Effect-of-pelleting-and-different-feeding-programs-on-growth-per_2019_Poultr

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METABOLISM AND NUTRITION

Effect of pelleting and different feeding programs on growth performance,


carcass yield, and nutrient digestibility in broiler chickens

Andréia Massuquetto ,∗,1 Josiane C. Panisson,∗ Francielle O. Marx,∗ Diego Surek,†


Everton L. Krabbe,† and Alex Maiorka∗

Department of Animal Science, Federal University of Paraná, Curitiba 80035-050, Brazil; and † Embrapa Swine
and Poultry, Concórdia 89715-899, Brazil

ABSTRACT This experiment was conducted to feed was provided in the same amount as in the control
study the effect of different feeding programs and pel- group, there were no differences in any of the evaluated
leting on performance, nutrient digestibility, ileal di- parameters (P > 0.05). Limiting pelleted diet to 95,
gestible energy (IDE); and carcass yield of broilers from 90, and 85% of free choice mash diet resulted in lower
21 to 35 d of age. In total, 768 male broilers were dis- WG (P < 0.001). P90 and P95 treatments resulted in
tributed according to a completely randomized design higher dry matter and crude protein digestibility and
with 6 treatments and 8 replicates of 16 birds each. The IDE in relation to the others (P < 0.001). Carcass yield
treatments were mash and pelleted diets provided ad li- was reduced (P < 0.05) in the birds fed P85 diet. The
bitum, or pelleted and supplied at the same rate (100%) regression analysis between P100, P95, P90, and P85
or restricted at 95, 90, and 85% (P100, P95, P90, and showed a linear reduction in WG when restriction was
P85) of the amount consumed by the birds fed mash increased (P < 0.01); however, there was a linear in-
diet ad libitum. When supplied ad libitum, the pelleted crease in the nutrient digestibility (P < 0.001). It is
diet had the highest feed intake and weight gain (WG), concluded that pelleting improves broiler performance,
better feed conversion ratio (FCR), better feed con- but these results depend on feed intake. The higher
version adjusted for 2.3 kg (AdjFCR, P < 0.001) and intake provided by pelleting can increase the amount
caloric conversion (P < 0.001); and higher amount of of abdominal fat. Feed intake reduction can result in
abdominal fat (P < 0.001) when compared to the con- lower performance and lower carcass and cuts yield in
trol (mash ad libitum). However, there were no effects broilers.
on nutrient digestibility (P > 0.05). When the pelleted
Key words: broiler, feed intake, feed restriction, pair-feeding, thermal processing
2019 Poultry Science 98:5497–5503
http://dx.doi.org/10.3382/ps/pez176

INTRODUCTION sults can be attributed to an improved feed value


and/or a reduced nutrient need by the animal, whereby
In order to maximize growth, pelleting is the most the net result is more efficient tissue deposition
widely thermal processing used in broiler diets (Dozier (McKinney and Teeter, 2004). Among other factors,
et al., 2010). Some pelleting benefits include reduction this improved efficiency can be attributed to a higher
of ingredients segregation, ease of handling, better feed nutrient digestibility and energy resulting from the ac-
flow in the equipment, and makes it possible to reduce tion of temperature, moisture, and pressure during the
formulation cost by including alternative ingredients conditioning/pelleting process (Moran, 1987). Studies
(Behnke, 1994; Fairfield, 2003) and decreasing the diet have shown, however, that pelleting has little or no
energy (Skinner et al., 1992; Lecznieski et al., 2001). effect on the nutrients bioavailability (Bolton, 1960;
It is well established that broilers fed pelleted di- Svihus et al., 2005; Roza et al., 2018).
ets have better performance (Corzo et al., 2011; As there are multiple factors contributing to the in-
Chewning et al., 2012; Abdollahi et al., 2013; Ming- crease in performance, it is not clear if this better
bin et al., 2015; Massuquetto et al., 2018). These re- growth performance is due to a higher feed intake ca-
pacity of pelleted diets (Latshaw, 2008), reduction of

