQWIOXLGORVVRUGLUWLQJUHVV
8VLQJWKHVSHFLDOWRROGLVFRQQHFWWKHSRZHU
TIE0029241 VWHHULQJOLQHIURPWKHSRZHUVWHHULQJSXPS
8VLQJDVXLWDEOHZUHQFKKROGWKHSRZHU
5HPRYHWKHSRZHUVWHHULQJIOXLGUHVHUYRLU VWHHULQJSXPSSUHVVXUHDGDSWHU
$OORZWKHIOXLGWRGUDLQLQWRDVXLWDEOH
FRQWDLQHU
,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
5(029$/
'LVFDUGWKH2ULQJVHDO 'LVFRQQHFWWKHYDFXXPKRVHIURPWKH
EUDNHYDFXXPSXPS
211-269
TIE0026573
TIE0026610
'HWDFKWKHHQJLQHZLULQJKDUQHVVIURPWKH
HQJLQHZLULQJKDUQHVVEUDFNHW 9HKLFOHVZLWKRXW(*5FRROHU
'LVFRQQHFWWKH(*5YDOYHYDFXXPKRVH
TIE0026608
TIE0026611
'HWDFKWKHHQJLQHZLULQJKDUQHVVIURPWKH
HQJLQHZLULQJKDUQHVVEUDFNHW
9HKLFOHVZLWK(*5FRROHU
'LVFRQQHFWWKH(*5YDOYHHOHFWULFDO
FRQQHFWRU
TIE0026609
TIE0037582
,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
5(029$/
$OOYHKLFOHV 'LVFRQQHFWWKH$&WULSOHSUHVVXUHVZLWFK
HOHFWULFDOFRQQHFWRU KHDGODPSVKRZQ
8VLQJWKHVSHFLDOWRROGLVFRQQHFWWKH
UHPRYHGIRUFODULW\
KHDWHUFRUHUHWXUQKRVH
303-397
(
TIE0026441
TIE0026566
9HKLFOHVZLWKDLUFRQGLWLRQLQJ
'HWDFKWKHDLUFRQGLWLRQLQJ $& SUHVVXUH VUE0029857
SLSHEUDFNHWIURPWKHWUDQVD[OHKRXVLQJ
5HPRYHWKHIXHOILOWHUVKLHOG
TIE0029257
VUE0029839
,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
5(029$/
&OHDQWKHDUHDDURXQGWKHIXHOILOWHU 6XSSRUWWKHH[KDXVWIOH[LEOHSLSHZLWKD
FRQQHFWLRQVDQGIXHOOLQHV VXSSRUWZUDSRUVXLWDEOHVSOLQW
)RUDGGLWLRQDOLQIRUPDWLRQUHIHUWR)XHO
,QMHFWLRQ&RPSRQHQW&OHDQLQJ
)XHO&KDUJLQJDQG&RQWUROV/
'XUDWRUT7'&L '9 'LHVHO*HQHUDO
3URFHGXUHV
'LVFRQQHFWWKHIXHOVXSSO\OLQHIURPWKH
IXHOILOWHU
)RUDGGLWLRQDOLQIRUPDWLRQUHIHUWR4XLFN
5HOHDVH&RXSOLQJ )XHO6\VWHP
*HQHUDO,QIRUPDWLRQ*HQHUDO3URFHGXUHV
TIE0001729
'HWDFKWKHH[KDXVWIOH[LEOHSLSHIURPWKH
FDWDO\WLFFRQYHUWHU
'LVFDUGWKHJDVNHWDQGQXWV
VUE0026728
5DLVHDQGVXSSRUWWKHYHKLFOH
)RUDGGLWLRQDOLQIRUPDWLRQUHIHUWR/LIWLQJ
-DFNLQJDQG/LIWLQJ'HVFULSWLRQ
DQG2SHUDWLRQ TIE0026421
'LVFRQQHFWWKHSRZHUVWHHULQJSUHVVXUH
VZLWFKHOHFWULFDOFRQQHFWRU 'HWDFKWKHH[KDXVWIURQWSLSHIURPWKH
H[KDXVWKDQJHULQVXODWRU
TIE0026579
TIE0026420
&$87,212YHUEHQGLQJRIWKHH[KDXVW
5HPRYHWKHDFFHVVRU\GULYHEHOW
IOH[LEOHSLSHPD\FDXVHGDPDJHUHVXOWLQJ
LQIDLOXUH )RUDGGLWLRQDOLQIRUPDWLRQUHIHUWR
$FFHVVRU\'ULYH%HOW/'XUDWRUT7'&L
'9 'LHVHO $FFHVVRU\'ULYH
5HPRYDODQG,QVWDOODWLRQ
,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
5(029$/
9HKLFOHVZLWKDLUFRQGLWLRQLQJ 5HPRYHWKHFRROLQJIDQPRWRUDQGVKURXG
'LVFRQQHFWWKH$&FRPSUHVVRUHOHFWULFDO
FRQQHFWRU
E47431
TIE0026646
TIE0026438
'HWDFKWKHJHDUVKLIWFDEOHVIURPWKH
WUDQVD[OH
$OOYHKLFOHV 'HWDFKWKHJHDUVKLIWFDEOHDQGWKHVHOHFWRU
'LVFRQQHFWWKHFRROLQJIDQPRWRUDQG FDEOHIURPWKHVHOHFWRUOHYHUV
FRROLQJIDQUHVLVWRUHOHFWULFDOFRQQHFWRUV 7XUQWKHDEXWPHQWVOHHYHVFORFNZLVHDQG
GHWDFKWKHFDEOHVIURPWKHEUDFNHW
1
VUE0031933
TIE0026442
,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
5(029$/
5HPRYHWKHHQJLQHVXSSRUWLQVXODWRU $OORZWKHIOXLGWRGUDLQLQWRDVXLWDEOH
FRQWDLQHU
TIE0026427
TIE0029255
&$87,213URWHFWWKHEDOOMRLQWVHDO &$87,216
XVLQJDVRIWFORWKWRSUHYHQWGDPDJH
6HFXUHWKHKDOIVKDIWWRSUHYHQWGDPDJH
'HWDFKWKHORZHUDUPEDOOMRLQWIURPWKH WRWKH&9MRLQWV7KHLQQHU&9MRLQWPXVW
ZKHHONQXFNOHRQERWKVLGHV QRWEHEHQWPRUHWKDQGHJUHHV7KH
5HPRYHWKHKHDWVKLHOG RXWHU&9MRLQWPXVWQRWEHEHQWPRUHWKDQ
GHJUHHV
0DNHVXUHWKDWWKHKDOIVKDIWVHDOLVQRW
GDPDJHG
&DSWKHWUDQVD[OHWRSUHYHQWRLOORVVDQG
GLUWLQJUHVV
8VLQJWKHVSHFLDOWRROGHWDFKWKHOHIWKDQG
KDOIVKDIWIURPWKHWUDQVD[OHDQGVHFXUHLWWR
RQHVLGH
'LVFDUGWKHVQDSULQJ
TIE0026402 $OORZWKHIOXLGWRGUDLQLQWRDVXLWDEOH
FRQWDLQHU
&$87,216
6HFXUHWKHKDOIVKDIWWRSUHYHQWGDPDJH
WRWKHFRQVWDQWYHORFLW\ &9 MRLQWV7KH
LQQHU&9MRLQWPXVWQRWEHEHQWPRUHWKDQ
GHJUHHV7KHRXWHU&9MRLQWPXVWQRWEH
EHQWPRUHWKDQGHJUHHV
0DNHVXUHWKDWWKHKDOIVKDIWVHDOLVQRW 308-256
GDPDJHG
&DSWKHWUDQVD[OHWRSUHYHQWRLOORVVDQG
GLUWLQJUHVV TIE0026435
'HWDFKWKHULJKWKDQGKDOIVKDIWWRJHWKHUZLWK
WKHLQWHUPHGLDWHVKDIWIURPWKHWUDQVD[OHDQG
&$87,21,IEUDNHIOXLGLVVSLOWRQWKH
VHFXUHLWWRRQHVLGH SDLQWZRUNWKHDIIHFWHGDUHDPXVWEH
5HPRYHDQGGLVFDUGWKHFHQWHUEHDULQJFDS LPPHGLDWHO\ZDVKHGGRZQZLWKFROGZDWHU
DQGORFNQXWV 'LVFRQQHFWWKHFOXWFKVODYHF\OLQGHUVXSSO\
OLQH
,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
5(029$/
5HPRYHWKHVSULQJFOLS 'LVFDUGWKHQXWV
TIE0026654 TIE0026433
TIE0026429
5HPRYHWKHHQJLQHIURQWPRXQW
'LVFDUGWKHQXWV
TIE0029238
5HPRYHWKHHQJLQHUHDUPRXQW
TIE0026430
5HPRYHWKHHQJLQHDQGWUDQVD[OHDVVHPEO\
8VLQJWKHVSHFLDOWRRODWWDFKWKHHQJLQH
DQGWUDQVD[OHDVVHPEO\WRWKHHQJLQHKRLVW
,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
5(029$/
5HPRYHWKHUHWDLQLQJVWUDSV 5HPRYHWKHVWDUWHUPRWRU
303-122
ELE0001115
TIE0029247
TIE0029243
TIE0029249
5HPRYHWKHVWDUWHUPRWRUORZHUUHWDLQLQJ
EROW
5HPRYHWKHWUDQVD[OHULJKWKDQGUHWDLQLQJ
EROWV
TIE0029245
TIE0029251
,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
5(029$/
5HPRYHWKHWUDQVD[OHOHIWKDQGUHWDLQLQJ
EROWV
TIE0029253
&$87,210DNHVXUHWKDWWKHIXHO
SUHVVXUHVHQVRUHOHFWULFDOFRQQHFWRULVQRW
GDPDJHGZKLOHPRYLQJWKHWUDQVD[OH
'HWDFKWKHWUDQVD[OHIURPWKHHQJLQH
,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
',6$66(0%/<
(QJLQH
6SHFLDO7RRO V 6SHFLDO7RRO V
8QLYHUVDO)ODQJH+ROGLQJ 0RXQWLQJ%UDFNHWIRU
:UHQFK
$ %
15030A 21031B
$GDSWHUIRU 0RXQWLQJ3ODWHIRU
$
$ %
20507202 303435
/LIWLQJ%UDFNHW(QJLQH /RFNLQJ7RRO&UDQNVKDIW
$
303734
21068A
5HPRYHU&UDQNVKDIW7LPLQJ *HQHUDO(TXLSPHQW
3XOOH\ (QJLQHKRLVW
(QJLQHYDFXXPFOHDQHU
6SDWXOD
21132
$OOYHKLFOHV
5HPRYHU&UDQNVKDIW6HDO :$51,1*6
'RQRWVPRNHRUFDUU\OLJKWHGWREDFFRRU
RSHQIODPHRIDQ\W\SHZKHQZRUNLQJRQ
RUQHDUDQ\IXHOUHODWHGFRPSRQHQWV
21143
+LJKO\IODPPDEOHPL[WXUHVDUHDOZD\V
SUHVHQWDQGPD\LJQLWH)DLOXUHWRIROORZ
WKHVHLQVWUXFWLRQVPD\UHVXOWLQSHUVRQDO
0RXQWLQJ6WDQG LQMXU\
7KLVSURFHGXUHLQYROYHVIXHOKDQGOLQJ%H
SUHSDUHGIRUIXHOVSLOODJHDWDOOWLPHVDQG
DOZD\VREVHUYHIXHOKDQGOLQJSUHFDXWLRQV
)DLOXUHWRIROORZWKHVHLQVWUXFWLRQVPD\
UHVXOWLQSHUVRQDOLQMXU\
21187
&$87,216
