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Interactive Effects of Carbon Nanotube and Montmorrilonite

Reinforcement Polyvinyl Alcohol Composite System

Soo-Tueen Bee ,1 Lee Tin Sin ,1 Nicole Ooi Ker Qi,1 Chantara Thevy Ratnam,2 A. R. Rahmat3
1
Department of Chemical Engineering, Lee Kong Chian Faculty of Engineering and Science, Universiti Tunku
Abdul Rahman, Jalan Sungai Long, Bandar Sungai Long, Cheras, 43000 Kajang, Selangor, Malaysia
2
Radiation Processing Technology Division, Malaysian Nuclear Agency, Bangi, 43000 Kajang, Selangor, Malaysia
3
Department of Polymer Engineering, Faculty of Chemical Engineering, Universiti Teknologi Malaysia, 81310
UTM Skudai, Johor, Malaysia

This work was conducted to investigate the interactive commonly used in paper coating, textile sizing, and food
effect of carbon nanotubes (CNTs) and montmorillonite packaging due to its harmless biodegradability characteristic
(MMT) on the mechanical–physical properties of the poly-
vinyl alcohol (PVOH) nanocomposites. The increasing of [1,2]. Furthermore, the good flexibility and gas barrier charac-
CNTs amounts from 0.5 phr to 1 phr has gradually teristics of PVOH have also attracted more attention in the
increased tensile strength and Young’s modulus of all field of food packaging and biomedical application [3,4].
PVOH/MMT blends due to good interaction effect Besides, the characteristics of PVOH with water-soluble,
between MMT and CNTs with PVOH matrix especially for hydrophilic, and biodegradable have almost similar physical
2 phr MMT added PVOH blends. Besides, the addition of
low CNTs amounts (≤1 phr) in PVOH matrix has signifi- properties with human tissues in resulting commonly used in
cantly weakened the hydrogen bonding polymer matrix biomedical applications. The applications of PVOH in bio-
of all PVOH/MMT blends as evaluated in FTIR analysis. medical field such as wound dressing, artificial organs, and
This is attributed to the good of dispersion of low drug delivery systems have been widely developed in current
amounts of CNTs could disturb the hydrogen bonding
century [5,6]. This is due the biocompatible structure of
between PVOH molecules and thus induced the strength
of O H stretching in PVOH matrix. However, higher PVOH, which able to attract the protein molecules and binds
amounts of CNTs (≥1.5 phr) have significantly increased with the human cell without producing toxic effects [7].
hydrogen bonding in PVOH matrix due to the agglomera- However, the relatively weak mechanical properties of PVOH
tion of higher amounts of CNTs particles in PVOH matrix have significantly limited the application in the field of bio-
as observed in Fourier transform infrared spectroscopy
and scanning electron microscopy analysis. From X-ray
medical, food packaging, and so on[8]. Due to this problem,
diffraction and transmission electron microscopy obser- several investigations have been conducted by various
vation, the MMT particles were found to effectively exfoli- researchers in order to overcome the weak mechanical proper-
ate in PVOH matrix of 2 phr MMT (low amounts) added ties of PVOH [8–10]. In recent, the incorporation of rein-
PVOH/MMT/MCNTs composites, indicates that low MMT forcing fillers, such as montmorillonite (MMT), in PVOH has
amounts could improve the interaction effect between
PVOH matrix and CNTs particles. In conclusion, the been widely conducted to induce the mechanical properties
incorporation of lower amounts of CNTs has effectively such as tensile strength and modulus of PVOH [11].
improved on the mechanical and physical properties Recently, many research and reports have been reported on
of all PVOH and PVOH/MMT blends. J. VINYL ADDIT. the addition of MMT with high modulus behavior in polymer
TECHNOL., 2019. © 2019 Society of Plastics Engineers
matrix could effectively enhance the mechanical properties of
polymer nanocomposite [12–14]. This is because the hydro-
INTRODUCTION philic characteristics of MMT platelets could help in promoting
Polyvinyl alcohol (PVOH) is a biodegradable, biocompati- the MMT particles to be homogenous dispersed in polymer
ble, water-soluble, nontoxic and odorless polymer and it is matrix especially hydrophilic polymers such as PVOH [13].
MMT is the most commonly used reinforcing filler to achieve
desired mechanical properties of polymer composites [9,11].
Various researches have been conducted to investigate the
Correspondence to: S-T. Bee; e-mail: direct.beest@gmail.com; L. T. Sin; effect of MMT amounts on the thermal, mechanical, and phys-
e-mail: direct.tinsin@gmail.com ical properties of polymer nanocomposites [14–16]. The dis-
Contract grant sponsor: MOSTI; contract grant number: 03-02-11-SF0196. persion state of nanoparticles of MMT in polymer matrix
DOI 10.1002/vnl.21717
Published online in Wiley Online Library (wileyonlinelibrary.com).
(exfoliation, intercalation or phase separated) has played an
© 2019 Society of Plastics Engineers important role to achieve better mechanical properties of

