CS38 - Method Statement for UAC Drywall Installation

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CADANGAN TAMBAHAN DAN

UBAHSUAI BAGI SEBUAH PUSAT


JAGAAN AMBULATORI SWASTA
SETINGGI 4 TINGKAT DI ATAS
LOT 3140, BANDAR TAIPING
DAERAH LARUT DAN MATANG,
PERAK DARUL RIDZUAN
Document No: GLSS-JP-MS-CS38
Method Statement for Rev : 00
UAC Drywall Installation Date: 27/07/2019
Page 1 of 12

METHOD STATEMENT FOR

UAC DRYWALL INSTALLATION

Issue No.: 0
Revision No.: 0
CADANGAN TAMBAHAN DAN
UBAHSUAI BAGI SEBUAH PUSAT
JAGAAN AMBULATORI SWASTA
SETINGGI 4 TINGKAT DI ATAS
LOT 3140, BANDAR TAIPING
DAERAH LARUT DAN MATANG,
PERAK DARUL RIDZUAN
Document No: GLSS-JP-MS-CS38
Method Statement for Rev : 00
UAC Drywall Installation Date: 27/07/2019
Page 2 of 12

Revision Record

1. This cover page is a record of all revisions of the document identified above by number and title. All
previous cover pages are hereby superseded and are to be destroyed.

2. The contractor has the full right to modify, amend or change Method Statement and supporting
documents as required or as deemed necessary. All such documents will be submitted to the
“CONSULTANT” for approval.

Prepared Reviewed Approval for Description & page Number of


Rev Date
By by Issuance by Revision
00 27/7/2019 FATIN FAISAL GLS SETIA

Issue No.: 0
Revision No.: 0
CADANGAN TAMBAHAN DAN
UBAHSUAI BAGI SEBUAH PUSAT
JAGAAN AMBULATORI SWASTA
SETINGGI 4 TINGKAT DI ATAS
LOT 3140, BANDAR TAIPING
DAERAH LARUT DAN MATANG,
PERAK DARUL RIDZUAN
Document No: GLSS-JP-MS-CS38
Method Statement for Rev : 00
UAC Drywall Installation Date: 27/07/2019
Page 3 of 12

Contents

1.0 Purpose

2.0 Scope

3.0 References

4.0 Definitions and Abbreviations

5.0 Responsibilities

6.0 Materials

7.0 Equipment& Tools

8.0 Safety & Health

9.0 Procedure

10.0 Attachments

1.0 PURPOSE
The purpose of this procedure is to define how the UAC Drywall Installation shall be carried out under the controlled condition.

Issue No.: 0
Revision No.: 0
CADANGAN TAMBAHAN DAN
UBAHSUAI BAGI SEBUAH PUSAT
JAGAAN AMBULATORI SWASTA
SETINGGI 4 TINGKAT DI ATAS
LOT 3140, BANDAR TAIPING
DAERAH LARUT DAN MATANG,
PERAK DARUL RIDZUAN
Document No: GLSS-JP-MS-CS38
Method Statement for Rev : 00
UAC Drywall Installation Date: 27/07/2019
Page 4 of 12

2.0 SCOPE
This method statement covers the detailed procedure to be followed for Supply & Installation of UAC Drywall as per approved shop drawings and schedule
of finishes for the project. This procedure shall be read in conjunction with contract specification where applicable.

3.0 REFERENCES
 Project specifications

 Contract drawings

 Approved shop drawings

Material Submittal Approved



Project Quality Plan

4.0 DEFINITIONS& ABBREVIATIONS
PM: Project Manager

PE: Project Engineer

SE: Site Engineer

SS: Site Supervisor

PPE: Personal Protective Equipment

HSE: Health, Safety and Environment

5.0 RESPONSIBILITIES
 Project Manager is responsible for overall project execution, quality and safety. Adopt a leading role with respect to Contractor’s quality and safety
procedures. The PM is responsible for the overall implementation of this method statement. The Project Manager shall ensure that the key personnel
are well aware of the specifications and method statement.

 Project Engineer shall arrange all materials, equipment, safety related items & manpower & direct the Site Engineers & Foremen to resort appropriate
action for the smooth execution of the works.

 Project Engineer shall be responsible for safe working environment & conditions. Coordinate with Site Supervisor to identify potential hazards before
works and advise methods of safe working from new developments.