C 2019 Poultry Science Association Inc. energy expenditure associated with feed consumption
Received October 28, 2018. (Jensen et al., 1962), increase of productive energy as
Accepted March 17, 2019. less time is spent feeding (McKinney and Teeter, 2004),
1
Corresponding author: andreiamassuquetto@gmail.com

5497
5498 MASSUQUETTO ET AL.

higher digestibility of nutrients (Zelenka, 2003), or due Table 1. Ingredient and composition of the experimental diets.
to the association of all these factors.
Ingredient Amounts (%)
Thus, the aim of the present study was to assess the
effect of equalized-feeding conditions between mash and Corn 58.688
Soybean meal 32.207
pelleted diets, and the 95, 90, and 85% reduction of Soybean oil 4.000
daily pelleted diet intake in relation to the mash diet Dicalcium phosphate 1.104
ad libitum intake, on growth performance, nutrient di- Limestone 0.770
Sodium chloride (NaCl) 0.481
gestibility, and carcass and cuts yield of broilers from Celite1 1.000
21 to 35 d of age. Inert (Kaolin) 0.200
Mycotoxin adsorbent2 0.200
DL-Methionine 0.966
MATERIALS AND METHODS L-Lysine HCL 0.201
L-Threonine 0.071
All experimental procedures complied with Ethics Mineral premix3 0.050
Vitamin premix4 0.050
Committee on the Use of Animals of the Federal Antioxidant5 0.010
University of Paraná (UFPR).
Calculated chemical composition Amounts (%)
Metabolizable energy (kcal/kg) 3100
Animals and Facilities Crude protein 19.402
Ether extract 6.649
In total, 768 male Cobb 500 broilers from a commer- Crude fiber 2.722
Mineral matter 3.871
cial hatchery were evaluated from 1 to 35 d of age. The Calcium 0.650
birds were housed in 2.06 m2 boxes with wood-shavings Available phosphorus 0.320
litter and equipped with nipple drinkers and tube Sodium 0.200
Digestible lysine 1.045
feeders. Digestible methionine 1.194
The temperature was maintained according to the Digestible methionine + cysteine 1.490
breed guidelines (Cobb, 2013). During the first 10 days, Digestible threonine 0.680
Digestible tryptophan 0.203
incandescent light was provided continuously (24 h),
after which a lighting program of 9 h of dark per day 1
Celite
R
400 Insoluble marker (Celite R
, Celite Corp., Lompoc, FC).
2
CalibrinR
(Elanco, Greenfield, USA)
was applied. 3
Supplied per kilogram of diet: Cu (copper sulfate), 10 mg; Fe (iron
sulfate), 50 mg; Mn (manganese oxide), 80 mg; Co (cobalt sulfate),
1.0 mg; I (calcium iodate), 1.0 mg; Zn (zinc oxide), 50 mg.
Experimental Diets and Growth 4
Supplied per kilogram of diet: vitamin A (trans-retinyl acetate), 9000
IU; vitamin D3 (cholcalciferol), 2,500 IU; vitamin E (DL-α -tocopherol),
Performance 200 IU; vitamin K3 (menadione nicotinamide bisulphite), 2.5 mg; vita-
min B1 (thiamine- mononitrate), 1.5 mg; vitamin B2 (riboflavin) 6.0 mg;
The diets were based on corn and soybean meal with vitamin B6 (pyridoxine. HCl) 3.0 mg; vitamin B12 (cyanocobalamin)
2 feed forms (mash or pelleted; table 1). The mash diet 12.0 mcg; pantothenic acid (D-Ca pantothenate), 12.0 mg; niacin (nico-
had a 1025 μm geometric mean diameter and a 2.06% tinic acid), 25 mg; folic acid, 0.80 mg; biotin, 0.06 mg; selenium (sodium
selenite), 0.25 mg.
geometric standard deviation. In the period preceding 5
Butylated Hydroxytoluene (B.H.T. 98, Cargill, Inc.)
the use of pelleted diets and different feeding programs,
the birds were housed in an experimental house and
according to the recommendations of Rostagno et al.
