CS09 - Method Statement for Vinyl Floor Finishes

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CADANGAN TAMBAHAN DAN

UBAHSUAI BAGI SEBUAH PUSAT


JAGAAN AMBULATORI SWASTA
SETINGGI 4 TINGKAT DI ATAS
LOT 3140, BANDAR TAIPING
DAERAH LARUT DAN MATANG,
PERAK DARUL RIDZUAN
Document No: GLSS-JP-MS-CS09
Method Statement for Rev : 00
Vinyl Floor Finishes Date: 27/07/2019
Page 1 of 12

METHOD STATEMENT FOR

VINYL FLOOR FINISHES

Issue No.: 0
Revision No.: 0
CADANGAN TAMBAHAN DAN
UBAHSUAI BAGI SEBUAH PUSAT
JAGAAN AMBULATORI SWASTA
SETINGGI 4 TINGKAT DI ATAS
LOT 3140, BANDAR TAIPING
DAERAH LARUT DAN MATANG,
PERAK DARUL RIDZUAN
Document No: GLSS-JP-MS-CS09
Method Statement for Rev : 00
Vinyl Floor Finishes Date: 27/07/2019
Page 2 of 12

Revision Record

1. This cover page is a record of all revisions of the document identified above by number and title. All
previous cover pages are hereby superseded and are to be destroyed.

2. The contractor has the full right to modify, amend or change Method Statement and supporting
documents as required or as deemed necessary. All such documents will be submitted to the
“CONSULTANT” for approval.

Prepared Reviewed Approval for Description & page Number of


Rev Date
By by Issuance by Revision
00 27/7/2019 FATIN FAISAL GLS SETIA

Issue No.: 0
Revision No.: 0
CADANGAN TAMBAHAN DAN
UBAHSUAI BAGI SEBUAH PUSAT
JAGAAN AMBULATORI SWASTA
SETINGGI 4 TINGKAT DI ATAS
LOT 3140, BANDAR TAIPING
DAERAH LARUT DAN MATANG,
PERAK DARUL RIDZUAN
Document No: GLSS-JP-MS-CS09
Method Statement for Rev : 00
Vinyl Floor Finishes Date: 27/07/2019
Page 3 of 12

Contents

1.0 Purpose

2.0 Scope

3.0 References

4.0 Definitions and Abbreviations

5.0 Responsibilities

6.0 Materials

7.0 Equipment& Tools

8.0 Safety & Health

9.0 Procedure

10.0 Attachments

1.0 PURPOSE
The purpose of this procedure is to define how the Wall Panels Fabrication and Installation shall be carried out under the controlled condition.

Issue No.: 0
Revision No.: 0
CADANGAN TAMBAHAN DAN
UBAHSUAI BAGI SEBUAH PUSAT
JAGAAN AMBULATORI SWASTA
SETINGGI 4 TINGKAT DI ATAS
LOT 3140, BANDAR TAIPING
DAERAH LARUT DAN MATANG,
PERAK DARUL RIDZUAN
Document No: GLSS-JP-MS-CS09
Method Statement for Rev : 00
Vinyl Floor Finishes Date: 27/07/2019
Page 4 of 12

2.0 SCOPE
This method statement covers the detailed procedure to be followed for Supply & Installation of wall panels as per approved shop drawings and schedule of
finishes for the project. This procedure shall be read in conjunction with contract specification where applicable.

3.0 REFERENCES
 Project specifications

 Contract drawings

 Approved shop drawings

Material Submittal Approved



Project Quality Plan

4.0 DEFINITIONS& ABBREVIATIONS
PM: Project Manager

CM: Construction Manager

PE: Project Engineer

QCE: Quality Control Engineer

SE: Site Engineer

SF: Site Foreman

QA QC: Quality Assurance and quality Control

PPE: Personal Protective Equipment

HSE: Health, Safety and Environment

5.0 RESPONSIBILITIES
 Project Manager is responsible for overall project execution, quality and safety. Adopt a leading role with respect to Contractor’s quality and safety
procedures. The PM is responsible for the overall implementation of this method statement. The Project Manager shall ensure that the key personnel
are well aware of the specifications and method statement.

 CM / Project Engineer shall arrange all materials, equipment, safety related items & manpower & direct the Site Engineers & Foremen to resort
appropriate action for the smooth execution of the works.

 Safety Engineer shall be responsible for safe working environment & conditions. Coordinate with Site Engineer to identify potential hazards before
works and advise methods of safe working from new developments.

 Surveyor shall be responsible for setting out for levels, layout, and lines & establish top levels. Ensuring setting out books are properly maintained
and filed when completed. To coordinate with the CONSULTANT surveyor in determining coordinates, levels, and limits.

 QA/QC Engineer shall be responsible for ensuring that execution of works are complying with approved method statement; specifications, approved
shop drawings and ensure ITR are submitted based on ITP requirements.

 Site Engineer shall ensure that all works are carried out according to approved shop drawings. He shall direct the surveyor for the setting out lines &
levels in concurrence from the Construction Manager/Senior Civil Engineer.

 MEP Coordinator / Engineer shall be responsible for proper execution of MEP works involved before, during and after the works.