Journal of Vinyl and Additive Technology—2019


polymer nanocomposites. The effective intercalation and exfo- was added and dissolved into distilled water by using water
liation effect of MMT particles in polymer matrix could signifi- bath at the temperature of 97  2 C. The mixture of
cantly improve the mechanical properties by providing PVOH and distilled water was stirred using a motor-driven
reinforcement effect to polymer matrix under straining [14,17]. stirrer at a rotation speed of 800 rpm until all the PVOH
On the other hand, carbon nanotubes (CNTs) have also resin was fully dissolved into the hot distilled water. After
been developed in the past few decades as effective reinforcing that, the MMT and MCNTs powder were added into the
filler in polymer matrix due to its high surface area, high aspect PVOH solution and the mixture of PVOH solution and
ratio, and low-density properties in order to improve the MMT-MCNTs powder was further stirred and heated in
mechanical properties of polymer nanocomposites [18,19]. water bath at temperature of 97  2 C for another 30 min
CNT can be described as graphite sheet in the form of rolled until all the MMT and calcined eggshell powder was fully
up tiny tube form with the carbon structures building up from dispersed in the PVOH solution. The mixture of
sp2 carbon units [20]. CNTs are mainly divided into two PVOH/MCNTs/MMT solution was then cast into film form
groups, which are single-walled carbon nanotube (SWCNTs) by using a Teflon mold. The Teflon mold with cast solu-
and multi-walled carbon nanotube (MCNTs) [21]. The CNTs tion was placed and dried in a vacuum oven at the tempera-
can be incorporated into polymer matrix through various types ture of 50 C for 24 h. The dried sample was then put into
of methods such as melt blending, in situ polymerization and the sealed plastic bags and stored in a desiccator cabinet
solution mixing. CNTs are widely developed as filler in poly- under room temperature at 25 C.
mer matrix because of its superior enhancement effect on elec-
trical properties, fire resistance, and mechanical properties such
Characterization Testing
as high Young’s modulus, stiffness, and tensile strength
[19,22]. According to our previous works [9,17], the addition X-Ray Diffraction Test. X-ray diffraction (XRD) analysis
of low amounts of MMT had gradually enhanced the mechani- test was conducted to determine the dispersion state of MMT
cal properties of PVOH. However, higher amounts of MMT and MCNTs particles in the sample using Shimadzu XRD
loading level was found to provide inferior effect on the 6000 XRD. The XRD spectra of all samples of pristine
mechanical properties of PVOH. In this work, CNTs were MMT, pristine MCNTs, and PVOH/MCNTs/MMT compos-
selected as additional reinforcing filler due to its excellent per- ites were recorded with the diffractometer using Cu-Kα radi-
formance in enhancing the mechanical properties of various ation generator (λ = 1.542 Å) at scan rate of 1.2  min−1.
types of polymer blends [22,23]. It is expected that the addition The operation current and acceleration voltage of the Cu-Kα
of CNTs into PVOH/MMT nanocomposites can further pro- radiation generator were set at 30 mA and 40 kV, respec-
vide the enhancement effect on mechanical and physical prop- tively. The interlayer spacing (or also known as d spacing),
erties of PVOH/MMT nanocomposites. Up to date, there is no d was calculated according to Bragg’s equation as shown
paper reported to investigate the interactive effect of CNTs and in 1. The inter-chain separation, R was determined by using
MMT particles on the physical–mechanical properties of Klug and Alexander equation as shown in 2.
PVOH. Therefore, this work was conducted to investigate the
interactive effect of CNTs and MMT on mechanical and physi- λ
d= ð1Þ
cal properties of PVOH nanocomposites. 2 sin θ

EXPERIMENTAL R= ð2Þ
8 sinθ

Materials where λ is 1.542 Å and θ is the Bragg angle in radians.


In this work, the fully hydrolyzed PVOH was used as
sole polymer base. The Sekisui Selvol™ 325 grade of Tensile Test. Tensile properties were determined using an
PVOH was supplied by Sekisui Specialty Chemicals Amer- Instron Tensile Microtester with model of 5848 in accor-
ica, LLC. MCNTs with diameter of 50 nm was supplied by dance to ASTM D882 (apply for the rectangular film with
Ant Spirits Sdn Bhd and used as primary reinforcing addi- thickness <1 mm). The cast sample of PVOH/MCNTs/MMT
tive in this study. On the other hand, MMT with 0.5–5 wt% composites was cut into standard rectangular shape according
of aminopropyltriethoxysilane and 15–35 wt% of octa- to the ASTM D882 with 6 mm width and 60 mm length.
decylamine was secondary reinforcing additive and it was The thickness of each specimen was measured using measur-
manufactured by Sigma-Aldrich (M) Sdn. Bhd. ing instrument before proceed to the tensile testing. The ten-
sile test was conducted with the straining rate and cell load
of 50 mm/min and 5 kN, respectively. The tensile strength
Preparation of PVOH/CNT/MMT Composites and Young’s modulus of each sample formulation were
All the samples of PVOH/MCNTs/MMT composites recorded as an average of five specimens.
were prepared via solution casting method by dissolving
100 phr of PVOH, various loading levels of MMT (0, 2, Fourier Transform Infrared Spectroscopy Analysis.
and 4 phr), and MCNTs (0.5, 1.0, 1.5 and 2.0 phr) into dis- Fourier transform infrared (FTIR) analysis was conducted
tilled water in hot water bath. First, 100 phr of PVOH resin using a Nicolet model of IS10 FTIR spectrometer to

2 Journal of Vinyl and Additive Technology—2019 DOI 10.1002/vnl


determine the presence of specific chemical groups. The
samples of PVOH/MCNTs/MMT composites were directly
placed on the diamond crystal in the center of the ATR
plate. The IR beam with 0.1 mm diameter of the FTIR
instrument was focused at the center of the diamond. Pres-
sure was applied to the sample in order to scan it by lower-
ing the press of the ATR. Then, the dial of the ATR was
turned until the click was heard. The samples were scanned
under the region of 4,000 cm−1 to 400 cm−1.