(2011); all groups received the same starter mash diet Where (2300) is the expected average weight (g) at
until 18 d of age. From this period on, the birds un- 35 d (Cobb, 2013), (AW35) is the average weight ob-
derwent a 2-day adaptation period to the experimental tained at 35 d, (3.200) is a factor (corresponding to 3.2
diets and then, from day 21 on, were submitted to the grams to change 1 point in feed conversion), and FCR35
different feeding programs until 35 d of age. At the be- is the FCR at 35 d.
ginning of the experiment, the birds’ average weight The CC was calculated by multiplying FI by the cal-
was 795 ± 38 g. All the feeders of the groups that re- culated ME, and the value divided by WG. Mortality
ceived the mash diet ad libitum were weighed daily. The was recorded daily.
daily intake of mash feed by the control group was used Diets were pelleted in a steam pellet mill (Koppers
to determine the amount of feed provided to the re- Junior C40, Koppers Company, Inc., Pittsburgh, PA,
stricted treatments (100, 95, 90, and 85%). At 21 and USA) with a 37 kW Siemens motor and a die with
35 d of age, all birds were weighed to determine weight 4.7 mm diameter holes and thickness of 50 mm. The
gain (WG), feed conversion ratio (FCR), feed conver- conditioning time was approximately 10 s at 75◦ C and
sion adjusted to 2.3 kg of live weight (AdjFCR) and under a pressure of 1.5 kg/cm2 (measured at the gauge).
caloric conversion (CC). As there was a large variation The pressure was measured using a manometer in the
in the average weight as a result of the different feeding steam inlet. In order to measure the conditioning time,
programs, the AdjFC was calculated in order to stan- a powder color dye was used as tracer into the con-
dardize the weight using the following equation: ditioner, and then measuring time until the material
exited the conditioner. After pelleting, the diets were
dried and cooled to an average temperature of 37◦ C. At
AdjF CR = ((2300 − AW 35) /3.200) + F CR35 the end of the process, samples of each treatment were
FEEDING PROGRAMS AND PELLETING FOR BROILERS 5499
collected for physical-chemical analyses. There was no formula:
difference in the processing parameters between the pel-
leted treatments. The only difference was the amount C AID of diet nutrient =
of feed provided to the birds daily. The pelleted feed
(N utrient in the diet ) − (N utrient in the ileal digesta × IF )
was manufactured in one batch, and the experimen-
tal feed was only separated when the pellet mill was N utrient in the diet
stabilized.
The Pellet Durability Index (PDI), or the percent- Where (IF) is the ratio between the diet AIA and the
age of unbroken pellets, was assessed using a PDI de- ileal content AIA.
termination device, which consisted of 5 rotating boxes The ileal digestible energy (IDE) was calculated
(30 cm in height; 12.5 × 12.5-cm base). Approximately according to the equation below:
150 g of the pellets retained in a sieve (4.0-mm sieve,
Telastem Peneiras para Análises LTDA) was tested in IDE (kcal/kg DM ) = GE in the diet
the boxes that composed the PDI determination de- − (GE in ileal content × F I )
vice at 50 rotations per minute for 10 min. Next, the
samples were sieved (4.0-mm sieve) for approximately
30 s to remove the fines and the broken pellets. The
PDI was expressed as a percentage. Hardness was mea-
Experimental Design and Statistical
sured in a hardness tester (Nova Ética R
, model 298 Analysis
