Dsgn Calcs-Loadingpltfrm

Calculations and technical data sheets
for
LOADING PLATFORM
ABUDHABI
01 First Issue 28-04-24

Revision Description Rev. Date
Name Date
By HJ 28-04-24
Checked
Authorized
Customer - ACE Exterior Cladding Works LLC
Project - PROPOSED 153m SPAN TWO BAY HANGAR 7

ETIHAD ENGINEERING ABU DHABI INTERNATIONAL
AIRPORT, UAE
Location - Abudhabi Airport
Drawing No. - DS -7449-ACE-TW-01
Materials - System Scaffold

- Standard Scaffold Boards
- Standard Tube and Fittings
- System scaffolds-Layher ,cuplock,Hunnebeck id,,S150 Beams
- In accordance with published Safe Working Loads
- BS EN 12811-1:2013 Access and Working Scaffolds

and special scaffolds in steel
- TG 20-21 - Technical Guidance on the use of BS EN12811-1

EN 74 , BS EN 10219 , BS 2482 , EN 39
Rev.
Calculation Sheet Sheet
02
Description
System Scaffold Layher, Hunnebeck id -15 ,scaffold tubes and fittings constructed as loading platform for
for container machine in Abudhabi
Scaffold platform decking consists of primary and secondary s150 beams
Ties provided to building around the scaffold provided for stability as shown in the design
The scaffold will be towers, Layher 1.08 m x 1.08 m grid,Hannebeck 1.0 m x 1.0 m with 1.0 metre lift height - Max
Stiffness of the structure is by diagonal bracing.
Egress, handrails access will be erected on site.
Design Loads
Container load /Service load (Total) - 30 ton or 9.61 kN/m² uniformly distributed
Live load considered on Main platform- 0.75 kN/m²
Rev.
03
SSL +22.210 m
SSL +27.300 m
SSL +28.900 m
6690
5090 1600
2250
H
DDE-CVS-102
J
1 : 75 A1
1 : 150 A3
B3 800x400
RC SLAB
8000
250mm THK.
B7 600x400
K
650
L
SECTION BETWEEN GRID 2 & H1

B6 600x400
24250
PLATFORM
HAND RAIL
S150 ALUMINIUM BEAM

U-Head Jack Solid-34mm, W=18 Cm , 2" ,6mm
RC SLAB
8000
SSL +22.210 m
250mm THK.
Section
B7 600x400
M
650
N
200
Post Head Jack
1600
container
Post Head Jack Solid-34mm (L) 1.5"
Post Head Jack U-Head Jack Solid-34mm, W=18 Cm , 2" ,6mm

Frame 133 Frame 133 Frame 133 Frame 133 Frame 133 Frame 100 Frame 133 Frame 133 Frame 133 Frame 133 Frame 133 Frame 100 Frame 133 Frame 133 Frame 133 Frame 133 Frame 133 Frame 133
(BEYOND)
Diago Diag
onal
RC COLUMN
nal
End Frame 10
B2 1000x800
6000
Diago Diag
nal onal
End Frame 10
End Frame 10
RC SLAB
P
250mm THK.
B1 800x400
Post Head Jack
1600

Q
LADDER 2.50 m LADDER 2.50 m

200 LADDER 2.50 m LADDER 2.50 m LADDER 2.50 m LADDER 2.50 m LADDER 2.50 m LADDER 2.50 m
LADDER 2.50 m LADDER 2.50 m LADDER 2.50 m LADDER 2.50 m LADDER 2.50 m LADDER 2.50 m LADDER 2.50 m LADDER 2.50 m
200mm THK.
HAND RAIL
PLATFORM
UPSTAND WALL

S150 ALUMINIUM BEAM
Elevation
Plan
PLATFORM
HAND RAIL
S150 ALUMINIUM BEAM
Scaffold views
Calculation Sheet
04
Rev.
Sheet
Primary S 150 beams
Container load /Service load (Total) - 30 ton or 30000/(12.0 x 2.6)= 9.61 kN/m² uniformly distributed
Live load considered on Loading platform- 0.75 kN/m²
Decking load considered on Loading platform- 0.25 kN/m²
Total service load - 10.61 kN/m²
Service Load on Main primary S150 beam = 10.61 kN/m² x 1.09 m = 11.57 kN/ m
Maximum Bending Moment = 1.2 kN-m

