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The basic technical characteristics of covered metal
electrodes producing by SpetsElectrode for manual
ÑÏÅÖÝËÅÊÒÐÎÄðä»
arc welding are represented in this catalogue.

The catalogue includes the information about 81 trade-marks
of covered electrodes unificated into 8 groups.
The characteristics of every trade-mark of electrode include
data of usage applications, welding-technological properties
of deposited and weld metal, special properties of electrode
as well as date of technological features of welding process
to be inserted.
The system of unification into groups and also classification
according to American (AWS), International (ISO), German
(DIN) and European (EN) standards makes suitable the right
selection and usage of wide range of represented electrodes.
This catalogue is intended for wide range of engineers and
technicians deal with welding in their practical activity.
«
2
Contents
el s
d Ste
A lloye
nd Low
g M ild a 6
ldin 8
s f o r We
rode 10
Elect es
trod Ð-3
i l e elec -4È, Ì Ñ-12È
Rut 4, ÎÇÑ 12, ÎÇ
- - 11
ÎÇÑ Ì, ÎÇÑ / 5 5 13
3 -6 È -13
ÌÐ- 3, ÎÇÑ Í
- , ÓÎ Ó
ÎÇÑ e s 3 / 55Ê -13/55
t r o d È - 1 Í È
lec , ÓÎÍ 33, ÓÎ 14 15
ic e 17
Bas -13/45 , ÎÇÑ-
È Ò des
ÓÎÍ -13/55 l E l ectro 85 18
È Ë-1Ó
ÓÎÍ r o d es S pecia 3 Ó , ÒÌ ÍÈ-13/ 19
t -
elec ÒÌË , ÓÎ
l l u l osic ÌÀ-2 Ó - 2 1Ó, -13/65 -16
Ce 4Ì, Î ÒÌ , ÓÎÍÈ 9, ÎÇÑ ÇØ-1
- 5 3 Î
ÂÑÖ ÖÓ- 11 , ÖË- ÀÒ-5,
Ñ - Í È
ÎÇ -3Ì,
Ò
ÍÈÀ
ls
i l a r Meta
sim eel s
Dis l e ss St
l d i n g of Sta i n
We 20 f 24
e s for 21 eld ing o
r o d 6 or W 25
Elect ÇË- Ã 22 e s f
Ð -2, Î È-48 rod 26
ÍÆ , ÍÈ 23 Elect 28
Ð -1, À -395/9 ÎÇË-44
Ë-8Ñ 10Ò
ÀÍÆ6Ñ, ÝÀ ÅÒ-10, Î Ç - 4 00/ 30
- Ì -8, -11 ÝÀ
ÎÇË 25Á, È ÎÇË 36, ÖË 0/10Ó, -17Ó 31
Ë - - 0 Ë
ÎÇ ÎÇË 7, ÝÀ-4 Ñ, ÎÇ
28 - 13
ÖÒ- ÎÇË 3, ÍÆ- -15
- 1 Ö Ò
ÍÆ 37-2,
Ë - Ñ - 1
ÎÇ 9À, Ã
Ë -
ÎÇ
Steel ta ls
g on u s Me
addin e r r o 38
a nd Cl nf
cing 32 i n g of No 39
H ardfa ÈÍ -4 eld 3 40
for ÖÍÈ 33 e s f or W ÇÁ-
rodes 0Ì, 35 c t r od Ì - 1 0 0, Î
Elect Ç El e -2 ËÅÖ
Ì, Î Í-40 90
36 ÎÌÎÇÁ Î
Ò-5 Ø-8 -2,
-300 Í-6, Ç 1 , ÎÇÀ , ÊÎÌÑ
ÎÇÍ Ì, ÎÇ Ì-67, Î -5 - 3
- 6 0 - 1 2 Ç È ÎÇÀ ÎÇÌ- Ó
ÝÍ Ë, ÖÍ 7Ì, Î / 6
6 - ÀÍÖ 32, Â-5
ÖÍ- -3, ÎÇÍ Ë -
Ø ÎÇ
ÎÇ
Iro n
o f Cast
ing ring
f o r Weld 41
a
des i n t Prep
c t r o 4 2 J o
nd
S PETSE LECTRODE
Ele i ng a
-6 43 u t t
, rC 44
- 4 ÎÇ× Í-1 -4
o d es fo
Ö× 2, ÎÇÆ , ÎÇ×
- t r
-3 E l e c 1, ÎÇÐ-2
ÌÍ× 2, ÎÇ×
- -
ÎÇ× ÎÇÐ S u p p le m
e nt
45
3
SPETSELECTRODE
SPETSELECTRODE is one of the efficiently to consumers investigation and improvement of
leading Russian industrial requirements or to technical and coated electrodes by Companys
enterprises specialising in the field economic conditions of producing Research Service some
being changed with speed, but also difference from information
of development, manufacturing and

delivering of coated metal to discover often forestalling introduced in the catalogue can be
electrodes for welding and technical decisions. obtained.
depositing as well as of base Electrodes in this catalogue are
technological equipment for Please note the following in divided into several groups:
production of electrodes. the use of this catalogue. - electrodes for welding of mild,
Our electrodes are of various 1. Standards of Welding carbon and low alloyed structural
destination: for welding of mild and Consumables steels;
alloyed steels, heat resistant, The Standards used here are - electrodes for welding of alloyed
corrosion resistant, creep resistant abbreviated as follows: structural steels of high and higher
high alloyed steels; copper and ÃÎÑÒ - Russian National Standard strength;
nickel alloys, cast irons; for AISI - American National Standard - electrodes for welding of heat
manufacturing and repairing AWS - American Welding Society resistant steels;
deposition. There is not a branch DIN - Deutsches Institut fur - electrodes for welding of high
of industry which does not used Normung alloyed steels and alloys;
electrodes of our Company. Some ISO - International Organisation for - electrodes for depositing;
of our grades and sizes of Standardisation. - electrodes for welding and
electrodes are not supplied by depositing of different cast irons;
others Russian enterprises. For 2. Description of designation - electrodes for welding of non-
consumers special desire it is easy Number of electrodes per kg ferrous alloys;
to produce electrodes of diameter electrodes is calculated on average. - electrodes for cutting of different
3,15 and 3,25 mm in accordance Current and polarity: materials.
with GOST. AC - alternative current Description of each grade of
The innovation potential of the DC(+) - direct current, plus on covered electrodes contains usage
Company organised by leading electrode and application of the electrode,
specialists of Moscow DC(-) - direct current, minus on electrodes characteristics including
experimental welding factory, is electrode mechanical properties and chemical
based on the more than half age DC - direct current, plus or minus analysis of all weld metal, size of
experience of specialising in the depending on electrode positions electrode and welding parameters,
field of everything connected with at welding special properties and technological
welding electrodes. These are: features of welding process.
investigation and development of The catalogue of our Company The description of electrodes
electrodes of various destination, production has been designed to makes possible to choose
equipment and devices for their enable you to find easily the coated electrode, which give to purchaser
manufacturing using in different electrodes required for your the right weld metal and quality at
branches of industry, commercial welding work. We feel sure that the lowest cost.
delivery of electrodes to numerous the quality and service, which we All grades of electrodes of our
consumers. In that way all the links could to offer, will fully satisfy your Company are certified by Russian
of electrode production from requirements. and Ukrainian Gostandard, and
applied investigations till Our Company has Advice Service some of the grades - by Russian
manufacturing and testing of for helping purchaser to make right Maritime Register of Shipping and
experimental industrial production, choice of welding consumables and by Lloyds Register of Shipping
delivery and engineering are technology for welding and (UK).
concentrated in united hands. depositing of different materials The information of catalogue can
This allows not only to respond (Tel: 07 (095) 177-00-10, 177-00-51). be useful for specialists of different
In accordance with continuous fields of welding.
Please do not hesitate to contact our Company. Our adress:

Russia 111394, Moscow, Perowskaya street, 71
Tel: 7 (495) 739-50-84,739-50-85,739-50-86,739-50-89
E-mail: postmaster@spetselectrode.ru; WWW: http://www.spetselectrode.ru
4
ELECTRODES FOR WELDING MILD AND
LOW ALLOYES STEELS
Rutile electrodes
ÎÇÑ-4 (OZS-4) ÎÇÑ-4È (OZS-4I) ÌÐ-3 (MR-3)
ÃÎÑÒ Ý46, AWS E6013, ÃÎÑÒ Ý46, AWS E6012, ÃÎÑÒ Ý46, AWS E6013,
ISO E433R25, DIN E4330R3 ISO E433AR24, DIN E4330AR7, ISO E433R23, EN E38AR12
EN E38AR12
General purpose electrode for welding Electrodes for welding of structures
of complicated structures of mild and Ilmenite electrodes are employed for of carbon steels with tensile strength
carbon steel with tensile strength up welding of structural mild and carbon up to 490 MPa in all welding positions
to 450 MPa. Welding in all positions steels with tensile strength up to 450 are used. Suitable for welding at AC
at DC (±) or AC current is used. MPa in all welding positions except and DC(+). The open circuit is not less
vertical down at DC(±) or AC current. 65 V.
Type of electrode - rutile.
Deposition rate factor - 9,0 g/A·h. Type of electrode - ilmenite. Type of electrode - rutile.
Efficiency of deposition (for dia 4,0 Deposition rate factor - 8,5 g/A·h. Deposition rate factor - 8,5 g/A·h.
mm) - 1,4 kg/h. Efficiency of deposition (for dia 4,0 Efficiency of deposition (for dia 4,0
Consumption of electrodes per kg mm) - 1,7 kg/h. mm) - 1,7 kg/h.
deposited metal - 1,6 kg. Consumption of electrodes per kg Consumption of electrodes per kg
deposited metal - 1,7 kg. deposited metal - 1,7 kg.
Typical all weld metal chemical
analysis, % Typical all weld metal chemical Typical all weld metal chemical
C ............. 0,10 Mn ........... 0,65 analysis, % analysis, %
Si ............ 0,15 S ............. 0,020 C ............. 0,10 Mn ........... 0,52 C ........... 0,11 Mn ....... 0,58
P ............. 0,026 Si ............ 0,08 S ............. 0,025 Si .......... 0,17 S ......... ≤0,040
P ............. 0,033 P ........... ≤0,045
Typical all weld metal mechanical
properties Typical all weld metal mechanical Typical all weld metal mechanical
Tensile strength, MPa ................ 520 properties properties
Yield strength, MPa .................. 430 Tensile strength, MPa ................ 490 Tensile strength, MPa ............... ≥450
Elongation, % ........................... 25 Yield strength, MPa .................. 410 Yield strength, MPa ................. ≥4
Impact values (U-notch specimen), Elongation, % ........................... 27 Elongation, % .......................... ≥18
Joule/sm2 ........................................................... 137 Impact values (U-notch specimen), Impact values (U-notch specimen),
Joule/sm2 ........................................................... 110 Joule/sm2 ......................................................... ≥80
Special properties
Extraordinarily good efficiency in Special properties Special properties
welding of rust edged metal. Electrodes are used for welding of Electrodes are used for welding of rust
wet, rust and bad cleaned metal, have and bad cleaned metal with high
Thechnological features of welding high efficiency of welding. efficiency of welding.
process
Electrodes are suitable for welding in Technological features of welding Thechnological features of welding
wide range of arc length. Dry process process
electrodes before welding at 120- Welding of middle or big cross Welding must done at medium and
160°Ñ; 0,7 hour. sections of weldments can be used at short length of arc. Dry electrodes
higher welding currents with bend before use at 170-200°Ñ for one hour.
Dia, mm Length, mm Current forward electrode in the direction of
range, A welding. Welding must be done at Dia, mm Length, mm Current
3,0 350 70-120 medium length of arc. Dry electrodes range, A
4,0 450 110-180 before welding at 140-180°Ñ for half 3,0 350 80-140
5,0 450 150-250 an hour. 4,0 450 140-200
5,0 450 160-260
Approvals* Dia, mm Length, mm Current
GOST R, UkrSEPRO, range, A Approvals
GOSATOMNADZOR 3,0 350 80-150 GOST R, UkrSEPRO
4,0 450 110-230
5,0 450 130-280
Approvals
GOST R, UkrSEPRO
*GOSATOMNADZOR - Federal supervision of Russia on nuclear safety; UkrSEPRO - The Ukrainian system of certification.
6 All production has the Hygienic Russian and Ukrainian certificate
Classification of Covered Electrodes According to EN 499
Mec hanic al properties Chemic al c ompos ition c l as s ific ation
T e n s il e Chemic al c ompos ition 1) 2) 3)
Y ie l d s t r e n g t h1 ) ,
Sy mbol s t r eng t h, El ongation2), % A l l oy
N/mm2 Mn Mo Ni
N/mm2
35 355 440 - 570 22 - 2,0 - -
Mo 1,4 0,3-0,6 -
38 380 470 - 600 20 MnMo >1,4 äî 2,0 0,3-0,6 -
42 420 500 - 640 20 1Ni 1,4 - 0,6-1,2
2Ni 1,4 - 1,8-2,6
46 460 530 - 680 20 3Ni 1,4 - >2,6 äî 3,8
Mn1Ni >1,4 äî 2,0 - 0,6-1,2
S PETSE LECTRODE
50 500 560 - 720 18
1 ) A c c o r d in g t o m in v a l u e s 1NiMo 1,4 0,3 - 0,6 0,6 - 1,2
2) L=5d Z O t h e r c o m p o s it io n
1) If no requirements , Mo<0,2 Ni<0,3 Cr<0,2 V<0,05 Nb<0,05
Cu<0,3
2) The s ingl e meanings are max
3) The meanings are to be round of ac c ording to ISO 31-0, part
Â, rul e À
Im p a c t p r o p e r t ie s Effic ienc y /Current ty pe

T em p er at ur e E l e c t r o d e e f f ic ie n c y ,
required for 47 J Sy mbol Current ty pe
Sy mbol %
Im p a c t r e s is t a n c e ,
°Ñ 1 ≤ 105 A C, DC
Z N o r e q u ir e m e n t 2 ≤ 105 DC
A +20 E 50 6 3Ni B 2 2 H10 3 > 105 ≤ 125 A C, DC
0 0 4 > 105 ≤ 125 DC
2 -20 5 A C, DC
> 125 ≤ 160
6 DC
3 -30
4 -40 7 > 160 A C, DC
5 -50
8 > 160 DC
6 -60
Wel ding at A C are to be produc ed w ith U≤65
Sy mbol of w el ding H y d r o g en c o nt ent s

Covering ty pe
p o s it io n
Sy mbol ml /100 g (max)
1 - a l l p o s it io n s
À - a c id
2 - a l l p o s it io n s e x c e p t H5 5
Ñ - c e l l u l o s ic
vertic al -dow n H10 10
R - r u t il e
3 - f l a t , b u t t a n d f il l e t ; H15 15
R R - r u t il e ( t h ic k )
horizontal vertic al fil l et
RC - rutil e+c el l ul os ic
4 - f l a t b u t t a n d f il l e t
RA - rutil e+as id
5 - vertic al -dow n and
RB - rutil e+bas ic
p o s it io n s a c c o r d in g t o
B - b a s ic
s y mb o l 3
7
ÌÐ-3Ì (MR-3M) ÎÇÑ-12 (OZS-12) ÎÇÑ-12È (OZS-12I)
ÃÎÑÒ Ý46, AWS E6012, ÃÎÑÒ Ý46, AWS E6013, ÃÎÑÒ Ý46, AWS E6012,
ISO E433AR24, DIN E4330AR7, ISO E432R12, DIN E4330R3, ISO E433AR24, DIN E4330AR7
EN E38AR12 EN E38AR12
Electrodes for welding of structures
Rutile-ilmenite electrodes are General purpose electrode for welding of mild stees with tensile strength up
employed of welding of carbon steels of complicated structures of mild and to 410 MPa in all positions at AC and
with carbon contents ≤0,25%. carbon steel with tensile strength up DC(-).
Welding in all positions except to 450 MPa. Welding in all positions
vertical-down can be used. Suitable at DC (±) or AC current is used. Type of electrode - ilmenite.
for welding at DC(±) or AC current. Deposition rate factor - 8,5 g/A·h.
The open circuit is not less 65 V. Type of electrode - rutile. Efficiency of deposition (for dia 4,0
Deposition rate factor - 8,5 g/A·h. mm) - 1,7 kg/h.
Type of electrode - rutile-ilmenite. Efficiency of deposition (for dia 4,0 Consumption of electrodes per kg
Deposition rate factor - 8,5 g/A·h. mm) - 1,2 kg/h. deposited metal - 1,7 kg.
Efficiency of deposition (for dia 4,0 Consumption of electrodes per kg
mm) - 1,7 kg/h. deposited metal - 1,7 kg. Typical all weld metal chemical
Consumption of electrodes per kg analysis, %
deposited metal - 1,7 kg. Typical all weld metal chemical C ............. 0,10 Mn ........... 0,55
analysis, % Si ............ 0,09 S ............. 0,024
Typical all weld metal chemical C ............. 0,09 Mn ........... 0,60 P ............. 0,034
analysis, % Si ............ 0,15 S ............. 0,017
C ........... 0,11 Mn ....... 0,35 P ............. 0,026 Typical all weld metal mechanical
Si .......... 0,17 S ......... ≤0,040 properties
P ........... ≤0,040 Typical all weld metal mechanical Tensile strength, MPa ................ 500
properties Yield strength, MPa .................. 420
Typical all weld metal mechanical Tensile strength, MPa ................ 510 Elongation, % ........................... 27
properties Yield strength, MPa .................. 420 Impact values (U-notch specimen),
Tensile strength, MPa ................ 471 Elongation, % ........................... 25 Joule/sm2 ........................................................... 100
Yield strength, MPa .................. 373 Impact values (U-notch specimen),
Elongation, % ........................... 20 Joule/sm2 ........................................................... 137 Special properties
Impact values (U-notch specimen), Electrodes can be used for welding
Joule/sm2 ............................................................ 150 Special properties of rustand bad cleaned metal.
Easy to handle electrode in all
Special properties positions of tack welding and joint Thechnological features of welding
Electrodes are used for welding of welding for all branches of sheet metal process
wet, rust and bad cleaned metal, have fabrication and pipe line construction. Welding must be done at medium
high efficiency of welding. Very suitable for welding with low length of arc. Dry electrodes before
amperage from small (home) use at 140-180°Ñ for 0,5 hour.
Technological features of welding transformers. Extraordinarily good
process efficiency in welding of concave fillets Dia, mm Length, mm Current
and rust edged metal. range, A
Welding of middle or big cross
sections of weldments can be used at 3,0 350 80-150
higher welding currents with bend Technological features of welding 4,0 450 110-230
forward electrode in the direction of process 5,0 450 130-280
welding. Welding must be done at Electrodes are suitable for welding in
medium length of arc. Dry electrodes wide range of arc length and easy to Approvals
before welding at 140-180°Ñ for half strike and restrike, slag is easy to GOST R
an hour. remove. Dry electrodes before welding
at 150-180°Ñ; 0,5 hour.
Dia, mm Length, mm Current
range, A Dia, mm Length, mm Current
3,0 350 80-140 range, A
4,0 450 120-170 2,0 300 30-90
5,0 450 130-240 2,5 350 50-110
3,0 350 70-130
Approvals 4,0 450 110-180
GOST R, UkrSEPRO 5,0 450 130-220
Approvals
GOST R, UkrSEPRO, Lloyd's Register
of Shipping, Russian Maritime
Register of Shipping, "Moscow
Quality", Russian River Register
8
Classification of Electrodes for Welding of Carbon and low Alloyed
Structure Steels According to ISO 2560
Mec hanic al properties of al l w el d Covering ty pe
T em p er at ur e
m et al required for 28 À - a c id
Sy mbol of T e n s il e Minimum el ongation, J/s m2, Impac t A R - rutil e-ac id
el ec t r o d e s t r eng t h % res is tanc e (°C) B - b a s ic
MPa Sy mbol % °Ñ Î - o x id e
R - r u t il e ( m e d iu m t h ic k n e s s )
Å 430 430 - 510 0 N o t s p e c if ie d R R - r u t il e ( b ig t h ic k n e s s )
S - o t her s
E 431 1 20 +20
E 432 2 22 0
S PETSE LECTRODE
E 433 430 - 510 3 24 -20
E 434 4 24 -30
E 435 5 24 -40
Å 510 510 - 610 0 N o t s p e c if ie d
E 511 1 18 +20 Í - Hydrogen contents in
E 512 2 18 0 deposited metal ≤15 ml/g
E 513 510 - 610 3 20 -20
E 514 4 20 -30
E 515 5 20 -40
E 432 RR 160 4 6
E f f ic ie n c y , %
O pen-c irc uit
Sy mbol K ñ, % Sy mbol D C p o l a r it y
v o l t a g e w it h A C ( V )
110 105 - 115 0 Negative (+) -
120 115 - 125 1 A ny pol arity (+/-) 50
130 125 - 135 Sy mbol Wel ding pos ition
2 Pos itive (-) 50
140 135 - 145 1 A l l p o s it io n s 3 Negative (+) 50
150 145 - 155 a l l p o s it io n c e x c e p t v e r t ic a l - 4 A ny pol arity (+/-) 70
2
160 155 - 165 dow n
5 Pos itive (-) 70
170 165 - 175 3 Fl at, horizontal and vertic al 6 Negative (+) 70
180 175 - 185 Fl at (butt and mul ti-l ay er 7 A ny pol arity (+/-) 90
4
w el d )
190 185 - 195 8 Pos itive (-) 90
200 195 - 205 5 Like " 3" and vertic al -dow n 9 Negative (+) 90
9
ÎÇÑ-3 (OZS-3) ÎÇÑ-6 (OZS-6)
ÃÎÑÒ Ý46, AWS E7024, ÃÎÑÒ Ý46, AWS E6020,
ISO E432RR16046, ISO E430RR12023,
DIN E4320RR11160, DIN E4300RR11120,
EN E38ARR74 EN E38ARR32
A very fast high efficiency rytile iron Electrode with metal powder in coating for welding of mild steel of tensile
powder electrode giving a metal strength up to 450 MPa. Suitable for welding in all positions except vertical-
recovery of approx. 180%. Particularly downward. Welding at AC or DC(+) current.
suitable for fillet welds on mild steel
with tensile strength up to 450 MPa. Type of electrode - rutile.
Ñan be used for welding only in flat Deposition rate factor - 10,0 g/A·h.
position on AC or DC(+) current. Efficiency of deposition (for dia 4,0 mm) - 1,8 kg/h.
Consumption of electrodes per kg deposited metal - 1,5 kg.
Type of electrode - rutile.
Deposition rate factor - 15,0 g/A·h. Typical all weld metal chemical analysis, %
Efficiency of deposition (for dia 4,0 C ............. 0,10 Mn ........... 0,55 Si ........ 0,16
mm) - 3,3 kg/h. S ............. 0,020 P ............. 0,030
Consumption of electrodes per kg
deposited metal - 1,3 kg. Typical all weld metal mechanical properties
Tensile strength, MPa ........................................... 480
Typical all weld metal chemical Yield strength, MPa ............................................. 390
analysis, % Elongation, % ...................................................... 26
C ............. 0,10 Mn ........... 0,60 Impact values (U-notch specimen), Joule/sm2 .......... 120
Si ............ 0,20 S ............. 0,030
P ............. 0,030 Special properties
Excellently smooth and slag-free welds. Easy to weld base metal with rusted
Typical all weld metal mechanical edges. OZS-6 is easy to strike and restrike and is therefore an ideal electrode
properties for tacking.
Tensile strength, MPa ................ 490
Yield strength, MPa .................. 390 Technological features of welding process
Elongation, % ........................... 27 Easy handling in all positions. Welding can be used in wide range of arc length.
Impact values (U-notch specimen), Slag is easy to remove. Dry electrodes before welding at 150-180°C for 0,5
Joule/sm2 ........................................................... 140 hour.
Special properties Dia, mm Length, mm Current range, A