DGP—Ethiktechnology, São Paulo, Brazil) using indi- The experimental design was completely randomized
vidual pellets (20 pellets). The pelleted diet had an with six treatments and eight replicates of 16 birds each.
80.6% PDI and 4.0 kgf/cm2 hardness. The treatments were the different diet processing types
(mash or pelleted) and according to the feeding pro-
gram that was used: pelleted feed ad libitum, pelleted
Carcass and Cuts Yield feed equalized with mash diet ad libitum (100%) or re-
On the 35th d of the rearing period, 60 birds (10 birds stricted at 95, 90, or 85% of the amount consumed
per treatment) were euthanized, scalded and feathers, by the group that was fed the mash diet ad libitum
head, viscera, and feet were removed. After eviscera- (P100, P95, P90, and P85).
tion, the carcasses were washed and placed in a cool- The data were first tested for normality (Shapiro-
ing tank during 60 min at 2◦ C. The carcass, breast, Wilk’s test) and then submitted to ANOVA using the
thigh and drumstick, and fat were weighed for the yield General Linear Models procedure of the SAS statistical
calculations. software (version 9.0, SAS, Cary, NC, USA). The fol-
lowing model was chosen: Yij = μ + Ti + εij , where Yij
is an observation of unit j in treatment i, μ is the over-
Digestibility all mean, Ti is the effect of dietary treatment and εij is
the random error. Means were compared by Dunnett’s
On the 35th d, 2 birds per experimental unit (a test at 5% probability, using the mash diet as control.
total of 96 birds) were euthanized, the ileal content Regression analyses were also performed to determine
collected for the digestibility analyses. The birds were the correspondence between performance, carcass yield
eviscerated and the ileum separated to remove its con- and digestibility variables and the different feeding pro-
tents, the ileal fraction being defined as 4 cm below the grams (P100, P95, P90, and P85). The linear regression
Meckel’s diverticulum and 4 cm above the ileum-cecum- model was expressed as Y = β 0 + β 1 x + ε, where: Y is
colon junction. The collected ileal content was homoge- the response variable, x is the feeding programs (P100,
nized, frozen and freeze-dried (Modulyo D Freeze-dryer, P95, P90, and P85); β 0 , β 1 are regression parameters
Thermo Electron Corporation, Waltham, MA, USA) up and ε is the random error. Quadratic polynomial re-
to a 5 × 10−2 mbar vacuum pressure. gression was also performed and the model expressed as
Feed and ileal content samples were ground to 1 mm Yi = β 0 + β 1 xi + β 2 x2 i + εi where Yi is the response
to determine the dry matter (DM) content by oven variable, x is the feeding program, β 0 is the intercept,
drying at 105◦ C for 12 h and the crude protein (CP; β 1 and β 2 are the linear and second degree coefficients,
method 954.01) according to AOAC (1995). Gross respectively.
energy was determined in a calorimetric bomb (Ika
Werke C2000 Control Oxygen Bomb Calorimeter—Ika- RESULTS
Werke GmbH&Co, Staufen, Germany). Acid-insoluble
ash (AIA) was used as an indigestible marker com- Performance
pound for the digestibility calculations, and determined
according to the method described by Van Keulen and Pelleted diets provided ad libitum resulted in higher
Young (1977). FI and WG (P < 0.001), and better FCR, AdjFCR,
Coefficient of apparent ileal digestibility (CAID) and CC (P < 0.001) when compared to the control
of nutrients was calculated using the following treatment (Table 2). When the pelleted diet was
5500 MASSUQUETTO ET AL.