Allowable Bending Moment = 6.80 kN-m
Maximum Shear Force = 6.7 kN

Allowable Shaer Force = 11 kN
Maximum Deflection = 0.1 mm

Allowable deflection = 6.1 mm O.K.
Rev.
05
Secndary S 150 beams
Container load /Service load (Total) - 30 ton or 30000/(12.0 x 2.6)= 9.61 kN/m² uniformly distributed
Live load considered on Loading platform- 0.75 kN/m²
Decking load considered on Loading platform- 0.25 kN/m²
Total service load - 10.61 kN/m²

Secondary beam spacing = 488 mm c/c
Service Load on secondary S150 beam = 10.61 kN/m² x 0.488 m = 5.17 kN/ m
Maximum Bending Moment = 0.5 kN-m

Allowable Bending Moment = 6.80 kN-m
Maximum Shear Force = 3.0 kN

Allowable Shaer Force = 11 kN
Maximum Deflection = 0.1 mm

Allowable deflection = 6.1 mm
O.K.
Rev.
06
Wind Load REFERENCES
TG 20-Guidance for the usage for EN 12811
EN 12811
Determining the design wind speed Vs
Basic wind speed considered(Worst case) = 33 m/s
Determining the design wind speed Vp
Topography Factor = 1.0
Calculation Sheet
2600
2250
WIND LOADS
B3 800x400
1000 500 1000
Frame 100 Frame 100

600
Diagonal Diagonal
RC SLAB
2570 1090 1090
8000
250mm THK.
1000
Diagonal
Diagonal
Diagonal
Diagonal
Frame 133
Frame 133
Frame 133
Frame 133
1090
1090
1090
1090
1090
B7 600x400
Frame 100 Frame 100
600
Diagonal Diagonal
2570 1090 1090
500
Frame 100 Frame 100
600
650
Diagonal Diagonal
2570 1090 1090
1000
Diagonal
Diagonal
Diagonal
Diagonal
Frame 133
Frame 133
Frame 133
Frame 133
1090
1090
1090
1090
1090
Frame 100 Frame 100
600
Diagonal Diagonal
2570 1090 1090
500
Frame 100 Frame 100
600
Diagonal Diagonal
B6 600x400
2570 1090 1090
24250
1000
Diagonal
Diagonal
Diagonal
Diagonal
Frame 133
Frame 133
Frame 133
Frame 133
1090
1090
1090
1090
1090
Frame 100 Frame 100
600
Diagonal Diagonal
RC SLAB
8000
2570 1090 1090
SSL +22.210 m
250mm THK.
Frame 100 Frame 100
600
Diagonal Diagonal
2570 1090 1090
Section
B7 600x400
1000
Diagonal
Diagonal
Diagonal
Diagonal
Frame 133
Frame 133
Frame 133
Frame 133
1090
1090
1090
1090
1090
Frame 100 Frame 100
650
Diagonal Diagonal
2570 1090 600 1090
Frame 100 Frame 100
600
N
Diagonal Diagonal
2570 1090 1090
200
Post Head Jack
1600
1000
Diagonal
Diagonal
Diagonal
Diagonal
Frame 133
Frame 133
Frame 133
Frame 133
1090
1090
1090
1090
1090

Frame 100 Frame 100
(BEYOND)
600
Diagonal Diagonal Diag Diag
onal onal
RC COLUMN
2570 1090 1090
End Frame 10
B2 1000x800
Frame 100 Frame 100

600
Post Head Jack
Diagonal Diagonal
2570 1090 1090
Section
6000
Diag Diag
onal onal
End Frame 10
End Frame 10
1000
Diagonal
Diagonal
Diagonal
Diagonal
Frame 133
Frame 133
Frame 133
Frame 133
1090
1090
1090
1090
1090
RC SLAB
P
250mm THK.
Frame 100 Frame 100
600
Diagonal Diagonal
B1 800x400
2570 1090 1090
1600
Frame 100 Frame 100