'LHVHOIXHOLQMHFWLRQHTXLSPHQWLV
PDQXIDFWXUHGWRYHU\SUHFLVHWROHUDQFHV
,WLVWKHUHIRUHHVVHQWLDOWKDWDEVROXWH
,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
',6$66(0%/<
FOHDQOLQHVVLVREVHUYHGZKHQZRUNLQJZLWK 'LVFRQQHFWWKHIXHOKHDWHUHOHFWULFDO
WKHVHFRPSRQHQWV$OZD\VLQVWDOOEODQNLQJ FRQQHFWRU
SOXJVWRDQ\RSHQRULILFHVRUOLQHV
$OZD\VFDUU\RXWWKHFOHDQLQJSURFHVV
EHIRUHFDUU\LQJRXWDQ\UHSDLUVWRWKHIXHO
LQMHFWLRQV\VWHPFRPSRQHQWVWRSUHYHQW
IRUHLJQPDWHULDOHQWHULQJWKHFRPSRQHQWV
127(&\OLQGHU1XPEHULVORFDWHGDWWKH
WUDQVPLVVLRQHQG
'UDLQWKHHQJLQHRLO
'LVFDUGWKHVHDO
$OORZWKHRLOWRGUDLQLQWRDVXLWDEOHFRQWDLQHU
TIE0037540
'HWDFKWKHHQJLQHZLULQJKDUQHVVIURPWKH
WLPLQJEHOWXSSHUFRYHU
'LVFRQQHFWWKHHQJLQHFRRODQWWHPSHUDWXUH
(&7 VHQVRUHOHFWULFDOFRQQHFWRU
TIE0037578
VUE0031330
'LVFRQQHFWWKHIXHOLQMHFWRUZLULQJKDUQHVV
HOHFWULFDOFRQQHFWRU
'LVFRQQHFWWKHJHQHUDWRUHOHFWULFDO
FRQQHFWRUDQGWKHRLOSUHVVXUHVZLWFK
HOHFWULFDOFRQQHFWRU
TIE0037541
TIE0037538
,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
',6$66(0%/<
5HPRYHWKHJHQHUDWRUSRZHUVXSSO\FRYHU 'LVFRQQHFWWKHFUDQNVKDIWSRVLWLRQ &.3
VHQVRUHOHFWULFDOFRQQHFWRU
TIE0037532
TIE0037531
5HPRYHWKHJHQHUDWRUSRZHUVXSSO\
'LVFRQQHFWWKHIXHOSXPSHOHFWULFDO
FRQQHFWRUV
TIE0037533
TIE0037539
$OOYHKLFOHV
'LVFRQQHFWWKHFDPVKDIWSRVLWLRQ &03
'LVFRQQHFWWKHIXHOWHPSHUDWXUHVHQVRU
VHQVRUHOHFWULFDOFRQQHFWRU
HOHFWULFDOFRQQHFWRUDQGUHPRYHWKHHQJLQH
ZLULQJKDUQHVV
TIE0037530
TIE0037542
127(7KHDFFHVVRU\GULYHEHOWLGOHUSXOOH\
LVUHWDLQHGE\WKHJHQHUDWRUORZHUUHWDLQLQJ
EROW
,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
',6$66(0%/<
5HPRYHWKHJHQHUDWRUORZHUUHWDLQLQJEROWV 5HPRYHWKHFDWDO\WLFFRQYHUWHUKHDWVKLHOG
DQGWKHDFFHVVRU\GULYHEHOWLGOHUSXOOH\
TIE0032023
7,(
'HWDFKWKHFDWDO\WLFFRQYHUWHUIURPWKH
5HPRYHWKHJHQHUDWRU FDWDO\WLFFRQYHUWHUUHWDLQLQJEUDFNHWV
7,( 7,(
25 Nm
25 Nm
TIE0031076
7,(
&$87,21'RQRWUHPRYHWKHWZR
VFUHZVHLWKHUVLGHRIWKHFLUFXODUFXWRXWV
,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
',6$66(0%/<
5HPRYHWKHFDWDO\WLFFRQYHUWHUUHWDLQLQJ 8VLQJWKHVSHFLDOWRROVVHFXUHWKHHQJLQH
EUDFNHWV WRWKHPRXQWLQJVWDQG
303-435
303-435-13A
303-435-06
7,( TIE0031944
7,(
TIE0032081
5HPRYHWKHSRZHUVWHHULQJSXPSUHDU
5HPRYHWKHRLOSUHVVXUHVZLWFK UHWDLQLQJEROW
TIE0032174
7,(
,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
',6$66(0%/<
5HPRYHWKHSRZHUVWHHULQJSXPS 5HPRYHWKHLQWDNHDLUUHVRQDWRURXWOHWSLSH
UHWDLQLQJEROWIURPWKHLQWDNHPDQLIROG
DVVHPEO\
23 Nm
E0027038
TIE0031449
5HPRYHWKHSRZHUVWHHULQJSXPSEUDFNHW
5HPRYHWKHLQWDNHDLUUHVRQDWRU
TIE0032171
TIE0030879
'HWDFKWKHLQWDNHDLUUHVRQDWRURXWOHWSLSH
IURPWKHLQWDNHPDQLIROGDVVHPEO\
5HPRYHWKHWXUERFKDUJHUKHDWVKLHOG
E0032104
TIE0032177
,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
',6$66(0%/<
'LVFRQQHFWWKHIXHOLQMHFWRUZLULQJKDUQHVV 'LVFRQQHFWWKHIXHOUHWXUQOLQHIURPWKHIXHO
IURPWKHIXHOLQMHFWRUV LQMHFWRU
TIE0030875 TIE0030797
TIE0032111
TIE0030798
'HWDFKWKHSRVLWLYHFUDQNFDVHYHQWLODWLRQ
3&9 KRVHIURPWKHLQWDNHPDQLIROG 'LVFRQQHFWWKHIXHOVXSSO\OLQHTXLFN
DVVHPEO\ UHOHDVHFRXSOLQJIURPWKHIXHOILOWHU
)RUDGGLWLRQDOLQIRUPDWLRQUHIHUWR4XLFN
5HOHDVH&RXSOLQJ )XHO6\VWHP
*HQHUDO,QIRUPDWLRQ*HQHUDO3URFHGXUHV
TIE0030876
TIE0032113
,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
',6$66(0%/<
'LVFRQQHFWWKHIXHOVXSSO\OLQHTXLFN 5HPRYHWKHIXHOILOWHUKRXVLQJ
UHOHDVHFRXSOLQJIURPWKHIXHOSXPS
)RUDGGLWLRQDOLQIRUPDWLRQUHIHUWR4XLFN
5HOHDVH&RXSOLQJ )XHO6\VWHP
*HQHUDO,QIRUPDWLRQ*HQHUDO3URFHGXUHV
TIE0030856
9HKLFOHVZLWKRXW(*5FRROHU
TIE0032115
'HWDFKWKH(*5WXEHIURPWKHF\OLQGHUKHDG
DQGIURPWKH(*5YDOYH
'HWDFKWKHJORZSOXJZLULQJKDUQHVVIURP
WKHIXHOILOWHUKRXVLQJ
TIE0030026
TIE0032107
$OOYHKLFOHV
5HPRYHWKH(*5WXEH
'HWDFKWKHIXHOILOWHUKRXVLQJIURPWKH
LQWDNHPDQLIROGDVVHPEO\
E0032117
TIE0032109
,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
',6$66(0%/<
'HWDFKWKHLQWDNHPDQLIROGDVVHPEO\IURP 5HPRYHWKHFUDQNVKDIWSXOOH\
WKHF\OLQGHUKHDG
VUE0026243
TIE0030793
5HPRYHWKHVSHFLDOWRRO
5HPRYHWKHLQWDNHPDQLIROGDVVHPEO\
'LVFDUGWKHIRXU2ULQJVHDOV
VUE0029563
TIE0030795
5HPRYHWKHHQJLQHIURQWPRXQWEUDFNHW
&$87,210DNHVXUHWKDWWKHVSHFLDO
WRROHQJDJHVFRUUHFWO\
127(2QO\URWDWHWKHFUDQNVKDIWLQWKHQRUPDO
GLUHFWLRQRIURWDWLRQ
8VLQJWKHVSHFLDOWRROORFNWKHIO\ZKHHO
5RWDWHWKHFUDQNVKDIWXQWLOWKHVSHFLDOWRRO
ILWVLQWRRQHRIWKHVORWVLQWKHIO\ZKHHO
TIE0032163
VUE0029563
,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
',6$66(0%/<
5HPRYHWKHWLPLQJEHOWXSSHUFRYHU 5HPRYHWKHWLPLQJEHOWORZHUFRYHU
TIE0032182 TIE0032169
5HPRYHWKH&.3VHQVRU
VUE0026246
,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
',6$66(0%/<
5HPRYHWKHWLPLQJEHOWJXLGH 5HPRYHWKHFUDQNVKDIWWLPLQJSXOOH\
:RRGUXIINH\
TIE0032848
TIE0030695
5HPRYHWKHWLPLQJEHOWWHQVLRQHU
5HPRYHWKHWLPLQJEHOWLGOHUSXOOH\
'LVFDUGWKHWLPLQJEHOW
TIE0030594 TIE0032167
TIE0032472
TIE0032850
,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
',6$66(0%/<
5HPRYHWKHFDPVKDIWKRXVLQJDVVHPEO\ 9HKLFOHVEXLOWXSWR
5HPRYHWKHQRLVHYLEUDWLRQDQGKDUVKQHVV
19+ VKLHOGRIWKHIXHOVXSSO\PDQLIROG
TIE0030781
TIE0032088
TIE0033809
,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
',6$66(0%/<
3XOOWKHIXHOUHWXUQOLQHRXWRIWKHLQMHFWRU
&$87,210DNHVXUHWKDWWKH
KLJKSUHVVXUHIXHOVXSSO\OLQHUHPDLQVLQ
FRQWDFWZLWKERWKWKHIXHOLQMHFWRUDQGWKH
IXHOLQMHFWLRQVXSSO\PDQLIROGXQWLOERWK
XQLRQVKDYHEHHQGHWDFKHGDQGFOHDQHG
'HWDFKWKHKLJKSUHVVXUHIXHOVXSSO\OLQH
XQLRQVIURPWKHIXHOLQMHFWRUDQGWKHIXHO 1
LQMHFWLRQVXSSO\PDQLIROG
VUE0026510
&OHDQWKHDUHDDURXQGWKHIXHOLQMHFWRU
)RUDGGLWLRQDOLQIRUPDWLRQUHIHUWR)XHO
,QMHFWLRQ&RPSRQHQW&OHDQLQJ
)XHO&KDUJLQJDQG&RQWUROV/
'XUDWRUT7'&L '9 'LHVHO*HQHUDO
TIE0033810
3URFHGXUHV
5HPRYHWKHIXHOLQMHFWRUVDQGWKHFODPSV
'LVFDUGWKHEROWV
&$87,210DNHVXUHWKDWWKH
KLJKSUHVVXUHIXHOVXSSO\OLQHUHPDLQVLQ
FRQWDFWZLWKERWKWKHIXHOLQMHFWRUDQGWKH
IXHOLQMHFWLRQVXSSO\PDQLIROGXQWLOERWK
