20240427_Koh Norea Intake Station_HMI Screen

ADVANCED TECHNICAL SUPPLIES CO., LTD.
AUTOMATION - SERVICE DIVISION
ATSSERRP01
HMI PRE-DESIGN
KOH NOREA Intake Pump Station
Subject HMI pre-design Koh Norea Intake Pumping Station
Mr. Benoît BOUXIN – Director Service Division
Mr. KAO Sophearak – Automation and SCADA Manager

Engineers Mr. TORN Veasna - Automation & Energy Efficiency Engineer
Mr. YOUNG Chansopheak - Automation & Energy Efficiency
Engineer
Name: Mr. TORN Veasna
Document Prepared by Phone: +855 89 299 142

Email: t.veasna@ats.com.kh
Date: 27th of April 2024
Version: 5.0 Owner: Director – Service Division Apply From: 26-Jun-2020 External
ATSSERRP01
Contents
1 INTRODUCTION ............................................................................................................................... 1
2 PROJECT OBJECTIVE ...................................................................................................................... 1
3 Reference documents............................................................................................................................ 1
4 Definitions and abbreviations Symbols Details................................................................................... 2
5 Scope of work in the project ................................................................................................................ 2
6 Bill of Materials ................................................................................................................................... 3
6.1 PLC programming Software licenses .................................................................................................. 3
6.2 Main PLC 1201 ................................................................................................................................... 3
6.3 Remote IO PLC ................................................................................................................................... 4
7 System Architecture & Networks Topology configuration .................................................................. 4
8 HMI SCREEN ..................................................................................................................................... 5
8.1 Raw Intake Overview .......................................................................................................................... 5
8.2 Intake Pumping Station........................................................................................................................ 6
8.3 PLC & Network ................................................................................................................................... 7
8.4 Trends .................................................................................................................................................. 8
8.5 Trend of flow meters ........................................................................................................................... 9
8.6 Alarms ................................................................................................................................................. 9
ATSSERRP01
Table of figures
Figure 1 Architecture of Koh Norea Intake Pumping Station ..................................................................................................... 5

Figure 2. Overview ..................................................................................................................................................................... 5
Figure 4. Intake Pumping Station................................................................................................................................................ 6
Figure 5. Network ....................................................................................................................................................................... 7
Figure 6. Trends .......................................................................................................................................................................... 8
Figure 7. Trend of flow meters ................................................................................................................................................... 9
Figure 8. Alarms ......................................................................................................................................................................... 9
ATSSERRP01
1 INTRODUCTION
The purpose of this pre-design or draft version is to indicate the concept of system architecture,
process control, instrument, monitoring parameters, alarm in HMI. The functional design reviews are
essential to provide assurance that deliverable equipment and system being developed will meet the
requirements and design intent of the customer are understood by the development team. These reviews
provide a major input to the verification and validation processes for projects.
Prototyping is a user centric design approach which makes it possible for the end users to visualize
the system, even before it is being built, and provides a mechanism to validate requirements in earlier stages.
Prototypes will also serve to provide screen shots which can be inserted into the Use Case and/or User
Interface/Screen Design Documents.
2 PROJECT OBJECTIVE
The objective of this project is to install PLC based control systems and HMI for
controlling and monitoring of raw intake pumping station at Koh Norea Intake Pumping
Station. The scope of work includes:
- Design, testing and commissioning of PLC based control system for raw water
pump station
- The HMI interfaces include (Overview of Intake Pump Station, Intake Pumping
Station, Electrical System, PLC and network, Alarm, Trends, Report, …)
3 Reference documents
• System Architecture
• Operational and IO list
• Prototype of HMI screen
• BOQ of material
• Symbols in Vijeo Designer 3.0
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4 Definitions and abbreviations
Symbols Details
1. SCADA Supervision Control and Data Acquisition
2. PLC Programmable Logic Controller
3. VFD Variable Frequency Drive
4. FIT Flow Indicating Transmitter
5. LIT Level Indicating Transmitter
6. PIT Pressure Indicating Transmitter
7. MOV Motor Operated Valve
8. FSL Flow Switch Low
9. BEV Blackwash Electric Value
10. AEV Air Source Electric Value
11. WAV Washout Electric Value
12. IEP Inlet Electric Penstock
13. ORV Outlet Regulating Value
14. MTP Motive Pump
15. MVSG Medium Voltage Switchgear
16. TCP/IP Transmission Control Protocol/Internet Protocol
17. HMI Human Machine Interface
18. UPS Uninterrupted Power Supply
5 Scope of work in the project
The proposed architecture has Schneider M580 based PLC controllers in main control
panel (PLC-1201) with remote IO in PLC Remote IO panels mentioned in architecture. Panel
mounted HMI on PLC-1201 panel and Remote IO panel is controlling and monitoring in
locally. The HMI interface proposed is based on control system in the project. Our scope
includes the following:
• Software development
• HMI engineering
• As build drawing
• Design HMI system for control and monitoring
• On site testing and commissioning for control panels
• Training the interface for operator
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6 Bill of Materials
6.1 PLC programming Software licenses
Table 1 PLC software licenses
No Descriptions Reference Qty