600
Diagonal Diagonal
Q
2570 1090 1090
200
1000
Diagonal
Diagonal
Diagonal
Diagonal
Frame 133
Frame 133
Frame 133
Frame 133
1090
1090
1090
1090
1090
Frame 100 Frame 100
600
Diagonal Diagonal
200mm THK.
2570 1090 1090
HAND RAIL
PLATFORM
UPSTAND WALL
12000
Frame 100 Frame 100
600
S150 ALUMINIUM BEAM
Diagonal Diagonal
2570 1090 1090
1000
Diagonal
Diagonal
Diagonal
Diagonal
Frame 133
Frame 133
Frame 133
Frame 133
1090
1090
1090
1090
1090
Frame 100 Frame 100
Diagonal Diagonal
2570 1090 600 1090
Frame 100 Frame 100
600
Diagonal Diagonal
2570 1090 1090
1000
Diagonal
Diagonal
Diagonal
Diagonal
Frame 133
Frame 133
Frame 133
Frame 133
1090
1090
1090
1090
1090
Frame 100 Frame 100
600
Diagonal Diagonal
2570 1090 1090
Frame 100 Frame 100
600
Diagonal Diagonal
2570 1090 1090
1000
Diagonal
Diagonal
Diagonal
Diagonal
Frame 133
Frame 133
Frame 133
Frame 133
1090
1090
1090
1090
1090
Frame 100 Frame 100
600
Diagonal Diagonal
2570 1090 1090
Frame 100 Frame 100
600
Diagonal Diagonal
2570 1090 1090
1000
Diagonal
Diagonal
Diagonal
Diagonal
Frame 133
Frame 133
Frame 133
Frame 133
1090
1090
1090
1090
1090
Frame 100 Frame 100
600
Diagonal Diagonal
2570 1090 1090
Frame 100 Frame 100
600
Diagonal Diagonal
2570 1090 1090
1000
Diagonal
Diagonal
Diagonal
Diagonal
Frame 133
Frame 133
Frame 133
Frame 133
1090
1090
1090
1090
1090
Frame 100 Frame 100
600
Diagonal Diagonal
2570 1090 1090
41.48 kN
33.9 kN
Calculation Sheet
Effective frontal area
Scaffold tube diameter = 48.33 mm

Tubes height = 32.0 m(effective)
No of verticals = 2
No of horizontals = 31 (including handrail)
Lenght of horizontals = 2.17 m
Lenght of bracings and connections = 80.0 m
Area of scaffold tubes = .0483 m { (32.0 m x 2 ) + (2.17 m x 31 nos )+(80.0 m ) }
= .0483 m {( 64 m ) + ( 148 m )}
= 10.2 m²
= Effective area of tube = 10.2 m²

A e(tube)
S150 beam length = 5.64 m

S150 beam width = .225 m
A e(s150) = .225 m (5.64)= 1.26 m ²
Determining Wind Force

Where:
F = Cf Cs q p A
Cf = force coefficient ; value = 1.2 for tubes
= force coefficient ; value = 1.8 for boards
F = 1.2 x 1.18 kN /m² x 10.2 m²
+ 1.8 x 1.18 kN /m² x 1.26 m² Ae = effective frontal area of structure
Cs = Site coefficient =1.0
Wind force F = 14.4 + 2.67 kN = 17.07 kN
Calculation Sheet
Container Area
Determining Wind Force

Where:
F = Cf C s q p A
Ae = effective frontal area of structure =
F = 1.0 x 1.18 kN /m² x 28.6 m²
12.6 m lenght x 2.27 m height = 28.6 m ²
Wind force F = 33.98 kN
Extra Horizontal force considered due to vertical load = 2.5 perc of 30 ton = 7.5 kN
Net Horizontal force on Container area = Windforce (Container)+ Horizontal loads -extra
Net Horizontal force on Container area = 33.98 kN+ 7.5 kN = 41.48 kN
Calculation Sheet
< 12.2 kN @ Slip capacity - 2 Double/Swivel coupler in tube ties
O.K.
(See Coupler data sheets)
Tube ties must be provided from the Loading platform structure to permanent structure at
4.0,8.0,16.0,20.0,24.0 28.0,29.0,30.0,32.0 m
During Erection/Didsmantling -Supported scaffolds with a height to base width ratio of more
than four to one (4:1) need to tie to the building structure vertically and horizontally. The
first bottom tie to place no higher than four (4) times the minimum base width. And also,
vertical ties to be at intervals not greater than 4 m
Calculation Sheet
LEG LOAD(LEG - A)
Self Weight of material
Tributary area of worst case leg A = 1.09 m m x 0.8 m

Layher Ledger 1.09 m = 35 nos x 4.0 kg/m = 140 kg
Standards = 32.0 m x 5.0 kg/m =160 kg
Diagonal braces = 7.60 kg/pc x 16 nos = 122 Kg
Total decking load(Incld s150 beams) = 50 kg
Total dead load = 472 kg = 4.72 kN
Service Load on leg A = 10.61 kN/m² x 1.09 m x 0.8 m = 9.2 kN
Live load on leg A = 9.2 kN