ADI Site Engineer shall ensure that all materials shall be delivered to site comply with

approved samples and shall be assigned at temporary storage locations at Site according
to its fixing location. The fixing location of each individual stone panel shall be defined

Issue No.: 0
Revision No.: 0
CADANGAN TAMBAHAN DAN
UBAHSUAI BAGI SEBUAH PUSAT
JAGAAN AMBULATORI SWASTA
SETINGGI 4 TINGKAT DI ATAS
LOT 3140, BANDAR TAIPING
DAERAH LARUT DAN MATANG,
PERAK DARUL RIDZUAN
Document No: GLSS-JP-MS-CS09
Method Statement for Rev : 00
Vinyl Floor Finishes Date: 27/07/2019
Page 5 of 12

by level no. related identification marking to ensure compliance to the approved shop
drawing and traceability.
ADI Site Foreman Ensure that all the materials are reached at the site as per the check

list. SF responsible for the execution of the job under his control. SF shall be report to
the Site Engineer every end of the day to submit the report of work progress at site. The
Site foreman shall be carrying the drawing and Method of Statement to execute job.
Site Foreman also responsible to finish the job within the time frame given by the Site
Engineer. The Site foreman responsible and report to the Site Engineer for any
inconvenience at site for execution of Job. Site Foreman responsible to inspect the
materials is reached as per the check list.

6.0 MATERIALS

As per approved material submittals.


7.0 EQUIPMENTS & TOOLS

Below is the equipment involved in at the Site works:


Measuring Tape 1 nos

Cutter 1 lot

Masking Tape 1 lot

Adhesive 1 lot

The capacity / size of the above equipment shall be judged in accordance with site
conditions, requirements, and availability at the time of execution.

8.0 SAFETY & HEALTH

Before operations, check all power connections



Wear gloves, eye, Mask for protection

Do not operate machine when it is wet

Hold machine firmly, especially when starting.

Check drill bit against bending or loose fixation
 .
Before operation, check all power connections

Issue No.: 0
Revision No.: 0
CADANGAN TAMBAHAN DAN
UBAHSUAI BAGI SEBUAH PUSAT
JAGAAN AMBULATORI SWASTA
SETINGGI 4 TINGKAT DI ATAS
LOT 3140, BANDAR TAIPING
DAERAH LARUT DAN MATANG,
PERAK DARUL RIDZUAN
Document No: GLSS-JP-MS-CS09
Method Statement for Rev : 00
Vinyl Floor Finishes Date: 27/07/2019
Page 6 of 12

Wear gloves and eye protection.



Do not operate grinder when it is wet

Keep protection cover.

Do not operate if switch is damaged

Hold machine firmly, especially when starting

Check cutting disc against breakage or loose fixation.

SECURITY – HEALTH AND SAFETY CHECKLIST AT PLACE OF WORK:


 Housekeeping – Keep place of work clean and tidy.
 Do not dump the tool here and there. Keep all the equipment in a designated area.
Keep all the tools and Equipment in a wooden box after the completion of their
duty. Put the tag on each tool box with the Name tag each carpenter.
 Protect the floor with corrugated sheet in order to avoid the floor damage.
 Wear the Hand glove for using Disc cutter or Wood Cutter Machine.
 Provide the First Aid Box at the site.
 Provide Drinking water can at site.
 Provide good access.
 Provide good lighting.
 Provide protection
 Ensure goggles, gloves and masks are worn when dipping marble in sealer.
 Ensure safety boots are worn all times
 Ensure safety helmets, goggles, gloves and belts are provided and used if required.
 De-nail and stack timbers
 Prohibit Horseplay on Scaffolds
 Power Connections safe-Never tamper with electrics. Get an Electrician.
 No power tools to be used without proper plug.
 Never remove Safety Guard on machines. They are there for proper protection
 Ensure Fire Extinguisher on site and make sure that site operatives are aware of its
location.
PROCEDURE
9.0
Procedure can be referred from Installation Guide by Gerflor :

9.1

Before Commencement of Manufacture in compliance with approved Shop Drawing, Cross


check the Measurement at Site. If in case of any major variation at the site it must be report
to the PE saying by document. If any variation it should be approved by the PE.

If any changes or rectification at the site it must be brought in to notice of Project Engineer
and approval must be taken .After the cross check if any correction on the site Engineer must

Issue No.: 0
Revision No.: 0
CADANGAN TAMBAHAN DAN
UBAHSUAI BAGI SEBUAH PUSAT
JAGAAN AMBULATORI SWASTA
SETINGGI 4 TINGKAT DI ATAS
LOT 3140, BANDAR TAIPING
DAERAH LARUT DAN MATANG,
PERAK DARUL RIDZUAN
Document No: GLSS-JP-MS-CS09
Method Statement for Rev : 00
Vinyl Floor Finishes Date: 27/07/2019
Page 7 of 12

be report to the QCE for the production. The QCE handover the production department after
his approval.