Scanning Electron Microscopy Analysis. The fractured


surface morphologies of the PVOH/MCNTs/MMT com-
posites were observed by using a Hitachi S3400N SEM
machine. The applied electron beam voltage of the SEM
machine was set at 15 kV. First, the fractured surfaces of
all PVOH/MCNTs/MMT composites were cut into smaller
portion. The cut samples were then mounted onto specimen
stub using double-sided carbon tape with the fractured sur-
face of the cut samples was placed facing up. The mounted
samples were then coated with a layer of gold and palla-
dium using EMITECH SC7620 Sputter Coater. The coated FIG. 1. Effect of CNT and MMT loading level on (a) tensile strength
samples on stubs were loaded into SEM chamber and and (b) Young’s modulus of all PVOH nanocomposites.
scanned with electron beam voltage of 30 kV. The SEM
micrographs were recorded at the magnification of 1,000
times, 3,000 times, and 10,000 times. particles [24,25]. However, the tensile strength of non-MMT
added PVOH composites was found to marginally decrease
when the loading level of CNTs increased from 1.5 phr to
RESULTS AND DISCUSSION
2 phr as shown in Fig. 1a. Higher amounts of CNTs with
hydrophobic behavior in PVOH matrix tended to interact to
Tensile Properties
each others in PVOH matrix with hydrophilic nature. This
Tensile Strength. By referring to Fig. 1a, the increasing has significantly caused the agglomeration of CNTs particles
of CNTs loading level from 0.5 phr to 1 phr has gradually in PVOH matrix and thus slightly reduced the effective
decreased the tensile strength of non-MMT added PVOH localized reinforcing effect of CNTs particles in PVOH
composites. This observation indicates that the increasing of matrix [26].
CNTs amount up to 1 phr did not provide strengthening For low loading level of CNTs (≤ 0.5 phr), the increasing of
effect to PVOH matrix. This might be due to the moderate MMT amounts up to 4 phr has gradually decreased the tensile
loading level of CNTs particles (1 phr) with hydrophobic strength of PVOH/MCNTs/MMT composites as shown in
behavior were poorly interacted with PVOH matrix and Fig. 1a. This indicates that the addition of MMT particles did
these particles tended to interact to each others in PVOH not provide reinforcement effect to polymer matrix of low load-
matrix. This has significantly reduced the effective amounts ing level of CNTs added PVOH composites. This is mainly
of CNTs, which are well disperse in PVOH matrix and thus attributable to the poor interaction effect of low loading level of
reduced the effective reinforcement effect of CNTs to the CNTs and MMT particles in PVOH matrix, which lead to inef-
PVOH matrix. However, further increasing the loading ficient local reinforcing effect of CNTs and MMT particles in
levels of CNTs from 1 phr to 1.5 phr has rapidly induced the PVOH matrix [24]. The poor local reinforcing effect of
the tensile strength of non-MMT added PVOH composites. CNTs and MMT particles also unable to provide effective
This might be attributable to higher amount of CNTs (≥1.5 micromechanical interlocking of CNTs and MMT particles in
phr) in PVOH matrix could provide higher amounts of PVOH matrix by restricting the movement of PVOH chains
effective local reinforcing points and show a rapid increment under straining [24,26]. Thus, this has further reduced the trans-
of ~40% in tensile strength of non-MMT added PVOH com- mission of straining stress between the CNTs and MMT parti-
posites. Besides, the higher amounts of CNTs also increased cles with PVOH matrix [27]. However, the addition of 2 phr
the specific surface area of CNTs in PVOH matrix, which MMT has rapidly increased the tensile strength of higher load-
could further promote the Van der Waals binding in PVOH ing levels (≥1 phr) of CNTs added PVOH composites as
matrix [24]. The presence of Van der Waals binding could depicted in Fig. 1a. This indicates that the presence of MMT
increase interfacial adhesive effect and interaction bonding particles in polymer matrix of PVOH composites reinforced
between CNTs particles and PVOH matrix by restricting the with higher CNTs amounts could further provide synergistic
mobility of PVOH chains at the CNTs/PVOH interfaces reinforcement effect to PVOH matrix. This could be due to the
[24]. Subsequently, this has further induced the efficiency of good interaction effect between MMT particles and higher
stress transferring of between the PVOH matrix and CNTs amounts of CNTs particles in PVOH matrix has remarkably