Therefore Total Leg Load(On leg A) =dead load + Live load = 4.7 kN + 9.2 kN =
13.9 kN < 39.0 kN @ Layher Base jack Axial loading capacity
< 40.0 kN @ Hunnebeck id Frame Capacity at full wind pressure
O.K.
1000 1000 1000
Frame 133 Frame 133 Frame 133

Diagonal Diagonal Diagonal
Frame 100
Frame 100
Frame 100
Frame 100
800
Diagonal
Diagonal
Diagonal
Diagonal


(See hunnebeck /Layher data sheets)
Frame 100
Frame 100
Frame 100
Frame 100
Diagonal
Diagonal
Diagonal
Diagonal
1090
1090
Diagonal
1090
Diagonal
1090
Diagonal
1090
1090
1090
1090
Leg A 1090 1090 1090

600
600
600
600
1090 1090 1090

1090
1090
1090
1090
Rev.
11
Hunnebeck if frame tower loading capacity
Calculation Sheet
Layher baseplate Loading Capacity
Calculation Sheet
CUPLOCK BACKPROPPING
Frame 133
Frame 133
1600
1600
650
End Frame 10 End Frame 10


B2 1000x800 B1 800x400
250mm THK.
RC SLAB
RC COLUMN
(BEYOND)
Post Head Jack
Post Head Jack
Post Head Jack
Post Head Jack
Post Head Jack

Section
MAX REACTIONS FROM LOADING TOWER TO SLAB
Self Weight of material
Tributary area of worst case leg A = 1.88 m wide Section x full height
Layher Ledger 1.09 m = 35 nos x 4.0 kg/m = 140 kg

Standards = 32.0 m x 5.0 kg/m =160 kg
Diagonal braces = 7.60 kg/pc x 16 nos = 122 Kg
Total decking load(Incld s150 beams) = 50 kg
Total dead load = 472 kg = 4.72 kN
Service Load on leg A = 10.61 kN/m² x 1.09 m x 0.8 m = 9.2 kN
Live load on leg A = 9.2 kN

Therefore Total Leg Load(On leg A) =dead load + Live load = 4.7 kN + 9.2 kN =
13.9 kN < 22 kN @ 2.0 m lift height cuplock standard capacity(Back propping)
O.K.
(See Cuplock standard data sheets)
Rev.
14
Top
jack
extension
Top lift
Top lift
Safe Working Load per Standard
Lift Vertical Load

Main lift
0.5m 55 kN
1.0m 44 kN
1.5m 32 kN
2.0m 22 kN
2.5m 15 kN
3.0m 11 kN
Base lift
3.5m 8 kN
Safe Working Loads may be limited

by Drophead ( 40 kN ), Formwork
in Forkheads or jack extensions.
Base
jack
extension System Scaffold
and Decking
Technical Information
Sheet
Plywood
SAFE WORKING LOADS FOR PLYWOOD used

in GENERAL FORMWORK applications
90
SPACING MODULE
80
FOR 2438mm x
1219mm.(8'-0"x4'-0")
PLYWOOD:
70
271mm
305mm
60
348mm
406mm
488mm
PRESSURE (kN/m )
2
50
610mm
40
30
20
18mm Thick
Plywood
10
12mm Thick
Plywood
250 300 350 400 450 500 550 600
NOMINAL SPAN ( mm ) The above spacings and plywood chart are for guidance only.
Plywood quality and strength must be checked by site.
Deflection limited to 1/270th of the Span Plywood quality and strength is the responsibility of site.
Reference : STRUCTURAL USE OF TIMBER - B.S. 5268, Pt.2, 1984 Timber

FORMWORK - A Guide to Good Practice
The Concrete Society
&
The Institution of Structural Engineers Plywood
Sheet
Scaffold Tube
Scaffold tube 48.3 mm dia(4 mm tube)
Bending Moment capacity = 1.12 kN-m
The standard length is 6m.