XQLRQVKDYHEHHQGHWDFKHGDQGFOHDQHG 30 Nm
8VLQJWKHHQJLQHYDFXXPFOHDQHUYDFXXP
IRUHLJQPDWHULDOIURPWKHKLJKSUHVVXUHIXHO
VXSSO\OLQHVWKHIXHOLQMHFWRUVDQGWKHIXHO
LQMHFWLRQVXSSO\PDQLIROG
5HPRYHWKHKLJKSUHVVXUHIXHOVXSSO\OLQHV
'LVFDUGWKHKLJKSUHVVXUHIXHOVXSSO\OLQHV VUE0026513
,QVWDOOEODQNLQJSOXJVWRWKHRSHQWKUHDGHG
SRUWVRQWKHIXHOSXPSWKHIXHOLQMHFWLRQ
8VLQJWKHVSHFLDOWRROUHPRYHWKH
VXSSO\PDQLIROGDQGWKHIXHOLQMHFWRUV
KLJKSUHVVXUHIXHOSXPSSXOOH\UHWDLQLQJ
'LVFRQQHFWWKHIXHOUHWXUQOLQHIURPWKHIXHO QXW
LQMHFWRUV
5HPRYHWKHORFNLQJFOLS
205-072
205-072-02
TIE0032674
,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
',6$66(0%/<
8VLQJWKHVSHFLDOWRROUHPRYHWKH 5HPRYHWKHIXHOSXPSVXSSRUWEUDFNHW
KLJKSUHVVXUHIXHOSXPSSXOOH\
303-249
TIE0033808
303-563A
E0032333
5HPRYHWKHWKHUPRVWDWKRXVLQJ
'HWDFKWKHKLJKSUHVVXUHIXHOSXPSIURP
WKHF\OLQGHUKHDG
TIE0032087
TIE0032165
&$87,21.HHSWKHFDPVKDIWUROOHU
IROORZHUVLQRUGHUIRULQVWDOODWLRQ
5HPRYHWKHIXHOSXPS
5HPRYHWKHFDPVKDIWUROOHUIROORZHUV
TIE0032024
TIE0030780
'LVFRQQHFWWKHRLOVXSSO\OLQHIURPWKH
WXUERFKDUJHU
,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
',6$66(0%/<
'LVFDUGWKHVHDOLQJZDVKHUV 'LVFDUGWKHEROWVDQGWKHJDVNHW
30 Nm 1 5 9 8 4
2 6 10 7 3
VUE0026229 TIE0030866
TIE0032179
5HPRYHWKHWXUERFKDUJHURLOUHWXUQWXEH
VUE0029563
&$87,215HPRYHWKHFOXWFKGLVFDQG
SUHVVXUHSODWHEROWVLQWKHVHTXHQFH
VKRZQ
5HPRYHWKHFOXWFKGLVFDQGSUHVVXUHSODWH
'LVFDUGWKHEROWV
VUE0026230
1
&$87,215HPRYHWKHF\OLQGHUKHDG 6
EROWVLQWKHVHTXHQFHVKRZQ
5HPRYHWKHF\OLQGHUKHDG 4
2 3
5
ELE0015695
,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
',6$66(0%/<
9HKLFOHVZLWKRXWGXDOPDVVIO\ZKHHO 'LVFDUGWKHJDVNHW
5HPRYHWKHIO\ZKHHO
'LVFDUGWKHEROWV
TIE0032077
5HPRYHWKHIXHOVXSSO\PDQLIROG
TIE44592
$OOYHKLFOHV
5HPRYHWKHVSHFLDOWRRO
TIE0032073
5HPRYHWKHLQWHUPHGLDWHVKDIWFHQWHU
EHDULQJUHWDLQLQJEUDFNHW
VUE0029563
5HPRYHWKHWXUERFKDUJHURLOUHWXUQWXEH
TIE0032069
TIE0032078
5HPRYHWKHRLOILOWHUKRXVLQJ
,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
',6$66(0%/<
5HPRYHWKHFOXWFKKRXVLQJFRYHU 5HPRYHWKHRLOOHYHOLQGLFDWRUWXEH
TIE0032080 TIE0032064
TIE0032075
TIE0032058
8VLQJWKHVSHFLDOWRROUHPRYHWKH
FUDQNVKDIWIURQWVHDO
&$87,21'RQRWGLVWRUWWKHRLOSDQ
'LVFDUGWKHVHDO
127('RQRWGDPDJHWKHPDWLQJIDFHV
8VLQJDVXLWDEOHVSDWXODUHPRYHWKHRLOSDQ
6OLGHWKHVSDWXODDURXQGWKHSURILOHRIWKHRLO
SDQ
303-293
5HPRYHWKHRLOSLFNXSSLSH
'LVFDUGWKHJDVNHW
TIE0030673
TIE0032067
,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
',6$66(0%/<
5HPRYHWKHRLOSXPS 5HPRYHWKHHQJLQHEHGSODWHUHDUUHWDLQLQJ
EROWV
TIE0032062
TIE0031986
5HPRYHWKHPDLQEHDULQJEROWFDSV
'LVFDUGWKHFDSV &$87,215HPRYHWKHHQJLQHEHGSODWH
RXWHUUHWDLQLQJEROWVLQWKHVHTXHQFH
VKRZQ
5HPRYHWKHHQJLQHEHGSODWHRXWHUUHWDLQLQJ
EROWV
4 3
8 7
12 11
13 14
9 10
5 6
7,(
1 2
TIE0032054
&$87,215HPRYHWKHPDLQEHDULQJ
UHWDLQLQJEROWVLQWKHVHTXHQFHVKRZQ
5HPRYHWKHHQJLQHEHGSODWH
'LVFDUGWKHEROWV
,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
',6$66(0%/<
'LVFDUGWKHRLOVHDO 5HPRYHWKHFUDQNVKDIWWKUXVWKDOIZDVKHUV
4 3
8 7
9 10
TIE0031980
&$87,21.HHSWKHFRQQHFWLQJURG
5 6 EHDULQJFDSVLQRUGHUIRULQVWDOODWLRQ
5HPRYHWKHFRQQHFWLQJURGEHDULQJFDSV
'LVFDUGWKHEROWV
1 2
TIE0032053
&$87,21.HHSWKHPDLQEHDULQJORZHU
VKHOOVLQRUGHUIRULQVWDOODWLRQ
5HPRYHWKHPDLQEHDULQJORZHUVKHOOV TIE0031939
&$87,21.HHSWKHFRQQHFWLQJURG
EHDULQJVKHOOVDQGFRQQHFWLQJURGEHDULQJ
FDSVKHOOVLQRUGHUIRULQVWDOODWLRQ
5HPRYHWKHFRQQHFWLQJURGEHDULQJVKHOOV
DQGFRQQHFWLQJURGEHDULQJFDSVKHOOV
TIE0031940
TIE0032673
5HPRYHWKHFUDQNVKDIW
,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
',6$66(0%/<
&$87,21.HHSWKHPDLQEHDULQJXSSHU
VKHOOVLQRUGHUIRULQVWDOODWLRQ
5HPRYHWKHPDLQEHDULQJXSSHUVKHOOV
TIE0031938
&$87,21.HHSWKHSLVWRQVLQRUGHUIRU
LQVWDOODWLRQ
5HPRYHWKHSLVWRQVDQGFRQQHFWLQJURGV
5HPRYHWKHSLVWRQFRROLQJMHWV
TIE0031937
,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
',6$66(0%/<$1'$66(0%/<2)68%$66(0%/,(6
&\OLQGHU+HDG
6SHFLDO7RRO V 0DWHULDOV
,QVWDOOHU9DOYH6WHP2LO6HDO 1DPH 6SHFLILFDWLRQ
$
(QJLQHRLO :600&%
+\SRLGRLO 640&$$
21007A
'LVDVVHPEO\
&RPSUHVVRU9DOYH6SULQJ $OOYHKLFOHV
:$51,1*'RQRWVPRNHRUFDUU\OLJKWHG
WREDFFRRURSHQIODPHRIDQ\W\SHZKHQ
ZRUNLQJRQRUQHDUDQ\IXHOUHODWHG
FRPSRQHQWV+LJKO\IODPPDEOHPL[WXUHV
21024 DUHDOZD\VSUHVHQWDQGPD\LJQLWH)DLOXUH
WRIROORZWKHVHLQVWUXFWLRQVPD\UHVXOWLQ
SHUVRQDOLQMXU\
$GDSWHUIRU
8VLQJVXLWDEOHZRRGHQEORFNVSRVLWLRQWKH
F\OLQGHUKHDGRQDZRUNVKRSWDEOH
2102405
$GDSWHUIRU
2102407
TIE0031624
,QVWDOOHU9DOYH6WHP&ROOHWV
5HPRYHWKHWXUERFKDUJHUORZHUUHWDLQLQJ
QXWV
'LVFDUGWKHQXWV
21156
3OLHUV9DOYH6WHP2LO6HDO
21211
TIE0031625
*HQHUDO(TXLSPHQW
:RUNVKRSWDEOH 5HPRYHWKHWXUERFKDUJHU
,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
',6$66(0%/<$1'$66(0%/<2)68%$66(0%/,(6
'LVFDUGWKHQXWV 5HPRYHWKHHQJLQHUHDUOLIWLQJH\H
TIE0031627
TIE0031631
5HPRYHWKHH[KDXVWPDQLIROG 5HPRYHWKHIXHOSXPSUHDUVXSSRUWEUDFNHW
'LVFDUGWKHQXWVDQGWKHJDVNHW
TIE0031629
TIE0031708
5HPRYHWKHJORZSOXJZLULQJKDUQHVV
5HPRYHWKHH[KDXVWPDQLIROGVWXGV
'LVFDUGWKHVWXGV
TIE0031712
TIE0031710
,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
',6$66(0%/<$1'$66(0%/<2)68%$66(0%/,(6
5HPRYHWKHJORZSOXJV 5HPRYHWKHIXHOILOWHUVXSSRUWQXW
TIE0031714 TIE0031720
9HKLFOHVZLWKRXWH[KDXVWJDVUHFLUFXODWLRQ
&$87,21.HHSWKHK\GUDXOLFODVK
(*5 FRROHU DGMXVWHUVLQRUGHUIRULQVWDOODWLRQ
5HPRYHWKH(*5YDOYH
5HPRYHWKHK\GUDXOLFODVKDGMXVWHUV
'LVFDUGWKHJDVNHW
TIE0031722
TIE0031716
8VLQJWKHVSHFLDOWRROVUHPRYHWKHYDOYH
$OOYHKLFOHV FROOHWV
5HPRYHWKHRLOSUHVVXUHUHOLHIYDOYH
303-362
303-060 303-060-05
303-060-07
TIE0031723
TIE0031718
&$87,21.HHSWKHYDOYHVSULQJ
UHWDLQHUVDQGWKHYDOYHVSULQJVLQRUGHUIRU
LQVWDOODWLRQ
,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
',6$66(0%/<$1'$66(0%/<2)68%$66(0%/,(6
5HPRYHWKHYDOYHVSULQJVDQGWKHYDOYH $VVHPEO\
VSULQJUHWDLQHUV
$OOYHKLFOHV
:$51,1*'RQRWVPRNHRUFDUU\OLJKWHG