Table 2. Effect of different feeding programs and pelleting (P) on feed intake (FI), weight
gain (WG), feed conversion (FCR), adjusted feed conversion (AdjFCR), and caloric conver-
sion (CC) of broilers at 21 to 35 d of age.

Treatments1 FI (g) WG (g) FCR (g/g) AdjFCR (g/g) CC (kcal/g)


∗ ∗ ∗ ∗
Pelleted ad libitum 2108 1447 1442 1457 4525∗
Mash ad libitum (control) 1902 1240 1532 1620 4708
P100 1900 1231 1545 1626 4788
P95 1805∗ 1191∗ 1516 1618 4699
P90 1710∗ 1132∗ 1510 1627 4682
P85 1615∗ 1067∗ 1511 1656 4685
SEM 24.258 19.153 0.007 0.012 16.923
P-value < 0.001 < 0.001 < 0.001 < 0.001 < 0.001
Linear P-value < 0.0012 0.100 0.733 0.097
Quadratic P-value 0.282 0.431 0.381 0.424
SEM = Standard error of the mean.

Indicates difference from the control (P < 0.05) by Dunnett’s test.
1
Mash ad libitum (control), pelleted ad libitum, pelleted supplied in the same amount as the control
(P100) or restricted to 95, 90, and 85% of amount consumed by control (P95, P90, and P85).
2
Linear effect for the different feeding programs (P < 0.0001), Y = 0.0112x + 0.1241; R2 = 0.9266.

provided in an amount equalized to that of the mash DISCUSSION


intake, there were no differences in any of the per-
formance parameters that were evaluated (P > 0.05). This study emphasizes the importance of the FI in-
The birds had a lower WG (P < 0.001) when the pel- crease provided by modifying the physical form of the
leted diet amounts were reduced (P95, P90, and P85). diet and its effect on broilers WG. Birds fed the pel-
When only the pelleted diets were evaluated (P100, leted diet ad libitum had a higher FI (11%) than those
P95, P90, and P85), there was a linear reduction for fed the mash diet ad libitum, resulting in a 17% higher
WG (P < 0001) when the amount of feed provided was WG, a 6% improvement in FCR and a 183 kcal reduc-
reduced, but there was no difference in FCR and CC tion in CC. By adjusting FCR to a 2.3 kg weight, there
(P > 0.05). It is important to stress that FI was linear was an 11% increase when compared to the mash feed.
(R2 = 1), as the amount of pelleted feed provided was It is generally accepted that pelleting increases FI and
proportional to 100, 95, 90, and 85% of the mash feed WG (Nir et al., 1994; Dozier el al., 2010; Abdollahi
intake. et al., 2013; Mingbin et al., 2015; Massuquetto et al.,
2018) when compared to the mash diet. Calet (1965)
and Meinerz et al. (2001) reported that the major ef-
fect of pelleting is to increase feed intake. However, it is
Carcass Yield important to stress that the 11% increase in FI reported
in the present study was possible because the pelleted
In the carcass evaluation, the pelleted diet provided diets had good physical quality (PDI above 80%). As
ad libitum resulted in higher abdominal fat amount demonstrated by Mckinney and Teeter (2004), supply-
when compared to the control (P < 0.01). However, ing diets with a higher amount of fines resulted in less
there was no difference in carcass and cuts yield resting frequency and effective CC, demonstrating that
(P > 0.05; Table 3). The feeding programs did diets with low physical quality can influence birds feed
not affect the breast and thigh and drumstick yield intake.
nor the amount of abdominal fat (P > 0.05). Diet When feed intake was equalized between mash and
P85 reduced carcass yield when compared to control pelleted diets (P100), there was no difference in WG
(P < 0.05). and FCR. These results demonstrate that FI has a
higher effect on growth than the factors related to modi-
fications in nutrient bioavailability provided by thermal
Digestibility processing. If the pelleting process effectively improved
nutrient digestibility, WG would have been higher in
There were no differences between the pelleted diet the pelleted diet even with intake equal to that of the
provided ad libitum or P100 and the control in any mash diet. However, pelleting did not affect DM, CP,
digestibility parameters (P > 0.05; Table 4). Feed in- and IDE digestibility, which can explain the similar WG
take reduction resulted in better digestibility, and di- and FCR.
ets P90 and P85 had higher CAID of DM, CP, and On the other hand, when the pelleted diet amount
IDE than control (P < 0.001). The CP digestibility and was reduced to 95, 90, and 85% of the control, WG
IDE had a linear increase as FI was reduced in P100, was reduced but FCR and CC were not affected. Teeter
P95, P90, and P85. The CAID of DM had a quadratic and Smith (1985) claim that FI is correlated (R2 =
behavior. 0.87) with growth rate, and when they evaluated the
FEEDING PROGRAMS AND PELLETING FOR BROILERS 5501
Table 3. Effect of different feeding programs and pelleting (P) on carcass, breast and
thigh + drumstick yield and amount of abdominal fat (%) of broilers at 35 d of age.

Treatment1 Carcass Breast Thigh+drumstick Fat

Pelleted ad libitum 78.02 35.68 28.00 1.82∗


Mash ad libitum (control) 77.93 34.79 28.44 1.12
P100 76.49 34.61 28.54 1.13
P95 76.52 35.20 27.74 1.13
P90 75.86 35.21 28.60 1.12
P85 75.74∗ 34.91 28.65 0.95
SEM 0.264 0.207 0.146 0.059
P-value 0.027 0.733 0.406 < 0.001
Linear P-value 0.999 0.879 0.513 0.989
Quadratic P-value 0.533 0.994 0.582 0.852
SEM = Standard error of the mean.

