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ETH_8000055243_1_VOLUME - V
ETH_8000055243_1_VOLUME - V
BID DOCUMENT
OCTOBER 2023
BRIHANMUMBAI MUNICIPAL CORPORATION
(MUMBAI SEWAGE DISPOSAL PROJECT)
Design, Build and Operate contract for Construction of Harvey Road Sewage
Pumping Station (10 MLD) and Allied Mechanical, Electrical &
Instrumentation works
Background Information
and
Employer’s Requirement
EMPLOYER CONSULTANT
BrihanMumbai Municipal Corporation WAPCOS Limited
Municipal Head Office Building, 406, Orion Business Park,
MahapalikaMarg, Fort, Mumbai - 400001 Kapurbawdi, Ghodbunder Road
India Thane (W) 400607
October 2023
Page 2 of 13
TABLE OF CONTENTS
1 Background Information 3
2 Site Location 3
5 Proposed Layout: 6
1. Introduction
BMC prepared Master Plan for augmentation of sewerage system in Mumbai in the year 2002 for the
planning period till the year 2031. As a part of this Master Plan there is a component of refurbishment
and rehabilitation of collection of Pumping facilities.
The Harvey Road Sewage Pumping Stations are included in the said component. This pumping station
is located in Mumbai city area under Zone-2 (viz. Worli) in “D”-ward.
Harvey Road sewage Pumping station is constructed in 1966 and the present structure is in dilapidated
conditions. WAPCOS Limited, a consultant appointed for the project by the BMC has carried out the
feasibility for Harvey Rd. Sewage Pumping station and recommended to go ahead with Reconstructing
new sewage pumping station with replacement of Mechanical/Electrical/Instrumentation Equipment
and all allied works within the area of existing pumping station by temporarily diverting the flow to
existing rising main in that period. As per recommended option, The Flow study for the New Pumping
station has been carried out by WAPCOS Limited. As per the Flow study, the Design Flow is estimated
as 10 MLD considering suitable Peak Factor.
BMC has accepted the Feasibility report for the recommended option and Now, BMC intended to
appoint a contractor for Construction of 10 MLD Harvey Rd. Sewage Pumping station with allied
Mechanical, Electrical, Instrumentation works etc.
2. Site Location
The pumping station is located in Mumbai city area under Zone-2 (viz.Worli). It is situated near Girgaon
Chowpatty in between Babulnath Cross Lane No. 2 & 3 in front of Bombay International School
(18°57'23.4"N 72°48'32.4"E). The Plot is Triangular shaped and bearing C.S. No. 429 of Malabar Hill
Division in D Ward.
Refer enclosed geotechnical survey report named as “Geotechnical Engineering Report for
soil investigation work of consultancy services for sewage pumping station for Harvey
Road”. The Geotechnical report attached herewith is for reference only. However, the
contractor is encouraged to carry out the Soil investigation before start of work to its
satisfaction.
Table of Contents
1 Introduction 3
2 Scope of work 3
3 Subsurface Condition 4
4 Foundation Recommendations 5
5 References 6
1 Location Plan 8
2 Borelog 9
3 Laboratory test 13
4 Sieve Analysis 17
Page 2
Geotechnical Report for Sewage Pumping Station at Harvey Rd. site in Mumbai.
GEOTECHNICAL REPORT
FOR
SEWAGE PUMPING STATION AT HARVEY ROAD IN MUMBAI.
1. INTRODUCTION
Noble Geo-Structs (NGS) is pleased to submit our Geotechnical report for Sewage Pumping Station at
Harvey Rd. site in Mumbai.
The purpose of this report is to describe the subsurface conditions observed at the one bore holes
drilled for this study, analyze and evaluate the test data, and provide recommendations with respect to
2. SCOPE OF WORK
The scope of work includes drilling of one bore hole, collection of samples and transportation to NGS
laboratory. The scope also includes testing of samples in NGS's NABL accrediated laboratory for
determining their engineering properties. Further the foundation design considerations are to be
recommended.
A testing programme was conducted on the samples, as directed by the Geotechnical Engineer in
NGS’s NABL accredited laboratory, as per relevant Indian Standards, in compliance with the
technical specifications of the contract to aid in classification and evaluation of engineering properties
required for analysis.