The electrode is very easy to strike 3,0 350 60-130
and is ideal for short welds. OZS-3 4,0 450 100-210
gives smooth weld beads, and slag is 5,0 450 150-280
easy to remove.
Approvals
Technological features of welding GOST R, UkrSEPRO, GOSATOMNADZOR
process
Keep arc short as possible with
touching tip of the electrode to the
molten pool. Dry electrodes at 150-
170°Ñ for one hour.

range, A
3,0 350 150-210
4,0 450 180-240
5,0 450 240-320
Approvals
GOST R
10
Basic electrodes ÓÎÍÈ-13/55 (UONI-13/55)
ÓÎÍÈ-13/45 (UONI-13/45) ÓÎÍÈ-13/55Ê ÃÎÑÒ Ý50À, AWS E7015,
ISO E514B20, DIN E5140B10,
ÃÎÑÒ Ý42À, ISO E434B20,
DIN E4340B10, EN E35AB22H10
(UONI-13/55K) EN E380B22H10
ÃÎÑÒ Ý46À, ISO E433B20H,
UONI-13/55 is insensitive to the
Basic electrodes are employed for DIN E4330B10H, composition of the base material
welding structures of mild and low EN E38AB22H10 within rather wide limits. The electrode
carbon steels where welds of higher can be used for welding of carbon and
ductility and impact properties are Electrodes are employed for welding low alloyed steels with tensile strength
required. Welding in all positions of hard structures of carbon and low up to 490 MPa where difficult stress
S PETSE LECTRODE
except vertical-down can be used. alloyed steels where difficult stress conditions cannot be avoided and weld
Suitable for welding at DC(+) current. conditions cannot be avoided. metal has ductility and impact values.
Electrodes are suitable for welding of Welding in all positions except
Type of electrode - basic. different machines structures where vertical-down at DC(+) current can be
Deposition rate factor - 9,5 g/A·h. high resistance to shock variable loads used.
Efficiency of deposition (for dia 3,0 at low temperatures are required.
mm) - 1,3 kg/h. Electrodes are easy to handle in all Type of electrode - basic.
Consumption of electrodes per kg positions except vertical-downward. Deposition rate factor - 9,5 g/A·h.
deposited metal - 1,6 kg. Welding at DC(+) current is used. Efficiency of deposition (for dia 4,0
mm) - 1,4 kg/h.
Typical all weld metal chemical Type of electrode - basic. Consumption of electrodes per kg
analysis, % Deposition rate factor - 9,5 g/A·h. deposited metal - 1,7 kg.
C ............. 0,09 Mn ........... 0,57 Efficiency of deposition (for dia 4,0
Si ............ 0,23 S ............. 0,025 mm) - 1,3 kg/h. Typical all weld metal chemical
P ............. 0,027 Consumption of electrodes per kg
analysis, %
deposited metal - 1,6 kg.
C ............. 0,09 Mn ........... 0,83
Typical all weld metal mechanical Si ............ 0,42 S ............. 0,022
properties Typical all weld metal chemical P ............. 0,024
Tensile strength, MPa ................ 460 analysis, %
Yield strength, MPa .................. 350 C ............. 0,06 Mn ........... 0,58 Typical all weld metal mechanical
Elongation, % ........................... 26 Si ............ 0,24 S ............. 0,016
properties
Impact values (U-notch specimen), P ............. 0,024
Joule/sm2 ........................................................... 200 Yield strength, MPa .................. 410
Typical all weld metal mechanical Elongation, % ........................... 29
Special properties properties Impact values (U-notch specimen),
Welds has good cracking resistance Tensile strength, MPa ................ 490 Joule/sm2 ........................................................... 260
and low hydrogen contents. UONI-13/ Yield strength, MPa .................. 400
45 sometimes is used for making root Elongation, % ........................... 28 Special properties
pass in welding of higher tensile Impact values (U-notch .............. 230 Excellently smooth and slag-free
strength steels to prevent cracking in welds. Crack resistant deposits of
root bead. Special properties high toughness. Low hydrogen
Weld metal has excellent resistance contents in the deposit.
Technological features of welding to hot and cold cracking and low
process hydrogen contents. Technological features of welding
Keeps arc short, clean and dry edges process
of base metal before welding. Dry Technological features of welding Welding with short as possible arc on
electrodes before welding at 250- process cleaned adges of base metal is used.
300°Ñ for one hour. Keep welding arc short as possible, Dry the electrodes before welding at
clean and dry edges of base metal 250-300°Ñ for one hour.
Dia, mm Length, mm Current before welding. Dry electrodes before
range, A use at 250-300°Ñ for one hour. Dia, mm Length, mm Current
2,0 300 40-80 range, A
2,5 350 50-100 Dia, mm Length, mm Current 2,0 300 40-90
3,0 350 60-130 range, A 2,5 350 50-100
4,0 450 110-180 3,0 350 60-130 3,0 350 60-130
5,0 450 130-220 4,0 450 100-180 4,0 450 100-180
5,0 450 140-220 5,0 450 140-210
Approvals
GOST R, UkrSEPRO, Russian River Approvals Approvals
Register, GOSATOMNADZOR GOST R, Russian Maritime Register GOST R, UkrSEPRO, Russian Maritime
of Shipping Register of Shipping, Lloyd's Register
of Shipping, "Moscow Quality",
Russian River Register,
GOSATOMNADZOR
11
Classification of Covered Electrodes for Welding of Carbon and Low
Alloyed Structure Steels According to AWS A5.1
T e n s il e Y ie l d Sy mbol 's c l as s ific ation
T y p e o f c o a t in g , t y p e o f c u r r e n t , e f f ic ie n c y
s t r eng t h, s t r eng t h, E l o n g a t io n , % Firs t digit - w el ding
et c .
Sy mbol MPa MPa p o s it io n
Mimimum Cel l ul os ic
10 Direc t (+)
Å 60 435 350 22 Fl ux thin, deep penetration
Å 70 506 421 22 Like " 10" ,
11
Å 80 562 471 19 A l ternative, direc t (+)
Å 90 632 541 17 R u t il e
12
A l ternative, direc t (-)
Å 100 703 611 16
Like " 12" A l ternative, direc t (-) Us abl e for
Å 110 773 682 15 13 w e l d in g w it h l o w a m p e r a g e f r o m s m a l l
( ho m e) t r ans f o r m er s
Like " 13" w ith c overing c ontaining Fe-
14 p o w d e r ( h ig h e r e f f ic ie n c y ) A l t e r n a t iv e ,
Sy mbol Wel ding pos ition d ir e c t
Bas ic
1 All 15
Direc t (+)
Fl at and Like " 15"
2 16
horizontal -vertic al A l ternative, direc t (+)
E s p e c ia l l y g o o d Like " 16" w ith c overing c ontaining Fe-
4 18
vertic al -dow n p o w d e r ( h ig h e r e f f ic ie n c y )
A c id w ith higher quantity of ac id of Fe
20
A l ternative, direc t Fl ux detac habl e
Rutil e w ith higher Fe pow der c ontents in
CVN Impac t 24 c omparis on w ith el ec trode " 14"
Sy mbol
r e q u ir e m e n t A l t e r n a t iv e , d ir e c t
Å7016-1 27 J w ith -46°Ñ Å 70 18 1 Í4 R A c id
27 A l ternative, direc t (-)
Å7018-1 27 J w ith -46°Ñ Wel ding by touc hing the tip of
Å7024-1 27 J w ith -18°Ñ Bas ic Effic ienc y higher el ec trodes in
28 c omparis on w ith el ec trode " 18"
A l ternative, direc t (+)
H y d r o g en c o nt ent s
R - t h e l a s t l e t t e r in d ic a t e s t h e c o a t in g
Í4 ≤ 4 ml/100 g is m o is t u r e r e s is t a n t t e s t e d e l e c t r o d e s
a s r e -c e i v e d o r c o n d i t i o n e d s h a l l
Í8 ≤ 8 ml/100 g exhibit not >0,3% (by Wt) of mois ture
af t er exp o s ur e t o an envir o nment o f
Í 16 ≤ 16 ml/100 g 27°C and 80% rel ative humidity for a
p e r io d o f n o t l e s s t h a n 9 h o u r s
12
ÓÎÍÈ-13/55Ò ÎÇÑ-33 (OZS-33) ÓÎÍÈ-13/55Ó
(UONI-13/55T) ÃÎÑÒ Ý50À, AWS E7016,
ISO E514B24, DIN E5140B10,
(UONI-13/55U)
ÃÎÑÒ Ý50À, AWS E7018, EN E38AB12H10 ÃÎÑÒ Ý55, AWS E8016,
ISO E515B12026H, ISO E513B26, DIN E5130B10,
DIN E423B42H10 OZS-33 is insensitive to the EN E46ÀB12H15
composition of the base metal within
Electrode can be used for welding rather wide limits with tensile strength Basic covered electrodes are intended
structures of carbon and low alloyed up to 490 MPa. Welding at DC (±) or for welding of bars and railway tracks
steels. Welding in all positions except AC currents can be used. of carbon and low alloyed steels with
vertical-down at DC(+) or AC current tensile strength up to 550 MPa.
S PETSE LECTRODE
can be used. Type of electrode - basic. Welding in all positions except
Deposition rate factor - 9,5 g/A·h. vertical-downward at AC or DC
Type of electrode - basic. Efficiency of deposition (for dia 4,0 current is used.
Deposition rate factor - 9,5 g/A·h. mm) - 1,9 kg/h.
Efficiency of deposition (for dia 4,0 Consumption of electrodes per kg Type of electrode - basic.
mm) - 1,9 kg/h. deposited metal - 1,6 kg. Deposition rate factor - 10,0 g/A·h.
Consumption of electrodes per kg Efficiency of deposition (for dia 4,0
deposited metal - 1,6 kg. Typical all weld metal chemical mm) - 1,8 kg/h.
analysis, % Consumption of electrodes per kg
Typical all weld metal chemical C ............. 0,08 Mn ........... 0,95
analysis, % Si ............ 0,40 S ............. 0,018
C ............. 0,09 Mn ........... 1,0 P ............. 0,021 Typical all weld metal chemical
Si ............ 0,45 S ............. 0,015 analysis, %
P ............. 0,020 Typical all weld metal mechanical C ............. 0,12 Mn ........... 1,3
properties Si ............ 0,40 S ............. 0,020
Typical all weld metal mechanical Tensile strength, MPa ................ 550
P ............. 0,030
properties Yield strength, MPa .................. 460
Tensile strength, MPa ................ 540 Elongation, % ........................... 27 Typical all weld metal mechanical
Yield strength, MPa .................. 450 Impact values (U-notch specimen), properties
Elongation, % ........................... 28 Joule/sm2 ........................................................... 220 Tensile strength, MPa ................. 600
Impact values (U-notch specimen), Yield strength, MPa ................... 450
Joule/sm2 ........................................................... 230 Special properties Elongation, % ............................ 23
The electrodes are suitable for Impact values (U-notch specimen),
Special properties producing welds with high resistance Joule/sm2 ............................................................. 170
Excellently smoth and slag-free welds. against hot cracking and with lowest
Crack resistant deposits of high hydrogen content. Special properties
toughness. Low hydrogen contents in Crack resistibility and mechanical
the deposit. Technological features of welding properties are good due to hydrogen
process contents. Good weldability at short
Technological features of welding Welding with short as possible arc can
arc.
process be used on cleaned edges of base
Welding with short as possible arc on metal. Dry the electrodes before Technological features of welding
cleaned adges of base metal is used. welding at 350-380°Ñ for one hour. process
Dry the electrodes before welding at The welding joints of bars and railway
250-300°Ñ for one hour. Dia, mm Length, mm Current tracks by pool method can be used.
range, A Arc welding of bars and railway track
Dia, mm Length, mm Current 3,0 350 80-140 by ordinary manual arc welding with
range, A 4,0 450 130-210 short are also can be used. Dry the
3,0 350 100-140 5,0 450 160-270 electrodes before welding at 250-
4,0 450 150-200 300°Ñ for one hour.
5,0 450 190-260 Approvals
GOST R Dia, mm Length, mm Current
range, A
4,0 450 130-200
5,0 450 160-300
13
cELLULOSIC ELECTRODES
ÂÑÖ-4Ì (VSTS-4M) ÎÌÀ-2 (OMA-2)

ÃÎÑÒ Ý42, AWS E6010, ÃÎÑÒ Ý42, AWS E6011,
ISO E433C14, DIN E4330C4, ISO E430S16
EN E35AC21
Electrodes for welding of thin structures with thickness up to 1-3 mm of
Electrodes are designed for site carbon steels with tensile strength up to 410 MPa. Welding at AC or DC(+) in
welding of pipe and pipelines in all all positions except vertical-down is used.
positions, using conventional and
stove-pipe techniques particularly Type of electrode - acid-cellulosic.
for the root bead. Easily controlled Deposition rate factor - 8,0 g/A·h.
arc with low tensile deposit. Welding Efficiency of deposition (for dia 3,0 mm) - 0,7 kg/h.
can be used at DC (±) current in all Consumption of electrodes per kg deposited metal - 1,7 kg.
positions. Ideal for root beads on
higher tensile material. Typical all weld metal chemical analysis, %
C ............. 0,11 Mn ........... 0,28
Type of electrode - cellulosic. Si ............ 0,12 S ............. 0,019
Deposition rate factor - 9,0 g/A·h. P ............. 0,027
Efficiency of deposition (for dia 4,0
mm) - 1,2 kg/h. Typical all weld metal mechanical properties
Consumption of electrodes per kg Tensile strength, MPa ................ 465
Special properties
Typical all weld metal chemical Electrodes with low penatration of base metal can be used for welding of rust
analysis, % and bad cleaned metal.
C ............. 0,10 Mn ........... 0,45
Si ............ 0,15 S ............. 0,025 Thechnological features of welding process
P ............. 0,025 Welding can be done at long length of arc. Dry electrodes before use at 120°Ñ
for one hour.
properties Dia, mm Length, mm Current
Tensile strength, MPa ................ 460 range, A
Yield strength, MPa .................. 380 2,0 300 40-70
Elongation, % ........................... 24 2,5 350 50-80
Impact values (U-notch specimen), 3,0 350 60-120
Joule/sm2 ........................................................... 120
Approvals
Special properties GOST R
Penetrating arc with low volume, fast-
freezing, easily removable slag.
Suitable for use with misalign and
poor fit-up joints.
Technological features of welding

process
Easily to weld in vertical-downward
and overhead position with touching
the tip of electrode to molten pool,
good restriking and deep penetration.
Attention must be paid not to use the
currents exceeding the recommended.
Dry the electrodes before use at 50-
70°Ñ for one hour.