Indicates difference from the control (P < 0.05) by Dunnett’s test.
1
Mash ad libitum (control), pelleted ad libitum, pelleted supplied in the same amount as the
control (P100) or restricted to 95, 90, and 85% of amount consumed by control (P95, P90, and
P85).

Table 4. Coefficient of apparent ileal digestibility (CAID) of dry matter (DM), crude protein
(CP), and ileal digestible energy (IDE; kcal/kg) in broilers at 35 d of age submitted to
different feeding programs.

Treatment1 CAID of DM (%) CAID of CP (%) IDE (kcal/kg)

Pelleted ad libitum 74.45 80.63 3481


Mash ad libitum (control) 72.94 81.77 3495
P100 72.98 81.80 3596
P95 72.34 81.67 3562
P90 76.21∗ 86.28∗ 3738∗
P85 77.81∗ 88.16∗ 3772∗
SEM 0.430 0.660 27.443
P-value < 0.001 < 0.001 < 0.001
Linear P-value < 0.001 < 0.0013 < 0.0014
Quadratic P-value 0.0142 0.157 0.073
SEM = Standard error of the mean.

Indicates difference from the control (P < 0.05) by Dunnett’s test.
1
Mash ad libitum (control), pelleted ad libitum, pelleted supplied in the same amount as the control
(P100) or restricted to 95, 90, and 85% of amount consumed by control (P95, P90, and P85).
2
Y = 0.0219x2 –4.4192x + 295.95; R2 = 0.6165.
3
Y = −0.4855x + 129.27; R2 = 0.5328.
4
Y = −14.678x + 5021.1; R2 = 0.4997.

75% restriction in relation to ad libitum, they report a provided ad libitum, however, did not improve carcass
similar reduction in WG and FCR. and cuts yield. The results are the opposite of those
The FI reduction to 85% of the mash diet ad libi- obtained by Dozier et al. (2010), as they reported a
tum resulted in animals with lower carcass yield. Teeter higher weight and carcass and breast yield in broilers
and Smith (1985) and Boostani et al. (2010) also found fed pelleted diets when compared to mash diets.
lower carcass yield in broilers under feed restriction. It Pelleting can improve the nutrient digestibility
is suggested that when the feed amount is limited, ani- as a result of exposure to moisture, pressure, and
mals use the energy intake for maintenance, with little temperature used in this process. This improvement is
energy left for growth. As in the study of Saleh et al. mainly justified by starch gelatinization (Skoch et al.,
(2005), feed restriction did not affect breast, thigh and 1981; Moritz et al., 2002; Svihus et al., 2004; Abdollahi
drumstick, and fat yield. et al., 2010; Zhu et al., 2016), and by rupture of the
Birds fed pelleted diet ad libitum had a higher per- disulfide bridges in the protein structures, causing its
centage of abdominal fat, possibly resulting from the denaturation and facilitating the action of enzymes
higher FI. The birds’ excessive energy intake was de- (Scott et al., 1997). However, several studies have
posited as abdominal fat. Several authors have also re- shown that pelleting has little effect on nutrients avail-
ported a higher percentage of abdominal fat in broilers ability, while more intensive processes as expansion and
consuming pelleted diets (Plavnik et al., 1997; Maiorka extrusion lead to more structural modifications in the
et al., 2005; Corzo el al., 2011). When the birds were ingredients (Svihus et al., 2005; Zimonja et al., 2008).
force fed at 160% of the consumption of the ad libi- When the amount of pelleted diet provided was the
tum treatment, Teeter and Smith reported that the same as the mash diet, that is, the consumption factor
birds had 3 times more abdominal fat. The pelleted diet was isolated; there were no differences in digestibility
5502 MASSUQUETTO ET AL.

parameters, demonstrating that the pelleting process Boostani, A., A. Ashayerizadeh, H. R. Mahmoodian Fard, and A.
may not be sufficient to modify the fractions of Kamalzadeh. 2010. Comparison of the effects of several feed
restriction periods to control ascites on performance, carcass
ingredients. characteristics and hematological indices of broiler chickens. Rev.
Moreover, FI has a direct influence on the digestibil- Bras. Cienc. Avic. 12:170–177.
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