The production manager will cross check the drawing on his side for the each departmental head f
foreman. The foreman will prepare the cutting sizes according to the drawing for his subordinates.
Mean while all the approved controlled samples should be hand over to QCE. The production
manger will be inspecting him that production doing under the control of the sections foreman by
the drawing delivered to site comply with approved samples.
Checks all the Materials are available in good quality and quantity that for execute the
production.
Check for scratches, cracks, moisture. Avoid if such materials and return to the store.
Prepare MDF panel as per sizes required through the Circular Saw Machine for the carcass.
Run through the base cutter machine.
Prepare the beach wood lipping all around by 10mm thick. The lipping joining to the MDF
panel is clamp with industrial glue kept for dry at least two hours to strong enough joint.
Prepare the MDF bracket male and female to hang the panels at the wall.
Prepare temporary installation at the factory to make sure that panels are proper as per the
sizes provided in the drawing.
Check any difficulties facing while on install the panel. If so bring up the solution to avoid
any inconvenience at site.
Prepare for veneer pressing. Cut Out of the sheet by using veneer guillotine Machine. Once
the share ready send for pressing to the hot pressing Machine by the temperature of Between
70-120°C.
Bring in to separate division for storage .All the veneer should be kept in isolated Air
conditioned area.

Painting

Check the Material if the goods have been manufactured in compliance with Final Approved
Shop Drawing. If not the material send back to the concerned section for the rectification.
Send for Polishing After the approval of QAQC.

Clean veneer panel and remove the Glue of Joint.

Check for any cracks on veneer, Grains are in proper direction.

Issue No.: 0
Revision No.: 0
CADANGAN TAMBAHAN DAN
UBAHSUAI BAGI SEBUAH PUSAT
JAGAAN AMBULATORI SWASTA
SETINGGI 4 TINGKAT DI ATAS
LOT 3140, BANDAR TAIPING
DAERAH LARUT DAN MATANG,
PERAK DARUL RIDZUAN
Document No: GLSS-JP-MS-CS09
Method Statement for Rev : 00
Vinyl Floor Finishes Date: 27/07/2019
Page 8 of 12

Issue No.: 0
Revision No.: 0
CADANGAN TAMBAHAN DAN
UBAHSUAI BAGI SEBUAH PUSAT
JAGAAN AMBULATORI SWASTA
SETINGGI 4 TINGKAT DI ATAS
LOT 3140, BANDAR TAIPING
DAERAH LARUT DAN MATANG,
PERAK DARUL RIDZUAN
Document No: GLSS-JP-MS-CS09
Method Statement for Rev : 00
Vinyl Floor Finishes Date: 27/07/2019
Page 9 of 12

Issue No.: 0
Revision No.: 0
CADANGAN TAMBAHAN DAN
UBAHSUAI BAGI SEBUAH PUSAT
JAGAAN AMBULATORI SWASTA
SETINGGI 4 TINGKAT DI ATAS
LOT 3140, BANDAR TAIPING
DAERAH LARUT DAN MATANG,
PERAK DARUL RIDZUAN
Document No: GLSS-JP-MS-CS09
Method Statement for Rev : 00
Vinyl Floor Finishes Date: 27/07/2019
Page 10 of 12

Issue No.: 0
Revision No.: 0
CADANGAN TAMBAHAN DAN
UBAHSUAI BAGI SEBUAH PUSAT
JAGAAN AMBULATORI SWASTA
SETINGGI 4 TINGKAT DI ATAS
LOT 3140, BANDAR TAIPING
DAERAH LARUT DAN MATANG,
PERAK DARUL RIDZUAN
Document No: GLSS-JP-MS-CS09
Method Statement for Rev : 00
Vinyl Floor Finishes Date: 27/07/2019
Page 11 of 12

Issue No.: 0
Revision No.: 0
CADANGAN TAMBAHAN DAN
UBAHSUAI BAGI SEBUAH PUSAT
JAGAAN AMBULATORI SWASTA
SETINGGI 4 TINGKAT DI ATAS
LOT 3140, BANDAR TAIPING
DAERAH LARUT DAN MATANG,
PERAK DARUL RIDZUAN
Document No: GLSS-JP-MS-CS09
Method Statement for Rev : 00
Vinyl Floor Finishes Date: 27/07/2019
Page 12 of 12

Issue No.: 0
Revision No.: 0
CADANGAN TAMBAHAN DAN
UBAHSUAI BAGI SEBUAH PUSAT
JAGAAN AMBULATORI SWASTA
SETINGGI 4 TINGKAT DI ATAS
LOT 3140, BANDAR TAIPING
DAERAH LARUT DAN MATANG,
PERAK DARUL RIDZUAN
Document No: GLSS-JP-MS-CS09
Method Statement for Rev : 00
Vinyl Floor Finishes Date: 27/07/2019
Page 13 of 12

STORAGE

Storage must be provided by main contractor. The separate storage should be


provided for the joinery contractor. The storage must be clean, empty and free from
dampness. Once the Material reach to the site the Site Foreman inspect the dispatch
form that the material received according to Receipt. Stack material according to
code number. Stack the material by order. Space should be provided for the carry out
the materials for easy dispatch.
All the code number should visible to identify.

10.0 ATTACHMENTS

 ITP

 Checklist

 Risk Assessment

Issue No.: 0
Revision No.: 0

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