range, A
4,0 450 90-140
Approvals
GOST R
14
SPECIAL ELECTRODES
ÒÌÓ-21Ó (TMU-21U) ÒÌË-3Ó (TML-3U) ÒÌË-1Ó (TML-1U)
ÃÎÑÒ Ý50À, AWS E7015, ÃÎÑÒ Ý-09Õ1ÌÔ, ÃÎÑÒ Ý-09Õ1Ì,
ISO E513B20, DIN E4300B10, AWS E8015-G, ISO E1CrMoVB20, AWS E7015-B2, ISO E1CrMoB20,
EN E42AB22H10 DIN EKb,CrMoV120 DIN EKb,CrMo120
Low hydrogen electrode for welding Cr-V alloyed electrodes are intended Cr-Mo alloyed electrodes for welding
of pipeline construction of carbon and for welding steam pipes of Cr-M-V of steam pipe construction of heat
S PETSE LECTRODE
low alloyed steels. Good weldability (12Õ1ÌÔ, 15Õ1ÌÔ, 20ÕÌÔË) heat resistant Cr-Mo-V steels (12ÌÕ, 15ÌÕ,
in all welding positions except vertical- resistant steels at operating 12Õ1ÌÔ, 15Õ1Ì1Ô and 20ÕÌÔË) at
downward. Welding at DC(+) current temperatures up to 570°C, also operating temperature up to 540°C,
is used. available for welding and repairing and also heating surfaces of steels
welding of heating surfaces of steels 12Õ1ÌÔ, 12Õ2ÌÔÁ. TML-1U is
Type of electrode - basic. such as 12Õ1ÌÔ, 12Õ2ÌÔÁ and suitable for welding at DC(+) current
Deposition rate factor - 9,5 g/A·h. 12Õ2ÌÔÑÐ. Suitable for welding in in all positions except vertical-
Efficiency of deposition (for dia 4,0 all positions except vertical- downward.
mm) - 1,4 kg/h. downward. Use DC(+) current.
Consumption of electrodes per kg Type of electrode - basic.
deposited metal - 1,5 kg. Type of electrode - basic. Deposition rate factor - 9,0 g/A·h.
Deposition rate factor - 9,5 g/A·h. Efficiency of deposition (for dia 4,0
Typical all weld metal chemical Efficiency of deposition (for dia 4,0 mm) - 1,4 kg/h.
mm) - 1,4 kg/h. Consumption of electrodes per kg
analysis, %
C ............. 0,09 Mn ........... 0,80
Si ............ 0,24 S ............. 0,018
P ............. 0,020 Typical all weld metal chemical
Typical all weld metal chemical analysis, %
Typical all weld metal mechanical analysis, % C ............. 0,09 Mn ........... 0,70
C ............. 0,08 Mn ........... 0,75 Si ............ 0,25 Cr ............ 0,90
properties
Si ............ 0,25 Cr ............ 0,90 Mo .......... 0,48 S ............. 0,018
Mo .......... 0,50 V ............. 0,18 P ............. 0,020
Yield strength, MPa .................. 430
S ............. 0,020 P ............. 0,023
Elongation, % ........................... 24
Impact values (U-notch specimen), Typical all weld metal mechanical
Joule/sm2 ........................................................... 200 Typical all weld metal mechanical properties
properties Tensile strength, MPa ................ 530
Special properties Tensile strength, MPa ................ 570 Yield strength, MPa .................. 470
Welding in narrow groove with mutual Yield strength, MPa .................. 480 Elongation, % ........................... 19
angle of about 15° can be used. Elongation, % ........................... 20 Impact values (U-notch specimen),
Impact values (U-notch specimen), Joule/sm2 ........................................................... 120
Joule/sm2 ........................................................... 180
process Special properties
Special properties Welding in narrow groove with mutual
Keep arc short as possible. Dry and
Welding in narrow groove with mutual angle of 15° especially for welding of
clean edges of base metal before
angle of 15° especially for welding of steam pipes construction can be used.
welding. Dry electrodes at 360-400°Ñ
steam pipes can be used.
for one hour before use.
Dia, mm Length, mm Current Technological features of welding process
range, A process Clean and dry edges of base metal
3,0 350 60-120 Clean and dry edges of base metal before welding. Keep short arc during
4,0 450 100-180 before welding. Keep arc short during welding. Dry electrodes before use at
5,0 450 140-220 welding. Dry electrodes before use at 360-400°C for one hour.
380-400°C for one hour.
Approvals Dia, mm Length, mm Current
GOST R, UkrSEPRO, Dia, mm Length, mm Current range, A
GOSATOMNADZOR range, A 3,0 350 60-120
3,0 350 60-120 4,0 450 100-180
4,0 450 100-180 5,0 450 140-220
5,0 450 140-220
Approvals
Approvals GOST R, GOSATOMNADZOR
GOST R, GOSATOMNADZOR
15
Classification of Covered Electrodes for Welding of Low alloyed Heat
Resistant Steel According to ISO 3580
Chemic al c ompos ition, % T y p e o f c o a t in g
C* Si Mn À - a c id
Sy mbol Cr Mo O t her s A R - rutil e-ac id
m ax B - b a s ic
Mo 0,12 0,8 1,5 - 0,4 - 0,7 - Ñ - c e l l u l o s ic

Î - o x id e
05CrMo 0,12 0,8 1,5 0,3 - 0,8 0,4 - 0,7 - R - r u t il e ( m e d iu m t h ic k n e s s )
R R - r u t il e ( b ig t h ic k n e s s )
05CrMoV 0,12 0,8 1,5 0,3 - 0,6 0,8 - 1,2 V 0,25 - 0,60
S - o t her s
1CrMo 0,12 0,8 1,5 0,8 - 1,5 0,4 - 0,7 -
1CrMoV 0,12 0,8 1,5 0,9 - 1,3 0,4 - 0,7 V 0,10 - 0,35
2CrMo 0,12 0,8 1,5 2,0 - 2,6 0,9 - 1,3 -
5CrMo 0,12 0,9 1,5 4,0 - 6,0 0,4 - 0,7 -
5CrMoV 0,12 0,9 1,5 4,0 - 6,0 0,4 - 0,7 V 0,10 - 0,35
9CrMo 0,12 0,9 1,5 8,0 - 10,0 0,9 - 1,2 -
V 0,2 - 0,4
12CrMoV 0,15 - 0,22 0,8 1,5 11,0 - 13,0 0,8 - 1,2
W 0,4 - 0,6
* If c arbon c ontents in w el d metal l es s 0,05%, index L is to be added to
c l a s s if ic a t io n s y m b o l
E 5CrMoV B 2 0
O pen-c irc uit

Sy mbol P o l a r it y o f D C
0 Negative (+) -
1 A ny pol arity (+/-) 50
Sy mbol Wel ding pos ition 2 Pos itive (-) 50
1 A l l p o s it io n s 3 Negative (+) 50
A l l p o s it io n s e x c e p t v e r t ic a l - 4 A ny pol arity (+/-) 70

2
dow n 5 Pos itive (-) 70
Fl at, horizontal -vertic al , 6 Negative (+) 70
3
v e r t ic a l
4 Fl at
8 Pos itive (-) 90
A s " 3" and vertic al -
5 9 Negative (+) 90
d o w nw ar d
16
ÖÓ-5 (TSU-5) ÓÎÍÈ-13/65 (UONI-13/65) ÓÎÍÈ-13/85 (UONI-13/85)
ÃÎÑÒ Ý50À, AWS E7015, ÃÎÑÒ Ý60, AWS E8015, ÃÎÑÒ Ý85, AWS E12015
ISO E510B20, DIN E5130B10 ISO E513B20, DIN E5130B10,
EN E50AB22H10 A low hydrogen electrode is employed
Electrodes for welding of heating for alloyed high strength steels with
parts of high temperature boilers and tensile strength up to 830 MPa. Easily
Basic electrode with excellent quality
tube steels at operating temperatures weldable in all positions except
for fine grained structural steels with
up to 400°C. Also very suitable for vertical-downward. Welding at DC(+)
tensile strength up to 590 MPa.
welding root passes of thick tubes. current is used.
Suitable for low temperature service
Excellent to handle at DC(+) current down to -40°Ñ. Easily weldable in all
in all welding positions except vertical- Type of electrode - basic.
positions except vertical-downward at
S PETSE LECTRODE
downward. Deposition rate factor - 10,0 g/A·h.
DC(+) current.
Type of electrode - basic. mm) - 1,6 kg/h.
Type of electrode - basic.
Deposition rate factor - 9,5 g/A·h. Consumption of electrodes per kg
Deposition rate factor - 9,5 g/A·h.
Efficiency of deposition (for dia 2,5 deposited metal - 1,6 kg.
mm) - 0,9 kg/h. mm) - 1,4 kg/h.
Consumption of electrodes per kg Consumption of electrodes per kg Typical all weld metal chemical
deposited metal - 1,7 kg. deposited metal - 1,6 kg. analysis, %
C ............. 0,12 Mn ........... 1,9
Typical all weld metal chemical Typical all weld metal chemical Si ............ 0,75 Mo ........... 0,65
analysis, % analysis, % S ............. 0,017 P ............. 0,027
C ............. 0,10 Mn ........... 1,30 C ............. 0,13 Mn ........... 1,25
Si ............ 0,35 S ............. 0,012 Si ............ 0,45 S ............. 0,017 Typical all weld metal mechanical
P ............. 0,018 P ............. 0,027 properties
Typical all weld metal mechanical Typical all weld metal mechanical Yield strength, MPa .................. 780
properties properties Elongation, % ........................... 15
Tensile strength, MPa ............... 530 Impact values (U-notch specimen),
Tensile strength, MPa ............... 630
Elongation, % .......................... 24 Joule/sm2 ............................................................ 110
Yield strength, MPa ................. 500
Impact values (U-notch specimen), Elongation, % .......................... 24
Joule/sm2 .......................................................... 170 Impact values (U-notch specimen), Special properties
Joule/sm2 .......................................................... 180 Weld metal has good ductility and
Special properties impact values, excellent resistance to
Preheating, interpass temperature, Special properties cracking. Deposits have very low
and postweld heat treatment as hydrogen contents.
Weld metal ductile and cracking
required by the base metal. resistant. Deposits have low hydrogen
contents. Technological features of welding
Technological features of welding process
process Technological features of welding Use welding at short as possible arc.
Keep arc short as possible. Dry and process Base metal edges must be cleaned and
clean edges of base metal before dried. Preheating, interpass
Easy to handle in all positions.
welding. Dry electrodes before use at temperature and postweld heat
Preheating and interpass temperature
340-380°C for one hour. treatment as required by the base
as well as postweld heat treatment as
metal. Dry electrodes before welding
required by the base metal. Welding
Dia, mm Length, mm Current at 250-300°C for one hour.
by short arc on clean edges has been
range, A used. Dry electrodes before welding
2,5 300 50-100 Dia, mm Length, mm Current
at 250-300°Ñ for one hour.
range, A
Approvals 2,0 300 40-90
2,5 350 50-110
GOST R, UkrSEPRO, range, A
3,0 350 70-130
GOSATOMNADZOR 2,0 300 35-65
4,0 450 110-180
2,5 350 50-100
5,0 450 150-230
3,0 350 60-120
4,0 450 110-180
5,0 450 130-230 Approvals
GOST R
Approvals
GOST R
17
ÎÇÑ-11 (OZS-11) ÖË-39 (TSL-39) ÎÇÑ-16 (OZS-16)
ÃÎÑÒ Ý-09ÌÕ, AWS E7015-B1, ÃÎÑÒ Ý-09Õ1ÌÔ,
ISO E05CrMoS23, AWS E7015-G, ISO E1CrMoVB20, Electrodes for welding and repair
welding of cast mild steels and pure
DIN EB(R),CrMo23 DIN EKb,CrMoV120 electro-technical steel of «Armko»
type. Welding in flat position is used,
Cr-Mo alloyed electrodes for welding Cr-V alloyed electrodes are employed also good for fillet welds
of heat resistant Cr-Mo-V steels for welding of heating surfaces of
(12ÌÕ, 15ÌÕ, 12ÌÕÔ, 15Õ1Ì1Ô) boilers, also available for welding root Type of electrode - acid-basic.
working at temperatures up to 510°C. passed of thick walled steam tubes Deposition rate factor - 10,0 g/A·h.
Welding in all positions except of heat resistant perlitic Cr-Mo-V Efficiency of deposition (for dia 3,0
vertical-downward. Suitable for steels (12Õ1ÌÔ, 15Õ1ÌÔ) at operating mm) - 1,0 kg/h.
welding at AC or DC(+) current. temperature up to 585°C. Suitable for Consumption of electrodes per kg
welding in all positions except vertical- deposited metal - 2,0 kg.
Type of electrode - rutile-basic. downward. Electrodes for DC(+)
Deposition rate factor - 8,5 g/A·h. current are intended.
mm) - 1,2 kg/h. Type of electrode - basic. analysis, %
Consumption of electrodes per kg Deposition rate factor - 9,5 g/A·h. C ............. 0,04 Mn ........... 0,14
deposited metal - 1,8 kg. Efficiency of deposition (for dia 2,5 Si ............ 0,15 S ............. 0,022
mm) - 0,9 kg/h. P ............. 0,028
Typical all weld metal chemical Consumption of electrodes per kg
analysis, % deposited metal - 1,6 kg. Typical all weld metal mechanical
C ............. 0,08 Mn ........... 0,61 properties
Si ............ 0,17 Cr ............ 0,38 Typical all weld metal chemical Tensile strength, MPa ............... 490
Mo .......... 0,47 S ............. 0,015 analysis, % Elongation, % .......................... 16
P ............. 0,025 C ............. 0,10 Mn ........... 0,72 Impact values (U-notch specimen),
Si ............ 0,27 Cr ............ 1,1 Joule/sm2 ......................................................... 100
Typical all weld metal mechanical Mo .......... 0,45 V ............. 0,23 Hardness, ÍÂ (on the 3 layer) .. 132
properties S ............. 0,020 P ............. 0,024
Special properties
Tensile strength, MPa ................. 550
Yield strength, MPa ................... 440 Typical all weld metal mechanical Higher welding-technological
properties properties.
Elongation, % ............................ 22
Impact values (U-notch specimen), Tensile strength, MPa ................ 560
Joule/sm2 ............................................................. 120 Yield strength, MPa .................. 480 Thechnological features of welding
Elongation, % ........................... 20 process
Special properties Impact values (U-notch specimen), Welding must be done at short length
Edges of base metal must be cleaned Joule/sm2 ........................................................... 120 of arc. Dry electrodes before use at
and dried before welding . 190-210°Ñ for one hour.
Special properties
Technological features of welding Very suitable for welding of root Dia, mm Length, mm Current
beads in steam tubes. range, A
process 3,0 350 60-100
For welding structures with wall
thickness more than 12 mm preheating Technological features of welding
and heating during welding at process
temperature 150-200°C are required. Welding tubes of heating surfaces
with wall thickness less than 6 mm
Dia, mm Length, mm Current without preheating is required. Keep
range, A arc as short as possible. Dry
3,0 350 70-120 electrodes before use at 340-380°C
4,0 450 110-170 for one hour.
5,0 450 130-220
Approvals range, A
GOST R 2,5 300 50-100
Approvals
GOST R, GOSATOMNADZOR
18
ÍÈÀÒ-3Ì (NIAT-3M) ÍÈÀÒ-5 (NIAT-5) ÎÇØ-1 (OZSH-3)
ÃÎÑÒ Ý85, AWS E12015-B1 ÃÎÑÒ Ý-11Õ15Í25Ì6ÀÃ2, ÃÎÑÒ Ý100, AWS E12015-BI
ISO E16.25.6B30,
Low hydrogen electrode for welding DIN E16.25.6B30 Basic electrodes for welding of steels
of structures of steels with tensile with high and super high tensile
strength up to 980 MPa. Welding in strength up to 1080 MPa in all
Austenitic electrodes are used for
all positions except vertical-downward positions except vertical-down at
welding structures of hardened alloyed
at DC(+) current is used. DC(±) current.
steels with higher tensile strength
S PETSE LECTRODE
(30ÕÃÑÀ, 30ÕÃÑÍÀ), also are suitable
Type of electrode - basic. Type of electrode - basic.
for welding without heat treatment low
Deposition rate factor - 9,5 g/A·h. Deposition rate factor - 8,5 g/A·h.
alloyed and alloyed hardened steels
Efficiency of deposition (for dia 4,0 Efficiency of deposition (for dia 4,0
with stainless alloys. Welding in flat
mm) - 1,6 kg/h. mm) - 1,1 kg/h.
and vertical-upward position at DC(+)
Consumption of electrodes per kg Consumption of electrodes per kg
current is used.
Typical all weld metal mechanical Deposition rate factor - 12,0 g/A·h. Typical all weld metal chemical
properties Efficiency of deposition (for dia 4,0 analysis, %
Tensile strength, MPa ................ 990 mm) - 1,6 kg/h. C ............. 0,15 Mn ........... 1,46
(for dia 2,0 and 2,5 mm .................... 1130) Consumption of electrodes per kg Si ............ 0,94 Cr ............ 1,04
Yield strength, MPa .................. 790 deposited metal - 1,6 kg. Mo .......... 0,77 S ............. 0,016
Elongation, % ........................... 13 P ............. 0,024
Impact values (U-notch specimen), Typical all weld metal chemical
Joule/sm2 ........................................................... 100 analysis, % Typical all weld metal mechanical
C ............. 0,10 Mn ........... 1,6 properties
Typical all weld metal chemical Si ............ 0,23 Ni ............ 25,4 Tensile strength, MPa ................ 1180
analysis, % Cr ........... 15,4 Mo ........... 5,8 Yield strength, MPa .................. 1100
C ............. 0,13 Mn ........... 1,37 N ............. 0,12 S ............. 0,011 Elongation, % ........................... 13
Si ............ 0,34 Cr ............ 0,79 P ............. 0,022 Impact values (U-notch specimen),
Mo .......... 0,41 S ............. 0,014 Joule/sm2 ........................................................... 85
P ............. 0,025 Typical all weld metal mechanical Hardness of weld metal is 320-365HB
properties
Special properties Tensile strength, MPa ................ 660 Special properties
Weld metal has good cracking Yield strength, MPa .................. 400 Electrodes can be used for hardfacing
resistance and low hydrogen contents, Elongation, % ........................... 38 (type Ý-16Ã2ÕÌ according to GOST
high ductility and impact values. Impact values (U-notch specimen), 10051-75).
Joule/sm2 ........................................................... 180
Technological features of welding Technological features of welding
process Special properties process
Back step method and strikes the arc Weld metal has good cracking - If possible, each joint should be
on a small steel plate prepared for resistance, high ductility and impact welded without stop, except when
this purpose are required. Preheating, values at low temperatures. changing the electrode and removing
interpass temperature and postweld the slag;
heat treatment as are required by the Technological features of welding - When multi-run welding, maintain the
base metal. Dry electrodes before process interpass temperature at 100-150°Ñ;
welding at 450-500°C for two hour. - Use only dry electrodes, preferably
Welding at short arc as possible is
directly from a heated electrode
required. Dry electrodes before
Dia, mm Length, mm Current holder.
welding at 240-250°C for one hour.
range, A Dry electrodes at 350-400°Ñ for 1,5-
2,0 300 40-80 2 hours.
2,5 350 50-100 range, A
2,0 280 30-60
4,0 450 110-180 range, A
2,5 280 30-80
5,0 450 180-250 2,0 300 40-90
3,0 320 50-110
2,5 350 50-110
4,0 360 90-160
Approvals 3,0 350 70-120
5,0 360 130-180
4,0 450 100-170
GOST R
5,0 450 130-220
Approvals
GOST R, UkrSEPRO
19
ELECTRODES FOR WELDING OF
DISSIMILAR METALS
ÀÍÆÐ-1 (ANJR-1) ÀÍÆÐ-2 (ANJR-2) ÎÇË-6 (OZL-6)
ISO E24.60.10Mn2B20, ISO E24.40.8Mn2B20, ÃÎÑÒ Ý-10Õ25Í13Ã2,
DIN EL-NiCr24Mo10Mn2 DIN E24.40.8Mn2B20 AWS E309-15, ISO E23.12B20,
DIN E23.12B20
Austenitic electrode for welding of Austenitic electrode for welding of low
heat resistant steel with high alloyed alloyed heat resistant steel with high Electrode for welding of equipment to be
creep resistant austenitic steel, also alloyed austenitic creep resistant steel, produced from highly heat resisting steels
of grades 20Õ23Í13, 20Õ23Í18 and similar
available for welding of hardened steel and also for welding and repairing
to them for operating temperatures up to