WREDFFRRURSHQIODPHRIDQ\W\SHZKHQ
ZRUNLQJRQRUQHDUDQ\IXHOUHODWHG
FRPSRQHQWV+LJKO\IODPPDEOHPL[WXUHV
DUHDOZD\VSUHVHQWDQGPD\LJQLWH)DLOXUH
WRIROORZWKHVHLQVWUXFWLRQVPD\UHVXOWLQ
SHUVRQDOLQMXU\
&RDWWKHYDOYHVZLWKFOHDQK\SRLGRLO
*ULQGLQWKHYDOYHV
TIE0031734 &OHDQWKHYDOYHV
127(,QVWDOOQHZYDOYHVWHPVHDOV
8VLQJWKHVSHFLDOWRROUHPRYHWKHYDOYH
VWHPVHDOV 127(&RDWWKHYDOYHVHDOVZLWKFOHDQHQJLQHRLO
'LVFDUGWKHVHDOV 8VLQJWKHVSHFLDOWRROLQVWDOOWKHYDOYHVWHP
VHDOV
303-508
303-037
TIE0031724
TIE0031725
&$87,21.HHSWKHYDOYHVLQRUGHUIRU
LQVWDOODWLRQ ,QVWDOODYDOYHVWHPSURWHFWLYHVOHHYHRYHU
WKHYDOYHFROOHWJURRYH
5HPRYHWKHYDOYHV
ELE0016924
TIE0031726
&RDWWKHYDOYHVZLWKFOHDQK\SRLGRLO
,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
',6$66(0%/<$1'$66(0%/<2)68%$66(0%/,(6
,QVWDOOWKHYDOYHV ,QVWDOOWKHK\GUDXOLFODVKDGMXVWHUV
TIE0031726 TIE0031722
10 Nm
TIE0031721
,QVWDOOWKHRLOSUHVVXUHUHOLHIYDOYH
TIE0031734
25 Nm
8VLQJWKHVSHFLDOWRROVLQVWDOOWKHYDOYH
FROOHWV
303-362
TIE0031719
9HKLFOHVZLWKRXWH[KDXVWJDVUHFLUFXODWLRQ
(*5 FRROHU
303-060 303-060-05
127(,QVWDOODQHZ(*5YDOYHJDVNHW
303-060-07
TIE0031723
,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
',6$66(0%/<$1'$66(0%/<2)68%$66(0%/,(6
,QVWDOOWKH(*5YDOYH ,QVWDOOWKHIXHOSXPSUHDUVXSSRUWEUDFNHW
10 Nm
10 Nm
TIE0031717 TIE0031630
8 Nm
25 Nm
TIE0031632
TIE0031715
127(,QVWDOOQHZH[KDXVWPDQLIROGVWXGV
,QVWDOOWKHJORZSOXJZLULQJKDUQHVV ,QVWDOOWKHH[KDXVWPDQLIROGVWXGV
2 Nm
8 Nm
TIE0031713 E0031711
127(,QVWDOOQHZH[KDXVWPDQLIROG
UHWDLQLQJQXWV
127(,QVWDOODQHZH[KDXVWPDQLIROGJDVNHW
,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
',6$66(0%/<$1'$66(0%/<2)68%$66(0%/,(6
,QVWDOOWKHH[KDXVWPDQLIROG
25 Nm
TIE0031709
127(,QVWDOOQHZWXUERFKDUJHUUHWDLQLQJ
QXWV
,QVWDOOWKHWXUERFKDUJHU
25 Nm
TIE0031628
127(,QVWDOOQHZWXUERFKDUJHUORZHU
UHWDLQLQJQXWV
,QVWDOOWKHWXUERFKDUJHUORZHUUHWDLQLQJQXWV
25 Nm
TIE0031626
,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
$66(0%/<
(QJLQH
6SHFLDO7RRO V 6SHFLDO7RRO V
8QLYHUVDO)ODQJH+ROGLQJ $GDSWHUIRU$
:UHQFK
$
15030A
30317205
$GDSWHUIRU *DXJH%ROW$QJOH
$
21540
20507202
*XLGH6WXGV&\OLQGHU+HDG $OLJQPHQW3LQV&\OLQGHU
+HDG
21128
21003
/LIWLQJ%UDFNHW(QJLQH 0RXQWLQJ6WDQG
$
21187
21068A
$GDSWHUIRU 0RXQWLQJ%UDFNHWIRU
%
21031B
2110201
$GDSWHUIRU 0RXQWLQJ3ODWHIRU
$ %
$ %
30343513A
30317202A
,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
$66(0%/<
6SHFLDO7RRO V 6SHFLDO7RRO V
$OLJQPHQW3HJ&UDQNVKDIW ,QVWDOOHU&UDQNVKDIW5HDU
6HDO
303732
303738
,QVWDOOHU&UDQNVKDIW)URQW $OLJQHU&OXWFK'LVF
6HDO
16067
303733
/RFNLQJ7RRO&UDQNVKDIW *HQHUDO(TXLSPHQW
'ULIW
(QJLQHKRLVW
(QJLQHYDFXXPFOHDQHU
303734
3LVWRQULQJFRPSUHVVRU
:RUNVKRSWDEOH
$OLJQPHQW3HJ&DPVKDIW
)HHOHUJDXJH
0DWHULDOV
303735
1DPH 6SHFLILFDWLRQ
(QJLQHRLO :600&%
+\SRLGRLO 640&$$
$OLJQHU&RQQHFWLQJ5RG
%XVKLQJ 6HDOHU :6(0*$
$OOYHKLFOHV
:$51,1*6
303736
'RQRWVPRNHRUFDUU\OLJKWHGWREDFFRRU
RSHQIODPHRIDQ\W\SHZKHQZRUNLQJRQ
*XLGH&UDQNVKDIW%HDULQJ RUQHDUDQ\IXHOUHODWHGFRPSRQHQWV
+LJKO\IODPPDEOHYDSRUVDUHDOZD\V
SUHVHQWDQGPD\LJQLWH)DLOXUHWRIROORZ
WKHVHLQVWUXFWLRQVPD\UHVXOWLQSHUVRQDO
LQMXU\
303737 7KLVSURFHGXUHLQYROYHVIXHOKDQGOLQJ%H
SUHSDUHGIRUIXHOVSLOODJHDWDOOWLPHVDQG
DOZD\VREVHUYHIXHOKDQGOLQJSUHFDXWLRQV
)DLOXUHWRIROORZWKHVHLQVWUXFWLRQVPD\
UHVXOWLQSHUVRQDOLQMXU\
,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
$66(0%/<
&$87,216 127(,QVWDOOWKHSLVWRQVZLWKWKHDUURZV
SRLQWLQJWRWKHIURQWRIWKHHQJLQH
'LHVHOIXHOLQMHFWLRQHTXLSPHQWLV
PDQXIDFWXUHGWRYHU\SUHFLVHWROHUDQFHV 127(7KHSLVWRQULQJJDSVDQGWKHRLOVXSSO\ULQJ
,WLVWKHUHIRUHHVVHQWLDOWKDWDEVROXWH HOHPHQWVPXVWEHGLVWULEXWHGHYHQO\DURXQGWKH
FOHDQOLQHVVLVREVHUYHGZKHQZRUNLQJZLWK FLUFXPIHUHQFH
WKHVHFRPSRQHQWV$OZD\VLQVWDOOEODQNLQJ
8VLQJDVXLWDEOHSLVWRQULQJFRPSUHVVRU
SOXJVWRDQ\RSHQRULILFHVRUOLQHV
LQVWDOOWKHSLVWRQVDQGFRQQHFWLQJURGV
$OZD\VFDUU\RXWWKHFOHDQLQJSURFHVV
EHIRUHFDUU\LQJRXWDQ\UHSDLUVWRWKHIXHO
LQMHFWLRQV\VWHPFRPSRQHQWVWRSUHYHQW
IRUHLJQPDWHULDOHQWHULQJWKHFRPSRQHQWV
127(&\OLQGHULVORFDWHGRQWKHWUDQVPLVVLRQ
VLGH
&$87,210DNHVXUHWKDWWKHVHDOHUGRHV
QRWHQWHUWKHF\OLQGHUEORFNDQGWKHHQJLQH
EHGSODWHEOLQGKROHV
127('RQRWGDPDJHWKHPDWLQJIDFHV
TIE0031981
&OHDQWKHF\OLQGHUEORFNORZHUPDWLQJIDFH
DQGWKHHQJLQHEHGSODWHXSSHUPDWLQJIDFH
&$87,21,QVWDOOWKHFRQQHFWLQJURG
EHDULQJVKHOOVDQGFRQQHFWLQJURGEHDULQJ
FDSVKHOOVLQWKHFRUUHFWRUGHU
8VLQJWKHVSHFLDOWRROVLQVWDOOWKH
FRQQHFWLQJURGEHDULQJVKHOOVDQG
FRQQHFWLQJURGEHDULQJFDSVKHOOV
303-736
TIE0031989
127(0DNHVXUHWKHSLVWRQFRROLQJMHWVGR
QRWURWDWHGXULQJLQVWDOODWLRQ
303-736
,QVWDOOWKHSLVWRQFRROLQJMHWV
TIE0031943
&RDWWKHPDLQEHDULQJMRXUQDOVEHDULQJ
VKHOOVDQGWKUXVWKDOIZDVKHUVZLWKFOHDQ
HQJLQHRLO
20 Nm
TIE0031936
&RDWWKHF\OLQGHUERUHVZLWKFOHDQHQJLQH
RLO
,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
$66(0%/<
,QVWDOOWKHPDLQEHDULQJXSSHUVKHOOV $IWHULQVWDOODWLRQOXEULFDWHWKHPDLQEHDULQJ
MRXUQDOVZLWKFOHDQHQJLQHRLO
TIE0031938
TIE0031939
3RVLWLRQWKHFUDQNVKDIWLQWKHF\OLQGHUEORFN
127(7KHJURRYHVLQWKHWKUXVWKDOI &$87,21'RQRWGDPDJHWKHHQJLQH
ZDVKHUVPXVWIDFHRXWZDUGV EHGSODWH
,QVWDOOWKHFUDQNVKDIWWKUXVWKDOIZDVKHUVLQWR 8VLQJDVXLWDEOHGULIWSUHVVWKHHQJLQH
WKHIRXUWKPDLQEHDULQJZLWKWKHRLOJURRYHV EHGSODWHGRZHOVIOXVKLQWRWKHHQJLQHEHG
IDFLQJRXWZDUGV SODWH
TIE0031979 TIE0031941
&$87,217KHPDUNRIWKHFRQQHFWLQJ &$87,21,QVWDOOWKHPDLQEHDULQJORZHU
URGDQGWKHFRQQHFWLQJURGEHDULQJFDS VKHOOVLQWKHFRUUHFWRUGHU
PXVWEHRQWKHVDPHVLGH 8VLQJWKHVSHFLDOWRROVLQVWDOOWKHPDLQ
127(,QVWDOOQHZFRQQHFWLQJURGEHDULQJFDS EHDULQJORZHUVKHOOVWRWKHHQJLQHEHGSODWH
EROWV
,QVWDOOWKHFRQQHFWLQJURGEHDULQJFDSV 303-737
303-245
7LJKWHQWKHEROWVLQIRXUVWDJHV
6WDJH1P
6WDJH/RRVHQWKHEROWVE\GHJUHHV
6WDJH1P
6WDJHGHJUHHV
TIE0031942
,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
$66(0%/<
,QVWDOOWKHPDLQEHDULQJEROWV
&$87,21,QVWDOOWKHHQJLQHEHGSODWH