DOI 10.1002/vnl Journal of Vinyl and Additive Technology—2019 3


induced the interfacial adhesion between the particles with from 0.5 phr to 1.5 phr. This is noted that the addition of CNTs
PVOH matrix as illustrated in Fig. 2. Subsequently, this could particles into PVOH matrix could significantly induce the
enhance the stress transmission between the particles and rigidity of PVOH matrix. The presence of CNTs particles in
PVOH matrix by preventing the propagation of breakage along PVOH matrix could provide local stiffening effect of polymer
the interfaces between the particles and PVOH matrix under matrix at the CNTs–matrix interfaces by toughening the PVOH
straining [28]. Furthermore, higher loading level of CNTs could matrix under straining [24,28]. Furthermore, the higher specific
also promote the intercalation effect of MMT particles in PVOH area of CNTs could also induce the interfacial frictional effect
matrix and further induce the resistance ability to the slippage and further resist the slippage ability of PVOH chains when
effect of PVOH chains under straining. Besides, the hydropho- subjected to straining, thus higher straining stress is required to
bic end of MMT particles tends to form bonding with CNTs break the PVOH matrix [25]. On the other hand, the increasing
particles with similar nature, while the hydrophilic side would of CNTs loading level up to 2 phr has gradually increased the
interact well with PVOH matrix, which is hydrophilic in nature Young’s modulus PVOH/MCNTs/MMT composites added
[9]. This could further improve the surface wettability of the with 2 and 4 phr MMT as depicted in Fig. 1b. This also indi-
CNTs particles by PVOH matrix by introducing the formation cates that the presence of MMT particles in polymer matrix of
of more micro interface and thus enhance the tensile strength of CNTs added PVOH composites would further promote the
PVOH/MCNTs/MMT composites. However, further increasing local stiffening effect of polymer matrix by inducing inter-
the MMT loading level from 2 phr to 4 phr has gradually locking of CNTs particles and PVOH matrix [28]. Subse-
decreased the tensile strength of PVOH/MCNTs/MMT com- quently, the movement of PVOH chains was highly restricted
posites reinforced with higher amounts of CNTs as shown in by the presence of CNTs and MMT particles and higher
Fig. 1a. This might be due to higher amount of MMT particles straining stress is needed to break the PVOH/MCNTs/MMT
(≥ 4 phr) tended to agglomerate together into larger MMT composites. Thus, the rigidity also significantly induced.
agglomerates and weaken the interfacial adhesion and interac- On the other hand, it can be clearly observed that the addi-
tion effect of MMT particles with CNTs and PVOH matrix tion of 2 phr MMT has highly increased the Young’s modu-
[19,20]. The irregular shapes of the MMT and CNTs agglomer- lus of all CNTs added PVOH/MCNTs/MMT composites
ates particles have significantly weakened the interfacial adhe- especially higher loading levels of CNTs (≥1 phr) as observed
sion effect between the MMT and CNTs agglomerates with in Fig. 1b. This indicates that the low loading level of MMT
PVOH matrix [9,11]. Furthermore, the poor interaction between could interact well with CNTs particles in polymer matrix by
MMT and CNTs particles also led to reduce the specific surface effectively intercalating into PVOH matrix. This has further
area of CNTs and MMT in PVOH matrix and thus further increased the amounts of effective interface-localized particles
weakened the Van der Waals binding in PVOH matrix [24]. (CNTs and MMT) in PVOH matrix by forming higher num-
This has further reduced the bonding effect between the bers of micro-interface in PVOH matrix. The presence of
agglomerated MMT and CNTs particles and PVOH matrix at effective micro interface-localized particles in PVOH matrix
interface and thus highly reduced the local strengthening effect could remarkably induce the interfacial adhesion effect of
of CNTs particles in PVOH matrix [28]. As results, the stress filler’s particles in PVOH matrix and subsequently resist the
transmission with the particles and PVOH matrix also signifi- crack propagation of PVOH matrix when subjected to
cantly reduced during straining. straining stress [28,29]. However, the Young’s modulus of all
PVOH/MCNTs/MMT composites was severely decreased
Young’s Modulus. By referring to Fig. 1b, the Young’s when the MMT loading level increased from 2 phr to 4 phr
modulus of non-MMT added PVOH composites was observed as illustrated in Fig. 1b. This is due to the MMT particles
to gradually increase when the loading level of CNTs increased unable to disperse and interact well with CNTs particles at
higher loading level in PVOH matrix. The poor dispersion
and interaction effect of MMT particles with CNTs and
PVOH matrix has caused the MMT particles to form MMT
agglomerates in PVOH matrix and severely weakened the
interfacial adhesion effect between the fillers’ particles and
PVOH matrix. The formation of MMT agglomerates has also
significantly induced irregularity of MMT particles inside
polymer chain arrangement and thus weakened the movement
restriction of polymer chains when subjected to extension
[30]. Furthermore, the formation of MMT agglomerates with
larger in size and irregular in shape could also decrease the
local stiffening effect by weakening the mechanical inter-
locking of CNTs and MMT particles in PVOH matrix [24].
The MMT agglomerates act as stress concentration point
under straining by further promoting the crack propagation
and thus weaken the Young’s modulus of
PVOH/MCNTs/MMT composite added with higher MMT
FIG. 2. Mechanism diagram of PVOH/MCNTs/MMT composites. amounts (4 phr) [24,31].