Control Expert XL single e-license (EcoStruxure 1
1 CEXSPUCZXSPAZZ
Control Expert)
6.2 Main PLC 1201

Table 3 Main PLC 1201
No Descriptions Reference Qty

1 Rack X80 - 4 slots - Ethernet backplane BMEXBP400 1
3 Power supply module X80 - 100..240 V AC - 20 W BMXCPS2000 1
Modicon X80 RIO Drop E/IP Performance - Service port -
5 BMXCRA31210 1
Advanced features
Advanced touchscreen panel, Harmony GTO, stainless 640
6 HMIGTO5315 1
x 480 pixels VGA, 10.4" TFT, 96 MB
7 Processor module, Modicon M580, Level 2, Remote BMEH582040 1
Serial link module with 2 RS-485/232 ports in Modbus and
8 BMXNOM0200 1
Character mode
Communication module, Modicon M580, Ethernet 3 port
9 BMENOC0301 1
Ethernet
10 Discrete input module X80 - 64 inputs - 24 V DC positive BMXDDI6402K 1
discrete output module X80 - 32 outputs - solid state - 24 V
11 BMXDDO3202K 1
DC positive
12 Isolated analog input module X80 - 8 inputs - high speed BMXAMI0810 1
13 28-pin removable spring terminal blocks - 1 x 0.34..1 mm2 BMXFTB2820 1
14 20-pin removable spring terminal blocks - 1 x 0.34..1 mm2 BMXFTB2020 1
cord set - 40-way terminal - two ends flying leads - for
15 BMXFCW303 3
M340 I/O - 3 m
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6.3 Remote IO PLC
Table 4 Remote IO PLC
No Description Reference Qty

Modicon M340 automation platform, backplane extension
2 cable 0.8 m BMXXBC008K 1
Advanced touchscreen panel, Harmony GTO, stainless
5 640 x 480 pixels VGA, 10.4" TFT, 96 MB HMIGTO5315 1
Modicon X80 RIO Drop E/IP Performance - Service port
6 - Advanced features BMXCRA31210 1
Communication module, Modicon M580, Ethernet 3 port
7 Ethernet BMENOC0301 1
Serial link module with 2 RS-485/232 ports in Modbus
8 and Character mode BMXNOM0200 1
9 Discrete input module X80 - 64 inputs - 24 V DC positive BMXDDI6402K 4
discrete output module X80 - 32 outputs - solid state - 24 BMXDDO3202
10 V DC positive K 3
11 Isolated analog input module X80 - 8 inputs - high speed BMXAMI0810 7
Isolated analog output module X80 - 8 outputs - high
12 speed MXAMO0802 4
8 Isolated HART Input Module BMEAHI0812
13 1
cord set - 40-way terminal - two ends flying leads - for
14 M340 I/O - 3 m BMXFCW303 17
shielded cord set - 28 ways terminal - one end flying leads
15 - for X80 - 3 m BMXFTW308S 11
7 System Architecture & Networks Topology configuration