ZLWKLQIRXUPLQXWHVRIDSSO\LQJWKHVHDOHU 7LJKWHQWKHEROWVLQWKHVHTXHQFHVKRZQ
$SSO\DPPEHDGRIVHDOHU WRWKHF\OLQGHU
EORFNORZHUPDWLQJIDFH
7 8
3 4
10 Nm 1
2
TIE0031990
6 5
&$87,21'RQRWLQVWDOOWKHFUDQNVKDIW
PDLQEHDULQJGRZHOVRIPDLQEHDULQJ
QXPEHUILYH
10 9
3RVLWLRQWKHHQJLQHEHGSODWHRQWKHF\OLQGHU
EORFNDQGXVLQJDVXLWDEOHGULIWSUHVVWKH
GRZHOVLQWRWKHF\OLQGHUEORFN
TIE0031982
,QVWDOOWKHHQJLQHEHGSODWHUHWDLQLQJEROWV
TIE0032470
127(,QVWDOOQHZPDLQEHDULQJEROWV
,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
$66(0%/<
7LJKWHQWKHEROWVLQWKHVHTXHQFHVKRZQ 6WDJHGHJUHHV
1P
7 8
3 4
2 1
6 5
10 9
( TIE0031985
,QVWDOOWKHHQJLQHEHGSODWHUHDUUHWDLQLQJ
EROWV
1P
(
7LJKWHQWKHPDLQEHDULQJEROWV
7LJKWHQWKHEROWVLQWKHVHTXHQFHVKRZQLQ
WKUHHVWDJHV
6WDJH/RRVHQWKHPDLQEHDULQJEROWVE\
GHJUHHV
6WDJH1P
,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
$66(0%/<
7LJKWHQWKHHQJLQHEHGSODWHRXWHUUHWDLQLQJ ,QVWDOOWKHPDLQEHDULQJEROWFDSV
EROWVLQWKHVHTXHQFHVKRZQ
1P
7,(
(
&$87,210DNHVXUHWKDWWKHVHDOHU
7LJKWHQWKHHQJLQHEHGSODWHUHDUUHWDLQLQJ
GRHVQRWHQWHUWKHHQJLQHEHGSODWHDQGWKH
EROWV
F\OLQGHUEORFNEOLQGKROHV
127('RQRWGDPDJHWKHPDWLQJIDFHV
&OHDQWKHRLOSXPSPDWLQJIDFHVRIWKH
1P HQJLQHEHGSODWHDQGWKHF\OLQGHUEORFN
(
127(,QVWDOOQHZPDLQEHDULQJEROWFDSV
TIE0032059
&$87,21,QVWDOOWKHRLOSXPSZLWKLQ
IRXUPLQXWHVRIDSSO\LQJWKHVHDOHU
,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
$66(0%/<
$SSO\DPPEHDGRIVHDOHU WRWKHPDWLQJ 7LJKWHQWKHEROWVLQWKHVHTXHQFHVKRZQLQ
IDFHVRIWKHHQJLQHEHGSODWHDQGWKHF\OLQGHU WZRVWDJHV
EORFN 6WDJH1P
6WDJH1P
7 6
1
5
2
4
TIE0032060
TIE0032074
,QVWDOOWKHRLOSXPS
,QVWDOOWKHRLOOHYHOLQGLFDWRUWXEH
10 Nm
TIE0032061
TIE0032063
127($QHZFUDQNVKDIWUHDUVHDOLV
VXSSOLHGZLWKDQDOLJQPHQWDQGSURWHFWLRQ 127(,QVWDOODQHZRLOSXPSSLFNXSWXEH
VOHHYHWKDWPXVWEHUHPRYHGIROORZLQJ JDVNHW
LQVWDOODWLRQ ,QVWDOOWKHRLOSXPSSLFNXSWXEH
8VLQJWKHVSHFLDOWRRODQGWKHFUDQNVKDIW
SXOOH\EROWLQVWDOOWKHFUDQNVKDIWIURQWVHDO
5HPRYHDQGGLVFDUGWKHDOLJQPHQWDQG
SURWHFWLRQVOHHYH
303-733
13 Nm
7 Nm
TIE0032066
127('RQRWGDPDJHWKHPDWLQJIDFHV
TIE0030674
,QVWDOOWKHZDWHUSXPS
,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
$66(0%/<
&OHDQWKHPDWLQJIDFHVRIWKHRLOSDQDQGWKH ,QVWDOOWKHRLOGUDLQSOXJ
HQJLQHEHGSODWH
(
TIE0032065
,QVWDOOWKHFOXWFKKRXVLQJFRYHU
&$87,21,QVWDOOWKHRLOSDQZLWKLQIRXU
PLQXWHVRIDSSO\LQJWKHVHDOHU
$SSO\DPPEHDGRIVHDOHU WRWKHPDWLQJ
IDFHRIWKHRLOSDQ
10 Nm
TIE0032079
,QVWDOOWKHLQWHUPHGLDWHVKDIWFHQWHUEHDULQJ
UHWDLQLQJEUDFNHW
TIE0030885
10 Nm
TIE0032068
TIE0032057
127(,QVWDOODQHZRLOGUDLQSOXJVHDO
,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
$66(0%/<
,QVWDOOWKHIXHOVXSSO\PDQLIROG ,QVWDOOWKHVSHFLDOWRROV
303-172-05
303-172-05
22 Nm
303-172-02A
TIE0032072 TIE0030689
10 Nm
303-172-02A
10 Nm
TIE0032076 TIE0030690
303-172-01
TIE0032078
303-738
TIE0030691
,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
$66(0%/<
5HPRYHWKHVSHFLDOWRROV 5RWDWHWKHFUDQNVKDIWXQWLOWKHVSHFLDOWRRO
ILWVLQWRRQHRIWKHVORWVLQWKHIO\ZKHHO
303-172-05
303-172-05
303-172-02A
TIE0030689
VUE0029563
9HKLFOHVZLWKRXWGXDOPDVVIO\ZKHHO
9HKLFOHVZLWKRXWGXDOPDVVIO\ZKHHO
127(,QVWDOOQHZIO\ZKHHOEROWV
7LJKWHQWKHIO\ZKHHOEROWV
127('RQRWWLJKWHQWKHIO\ZKHHOEROWVDWWKLV
VWDJH 7LJKWHQWKHEROWVLQWKHVHTXHQFHVKRZQLQ
WZRVWDJHV
,QVWDOOWKHIO\ZKHHO 6WDJH1P
6WDJHGHJUHHV
303-174
TIE44592
3
$OOYHKLFOHV 5
&$87,210DNHVXUHWKDWWKHVSHFLDO
WRROHQJDJHVFRUUHFWO\ 2
1
127(2QO\URWDWHWKHFUDQNVKDIWLQWKHQRUPDO
GLUHFWLRQRIURWDWLRQ
8VLQJWKHVSHFLDOWRROORFNWKHIO\ZKHHO
6 4
TIE45006
$OOYHKLFOHV
127(&KHFNWKHFRUUHFWRULHQWDWLRQRIWKH
FOXWFKGLVF
,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
$66(0%/<
8VLQJWKHVSHFLDOWRROFHQWUDOL]HWKHFOXWFK 5HPRYHWKHVSHFLDOWRRO
GLVFRQWKHFOXWFKSUHVVXUHSODWH
VUE0029563
(/(
&$87,217KHWKLFNQHVVRIWKHQHZ
&$87,217LJKWHQWKHFOXWFKSUHVVXUH F\OLQGHUKHDGJDVNHWPXVWEHWKHVDPHDV
SODWHUHWDLQLQJEROWVILQJHUWLJKWDQGWKHQ WKDWRIWKHROGRQH KROHWRRWKPDUNHG
HYHQO\E\WZRWXUQVDWDWLPHLQWKH
127(,QVWDOODQHZF\OLQGHUKHDGJDVNHW
VHTXHQFHVKRZQWRWKHVSHFLILHGWRUTXH
,QVWDOOWKHF\OLQGHUKHDGJDVNHW
127(,QVWDOOQHZFOXWFKSUHVVXUHSODWHUHWDLQLQJ
EROWV
8VLQJWKHVSHFLDOWRROLQVWDOOWKHFOXWFKGLVF
DQGSUHVVXUHSODWH
6
1 29 Nm
308-204
3
TIE0030857
5 4
127(,QVWDOOQHZF\OLQGHUKHDGEROWV
2
ELE0015696 8VLQJWKHVSHFLDOWRROLQVWDOOWKHF\OLQGHU
KHDG
5HPRYHWKHVSHFLDOWRRO 7LJKWHQWKHF\OLQGHUKHDGEROWVLQWKH
VHTXHQFHVKRZQLQWKUHHVWDJHV
6WDJH1P
6WDJH1P
308-204
TIE0032852
,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
$66(0%/<
6WDJHGHJUHHV ;; PP
303-174 1P
3 7
10 6 2
9 5 1 4 8
TIE0032159 7,(
VUE0026230
127(,QVWDOOQHZRLOVXSSO\WXEHVHDOLQJ
ZDVKHUV
,QVWDOOWKHWXUERFKDUJHURLOVXSSO\WXEH
TIE0032087
,QVWDOOWKHIXHOSXPSVXSSRUWEUDFNHW
20 Nm
30 Nm
TIE0032178
127(,QVWDOOQHZRLOVXSSO\OLQHVHDOLQJ
ZDVKHUV TIE0033807
&RQQHFWWKHRLOVXSSO\OLQHWRWKH
WXUERFKDUJHUDQGPHDVXUHWKHGLVWDQFHWR 127(6XSSRUWWKHKLJKSUHVVXUHIXHO
WKHWXUERFKDUJHUKRXVLQJ SXPS
127('RQRWWLJKWHQWKHKLJKSUHVVXUHIXHOSXPS
UHWDLQLQJEROWVDWWKLVVWDJH
,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
$66(0%/<
,QVWDOOWKHKLJKSUHVVXUHIXHOSXPS 8VLQJWKHVSHFLDOWRROVLQVWDOOWKHIXHO
SXPSSXOOH\
205-072
205-072-02
TIE0032024 50 Nm
TIE0032025
$WWDFKWKHKLJKSUHVVXUHIXHOSXPSWRWKH
F\OLQGHUKHDG &OHDQWKHDUHDDURXQGWKHIXHOLQMHFWRUV
)RUDGGLWLRQDOLQIRUPDWLRQUHIHUWR)XHO
,QMHFWLRQ&RPSRQHQW&OHDQLQJ
)XHO&KDUJLQJDQG&RQWUROV/
'XUDWRUT7'&L '9 'LHVHO*HQHUDO
3URFHGXUHV
127(,QVWDOOQHZIXHOLQMHFWRUFODPS
UHWDLQLQJEROWV
5HPRYHWKHEODQNLQJSOXJVIURPWKHIXHO
LQMHFWRUQR]]OHVDQGLQVWDOOWKHIXHOLQMHFWRUV
DQGWKHFODPSV
E0032164 'LVFDUGWKHEODQNLQJSOXJV
7LJKWHQWKHKLJKSUHVVXUHIXHOSXPS
UHWDLQLQJEROWV
30 Nm
VUE0026513
22 Nm
&RQQHFWWKHIXHOUHWXUQOLQHWRWKHIXHO
TIE0032471 LQMHFWRUV
,QVWDOOWKHORFNLQJFOLS
/XEULFDWHWKHVSLJRWVDQGWKH2ULQJVHDOZLWK
JUHDVH
,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
$66(0%/<
