AND ITS MANUFACTURING METHOD

GROUP MEMBERS
PRESENTED TO
SHABNUM MEHWISH
2021BMEC038 2021BMEC036 DR. DEEPAK KR NAIK

SANIA SAMATA
2021BMEC114 2021BMEC094

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 01 02 03
INTRODUCTION HISTORY MEASURING
MECHANISM

04 05 06
MANUFACTURING STANDARDIZATION APPLICATION
METHOD
Gauge block is a precision and parallel lapped block used
for measuring linear dimensions that is length in
engineering and manufacturing fields.

01 In 1896, a Swedish engineer CARL EDVAED JOHANSSON

invented this instrument that is why its also called JO
BLOCKS or JOHANSSON GAUGES.

02 Gauges blocks come in sets of blocks of various lengths

to allow a variety of standard lengths to be made up by
stacking them.

03 The length of each block is actually slightly shorter than

the nominal length stamped on it, because the stamped
length includes the length of one wringing film , a film of
lubricant which seperates adjacent block faces in
normal use.

This instrument has an important feature that is they

04 can be joined together with very little dimensional
uncertainity.
 wringing
The process of sliding and rotating two blocks
against each other to cling their faces togther ,it
requires two smooth ,flat surfaces with vert high
surface finish

source of holding force

• Air pressure from the surrounding as the air is
squeezed out.
• surface tension from oil which remains on blocks
• Molecular attraction ,when two ultraflat surfaces
are brought in contact with each other, this
allows an interchange of electrons between the
atoms of seperate blocks.
High quality steel ceramic

• corrosion resistant
• thermal stability
• wear resistant
• maintain dimensional
accuracy over time

The chosen material is
initially shaped into rough
blocks through cutting or
forging processes.
This step ensures that the
blocks have extremely flat
and parallel surfaces with
tight dimensional tolerances.
High quality steel and
*Material selection
ceramic materials
• *Initial Cutting or
Forging
The rough blocks may undergo
*Annealing an annealing process to relieve
internal stresses and make the
material easier to machine.
*Precision
Grinding
After grinding, the blocks
*Lapping may undergo lapping, a
process that further
improves surface finish and
ensures flatness and
parallelism within very tight
tolerances.
: Each gauge block is
meticulously inspected
using precision
measuring equipment
such as optical flats,
interferometers, or
coordinate measuring
machines (CMMs).

The normal size of

each block is
engraved on its
surface.
*Environmental control
Gauge blocks are manufactured and calibrated in controlled
environments to minimize thermal expansion.

*Cleaning
The blocks are cleaned using ultrasonic cleaners to remove any remaining
abrasives or contaminants from the lapping process.

*Wrapping and Storage

Gauge blocks are typically wrapped in a protective case to
prevent damage .

Throughout the manufacturing process, strict quality

control measures are implemented to ensure that
the gauge blocks meet the required dimensional
tolerances and surface finish specifications...
 • International Standards
Gauge blocks are subject to strict
international standards such as ISO
3650, which specify their
dimensional tolerances, surface
finishes, and materials.

• National Regulations
Many countries have their own
national regulations for the use and
calibration of gauge blocks in
industrial and commercial
applications.
 • Proper storage
Store gauge blocks in a temperature-controlled, low
humidity environment to prevent corrosion an
dimensional changes. Maintain them in a dedicated
storage case or cabinet.
• Gentle Handling
Avoid dropping or applying excessive force to gauge
blocks, as this can damage the precision surfaces.
Handle them carefully using clean, lint-free gloves.
• Cleaning and Inspection
Regularly clean the blocks with a soft, lint-free cloth
and a mild detergent. Inspect for any signs of wear,
scratches, or deformation before use.
• Calibration of Measuring
• Quality Control: for tasks like
Instruments: instruments
quality control and
like micro meters, callipers,
dimensional inspection.
and height gauge

• Creating Measurement
• Setting Precise Angles:
Standards: can create
gauge blocks can set precise
precise lengths .
angles
Advantages 0f gauge block

• Precision and Accuracy

• Wringability
• Material Compatibility

Limitation of gauge block

• Wear and Tear

• Maintenance
• Environmental Sensitivity
 conclusion
Gauge blocks are the building blocks of precision in
the engineering world. They ensure that our
measurements are spot-on and our products are
top-notch. With their help, we can trust that our
work meets the highest standards, every single time.
So, let’s appreciate these tiny tools with a big role in
making our technological world tick accurately.