The laboratory tests include liquid limit, plastic limit, shrinkage limit, water content, sieve analysis,
hydrometer, specific gravity on soil specimens. The laboratory tests also include unconfined
compressive strength, water absorption, dry density, specific gravity, porosity on rock specimens. The
scope also includes chemical tests (pH, sulphate and chloride).
Page 3
Geotechnical Report for Sewage Pumping Station at Harvey Rd. site in Mumbai.
The Clayey Sand with filled up material and other hetrogeneous mateial present in BH-1 from Existing
Ground Level upto 3 m. Hard morum from depth 4.5m to 4.65m was found. Specific gravity is 2.69 of
BH-1. Plasticity Index of BH-1 is 20%.
Compelety Weathered to Fresh Basalt of greyish colour is encountered at a depth from 4.5m to 22 m in
BH-1. Rock Quality Designation (RQD) varies from Nil to 91.33%. Core recovery (CR) varies from
15.33 % to 94.67% .
Page 4
Geotechnical Report for Sewage Pumping Station at Harvey Rd. site in Mumbai.
Noble Geo-Structs Project No. SI-20155
March 18, 2020
4. Foundation Reccomendation
Geotechnical Investigation is conducted at Harvey Rd, Mumbai, Maharashtra.
Subsurface profile generally indicates presence of Basalt in boreholes. Rock Quality Designation (RQD) varies from Nil to
91.33%. Core recovery (CR) varies from 15.33 % to 94.67%. UCS value ranges from 31.27MPa to 76.27 Mpa.
Based on th laboratory test results safe bearing capacity is mentioned below. Table presents an estimate of SBC values. It may
be observed that for the UCS i.e. 4356 t/m2, SBC Value corresponds to 218 t/m2 as per IS 12070 (1987, Reaff. 2010).
SBC Based on
Sr.No. BH No Depth UCS Settlement
UCS
m t/m2 t/m2 mm
1 1 10.50 4356 327 6.19
Page 5
4 REFERENCES
Indian Standard, IS: 2720 Part 4 (1995, Reaffirmed 2015). “Grain size analysis of soil” BIS, New
Delhi
Indian Standard, IS: 2720 Part 3 (1980, Reaffirmed 2016). “Determination of specific gravity” BIS,
New Delhi
Indian Standard, IS: 2720 Part 26 (1987, Reaffirmed 2016). “Determination of pH value” BIS, New
Delhi
Indian Standard, IS: 2720 Part 8 (1983, Reaffirmed 2015). “Determination of water content-dry
density relation using heavy compaction” BIS, New Delhi
Indian Standard, IS: 2720 Part 13 (1986, Reaffirmed 2015). “Direct shear test” BIS, New Delhi
Indian Standard, IS 2720 Part 2 (1973, Reaff. 2015). “Water content” BIS, New Delhi
Indian Standard, IS 2720 Part 5 (1985, Reaff. 2015)). “Plastic Limit Test” BIS, New Delhi
Indian Standard, IS 2720 Part 6 (1972, Reaff. 2016). “Shrinkage Limit Test” BIS, New Delhi
Indian Standard, IS 2720 Part 28 (1974, Reaff. 2015). “In-situ dry density” BIS, New Delhi
Indian Standard, IS 9143 (1979, Reaff. 2016). “Unconfined Compressive Strength of Rock” BIS,
New Delhi
Indian Standard, IS 13030 (1991, Reaff. 2016). “Dry Desity of Rock” BIS, New Delhi
Indian Standard, IS 1124 (1974, Reaff. 2017). “Water absorption” BIS, New Delhi
Indian Standard, IS 13030 (1991, Reaff. 2016). “Porosity of Rock” BIS, New Delhi
Indian Standard, IS 2131 (1981, Reaff. 2016). “Standared Penetration Test for soil” BIS, New Delhi
Indian Standard, IS 3025 Part 11 (1983, Reaff. 2017). “pH value” BIS, New Delhi
Indian Standard, IS 3025 Part 24 (1986, Reaff. 2014). “Test for water and wastewater on sulphate”
BIS, New Delhi
Indian Standard, IS 3025 Part 32 (1988, Reaff. 2014). “Test for water and wastewater on chloride”
BIS, New Delhi
Indian Standard, IS 1498 (1970, Reaff. 2016). “Classification and identification of soil for genral
enginerring purpose” BIS, New Delhi
British Standard, IS 5930 (1999, Reaff. 2015). “Classification and identification of soil for genral
enginerring purpose”
Page 6
APPENDIX I
Location Plan
Page 7
BH
Location
Page 8
APPENDIX II
BORELOG
APPENDIX A
Log of Borings No. BH-1
CLIENT: WAPCOS Ltd PROJECT: Geotechnical investigation for Sewage Pumping Station at Harvey Rd. in Mumbai.