3XVKWKHIXHOUHWXUQOLQHLQWRWKHLQMHFWRUXQWLO 'LVFDUGWKHEODQNLQJSOXJV
DFOLFNLVKHDUG
TIE0033810
98(
&$87,216
5HPRYHWKHEODQNLQJSOXJVIURPWKHRSHQ
'RQRWDOORZWKHXQLRQVWRKLWWKHHQGV
WKUHDGHGSRUWVRQWKHIXHOLQMHFWRUVDQGWKH
RIWKHKLJKSUHVVXUHIXHOVXSSO\OLQH
IXHOLQMHFWLRQVXSSO\PDQLIROG
&$87,216 5HPRYHWKHEODQNLQJSOXJVIURPWKH
KLJKSUHVVXUHIXHOVXSSO\OLQHWKHIXHOSXPS
'RQRWDOORZWKHXQLRQVWRKLWWKHHQGV
DQGWKHIXHOLQMHFWLRQVXSSO\PDQLIROGDWWKH
RIWKHKLJKSUHVVXUHIXHOVXSSO\OLQH
ODVWSRVVLEOHPRPHQWWRSUHYHQWIRUHLJQ
PDWHULDOHQWHULQJWKHFRPSRQHQWV
5HPRYHWKHEODQNLQJSOXJVIURPWKH
KLJKSUHVVXUHIXHOVXSSO\OLQHWKHIXHO 0DNHVXUHWKHWRROXVHGWRWLJKWHQWKH
LQMHFWRUDQGWKHIXHOLQMHFWLRQVXSSO\ KLJKSUHVVXUHIXHOVXSSO\OLQHXQLRQVLVXVHG
PDQLIROGDWWKHODVWSRVVLEOHPRPHQWWR DWWKHWRSRIWKHXQLRQVDVWKLVLVZKHUHWKHUH
SUHYHQWIRUHLJQPDWHULDOHQWHULQJWKH LVPRVWPDWHULDO
FRPSRQHQWV
127(,QVWDOOQHZKLJKSUHVVXUHIXHOVXSSO\OLQH
0DNHVXUHWKHWRROXVHGWRWLJKWHQWKH 127(0DLQWDLQSUHVVXUHRQWKHKLJKSUHVVXUH
KLJKSUHVVXUHIXHOVXSSO\OLQHXQLRQVLVXVHG IXHOVXSSO\OLQHWRNHHSWKHOLQHLQFRQWDFWZLWKWKH
DWWKHWRSRIWKHXQLRQVDVWKLVLVZKHUHWKHUH IXHOLQMHFWRUSXPSDQGWKHIXHOLQMHFWLRQVXSSO\
LVPRVWPDWHULDO PDQLIROGZKLOHLQVWDOOLQJWKHXQLRQV
127(,QVWDOOWKHQHZKLJKSUHVVXUHIXHOVXSSO\ 127(,ILWLVQRWSRVVLEOHWRFRUUHFWO\LQVWDOOWKH
OLQHV QHZKLJKSUHVVXUHIXHOVXSSO\OLQHLWZLOOEH
127(0DLQWDLQSUHVVXUHRQWKHKLJKSUHVVXUH QHFHVVDU\WRUHPRYHWKHUHPDLQLQJKLJKSUHVVXUH
IXHOVXSSO\OLQHWRNHHSWKHOLQHLQFRQWDFWZLWKWKH IXHOVXSSO\OLQHVDQGWRORRVHQWKHIXHOLQMHFWLRQ
IXHOLQMHFWRUFRQHDQGIXHOLQMHFWLRQVXSSO\PDQLIROG VXSSO\PDQLIROGWRDOORZFRUUHFWDOLJQPHQW
ZKLOHLQVWDOOLQJWKHXQLRQV
,QVWDOOWKHKLJKSUHVVXUHIXHOVXSSO\OLQH
127(,ILWLVQRWSRVVLEOHWRFRUUHFWO\LQVWDOOWKH
7LJKWHQWKHXQLRQVLQWZRVWDJHV
QHZKLJKSUHVVXUHIXHOVXSSO\OLQHLWZLOOEH
QHFHVVDU\WRUHPRYHWKHUHPDLQLQJKLJKSUHVVXUH 6WDJH1P
IXHOVXSSO\OLQHVDQGWRORRVHQWKHIXHOLQMHFWLRQ 6WDJH1P
VXSSO\PDQLIROGWRDOORZFRUUHFWDOLJQPHQW
,QVWDOOWKHKLJKSUHVVXUHIXHOVXSSO\OLQHV
7LJKWHQWKHXQLRQVLQWZRVWDJHV
6WDJH1P
6WDJH1P
,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
$66(0%/<
'LVFDUGWKHEODQNLQJSOXJV $WWDFKWKHFRRODQWSLSHDVVHPEO\WRWKH
WKHUPRVWDWKRXVLQJ
TIE0033809
TIE0032849
9HKLFOHVEXLOWXSWR
,QVWDOOWKHQRLVHYLEUDWLRQDQGKDUVKQHVV
&$87,210DNHVXUHWKDWWKHVHDOHU
19+ VKLHOGRIWKHIXHOVXSSO\PDQLIROG GRHVQRWHQWHUWKHF\OLQGHUKHDGEOLQG
KROHV
127('RQRWGDPDJHWKHPDWLQJIDFHV
&OHDQWKHF\OLQGHUKHDGXSSHUPDWLQJIDFH
DQGWKHFDPVKDIWKRXVLQJDVVHPEO\ORZHU
PDWLQJIDFH
20 Nm
TIE0033806
$OOYHKLFOHV
,QVWDOOWKHFRRODQWSLSHDVVHPEO\
TIE0030873
&$87,21,QVWDOOWKHFDPVKDIWKRXVLQJ
DVVHPEO\ZLWKLQIRXUPLQXWHVRIDSSO\LQJ
WKHVHDOHU
E0032089
,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
$66(0%/<
$SSO\DPPEHDGRIVHDOHU WRWKHF\OLQGHU 6WDJH1P
KHDGXSSHUPDWLQJIDFH 6WDJH1P
9 2 6 3 10
12
8 5 1 4 7 11 13
TIE0030874 TIE0030782
TIE0030780
5 Nm
8VLQJWKHVSHFLDOWRROVDOLJQWKHFDPVKDIW
KRXVLQJDVVHPEO\
mm
303-034 E0032473
&RDWWKHVLGHRIWKHQXPEHUIRXUFDPOREH
ZLWKFOHDQHQJLQHRLO
,QVWDOOWKHWLPLQJEHOWLGOHUSXOOH\
E81261
&$87,210DNHVXUHWKDWQRSLVWRQLV
DWWRSGHDGFHQWHU 7'&
127(2QO\URWDWHWKHFUDQNVKDIWLQWKHQRUPDO
GLUHFWLRQRIURWDWLRQ
E0032166
,QVWDOOWKHFDPVKDIWKRXVLQJDVVHPEO\
7LJKWHQWKHEROWVLQWKHVHTXHQFHVKRZQLQ
WZRVWDJHV
,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
$66(0%/<
127('RQRWWLJKWHQWKHWLPLQJEHOW 0DNHVXUHWKHFDPVKDIWDOLJQPHQWKROHV
WHQVLRQHUUHWDLQLQJEROWDWWKLVVWDJH DUHLQOLQH
,QVWDOOWKHWLPLQJEHOWWHQVLRQHU
VUE0029654
E0032180
,QVWDOOWKHFUDQNVKDIWWLPLQJSXOOH\
:RRGUXIINH\
8VLQJWKHVSHFLDOWRRODOLJQWKHKLJK
SUHVVXUHIXHOSXPSSXOOH\
,IWKHUHLVQRKROHLQWKHKLJKSUHVVXUHIXHO
SXPSEUDFNHWWRLQVWDOOWKHVSHFLDOWRROJRWR
WKHQH[WVWHS
TIE0030695
303-732
&$87,21'RQRWWRXFKWKHRXWHUVHQVRU
ULQJ
E0032027
127(,QVWDOOWKHROGFUDQNVKDIWSXOOH\EROW
0DNHVXUHWKHKLJKSUHVVXUHSXPS 127('RQRWWLJKWHQWKHFUDQNVKDIWSXOOH\EROWDW
DOLJQPHQWKROHVDUHLQOLQH WKLVVWDJH
,QVWDOOWKHFUDQNVKDIWWLPLQJEHOWSXOOH\
TIE0032172
TIE0030597
,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
$66(0%/<
5HPRYHWKHVSHFLDOWRROIURPWKHFUDQNVKDIW
&$87,21'RQRWWRXFKWKHRXWHUVHQVRU
WLPLQJEHOWSXOOH\
ULQJ
8VLQJWKHVSHFLDOWRRODOLJQWKHFUDQNVKDIW
303-732
303-732
VUE0029855
VUE0029855
,QVWDOOWKHWLPLQJEHOWJXLGH
&$87,216
1HYHULQVWDOODXVHGWLPLQJEHOW
,QVWDOOWKHWLPLQJEHOWZLWKWKHGLUHFWLRQ
DUURZVLQWKHGLUHFWLRQRIHQJLQHURWDWLRQ
127(,QVWDOODQHZWLPLQJEHOW
,QVWDOOWKHWLPLQJEHOW 10 Nm
127(8VHDQ$OOHQNH\PDLQWDLQWHQVLRQ
XQWLOWLPLQJEHOWWHQVLRQHUEROWLVWLJKWHQHG
TIE0031451
7HQVLRQWKHWLPLQJEHOW
7XUQWKHWLPLQJEHOWWHQVLRQHUDGMXVWPHQWDUP
127(2QO\URWDWHWKHFUDQNVKDIWLQWKH
FRXQWHUFORFNZLVHWRWHQVLRQWKHWLPLQJEHOW
QRUPDOGLUHFWLRQRIURWDWLRQ
VOLJKWO\
7KHSRLQWHUPXVWEHSRVLWLRQHGEHWZHHQWKH 5RWDWHWKHFUDQNVKDIWWHQUHYROXWLRQV
VLGHVRIWKHZLQGRZ
7LJKWHQWKHWLPLQJEHOWWHQVLRQHUUHWDLQLQJ
EROW
2
1
3 30 Nm
TIE0031454
TIE0031455 &$87,21'RQRWWRXFKWKHRXWHUVHQVRU
ULQJ
&$87,21'RQRWWRXFKWKHRXWHUVHQVRU
ULQJ
,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
$66(0%/<
8VLQJWKHVSHFLDOWRRODOLJQWKHFUDQNVKDIW ,IWKHUHLVQRKROHLQWKHKLJKSUHVVXUHIXHO
SXPSEUDFNHWWRLQVWDOOWKHVSHFLDOWRROJRWR
WKHQH[WVWHS
303-732
303-732
VUE0029855
E0032028
,QVWDOOWKHVSHFLDOWRRO
,IWKHVSHFLDOWRROFDQQRWEHLQVWDOOHGUHSHDW &KHFNWKDWWKHKLJKSUHVVXUHIXHOSXPS
WKHSUHYLRXVVWHSV DOLJQPHQWKROHVDUHLQOLQH
,IWKHKLJKSUHVVXUHIXHOSXPSDOLJQPHQW
KROHVDUHQRWLQOLQHUHSHDWWKHSUHYLRXV
303-735 VWHSV
VUE0026494
&$87,21'RQRWWRXFKWKHRXWHUVHQVRU
TIE0032173
ULQJ
5HPRYHWKHVSHFLDOWRROIURPWKHFUDQNVKDIW
WLPLQJEHOWSXOOH\ 5HPRYHWKHVSHFLDOWRRO
303-732
303-732
VUE0029855 E0032028
,QVWDOOWKHVSHFLDOWRRO
,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
$66(0%/<
5HPRYHWKHVSHFLDOWRRO ,QVWDOOWKHWLPLQJEHOWORZHUFRYHU
303-735
VUE0026494
5 Nm
&$87,21'RQRWWRXFKWKHRXWHUVHQVRU
ULQJ
5HPRYHWKHFUDQNVKDIWSXOOH\UHWDLQLQJEROW
'LVFDUGWKHEROW
5 Nm
TIE0032168
TIE0030597
8 Nm