without preheating and post weld heat welding of structures operating at 1000°C in oxidising media if sulphurous
treatment. ANJR-1 is suitable for temperatures up to 450-550°C. attack does not acquire. OZL-6 is suitable
welding and repairing welding of Suitable for welding at DC(+) current for welding of chrome steels: 15Õ25Ò,
complicated structures operated at at all positions except vertical- 25Õ25Í20Ñ2; electrodes also can be used
550-660°C. Welding at DC(+) current downward. for welding of carbon and low alloyed steels
in all positions except vertical- with stainless steel and for root pass in
downward is used. Type of electrode - basic. clad steel. Welding at DC(+) current in all
positions except vertical downward is used.
Type of electrode - basic. Efficiency of deposition (for dia 4,0
mm) - 1,7 kg/h. Type of electrode - basic.
Consumption of electrodes per kg Deposition rate factor - 11,5 g/A·h.
deposited metal - 1,6 kg. Efficiency of deposition (for dia 4,0
mm) - 1,8 kg/h.
mm) - 1,5 kg/h.
deposited metal - 1,7 kg. Typical all weld metal chemical deposited metal - 1,6 kg.
analysis, %
Typical all weld metal chemical C ............. 0,07 Mn ........... 1,94 Typical all weld metal chemical
analysis, % Si ............ 0,36 Ni ............ 39,9
Mo .......... 7,6 Cr ............ 24,2
analysis, %
C ............. 0,06 Mn ........... 1,92
Ti ............ 0,05 S ............. 0,009 C ............. 0,09 Mn ........... 1,9
Si ............ 0,30 Ni ............ 59,6
P ............. 0,019 Si ............ 0,38 Ni ............ 12,8
Mo .......... 9,9 Cr ............ 23,6
Cr ........... 24,9 S ............. 0,011
Ti ............ 0,07 S ............. 0,011
P ............. 0,022
P ............. 0,019 Typical all weld metal mechanical
properties Typical all weld metal mechanical
Typical all weld metal mechanical Tensile strength, MPa ................. 680
properties Yield strength, MPa ................... 440
properties
Elongation, % ............................ 39 Tensile strength, MPa ............... 610
Tensile strength, MPa ................. 730
Impact values (U-notch specimen), Yield strength, MPa ................. 410
Yield strength, MPa ................... 470
Joule/sm2 ............................................................. 160 Elongation, % .......................... 33
Elongation, % ............................ 36
Impact values (U-notch specimen),
Joule/sm2 .......................................................... 150
Joule/sm2 ............................................................. 180 Special properties
Welding of structures of hardened
Special properties steels and alloys without preheating
Special properties
and postweld heat treatment is used. Weld metal has highly heat resisting
The adges of base metal before
properties up to 1000°C and high
welding should be cleaned and dried.
resistance to intercrystalline corrosion
Technological features of welding according with GOST 6032-89 AMÓ
Technological features of welding process method. In temperature range of s-
process Welding at short as possible arc on phase formation weld metal can to
Welding at short as possible arc is cleaned and dried edges is required. become brittle. Deposit has ferrite
required. Dry electrodes before use Dry electrodes before use at 190-210°C content in range of 2,5-10%. Typical
at 190-210°C for one hour. for one hour. meaning - 5,3%.
Dia, mm Length, mm Current Dia, mm Length, mm Current Technological features of welding

range, A range, A process
3,0 310 70-95 3,0 320 70-95
Dry electrodes before welding at 190-
4,0 350 100-125 4,0 370 100-125
210°C for one hour.
5,5 350 120-145 5,5 370 120-160
range, A
Approvals Approvals 3,0 350 50-80
GOST R, UkrSEPRO, Russian Maritime GOST R, UkrSEPRO 4,0 350 100-140
Register of Shipping 5,0 450 120-160
Approvals
20 GOST R, UkrSEPRO
ÎÇË-6Ñ (OZL-6S) ÝÀ-395/9 (EA-395/9) ÍÈÈ-48Ã (NII-48G)
ÃÎÑÒ Ý-10Õ25Í13Ã2, ISO E16.25.6B20, ÃÎÑÒ Ý-10Õ20Í9Ã6Ñ,
AWS E309-15, ISO E23.12S20, DIN E16.25.6B20 AWS E307-15, ISO E18.8MnB20,
DIN E23.12S20 DIN E18.8Mn6B20
The Austenitic electrode for welding
Electrode for welding of carbon or low structures of alloyed steels with higher Electrodes are intended for welding
alloyed steel with stainless steel. tensile strength and hardenable steels of structures of low alloyed steels and
Welding at DC(+) current in all particularly when preheating cannot be alloys for special purpose. NII-48G is
S PETSE LECTRODE
positions except vertical-downword is used. It is also suitable for welding very suitable for welding of highly
used. The alloying elements enter the high tensile ships plate. EA-395/9 can manganese steels (13%Mn) such as
weld metal from the covering. The mild be used for welding austenitic steel gr. 110Ã13Ë and extra suitable for
steel core wire gives good current to with carbon low alloyed steel. Welding welding mentioned above steels with
lerance which results in a high in all positions except vertical- Cr-Ni stainless steels. Welding at
deposition rate. downward at DC(+) current can be DC(+) current in all positions except
used. vertical downward is used.
Type of electrode - special.
Deposition rate factor - 11,0 g/A·h. Type of electrode - basic. Type of electrode - basic.
Efficiency of deposition (for dia 3,0 Deposition rate factor - 11,0 g/A·h. Deposition rate factor - 11,5 g/A·h.
mm) - 1,3 kg/h. Efficiency of deposition (for dia 4,0 Efficiency of deposition (for dia 4,0
Consumption of electrodes per kg mm) - 1,5 kg/h. mm) - 1,9 kg/h.
deposited metal - 1,65 kg. Consumption of electrodes per kg Consumption of electrodes per kg
analysis, % Typical all weld metal chemical Typical all weld metal chemical
C ............. 0,07 Mn ........... 1,5 analysis, % analysis, %
Si ............ 0,3 Ni ............ 13,0 C ............. 0,09 Mn ........... 1,2 C ............. 0,10 Mn ........... 5,9
Cr ........... 24,0 S ............. 0,010 Si ............ 0,6 Ni ............ 25,0 Si ............ 0,60 Ni ............ 9,7
P ............. 0,009 Cr ........... 15,5 Mo ........... 5,4 Cr ........... 19,6 S ............. 0,012
N ............. 0,12 S ............. 0,007 P ............. 0,018
Typical all weld metal mechanical P ............. 0,020
properties Typical all weld metal mechanical
Typical all weld metal mechanical properties
Tensile strength, MPa ............... 580
Yield strength, MPa ................. 470 properties Tensile strength, MPa ................. 580
Elongation, % .......................... 35 Tensile strength, MPa ................ 690 Elongation, % ............................ 39
Impact values (U-notch specimen), Yield strength, MPa .................. 470 Impact values (U-notch specimen),
Joule/sm2 .......................................................... 100 Elongation, % ........................... 37 Joule/sm2 ............................................................. 150
Special properties Joule/sm2 ........................................................... 210 Special properties
Weld metal has an excellent resistance Weld metal has extra good wear
to intercrystalline corrosion according Special properties resisting properties up to 800°C.
to GOST 6032-89 AMÓ method. Weld metal has good ductility and
Deposit has ferrite content in range impact toughness at subzero Technological features of welding
of 2,5-10%. Typical meaning - 5,3%. temperatures, and high resistance to
weld cracking. process
Technological features of welding 210°C for one hour.
process Technological features of welding
Welding can be used at higher welding process Dia, mm Length, mm Current
current without unnessesary testing Welding at short arc as possible is range, A
of electrodes core wire. Dry required. Dry electrodes before 3,0 320 90-130
electrodes before welding at 190- welding at 200-250°C for two hours. 4,0 330 130-180
210°C for one hour. 5,0 350 170-200
Dia, mm Length, mm Current range, A Approvals
range, A 3,0 320 60-110
GOST R
2,5 300 60-110 4,0 360 100-170
3,0 350 80-140 5,0 360 120-200
Approvals Approvals
GOST R, UkrSEPRO GOST R, UkrSEPRO, Russian Maritime
Register of Shipping,
GOSATOMNADZOR
21
ÎÇË-25Á (OZL-25B) ÈÌÅÒ-10 (IMET-10) ÎÇË-44 (OZL-44)
ÃÎÑÒ Ý-10Õ20Í70Ã2Ì2Á2Â, ÃÎÑÒ Ý-04Õ10Í60Ì24, DIN EL-NiCr21Mo2Mn2Nb1
AWS ENiCrFe-2, DIN EL-NiCr10Mo23
DIN EL-NiCr15MoNb Electrodes are intended for welding
Electrodes for welding of heat and of cryogenic structures (tanks, tubes
Electrodes for welding equipment of creep resistant equipment of nickel etc) of ferritic 6 and 9% Ni steels,
corrosion resistant heat and creep base alloys such as grades for welding of dissimilar metals and
resistant nickel-base alloy gr. ÕÍ78Ò. 37Õ12Í8Ã8ÌÔÁ, ÕÍ67ÂÌÒÞ, alloys. Welding at DC(+) current in all
OZL-25B is suitable for welding of ÕÍ75ÌÁÒÞ, ÕÍ78Ò, ÕÍ77ÒÞ and positions except vertical-downward is
cryogenic steels, creep resistant similar to them for operating at used.
nickel-base alloys as well as for temperatures up to 900°C. IMET-10
producing austenite-ferrite joints for is very suitable for welding of Type of electrode - basic.
service temperatures between -196 dissimilar steels and alloys where Deposition rate factor - 13,5 g/A·h.
and 1000°C. Welding at DC(+) current highest quality and properties of Efficiency of deposition (for dia 4,0
in all positions except vertical- structures are required. Welding at mm) - 1,9 kg/h.
downward is used. DC(+) current in flat and vertical Consumption of electrodes per kg
upward position is used. deposited metal - 1,8 kg.
Deposition rate factor - 14,0 g/A·h. Type of electrode - rutile-basic. Typical all weld metal chemical
Efficiency of deposition (for dia 4,0 Deposition rate factor - 15,0 g/A·h. analysis, %
mm) - 1,5 kg/h. Efficiency of deposition (for dia 3,0
Ni ............ bal. C ............. 0,05
Consumption of electrodes per kg mm) - 1,2 kg/h.
Mn .......... 1,9 Si ............ 0,25
deposited metal - 1,4 kg. Consumption of electrodes per kg
Mo .......... 2,4 Cr ............ 21,3
Nb ........... 1,0 Ti ............ 0,1
Typical all weld metal chemical W ............ 0,2 Al ............ 0,1
analysis, % Typical all weld metal chemical S ............. 0,01 P ............. 0,01
Ni ............ bal. C ............. 0,06 analysis, %
Mn .......... 2,25 Si ............ 0,34 Ni ............ bal. C ............. 0,05 Typical all weld metal mechanical
Mo .......... 1,9 Cr ............ 19,8 Mn .......... 0,68 Si ............ 0,22 properties
Nb ........... 1,6 W ............ 0,19 Mo .......... 23,1 Cr ............ 10,4
S ............. 0,007 P ............. 0,016 S ............. 0,010 P ............. 0,019
Elongation, % ........................... 35
Typical all weld metal mechanical Typical all weld metal mechanical Impact values (U-notch specimen),
properties properties Joule/sm2 ........................................................... 185
Tensile strength, MPa ................ 670 Tensile strength, MPa ................ 750
Yield strength, MPa .................. 430 Yield strength, MPa .................. 510 Special properties
Elongation, % ........................... 38 Elongation, % ........................... 23 Weld metal has extra good impact
Impact values (U-notch specimen), properties at -196°C (KCV=60-75
Joule/sm2 ........................................................... 140 Special properties Joule/cm 2) and higher porosity
Weld metal has highly heat resistance resistance of beads are welded in all
Special properties up to 900°C and good creep positions. Weld joints are thermal
Weld metal has high mechanical and resistance (high temperature strength shock resistant, fully austenitic, with
special properties: highly heat at 850°C for 100 hours is about 80 low coefficient of thermal expansion
resisting up to 1000°C, high MPa). The composition of electrode between 6-9% nickel steel and nickel-
temperature strength about of 75 MPa is balanced to give good crack base weld metal.
at 850°C, corrosion resistance less resistance of welded metal.
then 0,02 mm per year Technological features of welding
(30%H2SO4+10%HNO3 at 80°C for 96 Technological features of welding process
hours). Stable arc, easy slag removal, process Multi-run technique of welding with
and finely rippled beads free of Welding is produced by narrow beads low heat input and interpass
undercuts. Fully austenitic weld metal, with width less 3 dia of electrode. Dry temperature less 100-150°C is
resistant to hot cracking, not electrodes before welding at 190- required. Dry electrodes at 190-210°C
susceptible to embrittlement. 210°C for one hour. before welding for one hour.
Technological features of welding Dia, mm Length, mm Current Dia, mm Length, mm Current

process range, A range, A
Dry electrodes before use at 190-210°C 2,5 290 30-75 3,0 300 60-90
for one hour. 3,0 290 50-100 4,0 340 90-150
range, A Approvals
3,0 280 60-100 GOST R
4,0 340 90-130
Approvals
GOST R, UkrSEPRO, «Moscow
22 Quality»
ÖÒ-28 (TST-28)
ÃÎÑÒ Ý-08Õ14Í65Ì15Â4Ã2,
AWS ENiCrMo-5,
DIN EL-NiCr14Mo15W4Mn2
Nickel base electrode for welding of high heat resistant and creep resistant
alloys such as gr. ÕÍ78Ò, ÕÍ70ÂÌÞÒ and similar to them Inconel types of
alloys. TST-28 is very suitable for welding of nickel-base alloys with ferritic,
S PETSE LECTRODE
perlitic and chromium steels. Welding at DC(+) current in all positions except
vertical-downward is used.

Efficiency of deposition (for dia 4,0 mm) - 1,3 kg/h.
Typical all weld metal chemical analysis, %

Ni ............ bal. C ............. 0,06 Mn .......... 2,4
Si ............ 0,18 Mo ........... 14,6 Cr ........... 13,1
W ............ 4,1 S ............. 0,009 P ............. 0,018

Yield strength, MPa ............................................. 450
Elongation, % ...................................................... 38
Impact values (U-notch specimen), Joule/sm2 .......... 150
Special properties
Weld metal has highly heat resisting properties (the depth of oxidising at
1000°C for 3000 hours is about 0,1 mm) and high creep resisting properties
(the high temperature strength at 565°C for 10000 hours is about 100 MPa).
Technological features of welding process

Produce the narrow beads with width less then 2,5 dia of electrode.
Dry electrode at 190-210°C for one hour before use.
Dia, mm Length, mm Current range, A

3,0 300 70-100
4,0 330 100-140
Approvals
GOST R
Choice og Electrodes for Welding of Dissimilar Metals and Alloys

A l l o y ed s t eel s o f
G r o up o f s t eel s o r Mil d and l ow al l oy ed
h ig h e r a n d e x t r a h ig h H e a t r e s is t a n t s t e e l s Stainl es s s teel s Creep res is tant s teel s Nic kel -bas e al l oy s
al l o y s s t eel s
s t r eng t h
Î ÇË-6 (Î ÇË-6Ñ),
Mil d and l ow al l oy ed Ý42À - Ý100,
Ý42À - Ý50À ÍÈÀ Ò-5, ÝÀ -395/9, Î ÇË-25Á ÖÒ-28, Î ÇË-25Á
s t eel s Î ÇË-27, Î ÇË-28
ÍÈÈ-48Ã
A l l o y ed s t eel s o f
Ý42À - Ý100,
h ig h e r a n d e x t r a h ig h Ý50À - Ý85 ÍÈÀ Ò-4, ÝÀ -395/9 ÖÒ-28, Î ÇË-25Á
Î ÇË-27, Î ÇË-28
s t r eng t h
H e a t r e s is t a n t s t e e l s Ý42À - Ý50À Ý50À - Ý85 ÝÀ -395/9 À ÍÆ Ð-1, À ÍÆ Ð-2 ÖÒ-28, Î ÇË-25Á
Î ÇË-6 (Î ÇË-6Ñ),
Stainl es s s teel s ÍÈÀ Ò-5, ÝÀ -395/9, ÍÈÀ Ò-4, ÝÀ -395/9 ÝÀ -395/9 Î ÇË-25Á, ÈÌÅÒ-10 Î ÇË-25Á
ÍÈÈ-48Ã
Creep res is tant s teel s Î ÇË-25Á À ÍÆ Ð-1, À ÍÆ Ð-2 Î ÇË-25Á, ÈÌÅÒ-10 ÈÌÅÒ-10, Î ÇË-25Á
Nic kel -bas e al l oy s ÖÒ-28, Î ÇË-25Á ÖÒ-28, Î ÇË-25Á ÖÒ-28, Î ÇË-25Á Î ÇË-25Á ÈÌÅÒ-10, Î ÇË-25Á
23
STAINLESS STEEL
«ÀÎ ÑÏÅÖÝËÅÊÒÐÎÄðä»
ÎÇË-8 (OZL-8) ÎÇË-8Ñ (OZL-8S)
ÃÎÑÒ Ý-07Õ20Í9, AWS E308-15, ISO E19.9.1CoWS20,
ISO E19.9B20, DIN E19.9B20 DIN E19.9.1CoWS20
Electrodes are intended for welding A fast high efficiency electrode for welding of corrosion resistant stainless
of corrosion resistant steels of GOST Cr-Ni steels GOST gr. 08Õ18Í10Ò, 12Õ18Í10Ò and AISI gr. 304, 308 and similar
gr. 08Õ18Í10, 12Õ18Í10Ò and AISI gr. to them for producing of structures, tanks, swimming-pools equipment for
304, 308 and similar. Electrodes are food industry, textile industry and etc. Because its high recovery (140%) and
easy to handle at DC(+) current in flat, short fusion time, OZL-8S has very high deposition rate. This has been made
vertical, overhead positions. possible by the use of an unalloyed core wire, all the alloying elements being
done via the covering. Welding in all positions except vertical-downward is
Type of electrode - basic. used at DC(+) current.
Efficiency of deposition (for dia 4,0 Type of electrode - special.
mm) - 1,6 kg/h. Deposition rate factor - 12,0 g/A·h.
Consumption of electrodes per kg Efficiency of deposition (for dia 4,0 mm) - 2,2 kg/h.
deposited metal - 1,6 kg. Consumption of electrodes per kg deposited metal - 1,4 kg.
Typical all weld metal chemical Typical all weld metal chemical analysis, %
analysis, % C ............. 0,08 Mn ........... 1,3 Si ............ 0,45 Mo .......... 0,95
C ............. 0,08 Mn ........... 1,3 Ni ............ 9,0 Co ........... 1,5 Cr ........... 19,7 W ............ 0,5
Si ............ 0,75 Cr ............ 20,3 S ............. 0,016 P ............. 0,012
Ni ............ 9,2 S ............. 0,010
P ............. 0,020 Typical all weld metal mechanical properties
Typical all weld metal mechanical Yield strength, MPa ............................................. 520
properties Elongation, % ...................................................... 34
Tensile strength, MPa ................ 610 Impact values (U-notch specimen), Joule/sm2 .......... 130
Elongation, % ........................... 41 Special properties
Impact values (U-notch specimen), OZL-8S can be welded in a wider current range than the mostly used types of
Joule/sm2 ........................................................... 160 stainless electrodes. Weld metal has good corrosion resistance according to
GOST 6032-89 AMÓ method. Deposit has ferrite content in range of 2-8%
Special properties (typical 3,0%).
Weld metal has an excellent resistance
to intercrystalline corrosion in Technological features of welding process
accordance with corrosion test Dry electrodes before welding at 190-210°C for one hour.
without provocation tempering (GOST
6032-89, AMÓ method). Deposit has Dia, mm Length, mm Current range, A
content of ferrite in range of 2-8%. 3,0 350 80-140
Typical ferrite content is about 4,7%. 4,0 450 110-190
Technological features of welding Approvals