IS Classification
Water Content /
Absorption %
Sampler Type
Graphic Log
UCS, MPa
Depth, m
c, kg/cm2
ᶲ, degree
Description
RQD %
R.L. m
LL, %
SL, %
PI, %
Penetration , cm
Approximate Surface Elevation: G N
Existing Surface Elevation
15 30 45 60
0.5
1 DS-1 SC 47 28 20 2.69
1.5
Clayey Sand
2 filled up material from G.L. to 3m
2.5 brownish yellow with boulder etc. DS-2
3 hard morum from depth 4.5m to
4.65m.
3.5
4
4.5 SPT-1 50 R R R R
5
5.5 CORE 15.33 Nil
6 Completely Weathered Basalt
6.5 greyish cource graind
7 CORE 18 Nil
7.5
8
8.5 CORE 2.90 46 37.33 33.56
9 Highly Weathered Basalt
9.5 greyish, moderately strong
10 CORE 2.88 51.33 42 42.72
10.5
THE BOREHOLE IS TERMINATED AT DEPTH 22.00 m BELOW GROUND LEVEL
The insitu boundary layers shown are approximate. The actual limits may be more gradual. REMARKS: Rotary Drilling; NX Size Double Tube Core Barrel
Page 10
APPENDIX A
Log of Borings No. BH-1
CLIENT: WAPCOS Ltd PROJECT: Geotechnical investigation for Sewage Pumping Station at Harvey Rd. in Mumbai.
IS Classification
Water Content /
Absorption %
Sampler Type
Graphic Log
UCS, MPa
Depth, m
c, kg/cm2
ᶲ, degree
Description
RQD %
R.L. m
LL, %
SL, %
PI, %
Penetration , cm
Approximate Surface Elevation: G N
Existing Surface Elevation
15 30 45 60
11
Highly Weathered Basalt
11.5 CORE 62 40
greyish
12
12.5
Slightly Weathered Basalt
13 CORE 89 89
greyish
13.5
14
14.5 CORE 73 69
15 Moderately Weathered Basalt
15.5 greyish, strong
16 CORE 2.89 76 66 76.28
16.5
17
17.5 CORE 91.33 91.33
18 Fresh Basalt
18.5 greyish, fined grained
19 CORE 91.33 91.33
19.5
THE BOREHOLE IS TERMINATED AT DEPTH 22.00 m BELOW GROUND LEVEL
The insitu boundary layers shown are approximate. The actual limits may be more gradual. REMARKS: Rotary Drilling; NX Size Double Tube Core Barrel
Page 11
APPENDIX A
Log of Borings No. BH-1
CLIENT: WAPCOS Ltd PROJECT: Geotechnical investigation for Sewage Pumping Station at Harvey Rd. in Mumbai.
IS Classification
Water Content /
Absorption %
Sampler Type
Graphic Log
UCS, MPa
Depth, m
c, kg/cm2
ᶲ, degree
Description
RQD %
R.L. m
LL, %
SL, %
PI, %
Penetration , cm
Approximate Surface Elevation: G N
Existing Surface Elevation
15 30 45 60
20
20.5 CORE 2.88 83.33 83.33 31.27
Slightly Weathered Basalt
21
greyish, moderately strong
21.5
CORE 94.67 88.67
22
Page 12
APPENDIX III
LABORATORY TEST RESULTS
TEST REPORT ON SOIL
Client : WAPCOS Ltd.
