Format No.

GPSRPL/IMS/EAI-01
Hazard Identification and Risk Assessment Format Rev, Date Rev 1 Dt 02/04/2024
Document No. GPSRPL/BU/HIRA/QC/01
Document Rev.-(Date) 10.04.2024
Page No. 1
Department: Quality Control Prepared By Hemanth Kumar Checked By: S Bhaskar Approved By: Rakesh

R=> routine NR=> Non-routine Condition: N=> Normal AB=> Abnormal E=> Emergency LR=> :Legal Requirement IPC=> : Interested Party Concern BC=> : Business Concern Control:D=> :Direct Control ID=>Indirect Control
Legends: Rating: Scale=> Extent of Spread (M/c, dept, Factory, outside), Severity=> Magnitude POC=> Probability of Occurence PC=> Present control effectiveness RPN=> Risk priority no. (Scale x Sev x POC x PC)
Control Method Level (Heirarchy Order): 1=> Elimination, 2=> Substitution, 3=> Engg.Control, 4=> Administrative control, 5=> Use of PPE Action taken Reference: 1-Environmental Management (EMP), 2-Operation control procedure (OCP), 3-Emergency response procedure (ERP), 4-Monitoring & Measurement Plan (MMP), 5-Training Plan(TP), 6-PPE plan
Description of Controls Currently in Place (consider, in sequence: Elimination, Substitution, Use of
Behavioural Based Condition Control Rating Barriers, Use of Procedures, Use of Warning Systems/Signs, Use of PPE) Note: Also consider
Safety (BBS) I
L B Criteria for Training
Sl.No. Activity SubActivity R/NR Hazard Risk P Existing Control Method Responsibility Action Monitoring Reference
R C Significance
C C-Engineering D-Administration
Y/N N AB E D/ID Scale Severity POC PC RPN A-Elimination B-Substitution
control control
E-Use of PPE

Incoming material slippery floor can creat cut injury

1 Cutter Pump Testing NR slippery floor ( water) N N X D Use of barrication / Use of PPE 1 1 2 1 2 X X Quality Engineer
Inspection or fracture

slippery floor can creat cut injury

Gear Box with Motor Testing NR slippery floor ( oil) N N X D Use of barrication 1 3 2 1 6 X Quality Engineer
or fracture

it will affect the respiratory

2 In Process Inspection Penetrant testing NR Inhalation of Fumes and Chemical N N X D Use of PPE 1 3 3 1 9 X Quality Engineer
system

Pneumatic Testing NR Expolosion N leading serious injuries AB X D Use of barrication / Use of PPE 2 2 4 1 16 X Quality Engineer

Hydro testing NR Expolosion N leading serious injuries AB X D Use of barrication / Use of PPE 2 2 4 1 16 X Quality Engineer

3 Final Inspection lead into serious injuries or

Measuring at Height NR Man falling Y AB X D Use of PPE 2 1 4 1 8 X Quality Engineer
fractures

Inhalation of Chemical
4 Painting Painting Visual check NR N It can cause Breathing Difficulty N X D Use of PPE 1 3 4 1 12 X Quality Engineer

Preparation of Inspection Reports ,

5 Documenentation NR Ergonomic Hazards N Back Pain N X D Regular Breaks 1 1 5 2 10 X Quality Engineer
Procedures, formats

6 Documenentation Preparation of Inspection Reports ,

R Ergonomic Hazards Y Back Pain N N N N D Regular Breaks 1 3 4 1 12 X Quality Engineer
Procedures, formats

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