4 Journal of Vinyl and Additive Technology—2019 DOI 10.1002/vnl


FTIR Analysis hydrogen bonding in polymer matrix of all PVOH composites.
This observation also indicates that the combination of low
Figures 3–5 illustrate the infrared spectrum of all
loading level of CNTs at 1 phr and low amount of MMT at
PVOH/MCNTs/MMT composites added with increasing load-
2 phr could achieve a synergistic interaction effect with PVOH
ing level of CNTs and MMT. By referring to Figs. 3–5, two
matrix by inducing the interfacial adhesion between the CNTs
prominent peaks can be clearly noticed to occur on the FTIR
and MMT particles and PVOH matrix. This is due to the
spectrum of all the PVOH composites at wavenumber bands of
PVOH matrix with hydrophilic behavior would intercalate into
3,200 cm−1 to 3,600 cm−1 and 2,800 cm−1 to 3,000 cm−1,
interlayer galleries of MMT particles which is hydrophilic in
respectively, which are attributed to the stretching of hydroxyl
nature, while the hydrophobic end of MMT particles would
group (O H) and C H bond [2,10]. The changes in the
attach with CNTs particles with hydrophobic behavior [34,35].
wavenumbers of the stretching of O H and C H bonds repre- The synergistic interaction effect of MMT and CNTs particles
sent that the incorporation of CNTs and MMT particles into with PVOH could hinder and weaken the hydrogen bonding
PVOH could change the bonding strength within the lattice between PVOH chains in polymer matrix [32]. However, the
structure. The effect of incorporating CNTs and MMT particles wave number of hydroxyl group (O H) stretching of all low
on wave numbers of O H stretching and C H stretching of loading level of CNTs (≤1 phr) added PVOH/MCNTs/MMT
PVOH matrix was summarized in Table 1. From Table 1, the composites was gradually decreased when the MMT loading
increasing of CNTs loading level from 0.5 phr to 1 phr has sig- level further increased from 2 phr to 4 phr as shown in Table 2.
nificantly increased the wavenumber of the hydroxyl group At higher loading level of MMT particles (≥4 phr), the MMT
(O H) stretching band of all PVOH/MCNTs/MMT composites particles tended to agglomerate together to form larger agglom-
to higher wavenumber value. The increasing of wave number of erates particles in PVOH matrix due to poor interfacial adhe-
hydroxyl group (O H) stretching band shows that the addition sion effect of MMT particles with CNTs particles and PVOH
of CNTs up to 1 phr could slightly weaken the hydrogen bond- matrix. The presence of MMT agglomerates could signifi-
ing inside the polymer matrix of PVOH/MCNTs/MMT com- cantly weaken the interaction effect of MMT particles with
posites [9,17]. This also indicates the presence of CNTs particles CNTs-PVOH matrix and thus increase the hydrogen bonds in
up to 1 phr in polymer matrix of PVOH/MCNTs/MMT compos- PVOH matrix. For PVOH/MCNTs/MMT composites added
ites could effectively interact with PVOH matrix and induce the with higher loading level of CNTs (≥1.5 phr), the increasing of
interfacial adhesion effect with PVOH matrix. The good interac- MMT particles has gradually reduced the hydroxyl group
tion effect between CNTs particles and PVOH matrix could (O H) stretching with increasing of MMT loading level up to
marginally reduced the hydrogen bonding between the PVOH 4 phr. This is because the higher loading level of CNTs and
macromolecular chains in polymer matrix. However, the MMT particles tended to agglomerate together into larger
wavenumber of hydroxyl group (O H) stretching of all agglomerates particles due to their poor interaction effect with
PVOH/MCNTs/MMT composites was observed to marginally PVOH matrix when added in high amount. This has further
decrease when the loading level of CNTs increased from 1 phr reduced the interfacial adhesion effect between CNTs and
to 2 phr as shown in Table 1. The decrement in wave number of MMT particles and PVOH matrix and thus induced the hydro-
the hydroxyl group (O H) stretching indicates the presence of gen bonds of PVOH chains in polymer matrix. The strengthen-
higher loading level of CNTs (≥1.5 phr) could slightly increase ing of hydrogen bonding in PVOH matrix could significantly
of the hydrogen bonds inside PVOH matrix [32]. This also weaken the strength of O H stretching [32].
shows that the interaction effect between the CNTs particles and On the other hand, the presence of C H stretching at the
MMT-PVOH matrix was significantly weakened at higher load- band region of 2,900 cm−1 can be clearly observed on the
ing level of CNTs. This is due to the higher amounts of CNTs FTIR spectrum as shown in Figs. 3–5. The increasing of
particles tended to agglomerate together due to theirs hydropho- CNTs loading level up to 1 phr has slightly increased the
bic behavior into larger CNTs agglomerates. The agglomeration wavenumber of C H stretching of non-MMT added
of CNTs particles in polymer matrix could further reduce the PVOH/MMT blends from 2,921.21 cm−1 to 2,922.39 cm−1.
effective amounts of dispersed CNTs particles in PVOH matrix, This shows that the addition of CNTs particles up to 1 phr
which would disturb the hydrogen bonding in PVOH matrix could improve the structure of PVOH matrix by strengthen-
[32,33]. Furthermore, the presence of larger CNTs agglomerates ing the structure of PVOH matrix. Besides, the good disper-
with shape irregularity in PVOH matrix has significantly weak- sion effect of CNTs in PVOH matrix could induce the
ened the interaction effect between the CNTs particles and specific surface area of CNTs particles interacted with
PVOH matrix and thus induced the hydrogen bonds in PVOH PVOH matrix and thus induce the Van der Waals binding in
matrix. PVOH matrix [24]. The increasing of Van der Waals bind-
By referring to Table 1, the addition of low amount of ing within the PVOH matrix has induced changes in
MMT particles (≤2 phr) into polymer matrix of the intermolecular vibrations and thus induced the C H
PVOH/MCNTs/MMT composites added with lower loading stretching in the PVOH matrix [24]. Such increment in the
level of CNTs (≤1 phr) has significantly shifted the wave num- C H bonding wavenumber also indicates that the weakening
ber of hydroxyl group (O H) stretching band to higher value. of hydrogen bonds between CNTs and PVOH matrix that has
This indicates that the occurrence of low amounts of MMT increased the force constant. However, the C H stretching of
particles in PVOH matrix has significantly increased the non-MMT added PVOH composites was found to marginally
strength of O H bonds of PVOH chains by reducing the decrease when the loading level of CNTs increased from