 Surveyor shall be responsible for setting out for levels, layout, and lines & establish top levels. Ensuring setting out books are properly maintained
and filed when completed. To coordinate with the CONSULTANT surveyor in determining coordinates, levels, and limits.

 Project Engineer shall be responsible for ensuring that executions of works are complying with approved method statement; specifications, approved
shop drawings and ensure ITR are submitted based on ITP requirements.

 Project Engineer shall ensure that all works are carried out according to approved shop drawings. He shall direct the surveyor for the setting out lines
& levels in concurrence from the Project Manager.

 Coordinator / Engineer shall be responsible for proper execution of works involved before, during and after the works.

Project Engineer shall ensure that all materials shall be delivered to site comply with

approved samples and shall be assigned at temporary storage locations at Site according
to its fixing location. The fixing location of each individual stone panel shall be defined
by level no. related identification marking to ensure compliance to the approved shop
drawing and traceability.
Site Supervisor Ensure that all the materials are reached at the site as per the check list.

Site Supervisor responsible for the execution of the job under his control. SS shall be

Issue No.: 0
Revision No.: 0
CADANGAN TAMBAHAN DAN
UBAHSUAI BAGI SEBUAH PUSAT
JAGAAN AMBULATORI SWASTA
SETINGGI 4 TINGKAT DI ATAS
LOT 3140, BANDAR TAIPING
DAERAH LARUT DAN MATANG,
PERAK DARUL RIDZUAN
Document No: GLSS-JP-MS-CS38
Method Statement for Rev : 00
UAC Drywall Installation Date: 27/07/2019
Page 5 of 12

report to the Project Engineer every end of the day to submit the report of work
progress at site. The Site Supervisor shall be carrying the drawing and Method of
Statement to execute job. Site Supervisor also responsible to finish the job within the
time frame given by the Project Engineer. The Site Supervisor responsible and report to
the Project Engineer for any inconvenience at site for execution of Job. Site Supervisor
responsible to inspect the materials is reached as per the check list.

6.0 MATERIALS

As per approved material submittals.


7.0 EQUIPMENTS & TOOLS

Below is the equipment involved in at the Site works:


Measuring Tape 1 nos

Cutter 1 lot

Masking Tape 1 lot

Adhesive / Jointing Compound 1 lot

Screw 1 lot

Saw 1 lot

The capacity / size of the above equipment shall be judged in accordance with site
conditions, requirements, and availability at the time of execution.

8.0 SAFETY & HEALTH

Before operations, check all power connections



Wear gloves, eye, Mask for protection

Do not operate machine when it is wet

Hold machine firmly, especially when starting.

Check drill bit against bending or loose fixation
 .
Before operation, check all power connections

Wear gloves and eye protection.

Issue No.: 0
Revision No.: 0
CADANGAN TAMBAHAN DAN
UBAHSUAI BAGI SEBUAH PUSAT
JAGAAN AMBULATORI SWASTA
SETINGGI 4 TINGKAT DI ATAS
LOT 3140, BANDAR TAIPING
DAERAH LARUT DAN MATANG,
PERAK DARUL RIDZUAN
Document No: GLSS-JP-MS-CS38
Method Statement for Rev : 00
UAC Drywall Installation Date: 27/07/2019
Page 6 of 12

Do not operate grinder when it is wet



Keep protection cover.

Do not operate if switch is damaged

Hold machine firmly, especially when starting

Check cutting disc against breakage or loose fixation.

SECURITY – HEALTH AND SAFETY CHECKLIST AT PLACE OF WORK:


 Housekeeping – Keep place of work clean and tidy.
 Do not dump the tool here and there. Keep all the equipment in a designated area.
Keep all the tools and Equipment in a wooden box after the completion of their
duty. Put the tag on each tool box with the Name tag each carpenter.
 Protect the floor with corrugated sheet in order to avoid the floor damage.
 Wear the Hand glove for using Disc cutter or Wood Cutter Machine.
 Provide the First Aid Box at the site.
 Provide Drinking water can at site.
 Provide good access.
 Provide good lighting.
 Provide protection
 Ensure goggles, gloves and masks are worn when dipping marble in sealer.
 Ensure safety boots are worn all times
 Ensure safety helmets, goggles, gloves and belts are provided and used if required.
 De-nail and stack timbers
 Prohibit Horseplay on Scaffolds
 Power Connections safe-Never tamper with electrics. Get an Electrician.
 No power tools to be used without proper plug.
 Never remove Safety Guard on machines. They are there for proper protection
 Ensure Fire Extinguisher on site and make sure that site operatives are aware of its
location.
PROCEDURE
9.0