Network topology defines how the PLCs communicate with each other and other
devices within the industrial network. While configuring a network for PLC programs, we
have considered the following parameters:
• IP addresses subnet masks, and gateway configurations for devices

• Communication protocol
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Figure 1 Architecture of Koh Norea Intake Pumping Station

8 HMI SCREEN
8.1 Raw Intake Overview
The interface diagram shows the overview of raw water pumping station at Koh
Norea Intake Station. The main page at the HMI interface will show 10 pages such as
electrical, Intake overview, Electrical, Intake pumping station, WQA System, Alarm. Report,
Trend andPLC& Network).
Figure 2. Overview
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• Status of Submersible Pumps (P-1001, P-1002, P-1003, P-1004, P-1005 and P-
1006)
• Water levels (LIT-01, LIT-02, LIT-03, LIT-04 and LIT-05)
• Pressure Sensors (PIT-01 and PIT-02)
• Flow meters (FIT-1101 and FIT -1102)
• Display water quality (pH, turbidity, conductivity, Oxygen and temperature)
• Display subpage for monitoring data of level meter and flow meter (level meter, flow
meter and pressure)
8.2 Intake Pumping Station
Figure 3. Intake Pumping Station
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The design of intake pump station, there are 6 pumps which are controlled by VFDs in
associated withflow switches for motor protection, flow meter s, pressure sensors and level meters.
There are also some instruments for water quality to monitor the turbidity, PH, temperature,
Conductivity and oxygen.
• The status of Surge Vessel (Low low level, Low level, high level and high high
level)
• The status of flow switch (FSL-1001, FSL -1002, FSL -1003, FSL -1004, FSL -
1005 and FSL -1006)
• The status of submersible pumps (P1001, P1002, P1003, P1004, P1005 and
P1006)
• The status of sludge pump (P-1007 and P-1008)
8.3 PLC & Network
In the figure beloved show the network architecture of PLC and the communication
network for the whole intake pumping station.
Figure 4. Network
• The status of VFDs (VFD-P1001, VFD-1002, VFD-P1003, VFD-1004, VFD-

1005, VFD-1006,…VFD-1010)
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8.4 Trends
The trend display data in real time of parameter in on trend. In the figure below is the
simple of status of 6 submersible pumps.
Figure 5. Trends
• The parameter of level meters.
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8.5 Trend of flow meters
Figure 6. Trend of flow meters
• The parameter of flow meters.
8.6 Alarms
Figure 7. Alarms
Page 9 of 9

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ADVANCED TECHNICAL SUPPLIES CO., LTD.

AUTOMATION - SERVICE DIVISION

Subject HMI pre-design Koh Norea Intake Pumping Station

Mr. Benoît BOUXIN – Director Service Division

Mr. KAO Sophearak – Automation and SCADA Manager

Name: Mr. TORN Veasna

Document Prepared by Phone: +855 89 299 142

Figure 1 Architecture of Koh Norea Intake Pumping Station ..................................................................................................... 5

No Descriptions Reference Qty

6.2 Main PLC 1201

No Descriptions Reference Qty

No Description Reference Qty

7 System Architecture & Networks Topology configuration

• IP addresses subnet masks, and gateway configurations for devices

Figure 1 Architecture of Koh Norea Intake Pumping Station

8.2 Intake Pumping Station

Figure 3. Intake Pumping Station

• The status of VFDs (VFD-P1001, VFD-1002, VFD-P1003, VFD-1004, VFD-

• The parameter of level meters.

Figure 6. Trend of flow meters

• The parameter of flow meters.

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