process GOST R, UkrSEPRO

range, A
2,0 300 30-50
2,5 310 40-60
3,0 340 50-100
4,0 360 90-150
5,0 450 120-180
Approvals
GOST R, UkrSEPRO
24
ÎÇË-36 (OZL-36) ÖË-11 (TSL-11)
ÃÎÑÒ Ý-04Õ20Í9, AWS E308-15, ÃÎÑÒ Ý-08Õ20Í9Ã2Á,
ISO E19.9LS20, DIN E19.9nCRB20 AWS E347-15, ISO E19.9NbB20, DIN E19.9NbB20
Electrodes for welding of structures Electrodes for welding of structures and equipment of corrosion resistant Ti
and equipment of corrosion resistant and Nb stabilised steels of GOST gr. 12Õ18Í10Ò, 12Õ18Í9Ò, 08Õ18Í12Ò,
S PETSE LECTRODE
Cr-Ni steels corresponding to GOST 08Õ18Í12Á and AISI gr. 347, 321, 304, 308, and similar to them. TSL-11 is
gr. 08Õ18Í10Ò, 06Õ18Í10Ò, 08Õ18Í12Ò employing where high intercrystalline corrosion of weld metal is required.
and AISI gr. 304, 304L, 308, 308L and Welding at DC(+) current in all positions except vertical downward is used.
similar to them. OZL-36 is excellent
if high corrosion resistance after Type of electrode - basic.
welding and after low time heating in Deposition rate factor - 11,0 g/A·h.
interval of critical temperatures are Efficiency of deposition (for dia 4,0 mm) - 1,5 kg/h.
required. Welding in all positions Consumption of electrodes per kg deposited metal - 1,7 kg.
except vertical-downward at DC(+)
current is used. Typical all weld metal chemical analysis, %
C ............. 0,10 Mn ........... 1,8 Si ............ 0,53 Cr ............ 20,8
Type of electrode - rutile. Ni ............ 9,8 Nb ........... 0,99 S ............. 0,011 P ............. 0,020
Efficiency of deposition (for dia 4,0 Typical all weld metal mechanical properties
mm) - 2,0 kg/h.
Elongation, % ...................................................... 34
analysis, % Special properties
C ............. 0,045 Mn ........... 1,92 Weld metal has extra good resistance to intercrystalline corrosion in accordance
Si ............ 0,56 Cr ............ 19,6 with corrosion test without provocation tempering (GOST 6032-89, ÀÌÓ
Ni ............ 9,3 S ............. 0,008 method). Deposit has content of ferrite in range of 2,5-10%. Typical meaning
P ............. 0,018 6,1%.
Typical all weld metal mechanical Technological features of welding process

properties Dry electrodes before welding at 190-210°C for one hour.
Yield strength, MPa .................. 440 Dia, mm Length, mm Current
Elongation, % ........................... 37 range, A
Impact values (U-notch specimen), 2,0 290 30-55
Joule/sm2 ........................................................... 180 2,5 290 40-65
3,0 340 50-90
Special properties 4,0 350 110-150
Weld metal has high corrosion 5,0 440 120-180
resistance properties in accordance
with corrosion test including Approvals
provocation tempering at 650°C for GOST R, UkrSEPRO, Lloyd's Register of Shipping, "Moscow Quality"
one hour (GOST 6032-89, ÀÌÓ
method). Deposit has ferrite content
in range of 4-10% (typical 7,4%).

process
Dry electrodes before welding at

range, A
3,0 300 70-110
4,0 330 110-170
5,0 350 140-190
Approvals
GOST R
25
ÎÇË-7 (OZL-7) ÝÀ-400/10Ó (EA-400/10U) ÝÀ-400/10Ò (EA-400/10T)
ÃÎÑÒ Ý-08Õ20Í9Ã2Á, AWS E317-15, ISO E19.12.3B20, AWS E317-15, ISO E19.12.3B20,
AWS Å19.9NbB20, ISO E347-15, DIN E19.12.3B20 DIN E19.12.3B20
DIN E19.9NbB20
Electrodes for welding of equipment Electrodes for welding of equipment
Electrodes are employed for welding of corrosion resistant Cr-Ni and Cr- of corrosion resistant Cr-Ni and Cr-
of structures of steels GOST gr. Ni-Mo steels GOST gr. 08Õ18Í10Ò, Ni-Mo steels GOST gr. 08Õ18Í10Ò,
08Õ18Í10, 08Õ18Í10Ò, 08Õ18Í12Á and 08Õ18Í12Ò, 10Õ17Í13Ì2Ò and AISI gr. 08Õ18Í12Ò, 10Õ17Í13Ì2Ò and AISI gr.
AISI gr. 321, 347, 304, 308 and similar 304, 308, 317 and similar to them. EA- 304, 308, 317 and similar to them.
to them. Electrodes are suitable for 400/10T is very suitable for welding EA-400/10T is very suitable for
welding of Cr-Ni, stainless niobium of equipment operating in aggressive welding of equipment operating in
stabilised steels. OZL-7 can be used media at temperatures up to 350°C. aggressive media at temperatures up
when high intercrystalline corrosion Welding at DC(+) current in all to 350°C. Welding at DC(+) current
resistance of structures operating in positions except vertical-downward is in all positions except vertical-
aggressive media is required. Welding used. downward is used.
at DC(+) current in all positions except
vertical downward is used. Type of electrode - basic. Type of electrode - basic.
Deposition rate factor - 12,0 g/A·h. Deposition rate factor - 12,0 g/A·h.
Type of electrode - basic. Efficiency of deposition (for dia 4,0 Efficiency of deposition (for dia 4,0
Deposition rate factor - 12,0 g/A·h. mm) - 1,6 kg/h. mm) - 1,6 kg/h.
Efficiency of deposition (for dia 4,0 Consumption of electrodes per kg Consumption of electrodes per kg
mm) - 1,4 kg/h. deposited metal - 1,8 kg. deposited metal - 1,8 kg.
deposited metal - 1,6 kg. Typical all weld metal chemical Typical all weld metal chemical
analysis, % analysis, %
Typical all weld metal chemical C ............. 0,07 Mn ........... 2,4 C ............. 0,07 Mn ........... 2,2
analysis, % Si ............ 0,48 Mo ........... 2,5 Si ............ 0,5 Mo ........... 2,8
C ............. 0,08 Mn ........... 1,7 Cr ........... 18,0 Ni ............ 10,5 Cr ........... 18,1 Ni ............ 10,5
Si ............ 0,85 Ni ............ 9,0 V ............. 0,52 S ............. 0,020 V ............. 0,58 S ............. 0,020
Cr ........... 19,5 Nb ........... 1,1 P ............. 0,025 P ............. 0,025
S ............. 0,012 P ............. 0,023
Typical all weld metal mechanical Typical all weld metal mechanical
Typical all weld metal mechanical properties properties
properties Tensile strength, MPa .............. ≥540 Tensile strength, MPa .............. ≥540
Tensile strength, MPa ................ 660 Yield strength, MPa ................ ≥340 Yield strength, MPa ................ ≥340
Yield strength, MPa .................. 440 Elongation, % ......................... ≥25 Elongation, % ......................... ≥25
Elongation, % ........................... 36 Impact values (U-notch specimen), Impact values (U-notch specimen),
Impact values (U-notch specimen), Joule/sm2 ........................................................ ≥90 Joule/sm2 ........................................................ ≥90
Joule/sm2 ........................................................... 120
Special properties Special properties
Special properties Weld metal has high intercrystalline Weld metal has high intercrystalline
Weld metal has high corrosion corrosion resistance properties corrosion resistance properties
resistance properties in accordance according with test GOST 6032-89 according with test GOST 6032-89
with corrosion test without AM and AMÓ methods. Deposit AM and AMÓ methods. Deposit
provocation tempering (GOST 6032- has ferrite content in range of 2-8%. has ferrite content in range of 2-8%.
89, AMÓ method). Deposit has high
corrosion resistance after tempering Technological features of welding Technological features of welding
at 650°C for two hours. Weld metal process process
contents of ferrite in range of 2-10%. Welding without preheating and Welding without preheating and
Typical meaning 5,7%. postweld heat treatment is used. Dry postweld heat treatment is used. Dry
electrodes before welding at 120- electrodes before welding at 120-
Technological features of welding 150°C for one hour. 150°C for one hour.
process Dia, mm Length, mm Current Dia, mm Length, mm Current
Dry electrodes before welding at 190- range, A range, A
210°C for one hour. 2,0 300 30-60 2,0 300 30-60
Dia, mm Length, mm Current 2,5 300 40-80 2,5 300 40-80
range, A 3,0 300 60-110 3,0 300 60-110
2,0 290 25-50 4,0 340 100-160 4,0 340 100-160
2,5 300 30-50 5,0 350 120-180 5,0 350 120-180
3,0 300 50-80
4,0 330 90-130 Approvals Approvals
5,0 350 120-160 GOST R, UkrSEPRO, Russian Maritime GOST R, UkrSEPRO,
Register of Shipping, Lloyd's Register GOSATOMNADZOR
Approvals of Shipping, "Moscow Quality",
GOST R GOSATOMNADZOR
26
Classification of High Alloyed Covered Electrodes According to ISO 3581
Ñîäåðæ àíèå ý ëåìåíòîâ , %
Sy mbol
C, max Cr Ni Mo O t her s
13 0,12 11-14 - - -
T y p e o f c o a t in g
13.1 0,07 12-15 0,8-1,5 - -
À - a c id
13.4 0,07 12-15 3-5 ≤1,0 -
A R - rutil e-ac id
B - b a s ic
S PETSE LECTRODE
17 0,10 15-18 - - -
17.0.1 0,25 15-18 - 1,0-1,5 - Î - o x id e
19.9 0,08 18-21 8-11 - - R - r u t il e ( m e d iu m t h ic k n e s s )
R R - r u t il e ( b ig t h ic k n e s s )
19.9.L 0,04 18-21 8-11 - - S - o t her s
19.9.Nb 0,08 18-21 8-11 - Nb(8×C-1,2)
19.9.LNb 0,04 18-21 8-11 - Nb(8×C-1,2)
16.8.2 0,10 14,5-16,5 7,5-9,5 1,0-2,0 -
16.25.6 0,12 14-17 23-25 5-7 - Sy mbol Wel ding pos ition
17.8.2 0,10 16,5-18,5 8,0-9,5 1,5-2,5 - 1 A l l p o s it io n s
18.8Mn 0,20 17-20 7-10 - Mn 5-8
A l l p o s it io n s e x c e p t v e r t ic a l -
2
18.15.3L 0,04 16,5-19,5 13-16 2,5-3,5 - dow n
19.12.2 0,08 17-20 11-14 2,0-2,5 - Fl at, horizontal -vertic al ,
3
v e r t ic a l
19.12.2L 0,04 17-20 11-14 2,0-2,5 -
19.12.2Nb 0,08 17-20 11-14 2,0-2,5 Nb(8×C-1,2) 4 Fl at
19.12.3 0,08 17-20 10-14 2,5-3,5 - A s " 3" and vertic al -

5
d o w nw ar d
19.12.3L 0,04 17-20 10-14 2,5-3,5 -
19.12.3Nb 0,08 17-20 10-14 2,5-3,5 Nb(8×C-1,2)
19.13.4 0,08 17-21 11-15 3,5-5,5 -
19.13.4L 0,04 17-21 11-15 3,5-5,5 -
19.13.4Nb 0,08 17-21 11-15 3,5-5,5 Nb(8×C-1,2)
20.9.Nb 0,13 18-21 8-10 0,35-0,65 Nb(8×C-1,2) E 19.9Nb B 2 0
20.9.3 0,10 18,5-21 8-10 2-4 -
22.12 0,15 20-23 10-13 - -
23.12 0,15 22-26 11-15 - -
23.12.L 0,04 22-26 11-15 - -
23.12.Nb 0,12 22-25 11-15 - -
23.12W 0,20 22-25 11-15 - W 2-4
23.12.2 0,12 22-25 11-15 2-3 - O pen-c irc uit
Sy mbol P o l a r it y o f D C
25.20 0,20 24-28 18-22 - -
0 Negative (+) -
25.20L 0,04 24-28 18-22 - -
25.20Nb 0,12 24-28 18-22 - Nb(8×C-1,2)
2 Pos itive (-) 50
25.20.2 0,12 25-28 20-22 2-3 -
3 Negative (+) 50
25.25.2Nb 0,10 24-27 24-26 2-3 Nb(8×C-1,2)
25.4 0,15 24-27 4-6 - -
5 Pos itive (-) 70
29.9 0,15 28-32 8-12 - -
6 Negative (+) 70
18.36 0,25 14-19 33-38 - -
17.12Si 0,15 17-19 11-13 - Si 3,8-4,8
8 Pos itive (-) 90
24.14Si 0,12 22-25 13-15 - Si 1,5-2,2
9 Negative (+) 90
27
ÍÆ-13 (NJ-13) ÍÆ-13Ñ (NJ-13S) ÎÇË-17Ó (OZL-17U)
ÃÎÑÒ Ý-09Õ19Í10Ã2Ì2Á, ÃÎÑÒ Ý-09Õ19Í10Ã2Ì2Á, ISO E23.26.3Mn2Cu3NbRB20
AWS Å318-15, AWS Å318-15, ISO Å19.12.2NbS20,
ISO Å19.12.2NbB20, DIN Å19.12.2NbS20 Electrodes for welding of equipment
of corrosion resistant alloys such as
DIN Å19.12.2NbB20 gr. 06ÕÍ28ÌÄÒ, 03ÕÍ28ÌÄÒ
Electrodes are intended for welding
of structures of corrosion resistant ((23%Cr-27%Ni-3%Mo-3%Cu) and
Electrodes are intended for welding 03Õ21Í21Ì4ÃÁ (21%Cr-21%Ni-
Ñr-Ni-Mo steels of GOST gr.
of structures of corrosion resistant 4%Mo-Mn-Nb) with thickness as rule
10Õ17Í13Ì3Ò, 08Õ21Í6Ì2Ò and AISI
Ñr-Ni-Mo steels of GOST gr. up to 12 mm for service in media
gr. 304, 308, 318 and similar to them
10Õ17Í13Ì3Ò, 08Õ21Í6Ì2Ò and AISI containing sulphuric and phosphoric
operating at temperatures up to
gr. 304, 308, 318 and similar to them
350°C. Welding in all positions except acids with admixtures of fluorite

operating at temperatures up to compounds and media similar to these.
vertical-downward. DC(+) current is
350°C. Welding in all positions except Welding at DC(+) current in all
used. The alloying elements enter the
vertical-downward. DC(+) current is positions except vertical-downward.
weld metal from the covering. The low
used.
alloyed steel core wire gives good
current tolerance which results in a Type of electrode - rutile-basic.
Type of electrode - basic. Deposition rate factor - 14,0 g/A·h.
high deposition rate.
mm) - 1,7 kg/h. Consumption of electrodes per kg
mm) - 1,9 kg/h.
Consumption of electrodes per kg Typical all weld metal chemical
Typical all weld metal chemical deposited metal - 1,55 kg. analysis, %
analysis, % C ............. 0,035 Mn ........... 2,1
C ............. 0,09 Mn ........... 1,6 Typical all weld metal chemical Si ............ 0,53 Mo ........... 3,4
Si ............ 0,80 Ni ............ 10,2 analysis, % Cr ........... 23,4 Ni ............ 26,4
Mo .......... 2,2 Cr ............ 18,2 Nb ........... 0,45 Cu ........... 2,9
C ............. 0,08 Mn ........... 1,6
Nb ........... 1,0 S ............. 0,011 S ............. 0,009 P ............. 0,019
Si ............ 0,55 Ni ............ 9,5
P ............. 0,017
Mo .......... 2,2 Cr ............ 18,0
Nb ........... 1,1 S ............. 0,015 Typical all weld metal mechanical
Typical all weld metal mechanical P ............. 0,009 properties
properties Tensile strength, MPa ................ 590
Tensile strength, MPa ................ 640 Typical all weld metal mechanical Yield strength, MPa .................. 380
Yield strength, MPa .................. 470 properties Elongation, % ........................... 32
Elongation, % ........................... 33 Impact values (U-notch specimen),
Impact values (U-notch specimen), Joule/sm2 ........................................................... 190
Joule/sm2 ........................................................... 120
Elongation, % ........................... 30
Impact values (U-notch specimen), Special properties
Special properties Joule/sm2 ........................................................... 100 Weld metal has total corrosion
Weld metal has high corrosion resistance and good resistance to
resistance to intercrystalline corrosion Special properties intercrystalline corrosion in
in accordance with corrosion test accordance with corrosion GOST
Weld metal has high corrosion
(GOST 6032-89, AMÓ method). 6032-89 BÓ test method.
resistance to intercrystalline corrosion
Deposit has content of ferrite in range
in accordance with corrosion test
of 2-10%.
(GOST 6032-89, AMÓ method). Technological features of welding
Deposit has content of ferrite in range process
Technological features of welding of 2-10%. Welding of base metal of thickness
process up to 12 mm is required to weld by
Dry electrodes before use at 190-210°C Technological features of welding wide bead across full section of
for one hour. process groove, welding of thickness more
Welding can be used at higher welding then 12 mm is required to weld in X
Dia, mm Length, mm Current current without unnessesary heating type of groove. During welding root
range, A of electrode core wire. Dry electrodes bead must be removed by abrasive
3,0 300 60-90 before welding at 190-210°C for one tool.
4,0 340 110-140 hour.
5,0 350 120-180 Dia, mm Length, mm Current Dia, mm Length, mm Current
range, A range, A
Approvals 2,5 300 60-110 3,0 300 65-130
GOST R, UkrSEPRO 3,0 350 90-150 4,0 330 90-160
4,0 450 110-210
Approvals
Approvals GOST R, UkrSEPRO
GOST R
28
SCHAEFFLER DIAGRAM
Showing approximate regions of potential weld problems depending on composition and phase balance
S PETSE LECTRODE
Martensitic Cracking Below 400°C Hot Cracking Above 1250°C
High Temperature Brittleness Etc. Brittleness after Heat