Project : Geotechnical investigation for Sewage Pumping Station at Harvey Rd. in Mumbai.
Shrinkage Limit, %
Bore Hole Number
Water content %
IS Classification
Specific Gravity
Sample type
Sample ID
Depth, m
Liquid Limit, %
Plasticity Index,
Plastic Limit, %
Sr. No.
Gravels, %
Clay, %
Sand%
Silt, %
%
1 1 TC5428191000004420F 2.00-3.00 DS-1 SC 44.33 13 44 17 25 47 27 20 28 2.69
NOTE :
1) This test report refers only to the sample submitted for testing.
2) This test report is valid at the time of and under the conditions specified herein.
3) This test report may not be reproduced in part, without the permission of this laboratory.
4) Any correction invalidates this test report.
5) * Sample Not Suffcient
Mr.Mithilesh Kumar
Technical Manager
Page 14
ROCK TEST RESULTS
Client : WAPCOS Ltd.
Geotechnical investigation for Sewage Pumping Station at
Project: Harvey Rd. in Mumbai.
Compressive Strength,
Depth, m
Bore hole No.
Specific Gravity
Piece No.
Sr. No.
Unconfined
Sample ID
Mpa
From
To
1 1 TC5428191000004421F 3 7.50 9.00 2.90 33.56
NOTE:
1) This test report refers only to the sample submitted for testing
2) This test report is valid at the time of and under the condition specified herein
3) This report may not be reproduced in part,without the specimen the permission of this laboratory
Mr.Mithilesh Kumar
Sr.Technical Manager
Page 15
CHEMICAL TEST RESULTS
Client : WAPCOS Ltd.
Project : Geotechnical investigation for Sewage Pumping Station at Harvey Rd. in Mumbai.
Source of Samples :
Number of Sample Tested : 2
Sample Details : Water and Soil
IS Codes referred For water- IS 3025 Part 11,24,32, IS 456
Soil - IS 2720 Part 27
Date of Testing : February 8,2020
Sample Quantity : Sufficient
Sample Date of Receipt :
Sample Condition : Acceptable
Sample Type
Depth, m
Remarks
Sr. No.
Chloride, mg/l
Sulphate, mg/l
Sulphate, mg/l
Chloride,mg/l
pH
Permissible Limits not less than 6 0.0500 0.2000 not less than 6 500.00 400.00
NOTE :
1) This test report refers only to the sample submitted for testing.
2) This test report is valid at the time of and under the conditions specified herein.
3) This test report may not be reproduced in part, without the permission of this laboratory.
4) Any correction invalidates this test report.
Page 16
APPENDIX IV
Sieve Analysis
GRAIN SIZE ANALYSIS GRAPH IS 1498 (1970, REAFFIRMED 2011)
Project : Geotechnical investigation for Sewage Pumping Station at Harvey Rd. in Mumbai.
80
Percent Passing, %
60
40
BH-1 / DS-1
20
0
0.001 0.01 0.1 1 10 100
Particle Size, mm
Grain size Analysis Hydrometer Reading Atterberg Limits
Shrinkage Limit, %
Bore Hole Number
Specific Gravity
Classification
Sample Type
Liquid Limit, %
Plastic Limit, %
Coarse Sand, %
Medium Sand,
Depth, m
Fine Sand, %
Gravel, %
Plasticity
Index, %
Clay, %
Silt, %
IS
%
Page 18
APPENDIX V
SAFE BEARING CAPACITY CALCULATION
NGS
Table 7. Safe Bearing Pressure on Rock as per IS 12070 (1987, Reaff. 2010)
Page 20
4. Total Station Survey Drawing - Enclosed
BABULNATH CHOWK BOMBAY
INTERNA
TION SCH
OOL
PARSHU KUNJ ANAND BH
AVAN
KA
LE
W
Mango Tree 2.57m Girth
AR
MA HARVEY ROAD
Screen Chamber
NS
Incoming
E3
AN
SSL
O
CR
BN
KEY PLAN
NOTES:
RA
MA
PR
AS
AD
BOMBAY
INTERNA
TION SCH
OOL
E3
PARSHU KUNJ
AN
ANAND BH EXI
AVAN STI
NGB
SL
LDG
.