DOI 10.1002/vnl Journal of Vinyl and Additive Technology—2019 5


FIG. 3. FTIR spectrums of PVOH composites added with (a) 0 phr MMT and 0.5 phr MCNTs, (b) 0 phr MMT and 1.0 phr MCNTs, (c) 0 phr MMT and
1.5 phr MCNTs and (d) 0 phr MMT and 2.0 phr MCNTs. [Color figure can be viewed at wileyonlinelibrary.com]

1 phr to 2 phr as summarized in Table 1. This is due to the PVOH matrix by forming CNTs agglomerates. This has fur-
poor interaction effect of CNTs in PVOH matrix could ther reduced the Van der Waals binding in PVOH matrix by
reduce the effective specific surface area of CNTs particles in strengthening the hydrogen bonds in PVOH matrix and thus

6 Journal of Vinyl and Additive Technology—2019 DOI 10.1002/vnl


FIG. 4. FTIR spectrums of PVOH composites added with (a) 2 phr MMT and 0.5 phr MCNTs, (b) 2 phr MMT and 1.0 phr MCNTs, (c) 2 phr MMT and
1.5 phr MCNTs and (d) 2 phr MMT and 2.0 phr MCNTs. [Color figure can be viewed at wileyonlinelibrary.com]

weakened the interaction of CNTs with C-H stretching. On C-H stretching band into higher value as shown in Table 1.
the other hand, the addition of MMT particles into polymer This is due to the presence of MMT particles with polar and
matrix of PVOH/MCNTs/MMT composites added with 0.5 non-polar ends into PVOH matrix could harmonize the inter-
and 2.0 phr CNTs has slightly shifted the wavenumber of action effect between the CNTs and PVOH matrix and thus

DOI 10.1002/vnl Journal of Vinyl and Additive Technology—2019 7


FIG. 5. FTIR spectrums of PVOH composites added with (a) 4 phr MMT and 0.5 phr MCNTs, (b) 4 phr MMT and 1.0 phr MCNTs, (c) 4 phr MMT and
1.5 phr MCNTs and (d) 4 phr MMT and 2.0 phr MCNTs. [Color figure can be viewed at wileyonlinelibrary.com]

8 Journal of Vinyl and Additive Technology—2019 DOI 10.1002/vnl


TABLE 1. Effects of loading level of carbon nanotubes and MMT on 1400000 Pristine Carbon Nanotube 0.5 phr CNT (0 phr MMT)
the wavenumber of O H stretching and C H stretching of all PVOH 1200000 1.0 phr CNT (0 phr MMT) 1.5 phr CNT (0 phr MMT)
nanocomposites. 1000000 2.0 phr CNT (0 phr MMT)

Intensity, a.u.
−1 800000
PVOH nanocomposites added with Wave number, cm
600000
Loading level of Loading level of 400000
CNTs (phr) MMT (phr) O H stretching C H stretching
200000
0
0.5 0 3,264.71 2,921.21
1.0 0 3,266.45 2,922.39 0.0 0.2 0.4 0.6 0.8 1.0 1.2 1.4 1.6 1.8
o
2 Theta,
1.5 0 3,266.12 2,920.82
2.0 0 3,265.10 2,920.67 (a)
0.5 2 3,266.33 2,921.90 1400000 Pristine Carbon Nanotubes Pristine MMT
1.0 2 3,266.79 2,921.13 1200000 0.5 phr CNT (2 phr MMT) 1.0 phr CNT (2 phr MMT)
1.5 2 3,262.68 2,921.24 1.5 phr CNT (2 phr MMT) 2.0 phr CNT (2 phr MMT)

Intensity, a.u.
1000000
2.0 2 3,260.31 2,922.01
800000
0.5 4 3,259.72 2,922.82
600000
1.0 4 3,261.66 2,922.53
400000
1.5 4 3,261.07 2,922.10
200000
2.0 4 3,260.52 2,921.77
0
0.0 0.2 0.4 0.6 0.8 1.0 1.2 1.4 1.6 1.8
phr, parts per hundred resin. o
2 Theta,
(b)
improve the polymer structure of PVOH/MCNTs/MMT com-
1400000 Pristine Carbon Nanotubes Pristine MMT
posites by increasing of the C H stretching of PVOH matrix. 1200000 0.5 phr CNT (4 phr MMT) 1.0 phr CNT (4 phr MMT)
1000000 1.5 phr CNT (4 phr MMT) 2.0 phr CNT (4 phr MMT)
Intensity, a.u.