Treatment at 500-900°C
29
ÎÇË-37-2 (OZL-37-2) ÖÒ-15 (TST-15)
ISO E25.27.4Mn2Cu3NbB20 ÃÎÑÒ Ý-08Õ19Í10Ã2Á,
AWS E347-15, ISO E19.9NbB20,
Electrodes for welding of equipment DIN E19.9NbB20
of corrosion resistant alloys gr.
03Õ23Í25Ì3Ä3Á, 03ÕÍ28ÌÄÒ,
Electrodes for welding elements of structures of steels GOST gr. Õ20Í12Ò-Ë,
06ÕÍ28ÌÄÒ, 03Õ21Í21Ì4ÃÁ for
Õ16Í13Á, 12Õ18Í9Ò and AISI gr. 321, 347, 304, 308 and similar to them. TST-
service in media containing sulphuric
15 is used for structures operating at temperatures up to 570-650°C and high
and phosphoric acid with admixtures
pressure. Electrodes also are suitable if higher intercrystalline corrosion
fluorite compounds. Welding at DC(+)
resistance of weld metal is required. Welding at DC(+) current is used. Good
current in all welding positions except
to handle in all positions except vertical-downward.
vertical-downward is used.
Type of electrode - rutile-basic.

mm) - 2,0 kg/h.
deposited metal - 1,7 kg. Typical all weld metal chemical analysis, %
C ............. 0,09 Mn ........... 1,82 Si ............ 0,25 Ni ............ 9,5
Cr ........... 20,2 Nb ........... 0,81 S ............. 0,009 P ............. 0,019
analysis, % Typical all weld metal mechanical properties
C ............. 0,03 Mn ........... 2,26
Tensile strength, MPa ............................................. 610
Si ............ 0,45 Mo ........... 3,8
Yield strength, MPa ............................................... 490
Cr ........... 24,6 Ni ............ 26,8
Elongation, % ........................................................ 33
Nb ........... 0,55 Cu ........... 2,9
Impact values (U-notch specimen), Joule/sm2 ............ 130
S ............. 0,007 P ............. 0,017
Special properties
Weld metal has high resistance to intercrystalline corrosion according with
properties corrosion test (GOST 6032-89, AÌÓ method) and high creep resistance at
Tensile strength, MPa ................ 610 operating temperatures. Deposit has ferrite content in weld metal in range of
Yield strength, MPa .................. 430 2,5-5,5% (Typical 3,7%).
Elongation, % ........................... 35
Impact values (U-notch specimen), Technological features of welding process
Joule/sm2 ........................................................... 160
Dry electrodes before welding at 190-210°C for one hour.
Special properties Dia, mm Length, mm Current range, A

Weld metal has high total corrosion 2,0 290 40-70
resistance and extra good 2,5 290 60-90
intercrystalline corrosion resistance 3,0 340 70-100
according with GOST 6032-89 BÓ 4,0 350 100-140
method. Deposit has high hot cracking 5,0 440 135-180
resistance during of multi-run welding.
Approvals
Technological features of welding GOST R, UkrSEPRO
process
During welding root passes must be
removed by abrasive tool. Dry
electrodes before use at 190-210°C for
one hour.

range, A
3,0 320 65-130
4,0 340 90-160
30
ÎÇË-9À (OZL-9A) ÃÑ-1 (GS-1)
ÃÎÑÒ Ý-28Õ24Í16Ã6, AWS E209-15, ISO Å23.9.Mn6B20,
ISO Å2516MnS20, DIN Å23.9.Mn6B20
DIN Å2516Mn6RB20
Electrodes are intended for welding
of thin walled highly resisting
S PETSE LECTRODE
Electrodes are intended for welding of equipment of highly heat resisting
steels GOST gr. 12Õ25Í16Ã7ÀÐ, 45Õ25Í20Ñ2, Õ18Í35Ñ2 and similar for structures of steels grades
operating in oxidising media up to 1050°C and for operating in carburizing 20Õ20Í14Ñ2, 20Õ25Í20Ñ2 and
media at temperature up to 1000°C. OZL-9A is suitable for welding steels of 45Õ25Í20Ñ2 and similar for operating
grades 20Õ23ÍÂ, 20Õ23Í18. Welding at DC(+) current in flat and vertical in carburizing media at temperatures
positions is used. up to 1000°Ñ. GS-1 is available for
welding of root pass and surface
Type of electrode - rutile-basic. layers. Welding at DC(+) current in all
Deposition rate factor - 13,5 g/A·h. positions except vertical downward is
Efficiency of deposition (for dia 4,0 mm) - 1,6 kg/h. used.
Typical all weld metal chemical analysis, % Deposition rate factor - 10,5 g/A·h.
C ............. 0,28 Mn ........... 5,4 Si ............ 0,30 Ni ............... 16,5
mm) - 1,3 kg/h.
Cr ........... 24,8 S ............. 0,008 P ............. 0,018
Elongation, % ...................................................... 32 analysis, %
Impact values (U-notch specimen), Joule/sm2 ......... 130 C ............. 0,09 Mn ........... 6,3
Si ............ 2,5 Ni ............ 9,4
Special properties Cr ........... 23,1 S ............. 0,011
P ............. 0,023
Weld metal has good heat resistance (depth of oxidising at 1050°C for 1000
hours is 0,15 mm) and high creep resistance (high temperature strength at
1000°C for 700 hours is about 15 MPa). Typical all weld metal mechanical
properties
Technological features of welding process Tensile strength, MPa ................. 770
Before depositing of full thickness of weld root pass should be removed by Yield strength, MPa ................... 560
abrasive tool or by remelting by following passes. It is advisable to weld the Elongation, % ............................ 28
root bead by GS-1 electrodes if the rigid structures of plate steels are welded. Impact values (U-notch specimen),
It is recommended to plate the welds directed to the working media with one Joule/sm2 ............................................................. 90
or two layers of metal are welded by electrodes of other grades: for carburizing
media - OZL/TST-31M, for oxidising media - OZL-35 or OZL-5. Dry electrodes Special properties
before use at 180-200°C for one hour. Electrodes for producing weld metal
with high carburizing resistance in
Dia, mm Length, mm Current range, A
carburizing and similar to their media
2,5 290 30-70
and also high heat resistance of
3,0 280 50-90
deposits (the oxidising depth at
4,0 350 90-130
1000°C for 5000 hour is about 0,2
mm). Typical ferrite contents in weld
Approvals metal is about 13,7%.
GOST R
Thechnological features of welding
process

range, A
3,0 320 60-90
4,0 330 90-130
31
ELECTRODES FOR HARDFACING AND
CLADDING ON STEEL
ÎÇÍ-300Ì (OZN-300M) ÎÇÍ-400Ì (OZN-400M) ÖÍÈÈÍ-4 (TSNIIN-4)
DIN E1-UM300-P DIN E1-UM400-P ÃÎÑÒ Ý-65Õ25Ã13Í3,
DIN E8-UM300-P
Electrodes are intended for tough, Electrodes are employed for tough,
hard and impact-proofed surfacing of hard and impact-proofed surfacing of Electrodes for surfacing of wearing
carbon and low alloyed steels. OZN- carbon and low alloyed steels. OZN- parts, repairing of defects of cast
300M is very suitable for hardfacing 400M is very suitable for hardfacing railway crosspieces and another work
of wear loaded machine members of wear loaded machine members pieces of high manganese steels
having dragged and crushed loads. having dragged and crushed loads. (13%Mn) such as gr. 110Ã13Ë.
Welding at DC(+) and AC current in Welding at DC(+) and AC current in Surfacing in flat position at DC(+)
flat position is used. flat position is used. current is used. Electrodes also are
suitable for tough, hard and impact-
Type of electrode - basic. Type of electrode - basic. proofed surfacing also for rail frog
Deposition rate factor - 10,5 g/A·h. Deposition rate factor - 10,5 g/A·h. and for armouring worn out parts on
Efficiency of deposition (for dia 4,0 Efficiency of deposition (for dia 4,0 rails surfaces and flanks for wear-
mm) - 1,6 kg/h. mm) - 1,6 kg/h. loaded machine members of unalloyed
Consumption of electrodes per kg Consumption of electrodes per kg and low alloyed steels having dragged
deposited metal - 1,8 kg. deposited metal - 1,8 kg. and crushing load; e.g. worms toothed
geared, shafts and gear parts.
Typical all weld metal chemical Typical all weld metal chemical
analysis, % analysis, % Type of electrode - basic.
C ............. 0,10 Mn ........... 3,0 C ............. 0,13 Mn ........... 3,5 Deposition rate factor - 10,5 g/A·h.
Si ............ 1,3 S ............. 0,020 Si ............ 1,7 S ............. 0,020 Efficiency of deposition (for dia 4,0
P ............. 0,030 P ............. 0,030 mm) - 1,4 kg/h.
Typical weld metal hardness Typical weld metal hardness deposited metal - 1,5 kg.
Hardness ÍÂ .............................. 330 Hardness ÍÂ .............................. 420
(heat treatment after surfacing - none) (heat treatment after surfacing - none) Typical all weld metal chemical
analysis, %
Special properties Special properties C ............. 0,6 Mn ........... 12,4
Weld metal has very stable Weld metal has very stable Si ............ 0,4 Ni ............ 2,7
characteristics of hardness and wear characteristics of hardness and wear Cr ........... 26,3 S ............. 0,010
resistance in wide range of cooling resistance in wide range of cooling P ............. 0,021
speeds of metal during hardfacing. speeds of metal during hardfacing.
Typical weld metal hardness
Technological features of welding Technological features of welding Hardness ÍRCý ........................... 26
process process (heat treatment after surfacing - none)
Dry electrodes before use at 290- Dry electrodes before use at 290-
310°C for one hour. 310°C for one hour. Special properties
The weld metal is machinable.
Dia, mm Length, mm Current Dia, mm Length, mm Current
range, A range, A Technological features of welding
4,0 450 140-160 4,0 450 140-160 process
5,0 450 160-180 5,0 450 160-180 Surfacing of work pieces with
minimum of preheating is required.
Approvals Approvals Dry electrodes before welding at 160-
GOST R, UkrSEPRO GOST R 200°C for one hour.

range, A
4,0 340 120-140
Approvals
GOST R
32
ÝÍ-60Ì (EN-60M) ÎÇÍ-6 (OZN-6) Ò-590 (T-590)
ÃÎÑÒ Ý-70Õ3ÑÌÒ, DIN E2-UM60-GP ÃÎÑÒ Ý-320Õ25Ñ2ÃÐ,
DIN E2-UM55-GT DIN E10-UM60-G
Electrodes can be used for hardfacing
Electrodes are intended for hardfacing of rapidly wearing and tearing parts Electrodes are intended for hardfacing
of all types of pressing dies with of mining and construction machines: on materials with very high strength
S PETSE LECTRODE
operating surface contact dredger teeth, beater bars, scrappers, and ductility especially with high
temperatures up to 400°C. EN-60M conveyor worms, mill hammers, mixer abrasive wear under corrosion
is also very suitable for hardfacing of arms, crusher jaws, cones and other conditions. Especially for mixer blades
wearing and tearing parts of different work pieces exposed to the conditions and arms, pug mill knifes, excavator
tool machines (rollers, wheels, knifes, of intensive abrasive wear and worms, glide pathes, skids etc.
eccentrics, gears etc). Hardfacing in considerable shock loads. Surfacing Hardfacing in flat and half-vertical
flat and half-flat position at DC(+) in flat and vertical position at DC(+) position at DC(+) current is used.
current is used. or AC current is used.
Type of electrode - basic. Type of electrode - basic. Deposition rate factor - 9,0 g/A·h.
Deposition rate factor - 8,5 g/A·h. Deposition rate factor - 11,0 g/A·h. Efficiency of deposition (for dia 4,0
Efficiency of deposition (for dia 4,0 Efficiency of deposition (for dia 4,0 mm) - 1,9 kg/h.
mm) - 1,1 kg/h. mm) - 1,7 kg/h. Consumption of electrodes per kg
Consumption of electrodes per kg Consumption of electrodes per kg deposited metal - 1,4 kg.
Typical all weld metal chemical Typical all weld metal chemical analysis, %
analysis, % analysis, % C ............. 3,2 Mn ........... 1,2
C ............. 0,8 Mn ........... 0,9 C ............. 1,0 Mn ........... 2,6 Si ............ 2,2 Cr ............ 25,0
Si ............ 1,0 Mo ........... 0,6 Si ............ 3,7 Cr ............ 4,4 B ............. 1,0
Cr ........... 2,7 Ti ............ 0,1 B ............. 0,9
S ............. 0,013 P ............. 0,022 Typical weld metal hardness
Typical weld metal hardness Hardness ÍRCý ........................... 61
Typical weld metal hardness Hardness ÍRCý ........................... 62 (heat treatment after surfacing - none)
Hardness ÍRCý ........................... 55 (heat treatment after surfacing - none)
(heat treatment after surfacing - none) Special properties
Hardness ÍRCý ........................... 55 Special properties Deposit has high wear resistance in
(hardened from 790-900°C + Weld metal is characterised by high abrasive medium and middle impact
tempering at 300°C for one hour) resistance to crack formation during properties. Furthermore deposited
multi-run depositing and under metal features a tendency to cracking
Special properties operating conditions with intensive without decreasing of service
Hardfacing on cold press dies has shock loads. resistance of deposited parts.
extra good resistance to stress
abrasion, metal to metal friction, Technological features of welding Technological features of welding
heavy shocks. process process
Dry electrodes before use at 330- To avoid spelling, it is not
Technological features of welding 350°C for one hour. recommended to deposit steel parts
process with more than 2 layers, and cast iron-
Hardfacing is used by 2-5 layers of Dia, mm Length, mm Current with more than 1 layer. When a thicker
thickness less 10 mm or by pool range, A depositing is necessary, bottom layers
method with thickness less 50 mm 4,0 450 120-160 are deposited by other types of
accompanied by preheating up to 300- 5,0 450 140-180 electrodes depending upon properties
400°C. Dry electrodes before use at of the base metal. Dry electrodes
280-300°C for one hour Approvals before use at 180-200°C for two
GOST R hours.
range, A Dia, mm Length, mm Current
2,5 350 60-75 range, A
3,0 350 80-100 4,0 450 200-220
4,0 450 110-140 5,0 450 250-270
5,0 450 140-180
Approvals
Approvals GOST R, UkrSEPRO
GOST R, UkrSEPRO, «Moscow
Quality»
33
Classification of Covered Electrodes According to DIN 8555
Wel ding method Weld metal hardnes s Wel d metal properties
(ÍÂ)
G G a s w e l d in g C Corros ion res is tant
150 125 - 175 G R e s is t a n t t o a b r a s iv e w e a r
E Manual -arc w el ding
Metal -arc w el ding us ing 200 176 - 225 K Capabl e of w ork hardening
MF
c o r e d w ir e e l e c t r o d e s 250 226 - 275 N Non-magnetizabl e
T IG T u n g s t e n in e r t g a s w e l d in g 300 276 - 325 P Im p a c t r e s is t a n t
Metal s hiel ding gas 350 326 - 375
MIG R R u s t r e s is t a n t
w e l d in g
400 376 - 425 Cutting abil ity (high s peed
UP Submerged-arc w el ding S
s teel s etc .)
40 37 - 42
H ig h t e m p e r a t u r e s t r e n g t h
45 42 - 47 T as for high-temperature
50 47 - 52 t o o l s t eel s
55 52 - 57 H e a t r e s is t a n t ( n o n -
Z s c al l ing) e.e. for temp.
60 57 - 62 O ver about 600°C
65 62 - 67
70 O ver 67
E 2 UM 55 GP
A l l o y g r o up P r o d u c t io n m e t h o d
Unal l oy ed up to 0,4% C or l ow al l oy up to 0,4% C and GW R o l l ed
1 a maximum of 5% of the al l oy ing el ementσÑr, Mn, Mo,
N i in t o t a l GO Cas t
Unal l oy ed w ith up to more than 0,4% C or l ow al l oy GZ D r aw n

2 w ith more than 0,4% C and up to maximum of 5% of GS Sintered
the al l oy ing el ements Ñr, Mn, Mo, Ni in total
GF Cored
3 A l l o y e d , w it h t h e p r o p e r t ie s o f h o t w o r k in g s t e e l s
UM Covered
4 A l l o y e d , w it h t h e p r o p e r t ie s o f h ig h s p e e d s t e e l s
A l l oy ed w ith more than 5% Cr, w ith a l ow C c ontent (up
5
to about 0,2%)
A l l oy ed w ith more than 5% Cr, w ith a higher C c ontent
6
(about 0,2 to 2,0%)
Mn aus tenites w ith 11-18% Mn, more than 0,5% C and
7
up to 3% Ni
8 Cr-Ni-Mn ty pe aus tenitic al l oy s
9 Cr-Ni s teel s (res is tant to rus ting, ac id and heat)
With a high C c ontent and high Cr al l oy ing c ontent and
10
w it h o u t a d d it io n a l c a r b id e f o r m in g a g e n t s
20 Co bas ed, Cr-W al l oy ed, w ith or w ithout Ni and Mo
21 Carbide bas ed (s intered, c as t or c ored) al l oy s
22 Ni bas ed, Cr or Cr-B al l oy ed
23 Ni bas ed, Mo al l oy ed, w ith or w ithout Cr
30 Cu bas ed, Sn al l oy ed
31 Cu bas ed, A l al l oy ed
32 Cu bas ed, Ni al l oy ed
34
ÖÍ-6Ë (TSN-6L) ÖÍ-12Ì-67 (TSN-12M-67) ÎÇØ-8 (OZSH-8)
ÃÎÑÒ Ý-08Õ17Í8Ñ6Ã ÃÎÑÒ Ý-13Õ16Í8Ì5Ñ5Ã4Á DIN E9-UM250«55»-TZ
Electrodes can be used for surfacing Electrodes are employed for Electrodes are intended for hardfacing
heating tubes of boilers operating at depositing of heating tubes surfaces of heavy duty loaded hot press dies
570°C and pressure of 78 MPa. of power engineering equipment for operating at temperatures up to
Surfacing in flat position at DC(+) operating at 600°C and pressure of 1100°C and also used for hardfacing
current is used. 78 MPa. Surfacing in flat position at of difficult geometry parts. Welding
DC(+) current is used. in flat and half-flat position at DC(+)
S PETSE LECTRODE
Type of electrode - basic. current is used.
Deposition rate factor - 14,0 g/A·h. Type of electrode - basic.
Efficiency of deposition (for dia 4,0 Deposition rate factor - 13,5 g/A·h. Type of electrode - basic.
mm) - 1,8 kg/h. Efficiency of deposition (for dia 4,0 Deposition rate factor - 14,0 g/A·h.
Consumption of electrodes per kg mm) - 1,8 kg/h. Efficiency of deposition (for dia 4,0
deposited metal - 1,4 kg. Consumption of electrodes per kg mm) - 1,9 kg/h.
deposited metal - 1,5 kg. Consumption of electrodes per kg
Typical all weld metal chemical deposited metal - 1,4 kg.
analysis, % Typical all weld metal chemical
C ............. 0,07 Mn ........... 1,3 analysis, % Typical all weld metal chemical
Si ............ 5,5 Ni ............ 8,3 C ............. 0,13 Mn ........... 4,0 analysis, %
Cr ........... 16,8 S ............. 0,010 Si ............ 4,1 Mo ........... 5,7 C ............. 0,08 Mn ........... 1,2
P ............. 0,020 Ni ............ 7,9 Cr ............ 16,3 Si ............ 1,2 Mo ........... 3,1
Nb ........... 0,8 S ............. 0,009 Ni ............ 10,5 Cr ............ 31,5
Typical weld metal hardness P ............. 0,017 V ............. 0,2 Al ............ 0,28
Hardness ÍRCý ........................... 31 S ............. 0,016 P ............. 0,021
(tempering at 725°Ñ for one hour with Typical weld metal hardness
slow cooling to 200°Ñ) Hardness ÍRCý ........................... 46 Typical weld metal hardness
(tempering at 725°C for one hour with Hardness ÍRCý ........................... 30
Special properties slow cooling to 200°Ñ) (heat treatment after surfacing - none)
Deposited metal has high corrosion Hardness ÍRCý ........................... 54
and erosion resistance in medium of Special properties (tempering at 720°Ñ for 3 hour)
steam and water and not sensitive to Deposited metal has high corrosion
bully. and erosion resistance in medium of Special properties
water and steam and not sensitive to Deposit has high heat and creep
Technological features of welding bully. resistance, high wears and corrosion
process resistance in acid and alkaline media
Preheating at 300-400°C before Technological features of welding and low sensitive to cracks.
surfacing is used but for surfacing of process
small work pieces preheating is not Preheating at 300-400°C before Technological features of welding
required. Heat treatment of large surfacing is required, but for surfacing process
structures is required immediately of small work pieces preheating is not Hardfacing of work pieces of hardened
after depositing. Dry electrodes required. Heat treatment of large work steels is used with preheating and
before use at 120-150°C for one hour. pieces is required immediately after heating during welding at temperature
depositing. Dry electrodes before use up to 300-450°C (300°C - for dies
Dia, mm Length, mm Current at 120-150°C for one hour. steels of gr. 5XHM (5%Cr). Dry
range, A electrodes before use at 190-210°C for
4,0 340 110-130 Dia, mm Length, mm Current one hour.
5,0 440 180-200 range, A
Approvals 5,0 450 160-190 range, A
GOST R 3,0 350 90-100
Approvals 4,0 350 140-150
GOST R
Approvals
GOST R, UkrSEPRO
35
ÎÇØ-3 (OZSH-3) ÎÇÍ-7Ì (OZN-7M) ÎÇÈ-5 (OZI-5)
ÃÎÑÒ Ý-37Õ9Ñ2, DIN E2-UM55-GP ÃÎÑÒ Ý-10Ê18Â11Ì10Õ3ÑÔ,
DIN E6-UM55-T DIN E4-UM55«65»SZ
Electrodes are intended for hardfacing
Electrodes are intended for hardfacing of rapidly wearing and tearing work Electrodes can be used for hardfacing
of shearing and cutting dies of cold pieces as rule of steel gr. 110Ã13Ë of machining tools (instead of steels
and hot (up to 650°C) forging and (13%Mn). OZN-7M is also suitable for gr. P18 and P6M5), dies and other
other rapidly wearing and tearing parts hardfacing of equipment exposed to parts exposed to very high
of machines. Depositing in flat and the conditions of intensive abrasive temperatures up to 800-850°C and
vertical-upward position at DC(+) wear and considerable impact loads. severe loads. Hardfacing in flat
current is used. Hardfacing in flat and half-vertical position at DC(+) current is used.
position at DC(+) current is used.