VUE0029500
,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
$66(0%/<
,QVWDOOWKHWLPLQJEHOWXSSHUFRYHU 5RWDWHWKHFUDQNVKDIWXQWLOWKHVSHFLDOWRRO
ILWVLQWRRQHRIWKHVORWVLQWKHIO\ZKHHO
VUE0029563
127(,QVWDOODQHZFUDQNVKDIWSXOOH\
UHWDLQLQJEROW
,QVWDOOWKHFUDQNVKDIWSXOOH\
7LJKWHQWKHEROWLQWZRVWDJHV
6WDJH1P
6WDJHGHJUHHV
E0032181
,QVWDOOWKHHQJLQHIURQWPRXQWEUDFNHW
VUE0026243
5HPRYHWKHVSHFLDOWRRO
E0032162
&$87,210DNHVXUHWKDWWKHVSHFLDO
WRROHQJDJHVFRUUHFWO\
127(2QO\URWDWHWKHFUDQNVKDIWLQWKHQRUPDO
GLUHFWLRQRIURWDWLRQ
VUE0029563
8VLQJWKHVSHFLDOWRROORFNWKHIO\ZKHHO
127(,QVWDOOQHZLQWDNHPDQLIROGDVVHPEO\
2ULQJVHDOV
127(&KHFNWKHLQWDNHPDQLIROGDVVHPEO\VHDO
IRUGDPDJH,QVWDOODQHZVHDOLIQHFHVVDU\
,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
$66(0%/<
,QVWDOOWKHLQWDNHPDQLIROGDVVHPEO\ 9HKLFOHVZLWKRXW(*5FRROHU
7LJKWHQWKHEROWVLQWKHVHTXHQFHVKRZQ $WWDFKWKH(*5WXEHWRWKHF\OLQGHUEORFN
DQGWKH(*5YDOYH
1 4 7
6
10 Nm
8
5 3 2
TIE0030796
TIE0030027
$WWDFKWKHLQWDNHPDQLIROGDVVHPEO\WRWKH
F\OLQGHUKHDG $OOYHKLFOHV
,QVWDOOWKHIXHOILOWHUKRXVLQJ
10 Nm
10 Nm
TIE0030794
TIE0030855
127(&KHFNWKHH[KDXVWJDVUHFLUFXODWLRQ
(*5 WXEH2ULQJVHDOIRUGDPDJH,QVWDOO
DQHZVHDOLIQHFHVVDU\ $WWDFKWKHIXHOILOWHUKRXVLQJWRWKHLQWDNH
PDQLIROGDVVHPEO\
,QVWDOOWKH(*5WXEH
E0032110
E0032116
,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
$66(0%/<
$WWDFKWKHJORZSOXJZLULQJKDUQHVVWRWKH $WWDFKWKHIXHOWHPSHUDWXUHVHQVRUPDQLIROG
IXHOILOWHUKRXVLQJ WRWKHLQWDNHPDQLIROGDVVHPEO\
E0032108 TIE0030798
TIE0030797
$WWDFKWKHSRVLWLYHFUDQNFDVHYHQWLODWLRQ
TIE0032115 3&9 KRVHWRWKHLQWDNHPDQLIROG
DVVHPEO\
&RQQHFWWKHIXHOVXSSO\OLQHTXLFNUHOHDVH
FRXSOLQJWRWKHIXHOILOWHU
)RUDGGLWLRQDOLQIRUPDWLRQUHIHUWR4XLFN
5HOHDVH&RXSOLQJ )XHO6\VWHP
*HQHUDO,QIRUPDWLRQ*HQHUDO3URFHGXUHV
TIE0030876
E0032114
,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
$66(0%/<
$WWDFKWKHIXHOLQMHFWRUZLULQJKDUQHVVWR ,QVWDOOWKHLQWDNHDLUUHVRQDWRURXWOHWSLSH
WKHIXHOILOWHUKRXVLQJ UHWDLQLQJEROW
5 Nm
E0032112 TIE0031450
TIE0030875
10 Nm
E0032170
TIE0030878
,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
$66(0%/<
,QVWDOOWKHSRZHUVWHHULQJSXPS 5HPRYHWKHHQJLQHIURPWKHPRXQWLQJ
VWDQG
303-435
23 Nm
303-435-13A
E0027038 303-435-06
TIE0031944
,QVWDOOWKHSRZHUVWHHULQJSXPSUHDU
UHWDLQLQJEROW ,QVWDOOWKHRLOSUHVVXUHVZLWFK
30 Nm
E0032175 TIE0032083
8 Nm
7,(
TIE0032082
,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
$66(0%/<
,QVWDOOWKHFDWDO\WLFFRQYHUWHUUHWDLQLQJ ,QVWDOOWKHWXUERFKDUJHUKHDWVKLHOG
EUDFNHWV
12 Nm
1P VUE0033198
7,(
,QVWDOOWKHFDWDO\WLFFRQYHUWHUKHDWVKLHOG
,QVWDOOWKHFDWDO\WLFFRQYHUWHU
3 Nm
25 Nm
25 Nm
VUE0033197
TIE0031076
,QVWDOOWKHFDWDO\WLFFRQYHUWHUKHDWVKLHOG
$WWDFKWKHFDWDO\WLFFRQYHUWHUWRWKH ORZHUUHWDLQLQJEROWV
FDWDO\WLFFRQYHUWHUUHWDLQLQJEUDFNHWV
12 Nm
1P 1P
TIE0034344
7,(
,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
$66(0%/<
,QVWDOOWKHDLUFRQGLWLRQLQJ $& 3RVLWLRQWKHHQJLQHZLULQJKDUQHVVDQG
FRPSUHVVRUEUDFNHW FRQQHFWWKHIXHOWHPSHUDWXUHVHQVRU
HOHFWULFDOFRQQHFWRU
E0032152
,QVWDOOWKHJHQHUDWRU
&RQQHFWWKHIXHOSXPSHOHFWULFDO
FRQQHFWRUV
E0032157
127(7KHDFFHVVRU\GULYHEHOWLGOHUSXOOH\
LVUHWDLQHGE\WKHJHQHUDWRUORZHUUHWDLQLQJ
EROW &RQQHFWWKH&.3VHQVRUHOHFWULFDO
FRQQHFWRU
,QVWDOOWKHJHQHUDWRUORZHUUHWDLQLQJEROWV
DQGWKHDFFHVVRU\GULYHEHOWLGOHUSXOOH\
E0032155
,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
$66(0%/<
&RQQHFWWKH&03VHQVRUHOHFWULFDO &RQQHFWWKHJHQHUDWRUHOHFWULFDOFRQQHFWRU
FRQQHFWRU DQGWKHRLOSUHVVXUHVZLWFKHOHFWULFDO
FRQQHFWRU
TIE0037530
TIE0037538
$OOYHKLFOHV
&RQQHFWWKHHQJLQHFRRODQWWHPSHUDWXUH
,QVWDOOWKHJHQHUDWRUSRZHUVXSSO\
(&7 VHQVRUHOHFWULFDOFRQQHFWRU
15 Nm
TIE0037534
VUE0031330
,QVWDOOWKHJHQHUDWRUSRZHUVXSSO\FRYHU
&RQQHFWWKHIXHOKHDWHUHOHFWULFDOFRQQHFWRU
WRWKHIXHOKHDWHU
TIE0037532
TIE0037540
,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
$66(0%/<
&RQQHFWWKHIXHOLQMHFWRUZLULQJKDUQHVV
HOHFWULFDOFRQQHFWRU
TIE0037541
$WWDFKWKHHQJLQHZLULQJKDUQHVVWRWKH
WLPLQJEHOWXSSHUFRYHU
TIE0037578
)LOOWKHHQJLQHZLWKHQJLQHRLO
,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
,167$//$7,21
(QJLQH
6SHFLDO7RRO V
$OOYHKLFOHV
3URWHFWRU+DOIVKDIW6HDO
:$51,1*'RQRWVPRNHRUFDUU\OLJKWHG
WREDFFRRURSHQIODPHRIDQ\W\SHZKHQ
ZRUNLQJRQRUQHDUDQ\IXHOUHODWHG
FRPSRQHQWV+LJKO\IODPPDEOHPL[WXUHV
DUHDOZD\VSUHVHQWDQGPD\LJQLWH)DLOXUH
E47098 WRIROORZWKHVHLQVWUXFWLRQVPD\UHVXOWLQ
SHUVRQDOLQMXU\
([SDQGHU7HIORQ6HDO &$87,216
0DNHVXUHWKDWWKHIXHOSUHVVXUHVHQVRU
HOHFWULFDOFRQQHFWRULVQRWGDPDJHGZKLOH
PRYLQJWKHWUDQVD[OH
13015
0DNHVXUHWKDWWKHWZRORFDWLQJGRZHOV
DUHLQVWDOOHG
:UHQFK+\GUDXOLF/LQH8QLRQ $WWDFKWKHWUDQVD[OHWRWKHHQJLQH
1XW ,QVWDOOWKHWUDQVD[OHOHIWKDQGUHWDLQLQJEROWV
211269
47 Nm
/LIWLQJ%UDFNHW(QJLQH
21068A TIE0029254
5HPRYHU,QVWDOOHU+RVH ,QVWDOOWKHWUDQVD[OHULJKWKDQGUHWDLQLQJ
&ODPS EROWV
24003
*HQHUDO(TXLSPHQW
:RUNVKRSWDEOH 47 Nm
(QJLQHKRLVW
5HWDLQLQJVWUDSV
TIE0029252
0DWHULDOV
1DPH 6SHFLILFDWLRQ ,QVWDOOWKHWUDQVD[OHXSSHUUHWDLQLQJEROWV
0DQXDOWUDQVPLVVLRQ :6'0&&
IOXLG
,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
,167$//$7,21
$WWDFKWKHHQJLQHZLULQJKDUQHVVEUDFNHWWR &RQQHFWWKHVWDUWHUPRWRUHOHFWULFDO
WKHWUDQVD[OH FRQQHFWRUV
12 Nm
6 Nm
47 Nm
TIE0029250 VUE0027252
,QVWDOOWKHVWDUWHUPRWRU
:$51,1*6XSSRUWWKHHQJLQHDQG
WUDQVD[OHDVVHPEO\RQZRRGHQEORFNVDQG
VHFXUHLWZLWKVXLWDEOHUHWDLQLQJVWUDSV
)DLOXUHWRIROORZWKHVHLQVWUXFWLRQVPD\
UHVXOWLQSHUVRQDOLQMXU\
&$87,21'RQRWVXSSRUWWKHHQJLQH
GLUHFWO\RQWKHRLOSDQ
3RVLWLRQWKHHQJLQHDQGWUDQVD[OHDVVHPEO\
35 Nm RQWKHZRUNVKRSWDEOH
TIE0029248
,QVWDOOWKHVWDUWHUPRWRUORZHUUHWDLQLQJEROW
TIE0029238
25 Nm
5HPRYHWKHVSHFLDOWRRO
VUE0027251
303-122
ELE0001115
,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
,167$//$7,21
3RVLWLRQWKHZRUNVKRSWDEOH XQGHUWKH 5HPRYHWKHUHWDLQLQJVWUDSV
YHKLFOHDQGFDUHIXOO\ORZHUWKHYHKLFOHXQWLO