Dispersion Effect of MMT and Carbon Nanotubes 800000


Particles 600000
400000
A deflection peak can be found to occur on the XRD 200000
curves of pristine CNTs and all PVOH/MCNTs/MMT 0
composites at 2θ range of 0.89–0.91 as depicted in Fig. 6. 0.0 0.2 0.4 0.6 0.8 1.0 1.2 1.4 1.6 1.8
o
By observing the Fig. 6b, two deflection peaks were 2 Theta.
observed to occur at 2θ of 0.400 and 1.099 , respectively, (c)
on XRD curve of pristine MMT. By referring to Fig. 6, the FIG. 6. Effect of increasing CNT loading levels on X-ray diffraction cur-
deflection peak appeared on XRD curve of pristine MMT ves of (a) 0 phr MMT, (b) 2 phr MMT and (c) 4 phr MMT added polyvi-
at 2θ = 0.400 was found to be disappeared from the XRD nyl alcohol (PVOH) nanocomposites. [Color figure can be viewed at
curves of all PVOH/MCNTs/MMT composites after adding wileyonlinelibrary.com]
MMT particles into polymer matrix of PVOH/MCNTs
composites. This indicates that the layered structure of of MMT agglomerates as shown in Fig. 7d. From Fig. 7d,
MMT particles could well interact with CNTs particles in the agglomeration of MMT stacked layers can be clearly
polymer matrix of PVOH matrix by dispersing uniformly observed on the TEM micrograph of 4 phr added
in PVOH matrix [14,36]. This observation can be further PVOH/MCNTs/MMT composites. This has further indi-
confirmed by the conducted TEM analysis as shown in cated that the MMT particles pose poor interfacial interac-
Fig. 7a–c, which the MMT stacked layers were observed to tion effect with CNTs particles and PVOH matrix when
disappear from the TEM micrographs of 2 phr MMT added added with higher amount (4 phr).
PVOH/MCNTs composites [36]. At low loading level of On the other hand, the increasing of CNTs from 0.5 phr to
MMT (2 phr), the layered structure of MMT particles were 1 phr has marginally increased the d-spacing and interchains
separated and well dispersed in polymer matrix of separation of the deflection peak of all PVOH/MCNTs and
PVOH/MCNTs composites and optimized the interfacial PVOH/MCNTs/MMT composites as tabulated in Table 2.
interaction with PVOH matrix and CNTs particles as This indicates the good dispersion effect of CNTs particles in
depicted in Fig. 7a–c. In other words, the layers of MMT polymer matrix of all PVOH composites, which the distance
particles were effectively exfoliated in polymer matrix of gap between the carbon nanotubes particles has been increased
PVOH/MCNTs/MMT composites added with low MMT due to the increased interfacial adhesion effect between the car-
amount (2 phr). However, the deflection peak of MMT par- bon nanotubes and PVOH matrix. The good dispersion of
ticles appeared at 2θ = 1.099 on XRD curves of all CNTs particles at loading level of 1 phr can be further con-
PVOH/MCNTs/MMT composites was observed to be hin- firmed with the TEM micrograph as shown in Fig. 7c. The par-
dered by the presence of CNTs particles in PVOH matrix. ticles of CNTs were observed to well interfacial adhere with
However, the incorporation of higher loading level of PVOH matrix without entanglement effect, which indicates the
MMT particles up to 4 phr were found to disperse poorly good dispersion effect of carbon nanotubes particles. Further
in polymer matrix of PVOH composites with the presence increasing the CNTs amounts from 1 phr to 2 phr was found to

DOI 10.1002/vnl Journal of Vinyl and Additive Technology—2019 9


FIG. 7. TEM morphologies observation for the samples of 0.5 phr MCNTs +2 phr MMT added PVOH/MCNTs/MMT composites under magnification
of (a) 15,000 times; (b) 150,000 times; (c) 1 phr MCNTs +2 phr MMT added PVOH/MCNTs/MMT composites and (d) 2 phr MCNTs +4 phr MMT under
magnification of 15,000 times. [Color figure can be viewed at wileyonlinelibrary.com]

TABLE 2. 2 Theta (2θ), d-spacing and interchain separation (R) of pristine carbon nanotubes, pristine MMT and PVOH nanocomposites reinforced with
various loading levels of CNTs and MMT

Samples 2 Theta ( ) d-spacing, Ǻ Interchain separation (R), Ǻ

Pristine CNTs 0.9112 96.873 121.04


Pristine MMT 1.2458 70.900 88.53

PVOH Nanocomposites reinforced with:


Loading level of CNT (phr) Loading level of MMT (phr) 2 Theta ( ) d-spacing, Ǻ Interchain separation (R), Ǻ

0.5 0 0.8990 98.188 122.69


1.0 0 0.8918 98.980 123.68
1.5 0 0.8984 98.253 122.77
2.0 0 0.9018 97.883 122.31
0.5 2 0.9014 97.926 122.36
1.0 2 0.8997 98.111 122.59
1.5 2 0.8979 98.308 122.84
2.0 2 0.9163 96.334 120.37
0.5 4 0.9008 97.992 122.44
1.0 4 0.9049 97.548 121.89
1.5 4 0.9049 97.548 121.89
2.0 4 0.8963 98.484 121.04

10 Journal of Vinyl and Additive Technology—2019 DOI 10.1002/vnl


FIG. 8. SEM micrographs of 0.5 phr CNTs reinforced PVOH nanocomposites added with (a) 0 phr MMT; (b) 2 phr MMT; (c) 4 phr MMT and 2.0 phr
CNTs reinforced PVOH nanocomposites added with (d) 0 phr MMT; (e) 2 phr MMT; 4 phr MMT.