OS
CR
BN
B N CROS
S LANE 2
AN
AN
D MA
HA Mango Tree 2.57m Girth
HARVEY ROAD
PUMPING STATION
M.C.G.M. GARDEN
E3
AN
SL
OS
CR
BN
R.D
. SE
KH
SA
RIA
D
OA
HR
REV
BA
BY BY BY PURPOSE
16.5242
21.4177 CLIENT :
RA
JM
AY
UR
MUNICIPAL CORPORATION
OF GREATER MUMBAI (MCGM)
17.8728
CONSULTANT:
I NF
WAPCOS LIMITED
,
ER RA
WAPCOS
(A Govt. ofIMITED
India Undertaking)
W
O
S
P
TR
(A Government of India Undertaking)
WA T E R ,
UC T UR E
406, Orion Business Park, Ghodbunder Road, Thane West 400607
Email: Wapcosmumbai@yahoo.co.in
M
*
IN 1
-
I R A NA
T
DRAWING TITLE
SCALE: 1:100
Survey Drawing & Existing Layout
SIZE: A3
DOC. NO.
H-3736 WAP 001 0
5. Proposed Layout:
MCGM propose to construct the new submersible type pumping station at the same location
by replacing the existing one with the capacity of 10 MLD. The existing facility will be
subsequently demolished. (Proposed Layout is enclosed for reference only)
BOMBAY
INTERNATI
ON SCHOOL
PARSHU KUNJ ANAND BHA
VAN
HARVEY ROAD
Screen Chamber
Incoming
E3
AN
S SL
O
CR
BN
8.89 1.13
8.43
1.00
ump AIN
yS GM
orar ISIN
mp TR
NC R
2
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1
0.60
FU
Ramp
DE MBE
A
3.25
CH
B MA
IN
Wet Well IS ING PS DM RJL FOR APPROVAL
Valve Chamber 5m X 3.5m TR
NC PREPARED CHECKED VALIDATED SUBMISSION
FU
A
6.75
DE E BY BY BY PURPOSE
L I N
G
ISIN
A LR
ON
ATI
P ER LINE
O N
I
E MA
LIN
SS
PA
BY
1.75
GENTS D
e
2.82
Gat
TOILET
2.50
BATHROOM
n ce CLIENT :
ntra
1.75m x 1.0m
wE
1.81
Ne MUNICIPAL CORPORATION
EXHAUST
1.75m x 1.0m
BATHROOM OF GREATER MUMBAI (MCGM)
LADIES D
TOILET
CONSULTANT:
, I NF
ER RA
WAPCOS
(A
207,
Govt.
Swastik
ofIMITED
India
Plaza,
Undertaking)
Thane (w)
W S
O
0.65
WAPCOS LIMITED
TR
WA T E R ,
UCT URE
(A Government of India Undertaking)
406, Orion Business Park, Ghodbunder Road, Thane West 400607
M Email: Wapcosmumbai@yahoo.co.in
*
IN 1
I RA NA -
T
DOC. NO.
H-3736 WAP 003 0
EMPLOYER’S REQUIREMENT
Page 10 of 13
EMPLOYER’S REQUIREMENT
Scope of works:
6.1 This Contract involves the Design, Construction, Commissioning and Operation and Maintenance
for three year period after Taking over Certificate No.1 (Commissioning) with the following design
parameters and requirements.