Type of electrode - basic. Type of electrode - special.
Deposition rate factor - 9,5 g/A·h. Type of electrode - basic. Deposition rate factor - 10,5 g/A·h.
Efficiency of deposition (for dia 4,0 Deposition rate factor - 12,0 g/A·h. Efficiency of deposition (for dia 4,0
mm) - 1,3 kg/h. Efficiency of deposition (for dia 4,0 mm) - 1,8 kg/h.
Consumption of electrodes per kg mm) - 1,5 kg/h. Consumption of electrodes per kg
deposited metal - 1,7 kg. Consumption of electrodes per kg deposited metal - 1,6 kg.
Typical all weld metal chemical Typical all weld metal chemical
analysis, % Typical all weld metal chemical analysis, %
C ............. 0,4 Mn ........... 0,5 analysis, % C ............. 0,09 Mn ........... 0,4
Si ............ 1,9 Cr ............ 9,9 C ............. 0,7 Mn ........... 0,4 Si ............ 0,9 Mo ........... 9,4
S ............. 0,013 P ............. 0,021 Si ............ 1,4 Ni ............ 2,0 Co ........... 19,0 Cr ............ 2,2
Cr ........... 4,1 V ............. 0,6 V ............. 0,6 W ............ 9,9
Typical weld metal hardness B ............. 0,5 S ............. 0,018 S ............. 0,015 P ............. 0,020
P ............. 0,026
Hardness ÍRCý ........................... 56
(heat treatment after surfacing - none) Typical weld metal hardness
Typical weld metal hardness Hardness ÍRCý ........................... 52
Special properties Hardness ÍRCý ........................... ≥56 (heat treatment after surfacing - none)
(heat treatment after surfacing - none) Hardness ÍRCý ........................... 64
Deposited metal has high wear
resistance and good impact (tempering at 600°Ñ for 2 hour)
properties. Special properties
Deposited metal has higher resistance Special properties
Technological features of welding to cracking during multi-run depositing Weld metal is extra good against
and operating. abrasion and crumple at big loads and
process
temperatures up to 850°C.
Hardfacing is performed in 1 to 4
layers with preheating up to 300-
400°C, but sometimes deposition process Technological features of welding
without preheating is available. Dry Dry electrodes before use at 340- process
electrodes before use at 340-360°C 360°C for one hour. Hardfacing is performed in 1 to 3
for one hour. layers with thickness from 2 to 6 mm
Dia, mm Length, mm Current by a welding pool method with
Dia, mm Length, mm Current range, A preheating up to 400-700°C. Dry
range, A 4,0 450 150-180 electrodes before hardfacing at 340-
2,5 350 70-110 5,0 450 180-210 360°C for one hour.
3,0 350 90-130
4,0 450 110-150 Approvals Dia, mm Length, mm Current
5,0 450 130-180 GOST R range, A
3,0 350 100-140
Approvals 4,0 450 140-200
GOST R, UkrSEPRO 5,0 450 180-250
36
MAP OF IRON-BASED HARDSURFACING
ALLOY COMPOSITIONS
5 ÀKP
ÌÊP ÀÊÊ
ÌEÊ
S PETSE LECTRODE
2 ÝÍÓ-2 ÀÊE Ò-590
ÌÊ2
Carbon content, %
À2Ê ÎÇÍ/ÂÑÍ-9
1 ÌÊ1 ÎÇÍ-6
ÂÑÍ-6
ÎÇÈ-6 À3Ê
ÝÍ-60Ì ÎÇÈ-3
0,5 ÎÇØ-2 À2 ÖÍÈÈÍ-4
Ì2 ÎÇÍ-7Ì À3
Ì4 ÎÇØ-3
0,2 ÎÇØ-7
Ì1
Ö×-4
0,1 Ì3 ÎÇÈ-5
ÎÇÍ-400Ì ÖÍ-12Ì-67
0,05 FS ÎÇÍ-300Ì ÖÍ-6Ë À1
ÎÇØ-8
0,02
0 5 10 15 20 25 30 35 40 45
Total alloy content, %
Ferrite (with secondary phase) - FS
Martensite Type I - Low C, Low Alloy - Ì1
Martensite Type II - High C, Low Alloy - Ì2
Martensite Type III - Low C, High Alloy - Ì3
Martensite Type IV - Medium, High Alloy - Ì4
Martensite + Carbides - Type II - ÌÊ1
Martensite + Added Carbides - Type II - ÌÊ2
Martensite + Eutectic Carbides - ÌEÊ
Martensite + Primary Carbides - ÌKP
Austenite Type I (Cr Ni) and Austenite + Ferrite - À1-ÀÔ
Austenite Type II - High C, Medium Alloy (Mn) - À2
Austenite Type III - Medium C, High Alloy (Mn Cr) - A3
Austenite Type II and III + Added Carbides - À2Ê, À3Ê
Austenite + Primary Carbides - ÀKP
Austenite + Eutectic Carbides - ÀKE
Austenite + Primary, Eutectic and Extra Carbides - ÀÊÊ
37
NONFERROUS METAL
ÎÇÀ-1 (OZA-1) ÎÇÀ-2 (OZA-2) ÎÇÁ-2Ì (OZB-2M)
AWS E1100, DIN EL-A199,5 AWS E4043, DIN EL-A1Si5 AWS ECuSn-C, ISO ECuSn2B2,
DIN ELCuSn6
Welding and depositing of structures Welding of cast or rolled weldable
of commercially pure aluminium when aluminium alloys of grades ÀË-4, ÀË- Electrodes are intended for welding
a pure aluminium electrode should be 9, ÀË-11 with additions of silicon. and depositing of tin-bronze and red
used. Welding at DC(+) current in flat Welding at DC(+) current in flat and brass. OZB-2M is very suitable for
and half-vertical position is used. half-vertical position is used. welding and repairing welding of
artistic cast work pieces, also for
Type of electrode - special. Type of electrode - special. repairing of defects of cast iron and
Deposition rate factor - 6,5 g/A·h. Deposition rate factor - 6,5 g/A·h. for depositing on steels. Electrodes
Efficiency of deposition (for dia 4,0 Efficiency of deposition (for dia 4,0 are available for welding of cast iron
mm) - 0,7 kg/h. mm) - 0,7 kg/h. without preheating, for joining copper
Consumption of electrodes per kg Consumption of electrodes per kg or bronze to steel. It is also suitable
deposited metal - 2,0 kg. deposited metal - 2,0 kg. for cladding. Welding in flat, vertical
up and horizontal positions at DC(+)
Typical all weld metal chemical Typical all weld metal chemical current is used.
analysis, % analysis, %
Al ............ bal. Si ............ 0,4 Al ............ bal. Si ............ 5,0 Type of electrode - basic.
Ti ............ 0,2 Fe ............ 0,1 Ti ............ 0,2 Fe ............ 0,1 Deposition rate factor - 14,0 g/A·h.
Typical all weld metal mechanical Typical all weld metal mechanical mm) - 2,1 kg/h.
properties properties deposited metal - 1,4 kg.
Tensile strength, MPa ............... 70 Tensile strength, MPa ............... 90
Weld metal has good corrosion
analysis, %
Weld metal has good corrosion
resistance. Cu ........... bal. Mn ........... 1,0
resistance.
Ni ............ 0,8 Fe ............ 0,5
Sn ........... 6,0 P ............. 0,35
Thechnological features of welding Thechnological features of welding
process process Typical all weld metal mechanical
Preheating of the start point to 250- Preheating of the start point to 250-
400°Ñ according to thickness of base
properties
400°Ñ according to thickness of base
metal is used. Clan the edges before Tensile strength, MPa ................. 340
metal is used. Clan the edges before
welding. Agter welding clean the weld Yield strength, MPa ................... 230
welding. Agter welding clean the weld
by means of hot water. Dry electrodes Elongation, % ............................ 10
by means of hot water. Dry electrodes
before use at 150-200°Ñ for one hour. Hardness, ÍÂ ............................. 115
before use at 150-200°Ñ for one hour.
Dia, mm Length, mm Current Dia, mm Length, mm Current Special properties

range, A range, A Weld metal has excellent wear
4,0 350 100-120 4,0 360 100-120 resistance. OZB-2M is easy to employ
5,0 400 120-150 5,0 390 120-150 for repairing welding of old bronze
artistic monuments.
Approvals Approvals
GOST R GOST R Technological features of welding
process
When welding copper or bronze the
work piece should be preheated to
about 300°C, in order to obtain better
joint fusion. When welding large
objects, a continuous heat supply is
necessary. Dry electrodes before use
at 340-360°C for one hour.
range, A
3,0 350 90-120
4,0 350 120-160
Approvals
GOST R
38
ÀÍÖ/ÎÇÌ-3 (ANTS/OZM-3) ÊÎÌÑÎÌÎËÅÖ-100 ÎÇÁ-3 (OZB-3)
AWS ECu-15
(KOMSOMOLETS-100) Electrodes for surfacing and repairing
Electrodes are intended for welding of cladded electrodes of spot
and depositing of pure copper Electrodes for welding and depositing resistance-welding equipment for
containing up to 0,01% of oxygen. work pieces of pure copper grades welding of bars for building of
Electrodes are suitable for welding and M1, M2, and M3. Welding at DC(+) structures. Welding at DC(+) current
depositing of Cu-base alloys and for current in flat and half-flat position is in flat position is used.
welding copper with steel. Welding at used.
S PETSE LECTRODE
DC(+) current in flat and half-vertical Type of electrode - special.
position is used. Type of electrode - special. Deposition rate factor - 12,5 g/A·h.
Type of electrode - special. Efficiency of deposition (for dia 4,0 mm) - 3,5 kg/h.
Deposition rate factor - 16,5 g/A·h. mm) - 1,8 kg/h. Consumption of electrodes per kg
Efficiency of deposition (for dia 4,0 Consumption of electrodes per kg deposited metal - 1,8 kg.
mm) - 4,6 kg/h. deposited metal - 1,6 kg.
Consumption of electrodes per kg Typical all weld metal chemical
deposited metal - 1,8 kg. Typical all weld metal chemical analysis, %
analysis, % Cu ........... bal. Si ............ 0,7
Typical all weld metal chemical Cu ........... bal. Mn ........... 5,1 Ni ............ 2,5 Cr ............ 1,0
analysis, % Si ............ 0,75 Fe ............ 0,8 S ............. 0,025
Cu ........... bal. Mn ........... ≤0,2
Si ............ ≤0,05 Al ............ ≤0,2 Typical all weld metal mechanical Typical all weld metal mechanical
Fe ........... ≤0,3 B ............. ≤0,02 properties properties
Tensile strength, MPa ................ 410 Hardness, ÍV ........................ 120-130
Typical all weld metal mechanical Yield strength, MPa .................. 230
properties Elongation, % ........................... 26 Thechnological features of welding
Tensile strength, MPa ................ 200 Impact values (U-notch specimen), process
Yield strength, MPa .................. 100 Joule/sm2 ............................................................ 50
Elongation, % ........................... 31 Hardness, ÍÂ ............................ 120
360°C for two hours.
Joule/sm2 ............................................................ 100 Special properties Dia, mm Length, mm Current
Weld metal has electrical conductivity range, A
Special properties up to 20% of electrical conductivity 4,0 350 220-300
Weld metal has electrical conductivity of pure copper. 5,0 450 350-400
up to 60% of electrical conductivity
of pure copper. Technological features of welding Approvals
process GOST R
Technological features of welding Preheat base metal before welding up
process to 300-700°C in accordance with
Welding of work pieces without thickness of base metal and weight
preheating with thickness of base of structure. Dry electrodes before
metal less 10 mm is used. Preheat of welding at 160-200°C for one hour.
base metal with thickness more 10-
mm at temperatures in range from
range, A
150°C to 350°C in accordance with
3,0 350 70-110
thickness and weight of work piece
4,0 350 100-140
is required.
5,0 450 150-190
range, A Approvals
4,0 350 220-300 GOST R
5,0 450 350-400
Approvals
GOST R
39
ÎÇË-32 (OZL-32) Â-56Ó (V-56U)
AWS ENi1-15, DIN EL-NiTi3 AWS ENICu7, DIN EL-NiCu30Mn
Electrodes are employed for welding Electrodes are intended for welding of equipment of clad steels (low alloyed
of equipment of pure nickel gr. ÍÏ-2, steel + monel metal). V-56U is very suitable for making corrosion resistant
ÍÀ-1, for depositing of corrosion layers on monel metal, also is suitable to weld monel metal and low alloyed
resistant layers on carbon or high steel. Welding in flat and half-flat position at DC(+) current is suitable.
alloyed corrosion resistant steel. OZL-
32 is suitable for welding of equipment Type of electrode - rutile-basic.
for chemical industry producing of Deposition rate factor - 11,5 g/A·h.
synthetic materials, soda, soap etc, Efficiency of deposition (for dia 4,0 mm) - 1,5 kg/h.
and for welding of pure nickel with Consumption of electrodes per kg deposited metal - 1,6 kg.
carbon or stainless steel. Welding at
DC(+) current in flat and vertical up Typical all weld metal chemical analysis, %
position is used. C ............. 0,03 Mn ........... 4,1 Si ............ 0,3
Ni ............ 65,0 Ti ............ 0,2 Al ............ 0,2
Type of electrode - rutile-basic. Fe ........... 0,9 S ............. 0,008 Cu ........... other
Efficiency of deposition (for dia 4,0 Typical all weld metal mechanical properties
mm) - 1,9 kg/h.
Elongation, % ...................................................... ≥20
Typical all weld metal chemical Special properties

analysis, % Weld metal is very corrosion resistant in medium such as HCl and H2S at
C ............. 0,07 Mn ........... 1,8 operating temperature about 200°C.
Si ............ 1,2 Ni ............ 65,0
Ti ............ 1,1 Al ............ 0,3 Technological features of welding process
Fe ........... 1,8 S ............. 0,006
Welding with bead width less then 12 mm is required. Dry electrodes at 450-
P ............. 0,009
Typical all weld metal mechanical Dia, mm Length, mm Current range, A

properties 3,0 340 90-110
Tensile strength, MPa ................ 470 4,0 360 120-140
Elongation, % ........................... 30 Approvals
Impact values (U-notch specimen), GOST R
Joule/sm2 ............................................................ 185
Special properties
Weld medal has high corrosion
resistance in medium of Cl or alkaline.

process
Welding is used with narrow beads
of width less than two dia of
electrode. Electrodes to be operated
at 90°C to weldment. Dry electrodes
at 190-210°C for one hour before
welding.

range, A
3,0 300 110-140
4,0 340 140-180
40
ELECTRODES FOR WELDING OF CAST IRON
Ö×-4 (TSCH-4) ÎÇ×-6 (OZCH-6)
Electrodes are intended for cold welding of structures of high strength cast Copper base electrodes are intended
iron with a spheroidal graphite and of grey cast iron with lamellar graphite and for cold welding of structures of grey
their combinations with steel, for repairing of defects in castings and for and malleable cast iron. Electrodes arc
S PETSE LECTRODE
preliminary depositing of the first 1-2 layers upon worn out cast iron parts as preferable for repair of through
preparation for subsequent depositing with special types of electrodes. Welding defects, especially in thin walled
at DC(+) current in flat position is used. details. Welding at DC(+) current in
flat and vertical up position is used.
Deposition rate factor - 10,0 g/A·h. Type of electrode - basic.
Efficiency of deposition (for dia 4,0 mm) - 1,1 kg/h. Deposition rate factor - 15,5 g/A·h.
Consumption of electrodes per kg deposited metal - 1,8 kg. Efficiency of deposition (for dia 4,0
mm) - 2,2 kg/h.
Typical all weld metal chemical analysis, % Consumption of electrodes per kg
Fe ........... bal. C ............. 0,13 Mn .......... 0,9 Si ............ 0,5 deposited metal - 1,4 kg.
V ............. 8,6 S ............. 0,014 P ............. 0,023
Typical all weld metal mechanical properties analysis, %
Tensile strength, MPa ................................ 490 Cu ........... bal. C ............. 0,05
Hardness, ÍÂ ............................................ 180 Mn .......... 1,1 Si ............ 0,3
Ni ............ 1,2 Cr ............ 0,7
Special properties Fe ........... 10,0 B ............. 0,2
Machining is applicable to weld metal as welded.
Technological features of welding process properties
Welding is performed with short beads of 25-35 mm long with interpass Tensile strength, MPa ................ 320
temperature down 60°C. When welding malleable cast iron or high strength Yield strength, MPa .................. 200
cast iron, length of the bead may be increased up to 80-100 mm. Dry electrodes Elongation, % ........................... 14
at 160-200°C for one hour before welding. Hardness, ÍÂ ............................ 160
Dia, mm Length, mm Current range, A Special properties