WKHHQJLQHDQGWUDQVD[OHDVVHPEO\LVLQWKH
FRUUHFWSRVLWLRQWRLQVWDOOWKHHQJLQH
PRXQWV
127(,QVWDOOQHZHQJLQHIURQWPRXQW
UHWDLQLQJQXWV
127('RQRWWLJKWHQWKHHQJLQHIURQWPRXQW
UHWDLQLQJEROWVDQGQXWVDWWKLVVWDJH
,QVWDOOWKHHQJLQHIURQWPRXQW
TIE0029238
5DLVHDQGVXSSRUWWKHYHKLFOH
)RUDGGLWLRQDOLQIRUPDWLRQUHIHUWR/LIWLQJ
-DFNLQJDQG/LIWLQJ'HVFULSWLRQ
DQG2SHUDWLRQ
5HPRYHWKHZRUNVKRSWDEOH
&$87,21,IEUDNHIOXLGLVVSLOWRQWKH
TIE0028584
SDLQWZRUNWKHDIIHFWHGDUHDPXVWEH
LPPHGLDWHO\ZDVKHGGRZQZLWKFROGZDWHU
127(,QVWDOOQHZHQJLQHUHDUPRXQWUHWDLQLQJ &RQQHFWWKHFOXWFKVODYHF\OLQGHUVXSSO\
QXWV OLQH
,QVWDOOWKHHQJLQHUHDUPRXQW ,QVWDOOWKHVSULQJFOLS
TIE0026655
TIE0026433
&$87,216
'HWDFKWKHHQJLQHDQGWUDQVD[OHDVVHPEO\
IURPWKHZRUNVKRSWDEOH 7KHLQQHUFRQVWDQWYHORFLW\ &9 MRLQW
PXVWQRWEHEHQWPRUHWKDQGHJUHHV
7KHRXWHU&9MRLQWPXVWQRWEHEHQWPRUH
WKDQGHJUHHV
0DNHVXUHWKDWWKHKDOIVKDIWVHDOLVQRW
GDPDJH
0DNHVXUHWKHVQDSULQJLVFRUUHFWO\
VHDWHG
,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
,167$//$7,21
127(,QVWDOODQHZVQDSULQJ ,QVWDOOWKHLQWHUPHGLDWHVKDIWFHQWHUEHDULQJ
FDS
8VLQJWKHVSHFLDOWRRODWWDFKWKHOHIWKDQG
KDOIVKDIWWRWKHWUDQVD[OH
5HPRYHWKHSURWHFWLYHVOHHYHEHIRUHIXOO\
LQVWDOOLQJWKHKDOIVKDIW
25 Nm
TIE0029256
&$87,210DNHVXUHWKHKHDWVKLHOGLV
& LQVWDOOHGWRSUHYHQWGDPDJHWRWKHEDOOMRLQW
$WWDFKWKHORZHUDUPEDOOMRLQWWRWKHZKHHO
&$87,216 NQXFNOHRQERWKVLGHV
7KHLQQHU&9MRLQWPXVWQRWEHEHQW
PRUHWKDQGHJUHHV7KHRXWHU&9MRLQW
PXVWQRWEHEHQWPRUHWKDQGHJUHHV
0DNHVXUHWKDWWKHKDOIVKDIWVHDOLVQRW
GDPDJH
8VLQJWKHVSHFLDOWRRODWWDFKWKHULJKWKDQG
KDOIVKDIWWRJHWKHUZLWKWKHLQWHUPHGLDWHVKDIW
WRWKHWUDQVD[OH 52 Nm
5HPRYHWKHSURWHFWLYHVOHHYHEHIRUHIXOO\
LQVWDOOLQJWKHKDOIVKDIW
VFC1402538
,QVWDOOWKHHQJLQHVXSSRUWLQVXODWRU
48 Nm
(
48 Nm
127(,QVWDOODQHZLQWHUPHGLDWHVKDIW
EHDULQJFDSDQGORFNQXWV TIE0026428
,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
,167$//$7,21
7LJKWHQWKHHQJLQHIURQWPRXQWUHWDLQLQJ $WWDFKWKHJHDUVKLIWFDEOHVWRWKHEUDFNHW
QXWVDQGEROWV DQGWXUQWKHDEXWPHQWVOHHYHV
FRXQWHUFORFNZLVH
48 Nm
48 Nm
TIE0028585
TIE0026568
7LJKWHQWKHHQJLQHUHDUPRXQWRXWHU
UHWDLQLQJQXWV $WWDFKWKHJHDUVKLIWFDEOHVWRWKHWUDQVD[OH
48 Nm
TIE0026434 TIE0028774
90 Nm 25 Nm
TIE0026567
TIE0026439
,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
,167$//$7,21
&RQQHFWWKH$&FRPSUHVVRUHOHFWULFDO $WWDFKWKHH[KDXVWIURQWSLSHWRWKHH[KDXVW
FRQQHFWRU KDQJHULQVXODWRU
TIE0026437 TIE0026420
TIE0001729
44 Nm
&RQQHFWWKHSRZHUVWHHULQJSUHVVXUH
VZLWFKHOHFWULFDOFRQQHFWRU
TIE0026422
TIE0026579
,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
,167$//$7,21
,QVWDOOWKHFRROLQJIDQPRWRUDQGVKURXG ,QVWDOOWKHIXHOILOWHUVKLHOG
2 Nm
E47431 TIE0033751
VUE0031933
/RZHUWKHYHKLFOH
VUE0029857
&RQQHFWWKHIXHOVXSSO\OLQHWRWKHIXHO
ILOWHU
)RUDGGLWLRQDOLQIRUPDWLRQUHIHUWR4XLFN 9HKLFOHVZLWKDLUFRQGLWLRQLQJ
5HOHDVH&RXSOLQJ )XHO6\VWHP &RQQHFWWKH$&WULSOHSUHVVXUHVZLWFK
*HQHUDO,QIRUPDWLRQ*HQHUDO3URFHGXUHV HOHFWULFDOFRQQHFWRU KHDGODPSVKRZQ
UHPRYHGIRUFODULW\
VUE0029530
(
,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
,167$//$7,21
$WWDFKWKH$&SUHVVXUHSLSHEUDFNHWWRWKH 9HKLFOHVZLWK(*5FRROHU
WUDQVD[OHKRXVLQJ
&RQQHFWWKH(*5YDOYHHOHFWULFDOFRQQHFWRU
20 Nm
TIE0029258
TIE0037582
$OOYHKLFOHV $OOYHKLFOHV
8VLQJWKHVSHFLDOWRROFRQQHFWWKHKHDWHU
&RQQHFWWKHYDFXXPKRVHWRWKHEUDNH
FRUHUHWXUQKRVH
YDFXXPSXPS
303-397
TIE0026441
TIE0026610
TIE0026609
TIE0026611
,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
,167$//$7,21
$WWDFKWKHHQJLQHZLULQJKDUQHVVWRWKH 8VLQJWKHVSHFLDOWRROFRQQHFWWKHSRZHU
HQJLQHZLULQJKDUQHVVEUDFNHW VWHHULQJOLQHWRWKHSRZHUVWHHULQJSXPS
40 Nm
211-269
TIE0026608 TIE0027035
E0027034
1
211-188
&RQQHFWWKHSRZHUVWHHULQJOLQHWRWKH
SRZHUVWHHULQJIOXLGUHVHUYRLU
2
TIE0015852
&$87,21&RYHUWKHJHQHUDWRUZLWKD
VXLWDEOHFORWKWRSUHYHQWWKHLQJUHVVRI
SRZHUVWHHULQJIOXLG
TIE0029239
,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
,167$//$7,21
$WWDFKWKHSRZHUVWHHULQJIOXLGUHVHUYRLUWR &RQQHFWWKHFRRODQWGHJDVKRVHWRWKH
WKHUDGLDWRUJULOOHRSHQLQJSDQHO WKHUPRVWDWKRXVLQJ
TIE0029242 TIE0026604
303-397
8 Nm
TIE0026606
8VLQJWKHVSHFLDOWRROFRQQHFWWKHUHDU
FRRODQWKRVHWRWKHWKHUPRVWDWKRXVLQJ TIE0026572
8VLQJWKHVSHFLDOWRROFRQQHFWWKHFRRODQW
303-397 KRVHWRWKHFRRODQWH[SDQVLRQWDQN
303-397
TIE0026605
TIE0026569
,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
,167$//$7,21
&RQQHFWWKHFRRODQWGHJDVKRVHWRWKH &RQQHFWWKHSRZHUWUDLQFRQWUROPRGXOH
FRRODQWH[SDQVLRQWDQN 3&0 HOHFWULFDOFRQQHFWRUV
TIE0026570 TIE0026577
1P
7,( TIE0026416
10 Nm
TIE0026598 TIE0026417
,NRQ6RXWK$IULFD *HQ
BACK TO CHAPTER INDEX FORD IKON WORKSHOP REPAIR MANUAL
TO MODEL INDEX
% (QJLQH²/'XUDWRUT7'&L '9 'LHVHO %
,167$//$7,21
9HKLFOHVZLWKRXW(*5FRROHU )LOODQGEOHHGWKHSRZHUVWHHULQJV\VWHP
$WWDFKWKH(*5FRQWUROYDOYHWRWKHEDWWHU\ )RUDGGLWLRQDOLQIRUPDWLRQUHIHUWR3RZHU
WUD\EUDFNHW 6WHHULQJ6\VWHP)LOOLQJ 6WHHULQJ
6\VWHP*HQHUDO,QIRUPDWLRQ*HQHUDO
3URFHGXUHV
3RZHU6WHHULQJ6\VWHP%OHHGLQJ
6WHHULQJ6\VWHP*HQHUDO,QIRUPDWLRQ
*HQHUDO3URFHGXUHV
)LOODQGEOHHGWKHFRROLQJV\VWHP
)RUDGGLWLRQDOLQIRUPDWLRQUHIHUWR&RROLQJ
6\VWHP'UDLQLQJ)LOOLQJDQG%OHHGLQJ
(QJLQH&RROLQJ/
'XUDWRUT7'&L '9 'LHVHO*HQHUDO
3URFHGXUHV
TIE0026596
:LWKWKHYHKLFOHRQDOHYHOVXUIDFHILOOWKH
WUDQVD[OHZLWKPDQXDOWUDQVPLVVLRQIOXLG
&RQQHFWWKH(*5FRQWUROYDOYHHOHFWULFDO XQWLOWKHOHYHOLVMXVWEHORZWKHILOOHUKROH
FRQQHFWRU
TIE0026595
$OOYHKLFOHV
,QVWDOOWKHEDWWHU\WUD\
)RUDGGLWLRQDOLQIRUPDWLRQUHIHUWR%DWWHU\
7UD\/'XUDWHF9 6LJPD /
'XUDWHF9 6LJPD %DWWHU\
0RXQWLQJDQG&DEOHV5HPRYDODQG
,QVWDOODWLRQ
$GMXVWWKHJHDUVKLIWFDEOHV
)RUDGGLWLRQDOLQIRUPDWLRQUHIHUWR
*HDUVKLIW&DEOH$GMXVWPHQW
0DQXDO7UDQVPLVVLRQ7UDQVD[OHDQG
&OXWFK*HQHUDO,QIRUPDWLRQ*HQHUDO
3URFHGXUHV
)LOODQGEOHHGWKHFOXWFKV\VWHP
)RUDGGLWLRQDOLQIRUPDWLRQUHIHUWR&OXWFK
6\VWHP%OHHGLQJ 0DQXDO
7UDQVPLVVLRQ7UDQVD[OHDQG&OXWFK
*HQHUDO,QIRUPDWLRQ*HQHUDO3URFHGXUHV
,NRQ6RXWK$IULFD *HQ