6.2 The detailed scope of works is as shown in the Vol. V- Drawings and described in the Vol. II-
Technical Specifications. However, the works required to be carried out under this contract includes
Design, Construction, Demolition of Existing Facilities, Supply, Installation, Testing and
Commissioning of works as specified and shown on the drawings, datasheets.
a. The contractor shall undertake the necessary Survey, investigation and Design/ Drawing of
whole pumping station and submit Construction Methodology, Design Basis Report for
Temporary and Permanent works.
c. Setting up of necessary site office for Engineer/ contractor/ Engineer’s representative including
survey equipment’s/ computer/ printer etc.
d. Design & Construction of RCC Sump (Inlet Chamber) near incoming Sewer Manhole upto the
depth approx. 1.5m below the incoming sewer Manhole Level. Installation of Pump of Suitable
Capacity & in required Nos with necessary piping, valves etc. in RCC Sump and Power
arrangement.
e. Providing & Operating Temporary Pumping Arrangement for Bypassing Existing Pumping
Station. The temporary arrangement shall be kept in operation for a trial period of 1 Month after
commissioning of RCC sump (Inlet Chamber). Only after the successful operation of the
Temporary Pumping arrangement, the Approval for demolition of existing Pumping Station
shall be given by the employer. This temporary pumping arrangement shall be kept in operation
for the entire period of Demolition, Construction and Trial & Commissioning of new Sewage
Pumping station.
f. Demolition of Existing Structures, Removal of all M&E Equipment & Machinery, Pipes etc.
and removing the said Equipment’s, Machinery and surplus Earth / Debris of Demolition from
site after following due BMC Procedure.
g. Design and Construction of new pumping station complete with New Incoming Sewer
Manhole, Screen Chamber with Screening facilities, wet well, sewage pumps, valve chamber,
discharge piping connecting rising main and bypass, control panel room, Meter room, Air
Supply system, CCTV etc. Design, Supply, installation, testing and commissioning of all
process and mechanical, electrical, instrumentation equipment’s.
Note-All the works specified above are required to be carried out by keeping in mind that the
existing flow shall be uninterrupted till commissioning of the new works as proposed above.
The Tender drawings enclosed with the documents are illustrative for getting the general idea
of the works to be carried out and it is the responsibility of the contractor to check the drawings,
specifications for its satisfactory completion of the work as specified. However, the drawing,
datasheet and specifications are intended to set the minimum acceptable standards which may
please be noted.
h. Prior to construction of new Pumping Station, carrying out necessary modifications in existing
piping/utilities/ Chambers or rerouting as may be required to maintain the existing flow in
operation.
i. Carry out the final connection to the RCC Sump (Inlet Chamber) without disturbing operation
of the existing arrangement i.e. transfer of flows from existing to new pumping station.
j. Construction of a temporary electrical room for changing over power supply wherever
necessary.
k. Procuring power and pay Electricity Charges for Construction, Commissioning and Trial Run
Period.
l. Procuring connection of Water Supply for construction purpose and pay the charges for the
same.
n. Reinstatement of installations, structures, roads, foot paths etc. damaged during the
construction.
p. Commissioning of new pumping station with Panel Room & Toilets and Site levelling &
development works after demolition of existing pumping station.
q. Completion of all works of New Pumping station and its Trail Run, Testing & Successful
Commissioning.
r. Providing underground Water Tank installed with potable water pump (1 Duty+ 1 Standby),
Water Purifier.
s. Operate and maintain the pumping station for a period of three year as per specification, after
satisfactory commissioning trials.
t. Provide Defect Liability Period of 03 (Three) Years from the date of successful completion of
Trial Run for the complete work.
u. Hand over the installation in good working condition after completion of O&M period of 3
Years to the employer.
v. Obtaining all required clearances from the statutory authorities/BMC/ Tree Authority/ GoM/
GoI/ MMRDA/Traffic Police dept./ Factory Inspector/ Electrical
Inspector/MCZMA/Heritage/CFO/ Maharashtra Police etc. required prior/during/post
construction and O&M period with rigorous follow up with concerned agency without making
any delay. The status of the same shall be conveyed to the Employer on Fortnightly & copy of
w. Contractor shall conduct Electrical & Safety Audit of Newly Constructed Pumping Station from
any Government Approved Agency / Third Party Auditor.
x. Provide signage boards for each component such as panel room, store room, meter room or
equivalent and also provide permanent boards displaying the name of Pumping station at both
the entry gates.
Notes /Instructions: -
The Contractor shall cover all necessary work/ item over and above mentioned in scope of works,
Tender Drawings, Technical Specifications etc. to fulfil the intent of the BMC for construction of
Harvey Road Sewage Pumping station
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