9.1 Delivery, Storage and Cutting

 Plasterboard should be delivered to site immediately prior to installation to reduce the incident of damage

 All material should be kept dry, stored in neat, flat stacks to avoid damage to ends and edge or warping

 Plasterboard should be cut by scoring the liner board on the face side or cut with a panel saw. Snap away from the cut face and cut back liner
neatly to ensure no tearing or peeling occurs

9.2
Installation
Install metal wall framing in strict accordance with manufacturer’s instructions.

Issue No.: 0
Revision No.: 0
CADANGAN TAMBAHAN DAN
UBAHSUAI BAGI SEBUAH PUSAT
JAGAAN AMBULATORI SWASTA
SETINGGI 4 TINGKAT DI ATAS
LOT 3140, BANDAR TAIPING
DAERAH LARUT DAN MATANG,
PERAK DARUL RIDZUAN
Document No: GLSS-JP-MS-CS38
Method Statement for Rev : 00
UAC Drywall Installation Date: 27/07/2019
Page 7 of 12

Determine and mark the wall position and make allowance for openings. Fix track
channel along centre line of floor and ceiling at 600mm centers with suitable fixings.
Cut stud to a neat fit into the height of the required wall height. Locate the first stud

into track channel, twist into position and fix to the abutting wall at 600mm centres.
Locate next stud at 600mm centres to a friction fit within the track channel sections.
In splicing the studs due to height requirement, two stud members are boxed with

minimum overlapping of 600mm. In case of designed partition height higher than
the fiber board length, additional track channel fixed horizontally to support an infill
panel is required.
Partition above ceiling shall allow for cut out opening service ducts, trunk and cable

trays. The contractor shall coordinate with all subcontractors on the exact location
and size of the openings. Any gaps around any pipe ducts through the partition shall
be properly sealed with proprietary fire smoke smoke stop system : by the
penetration collar protection specialist.
If full height partition had to be determine below ventilation duct route parallel to the

partition, the stud of the partition shall be secured to the support frame of the duct.
In such cases, space between the duct and reinforced concrete soffit need not to be
sealed up.

Jointing

Reinforce all interior and exterior corner / angle and panel joints for wall surface
with paper tape embedded in and finished with jointing compound.

1. First Coat
 Using a trowel, apply compound to the plasterboard recessed joint formed by the
recessed edge of the board. The compound should be applied 3mm – 5mm thick to
help with tape bonding.
 Centre the paper tape along the joint
 Leave sufficient compound under the tape to achieve a good bond
 Immediately apply thin coat of compound over the tape. This reduces the
possibility of the tape edge curling or wrinkling which could lead to cracking.
 Cover all fastener heads and allow first coat to set / dry. Leave all joint and
fastener heads with a smooth finish and feathered edges.

Issue No.: 0
Revision No.: 0
CADANGAN TAMBAHAN DAN
UBAHSUAI BAGI SEBUAH PUSAT
JAGAAN AMBULATORI SWASTA
SETINGGI 4 TINGKAT DI ATAS
LOT 3140, BANDAR TAIPING
DAERAH LARUT DAN MATANG,
PERAK DARUL RIDZUAN
Document No: GLSS-JP-MS-CS38
Method Statement for Rev : 00
UAC Drywall Installation Date: 27/07/2019
Page 8 of 12

2. Second Coat
 When the first coat has set / dried scrape back any build up of compound. Apply a
second coat of compound using a trowel. The second coat should be finished as
flush as possible to the board face.
 Using a trowel, cover fastener heads with a second coat approximately 25mm
wider then the first coat.
 Allow to set / dry

3. Third coat
 When the second coat has set / dried, scrape back any build up of compound along
the joint, to give a smooth and level surface
 Apply a finishing coat with a trowel to a width of approximately 275mm. A wet
sponge may be used on the joint edges to help achieve a smooth finish.
 Apply a finishing coat to a fastener heads approximately 25mm wider then the
second coat.
 Allow to set / dry completely.

10.0 ATTACHMENTS

 ITP

 Checklist

 Risk Assessment

Issue No.: 0
Revision No.: 0

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