pose insignificant effect on the d-spacing and interchains sepa- stress concentration points in PVOH matrix during
ration of the deflection peak of all PVOH composites as tabu- straining and caused the tearing of PVOH matrix at these
lated in Table 2. This indicates that the addition of higher stress concentration points [14,24]. This also indicates that
loading level (>1 phr) of CNTs particles did not provide any the addition of 2 phr MMT particles has marginally weak-
significant improvement effect on the dispersion effect of ened the tensile strength of 0.5 phr MCNTs added
CNTs particles in PVOH matrix. As shown in Fig. 6d, the PVOH/MCNTs/MMT composites as discussed earlier. As
higher loading level of CNTs particles did not provide signifi- shown in Fig. 8c, the agglomeration of MMT particles can
cant enhancement effect in interfacial interacting effect with be clearly observed to occur on the fracture surface of 0.5
MMT agglomerates particles and PVOH matrix. phr MCNTs added PVOH/MCNTs/MMT composites when
the MMT loading level was further increased from 2 phr to
4 phr. This indicates the poor dispersion effect of MMT
Surface Morphologies Observation
particles in polymer matrix of PVOH/MCNTs/MMT com-
Figure 8 illustrates the fracture structure and surface posites, which led to poor interfacial adhesion effect
morphologies of all PVOH/MCNTs/MMT composites after between the particles and PVOH matrix. By comparing the
conducted tensile test by using SEM observation test. By Figs. 8d–f, the tearing effect on fracture surface of 2 phr
referring to Fig. 8a and b, the addition of MMT loading MCNTs added PVOH/MCNTs composites was observed
level up to 2 phr has significantly induced the tearing effect to be less continuous, shorter and lower elongation ability
on the fracture surface of PVOH composites. This is due to in compared to all MMT (2 phr and 4 phr) added
the presence of MMT particles in polymer matrix of PVOH/MCNTs/MMT composites. This observation indi-
PVOH/MCNTs composites has increased the numbers of cates that the addition of MMT particles into polymer

DOI 10.1002/vnl Journal of Vinyl and Additive Technology—2019 11


matrix of high CNTs (2 phr) added PVOH/MCNTs/MMT CNTs and PVOH matrix of low CNTs added PVOH
composites have significantly improved the interfacial blends. The addition of low amount of CNTs (≤1 phr) has
interaction effect of particles and PVOH matrix. This is significantly increased the wavenumber of C H stretching
due to the good interaction effect between the MMT parti- of all PVOH blends, which indicates the structure strength-
cles, CNTs particle and PVOH matrix have further pro- ening of PVOH matrix. This is due to the good dispersion
moted the effectiveness in transferring of the applied of CNTs at low loading level could induce the specific sur-
straining stress from particles to polymer matrix, thus face area of CNTs particles and thus induce the Van der
strengthened the polymer matrix [28]. Waals binding with PVOH matrix. According to XRD
By comparing Fig. 8b and e, the increasing of CNTs parti- analysis, the deflection peak at 1.2458 was found to disap-
cles from 0.5 phr to 2 phr was observed to significantly induce pear from XRD curves of all MMT added PVOH blends,
the continuity and extendibility of the tearing effect on fracture which indicates the efficient exfoliation of MMT particles
surface of 2 phr MMT added PVOH/MCNTs/MMT compos- in PVOH matrix of 2 phr MMT added PVOH/MCNTs
ites. Furthermore, the tearing effect on fracture surface of 2 phr composites. The exfoliation of MMT particles can be fur-
MCNTs added PVOH/MCNTs/MMT composites added with ther proved by the TEM analysis. On the other hand, the
2 phr MMT also observed to be longer as illustrated in increment of d-spacing and interchain separation for deflec-
Fig. 8e. This indicates that higher loading level of CNTs could tion peak occurred at 2θ0.89 of all PVOH/MCNTs com-
effectively strengthen the polymer matrix by evenly distribut- posites indicates the good dispersion of CNTs particles in
ing the applied load throughout the whole polymer matrix. polymer matrix of all PVOH blends. The good dispersion
Similar observation can also be observed on the fracture sur- of CNTs particles in PVOH matrix can be further evident
faces of 4 phr MMT added PVOH/MCNTs/MMT composites by the TEM analysis. In overall, the incorporation of CNTs
when the loading level of CNTs was increased from 0.5 phr to up to 1.5 phr could significantly enhance the physical–
2 phr as depicted in Figs. 8c and f. mechanical properties of 2 phr MMT added PVOH blends.

CONCLUSIONS
In this work, the interactive effect of adding CNTs and ACKNOWLEDGMENTS
MMT on the physical–-mechanical properties of PVOH The authors gratefully acknowledge the Minister of Sci-
blends have been intensively investigated. The tensile ence, Technology, and Innovation, Malaysia (MOSTI) of
strength of non-MMT added PVOH blends was marginally The Federal Government of Malaysia-Putrajaya under Sci-
decreased when the CNTs loading level increased from 0.5 ence Fund (03-02-11-SF0196) for the financial support.
phr to 1 phr. This is due to the poor dispersion and interfa-
cial adhesion effect between CNTs particles (hydrophobic NOMENCLATURE
nature) and PVOH matrix (hydrophilic behavior) has weak-
ened the interfacial adhesion effect of CNTs and PVOH CNTs carbon nanotubes
matrix. However, the increasing of CNTs from 0.5 phr to d interlayer spacing
1.5 phr has gradually increased the tensile strength and FTIR Fourier transform infrared spectroscopy
Young’s modulus of all MMT added PVOH blends. This MMT montmorillonite
observation indicates that the presence of MMT particles MCNTs multi-walled carbon nanotubes
could promote the interaction effect between CNTs parti- phr parts per hundred resin
cles and PVOH matrix and lead to efficient localized rein- PVOH polyvinyl alcohol
forcement of CNTs particles. From FTIR analysis, the R interchain separation
increasing of CNTs amounts from 0.5 phr to 1 phr has sig- SEM scanning electron microscopy
nificantly induced the strength of O H stretching in all TEM transmission electron microscopy
PVOH blends, indicates the presence of low amounts of XRD X-ray diffraction
CNTs could disturb and weaken the hydrogen bonding
between PVOH macromolecules in PVOH matrix. How-
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