3,0 350 65-80 Extra good for site repairing welding
4,0 450 90-120 of through defects of thin walled
5,0 450 130-150 structures, for repairing of oiled cast
iron.
Approvals
GOST R, Russian Maritime Register of Shipping, «Moscow Quality» Technological features of welding
process
Welding is necessary to perform with
short beads of 30-50 mm long with
interpass temperature down to 100°C.
Each part of the weld should be
caulked by light hammer blows. Dry
electrodes at 190-210°C for 45 min
before use.

range, A
2,0 300 50-80
2,5 300 60-90
3,0 350 70-100
4,0 350 130-160
5,0 450 160-200
Approvals
GOST R, «Moscow Quality»
41
ÌÍ×-2 (MNCH-2) ÎÇÆÍ-1 (OZJN-1)
AWS ENiCu-B, ISO ENiCu2BG2, AWS ENiFe-CI, ISO ENiFeBGI,
DIN ENiCuG3 DIN ENiFe-1BGII
MNCH-2 is a Ni-Cu alloyed monel Nickel-iron electrodes arc employed for repairing welding of grey and high
electrode is intended for cold welding, strength cast iron with laminar and globular graphite structure, also for
repairing of casting defects. Electrode joints of cast iron with unalloyed steels. The alloyed weld metal mainly is
is suitable for welding of first layer produced from the core wire 50% Ni and 50% Fe. Welding at DC(+) current
of joints requiring high tightness. It in flat and vertical positions is used.
can be used for filling up cavities in
castings, or cavities that might form Type of electrode - basic.
after machining. Welding at DC(+) Deposition rate factor - 11,5 g/A·h.
current in all position except overhead Efficiency of deposition (for dia 4,0 mm) - 1,6 kg/h.
and vertical downward is used. Consumption of electrodes per kg deposited metal - 1,3 kg.
Type of electrode - special. Typical all weld metal chemical analysis, %

Deposition rate factor - 11,5 g/A·h. C ............. 0,1 Mn ........... 0,4 Si ............ 0,6 Ni ............ 48,0
Efficiency of deposition (for dia 4,0 S ............. ≤0,030 P ............. ≤0,030 Fe ........... other
mm) - 1,5 kg/h.
Consumption of electrodes per kg Typical all weld metal mechanical properties
deposited metal - 1,5 kg. Tensile strength, MPa .................................... 510
Yield strength, MPa ...................................... 340
Typical all weld metal chemical Elongation, % ............................................... 26
analysis, % Hardness, ÍÂ ................................................ 200
Mn .......... 2,2 Ni ............ 66,0
Fe ........... 2,9 Special properties
Cu ........... other The weld metal is easy to machine and crack resistant; the colour of weld is
like of base metal. When large defects are repaired or large volume of metal
Typical all weld metal mechanical is deposited the present electrodes should be used together with OZCH-3
properties or MNCH-2 grade electrodes where as the intermediate layers are alternately
Hardness, HB ............................ 150 applied by OZJN-1 and OZCH-3 or MNCH-2 electrodes.
Special properties Technological features of welding process

Heat affected zone is very narrow. Welding is performed with short beads of 30-50 mm long. After each bead
Porosity free weld metal can be easily is welded, it should be caulked with light hammer blows. The interpass
machined. Filler metal has the same temperature down 60°C is required. Dry electrodes before use at 340-
colour with that of the work piece. 360°C for one hour.

Technological features of welding range, A
process 2,5 300 70-100
Welding is performed with short 3,0 350 90-120
beads of 20-30 mm long. After each 4,0 360 120-150
bead is welded, it should be caulked 5,0 400 150-180
with light hammer blows. The
interpass temperature is 60°C. When Approvals
welding cast iron without preheating
GOST R, Russian Maritime Register of Shipping
the smallest possible electrode
diameter and the lowest possible
welding current should be selected to
limit the width of the Heat Affected
Zone that might occur due to excess
heating. Dry electrodes before welding
at 190-210°C for one hour.

range, A
3,0 350 70-110
4,0 350 100-140
5,0 450 140-190
Approvals
GOST R, Russian Maritime Register
of Shipping
42
ÎÇ×-2 (OZCH-2) ÎÇ×-3 (OZCH-3) ÎÇ×-4 (OZCH-4)
AWS ENi-CI, ISO ENiBG2, AWS ENi-CI, ISO ENiBG2,
Electrode containing iron powder in DIN ENiBGII DIN ENiBGII
coating is intended for welding and
depositing of grey and malleable cast
Nickel electrode is intended for ñold Electrodes are intended for welding
iron without preheating and for
welding and repairing of grey cast iron of various kinds of grey and high
repairing of defects in cast iron.
and higher strength cast iron. strength iron products. Such as
Welding in flat and vertical-up position
Electrodes are suitable for repairing cylinder covers, motor beds casings
at DC(+) current is used.
S PETSE LECTRODE
and joining of various kinds of cast and gears. OZCH-4 is recommended
iron products such as cylinder covers, for depositing of the last layer of parts
Type of electrode - acid.
motor beds, castings and gears. exposed to abrasive action or impact
Repairing of alloyed and malleable cast loads, for repairing of alloy and
iron are also used. Welding in flat and malleable cast iron. Welding at DC(+)
mm) - 1,8 kg/h.
vertical up position at DC(+) current current without preheating in flat and
is required. vertical up position can be used.
Type of electrode - basic. Type of electrode - basic.
Typical all weld metal chemical Deposition rate factor - 11,0 g/A·h. Deposition rate factor - 11,5 g/A·h.
analysis, % Efficiency of deposition (for dia 4,0 Efficiency of deposition (for dia 4,0
Cu ........... bal. Mn ........... 1,8 mm) - 1,3 kg/h. mm) - 1,3 kg/h.
Si ............ 0,2 Ni ............ 2,0 Consumption of electrodes per kg Consumption of electrodes per kg
Fe ........... 10,0 deposited metal - 1,6 kg. deposited metal - 1,7 kg.
Typical all weld metal mechanical Typical all weld metal chemical Typical all weld metal chemical
properties analysis, % analysis, %
Tensile strength, MPa ................ 250 Ni ............ ≥99,0 C ............. ≤0,04 Ni ............ bal. C ............. 0,30
Hardness, HB ............................ 170 Mn .......... ≤0,1 Si ............ ≤0,14 Mn .......... 0,5 Si ............ 0,5
Cu ........... ≤0,06 Fe ............ ≤0,1 Cu ........... 1,5 Fe ............ 1,5
Special properties S ............. ≤0,005 P ............. ≤0,003 S ............. 0,005 P ............. 0,003
OZCH-2 is to be employed together
with MNCH-2 grade electrode if extra Typical all weld metal mechanical Typical all weld metal mechanical
good mechanability or tightness of properties properties
weld joints is required. Tensile strength, MPa ................ 540 Tensile strength, MPa ................ 520
Elongation, % ........................... 24 Elongation, % ........................... 17
Technological features of welding Hardness, ÍÂ ............................ 160 Hardness, ÍÂ ............................ 170
process
Welding is performed with short Special properties Special properties
beads 30-60 mm long with interpass The weld metal is soft machinable, also OZCH-4 is electrode depositing nickel
temperature down 60°C. For higher the fusion zone. Hardening of fusion weld metal. Hardening of fusion zone
crack resistance weld metal should be zone is small. Electrode produces low is small and machining of the welds is
caulked by light hammer blows penetration of base metal. comparatively easy.
immediately after welding.
Technological features of welding Technological features of welding
Dia, mm Length, mm Current process process
range, A
Welding is performed with short Depositing is performed with short
3,0 350 80-100
beads of 30-50 mm long. After each beads of 30-50 mm long. After each
4,0 350 100-140
bead is welded it should be caulked bead is deposited it should be caulked
5,0 450 150-190
with light blows of hammer. Welding with light blows of hammer, interpass
up of large defects or depositing of temperature is 60°Ñ. Base material
large volumes of metal should be done should be chip off completely at the
by alternating layers deposited by repairing part. Dry electrodes at 250-
OZCH-3 and OZJN-1. Dry electrodes 280°Ñ for one hour before welding.
before welding at 250-280°C for one
hour. Dia, mm Length, mm Current
range, A
Dia, mm Length, mm Current 2,5 280 50-80
range, A 3,0 310 70-110
2,5 280 50-80 4,0 330 100-130
3,0 310 70-110 5,0 400 120-160
4,0 330 100-130
5,0 400 120-160
Approvals
GOST R
43
ELECTRODES FOR CUTTING AND JOINT
PREPARING
ÎÇÐ-1 (OZR-1) ÎÇÐ-2 (OZR-2)
Electrodes are used for gouging in and Electrodes are intended for gouging
joint preparation of all types of steel, in and joint preparation of all types
cast iron and non-ferrous metal. It is of steel, cast iron and non-ferrous
general-purpose electrode especially metal. It is general-purpose electrode
used before repair and maintenance especially used before repair and
welding applications. Cutting in all maintenance welding applications.
positions at DC(+) and AC current is Cutting in all positions at DC(+) and
used. AC current is used.
Type of electrode special. Type of electrode - special.

Speed of cutting (for dia 4,0 mm): Speed of cutting (for dia 4,0 mm):
- low alloyed steel of thickness 14 mm: - low alloyed steel of thickness 14 mm
12 m/hour; : 12 m/hour;
- high alloyed steel for example gr. - high alloyed steel for example gr.
08Õ18Í9Ò (18%Cr-9%Ni-Ti) of 08Õ18Í9Ò (18%Cr-9%Ni-Ti) of
thickness 12 mm: 12m/hour. thickness 12 mm: 12m/hour.
Consumption of electrodes per kg Consumption of electrodes per kg

The surface of cutting is clean and The surface of cutting is clean and
seldom requires further dressing. seldom requires further dressing.
Electrodes are of higher efficiency for
Technological features of welding cutting of structures bars of high dia.
process Time of cutting of bar dia 16 mm is
The incline of electrode during cutting about 2-3 sec, dia 40 mm 14-16 sec.
should be disposed in the direction
of cutting (cutting with angle- Technological features of welding
forward method). The tip of electrode process
should have difficult movie - forward- The incline of electrode during cutting
back or up-down. Dry electrodes should be disposed in the direction
before use at 160-190°C for one hour. of cutting (cutting with angle-
forward method). The tip of electrode
Dia, mm Length, mm Current should have difficult movie - forward-
range, A back or up-down. Dry electrodes
3,0 350 110-170 before use at 160-190°C for one hour.
4,0 350 180-260
range, A
Approvals 3,0 350 150-220
GOST R 4,0 350 260-300
5,0 350 420-480
Approvals
GOST R, «Moscow Quality»
44
SUPPLEMENT
Calculation of Electrode Consumption
Square butt joints: Weld metal weights, kg/m
S PETSE LECTRODE
P l at e
Weight/l ength
P o s it io n t ho c knes s , G ap , m m
w el d metal , kg/m
mm
1 0 0,02
1,5 0,5 0,02
2 1 0,03
Fl at 3 1,5 0,05
4 2 0,13
5 2 0,16
6 2,5 0,21 The first run and backing run V-joints:
Fl at 7 3 0,28
Weld metal weights, kg/m
1 0 0,02
Weight/l ength E l ec t r o d e
1,5 0,5 0,03 T h ic k n e s s ,
P o s it io n w el d m et al , d ia m e t e r ,
2 1 0,04 mm
kg/m mm
3 1,5 0,07
Horizontal -vertic al Fl at 6 - 12 0,10 3,0
Fl at > 12 0,15 4,0
4 2 0,17
5 2,5 0,20 V e r t ic a l >8 0,15 3,0
6 3 0,25
Horizontal -vertic al >8 0,15 3,0
7 3 0,33
Horizontal -vertic al O ver head > 10 0,10 3,0
4 2 0,07
5 2 0,08
6 2,5 0,10
7 3 0,13
4 2 0,08
5 2 0,13
6 2,5 0,14
O ver head 7 3 0,16
Single V-joints:
Weld metal weight, kg/m
50° 60° 70° 80° 60°
P l at e
G ap ,
t h ic k n e s s ,
mm
mm
Fl at Fl at V e r t ic a l O ver head Horizontal -vertic al

4 1 0,09 0,10 0,132 0,14 0,11
5 1 0,13 0,15 0,19 0,22 0,16
6 1 0,17 0,20 0,29 0,30 0,24
7 1,5 0,26 0,30 0,38 0,44 0,33
8 1,5 0,31 0,37 0,47 0,55 0,44
9 1,5 0,38 0,44 0,59 0,69 0,51
10 2 0,49 0,57 0,76 0,86 0,64
11 2 0,56 0,66 0,89 1,02 0,76
12 2 0,65 0,77 1,05 1,23 0,89
14 2 0,86 1,02 1,34 1,60 1,17
15 2 0,97 1,15 1,55 1,81 1,34
16 2 1,04 1,23 1,75 2,02 1,46
18 2 1,33 1,60 2,17 2,51 1,83
20 2 1,63 1,94 2,62 3,11 2,21
25 2 2,46 2,94 4,00 4,76 3,34
45
Corner welds:
P l at e
Sec tion
t h ic k n e s s ,
s ize, mm2
mm
2 2 0,03 0,02 0,03 0,03

3 4,5 0,05 0,05 0,05 0,06
4 8 0,07 0,07 0,07 0,08
5 12,5 0,10 0,11 0,11 0,13
6 18 0,15 0,15 0,16 0,17
7 24,5 0,20 0,21 0,22 0,25
8 32 0,26 0,27 0,28 0,32
9 40,5 0,33 0,34 0,36 0,40

10 50 0,40 0,42 0,44 0,50
11 60,5 0,49 0,53 0,57 0,62
12 72 0,58 0,62 0,66 0,73
15 113 0,91 0,97 1,04 1,11
18 162 1,31 1,37 1,49 1,60
20 200 1,62 1,62 1,78 1,98
22 242 1,95 2,00 2,16 2,39
25 323 2,58 2,60 2,90 3,18
Fillet weld:
T hr o at
Sec tion
t h ic k n e s s ,
s ize, mm2
mm
2 4 0,04 0,05 0,04 0,04

2,5 6,5 0,06 0,07 0,06 0,07
3 9 0,08 0,10 0,09 0,09
3,5 12,5 0,11 0,13 0,12 0,13
4 16 0,14 0,16 0,15 0,17
4,5 20,5 0,18 0,20 0,19 0,21
5 25 0,22 0,25 0,24 0,26
5,5 30,5 0,26 0,29 0,28 0,32
6 36 0,31 0,33 0,34 0,37
6,5 42,5 0,37 0,39 0,40 0,44
7 49 0,43 0,45 0,44 0,51
7,5 56,5 0,47 0,51 0,50 0,58
8 64 0,55 0,58 0,60 0,65
9 81 0,69 0,74 0,75 0,86
10 100 0,85 0,89 0,91 1,02
11 121 1,03 1,08 1,12 1,23
12 144 1,22 1,27 1,33 1,48
13 169 1,41 1,49 1,53 1,73
14 196 1,62 1,76 1,78 2,02
15 225 1,86 1,95 2,07 2,31
Determination of the Preheating Temperature

T(°C)=350⋅([Ceq] - 0,25)1/2, where
[Ceq]=[Cc]⋅(1+0,005⋅e), [Cc]=C+Mn/6+(Cr+Mo+V)/5+(Ni+Cu)/15, e - thickness, mm
Preheating temperature required for steel of gr. 16Ã2ÀÔ of 25 thickness.

Ñ Si Mn Cr Ni Cu V
0,17 0,4 1,5 0,2 0,1 0,2 0,12
[Cc]=0,17+1,5/6+(0,2+0,12)/5+(0,1+0,2)/15=0,17+0,25+0,064+0,02=0,504
[Ceq]=0,504⋅(1+0,005⋅25)=0,567
T(°C)=350⋅(0,567 - 0,25)1/2 ≈ 200.
46
SAFETY IN WELDING
S PETSE LECTRODE
47
S
« pe
Russia
111394
ts e lect
rod
Tel: +7 , Mosko e»
(495) 7 w, Pero
E-mail: 39-50-8 wskaya
postmas 4, stree
ter@spe 739-50-85, 7 t , 71
tselectro 39
de.ru W -50-86, 739-5
WW: ht 0
tp://ww -89
w.spetse
lectro de.ru

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arc welding are represented in this catalogue.

of development, manufacturing and

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Im p a c t p r o p e r t ie s Effic ienc y /Current ty pe

Sy mbol of w el ding H y d r o g en c o nt ent s

Special properties Dia, mm Length, mm Current range, A

Dia, mm Length, mm Current

ÂÑÖ-4Ì (VSTS-4M) ÎÌÀ-2 (OMA-2)

Technological features of welding

Dia, mm Length, mm Current

Mo 0,12 0,8 1,5 - 0,4 - 0,7 - Ñ - c e l l u l o s ic

O pen-c irc uit

A l l p o s it io n s e x c e p t v e r t ic a l - 4 A ny pol arity (+/-) 70

to them for operating temperatures up to

Dia, mm Length, mm Current Dia, mm Length, mm Current Technological features of welding

Technological features of welding Dia, mm Length, mm Current Dia, mm Length, mm Current

Type of electrode - basic.

Typical all weld metal chemical analysis, %

Typical all weld metal mechanical properties

Technological features of welding process

Dia, mm Length, mm Current range, A

Choice og Electrodes for Welding of Dissimilar Metals and Alloys

H e a t r e s is t a n t s t e e l s Ý42À - Ý50À Ý50À - Ý85 ÝÀ -395/9 À ÍÆ Ð-1, À ÍÆ Ð-2 ÖÒ-28, Î ÇË-25Á

Technological features of welding Approvals

Dia, mm Length, mm Current

Typical all weld metal mechanical Technological features of welding process

Technological features of welding

Dia, mm Length, mm Current

19.12.3 0,08 17-20 10-14 2,5-3,5 - A s " 3" and vertic al -

350°C. Welding in all positions except acids with admixtures of fluorite

High Temperature Brittleness Etc. Brittleness after Heat

Deposition rate factor - 10,5 g/A·h.

Special properties Dia, mm Length, mm Current range, A

Dia, mm Length, mm Current

Dia, mm Length, mm Current

Dia, mm Length, mm Current

Unal l oy ed w ith up to more than 0,4% C or l ow al l oy GZ D r aw n

position at DC(+) current is used.

Dia, mm Length, mm Current Dia, mm Length, mm Current Special properties

Typical all weld metal chemical Special properties

Typical all weld metal mechanical Dia, mm Length, mm Current range, A

Technological features of welding

Dia, mm Length, mm Current

Dia, mm Length, mm Current range, A Special properties

Dia, mm Length, mm Current

Type of electrode - special. Typical all weld metal chemical analysis, %

Special properties Technological features of welding process

Dia, mm Length, mm Current

Dia, mm Length, mm Current

Type of electrode  special. Type of electrode - special.

Special properties Special properties

Fl at Fl at V e r t ic a l O ver head Horizontal -vertic al

2 2 0,03 0,02 0,03 0,03

9 40,5 0,33 0,34 0,36 0,40

2 4 0,04 0,05 0,04 0,04

Determination of the Preheating Temperature

Preheating temperature required for steel of gr. 16Ã2ÀÔ of 25 thickness.

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Type of electrode special. Type of electrode - special.