Available lengths from 0.5m to 7.0m
in 0.5m increments.
Scaffold Tube
Steel Grade - S235GT
Standard Scaffold Tube conforms to the requirements of EN39 : 2001
Yield Strength - 235 N/mm²

Tensile Strength - 340 / 520 N/mm²
Elongation - 24% Min.
Outside Diameter - 48.3mm

Wall Thickness - 3.2mm or 4.0mm
Finish - Black Tube

- Galvanised
- Galvanised to 100 micron
Code Description Weight
A02600 Scaffold Tube - 3.2mm wall thickness 3.56 kg / m

A01600 Scaffold Tube - 4.0mm wall thickness 4.37 kg / m
Scaffold Tube
Sheet
Fittings
All Drop Forged and Pressed Fittings conform to BSEN74 - BS1139
Double Coupler Swivel Coupler

Drop Forged Drop Forged
Code No. A15001 Code No. A16001
Drop Forged Drop Forged

Hot Dip Galvanised Fitting. Hot Dip Galvanised Fitting.
Connects two scaffold tubes Connects two scaffold tubes
at right angles. at any angle.
SWL (Slip) = 6.1 kN SWL (Slip) = 6.1 kN
Code Description Weight
A15001 Double Coupler 1.05 kg

A16001 Swivel Coupler 1.10 kg
Fittings
Sheet

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Calculations and technical data sheets

01 First Issue 28-04-24

Project - PROPOSED 153m SPAN TWO BAY HANGAR 7

Location - Abudhabi Airport

Drawing No. - DS -7449-ACE-TW-01

Materials - System Scaffold

- In accordance with published Safe Working Loads

- BS EN 12811-1:2013 Access and Working Scaffolds

- TG 20-21 - Technical Guidance on the use of BS EN12811-1

Calculation Sheet Sheet

Egress, handrails access will be erected on site.

Live load considered on Main platform- 0.75 kN/m²

Calculation Sheet Sheet

SECTION BETWEEN GRID 2 & H1

S150 ALUMINIUM BEAM

Post Head Jack Solid-34mm (L) 1.5"

Post Head Jack U-Head Jack Solid-34mm, W=18 Cm , 2" ,6mm

U-Head Jack Solid-34mm, W=18 Cm , 2" ,6mm

Post Head Jack U-Head Jack Solid-34mm, W=18 Cm , 2" ,6mm

Post Head Jack Solid-34mm (L) 1.5"

Post Head Jack U-Head Jack Solid-34mm, W=18 Cm , 2" ,6mm

Post Head Jack Solid-34mm (L) 1.5"

U-Head Jack Solid-34mm, W=18 Cm , 2" ,6mm

Post Head Jack Solid-34mm (L) 1.5"

Post Head Jack Solid-34mm (L) 1.5"

LADDER 2.50 m LADDER 2.50 m

U-Head Jack Solid-34mm, W=18 Cm , 2" ,6mm

U-Head Jack Solid-34mm, W=18 Cm , 2" ,6mm

U-Head Jack Solid-34mm, W=18 Cm , 2" ,6mm

U-Head Jack Solid-34mm, W=18 Cm , 2" ,6mm

U-Head Jack Solid-34mm, W=18 Cm , 2" ,6mm

U-Head Jack Solid-34mm, W=18 Cm , 2" ,6mm

S150 ALUMINIUM BEAM

U-Head Jack Solid-34mm, W=18 Cm , 2" ,6mm

U-Head Jack Solid-34mm, W=18 Cm , 2" ,6mm

U-Head Jack Solid-34mm, W=18 Cm , 2" ,6mm

U-Head Jack Solid-34mm, W=18 Cm , 2" ,6mm

U-Head Jack Solid-34mm, W=18 Cm , 2" ,6mm

U-Head Jack Solid-34mm, W=18 Cm , 2" ,6mm

Maximum Bending Moment = 1.2 kN-m

Maximum Shear Force = 6.7 kN

Maximum Deflection = 0.1 mm

Calculation Sheet Sheet

U-Head Jack Solid-34mm, W=18 Cm , 2" ,6mm

U-Head Jack Solid-34mm, W=18 Cm , 2" ,6mm

U-Head Jack Solid-34mm, W=18 Cm , 2" ,6mm

U-Head Jack Solid-34mm, W=18 Cm , 2" ,6mm

U-Head Jack Solid-34mm, W=18 Cm , 2" ,6mm

U-Head Jack Solid-34mm, W=18 Cm , 2" ,6mm

Maximum Bending Moment = 0.5 kN-m

Maximum Shear Force = 3.0 kN

Maximum Deflection = 0.1 mm

Calculation Sheet Sheet

TG 20-Guidance for the usage for EN 12811

Determining the design wind speed Vs

Basic wind speed considered(Worst case) = 33 m/s

Determining the design wind speed Vp

Topography Factor = 1.0

Frame 100 Frame 100

Post Head Jack U-Head Jack Solid-34mm, W=18 Cm , 2" ,6mm

Frame 100 Frame 100

Frame 100 Frame 100

Scaffold tube diameter = 48.33 mm

= Effective area of tube = 10.2 m²