M+W Group

INSPECTION AND TEST PLAN FOR STRUCTURAL FABRICATION , ERECTION AND SHEETING ITP No :12
Rev: 00
Project No.018 Date
Project
DESCRIPTION:
Mechanical Systems
Reference Format of Inspection Requirement / Sign off
Op. Description of operation/Inspection or Type Type of Check Extent of check
Documents
Acceptance Criteria
Record Contractor CMO CLIENT
Remarks
No
Work Mobilization
1 Material
Confirmation of material incoming quality check BOQ,Approved
Project technical
Check material received confirm to specification make list &
visual,mechanical specifications,Approve notification of
Visual inspection for any physical damages 100% drawing and P/I/II W/A I/R
technical specifications d drawings,make list & inspection
Check consumables batch numbers & material test
BOQ
certificates certificates
2 Prefabrication
ASME SEC IX,check
Marking and cutting of Pipes and plates visual inspection 100% As per Drawing compliance with visual inspection I R R
speAcifications
WPS,PQR,WPQR.
ASME SEC IX,check
2.1 Welding procedure specification(WPS) Review Each process ASME SEC IX compliance with WPS P/I/IV W/R R/A
specifications
ASME SEC IX,check
visual ,mechanical &
2.2 Procedure qualification record(PQR) Each process ASME SEC IX compliance with PQR P/I/IV W/R R/A
DPT
specifications
Welder qualification test (WQT)submit list of
welders to be qualified with all particulars to
As per approved ASME SEC IX,check
client Approval before production welding Visual,mechanical &
2.3 Each process WPS ASME SEC compliance with WPQR P/I/II/IV W/R R/A
Qualification and witness by MWG/client submit DPT
IX/ NDT Reports specifications
test results for approval prepare welder
identification card
3 Welding Base plates and stiffners

Approved Visual welding

3.2 Check weld preparations visual Inspection Each batch ASME SEC IX I/P I/II/III S
WPS,PQR,WPQR inspection

Approved make IS 819/ Technical

3.3 Check welding consumables visual inspection 100% MRIR,MTC I/P I/II/III S
list specifications

Prepared By Reviewed BY Approved By

 M+W Group

Reference Format of Inspection Requirement / Sign off

Op. Description of operation/Inspection or Type Type of Check Extent of check
Documents
Acceptance Criteria
Record Contractor CMO CLIENT
Remarks
No
Isometric
Approved drawing
Check fitup,configuration,dimension and drawings/IFC Visual welding
3.4 visual/dimensional 100% & as per approved I/P I/II/III S
orientation drawings&as per inspection
WPS
approved WPS
Isometric
Approved drawing
drawings/IFC
3.5 Material identification,cutting edge preparation visual/dimensional 100% & as per approved MRIR I/P I/II/III S
drawings&as per
WPS
approved WPS

Prepared By Reviewed BY Approved By

 M+W Group

Reference Format of Inspection Requirement / Sign off

Op. Description of operation/Inspection or Type Type of Check Extent of check
Documents
Acceptance Criteria
Record Contractor CMO CLIENT
Remarks
No

Visual welding
3.6 All Fillet welding visual inspection 100% ASME SEC IX ASME SEC IX I R R
inspection

4 Coulumn , Rafter & Tie beams Erection

BOQ,Approved
Project technical
make list &
Check and con firmation of diamentin heights visual,technical specifications,Approve Notification of
4.1 100% drawing and P/I W R/W
and other spectification specifications d drawings,make list & inspection
material test
BOQ
certificates
IS 5290 and as per
As per approved approved
Check ground level and foundation bolts level IFC,isometric drawings ,standards Notification of
4.2 visual,dimentional 100% I/A/W/P II/S R/W
and heights. drawings,P&ID and contract inspection
and ASME B 31.3 specifications,isometric
&P&ID
Project technical
As per approved
specifications,Approve
4.3 Visual inspection for Erection level / water level visual 100% IFC,isometric visual inspection I R R
d drawings,make list &
drawings
BOQ

Project technical
As per technical
specifications,Approve
4.4 Check Bolt , nut and washer visual 100% specifications, visual inspection I/II/P M/W W/R
d drawings,make list &
drawings
BOQ
Project technical
As per technical
Check diagonal and spam for each sections , specifications,Approve
4.5 visual 100% specifications, visual inspection I/III/P W W
rafter and tie d drawings,make list &
drawings
BOQ

NFPA 14,Project
As per technical technical
4.6 Check Paint , micron and quality inspection visual,dimentional 100% specifications, specifications,Approve visual inspection I/P W S
drawings d drawings,make list &
BOQ

5 GI Purlin and Room sheeting installation

BOQ,Approved
Project technical
make list &
Check the confirmation of material of Purlin / visual ,technical specifications,Approve Notification of
5.1 100% drawing and P/I W R/W
sheeting and connectors specifications d drawings,make list & inspection
material test
BOQ
certificates

Prepared By Reviewed BY Approved By

 M+W Group

Reference Format of Inspection Requirement / Sign off

Op. Description of operation/Inspection or Type Type of Check Extent of check
Documents
Acceptance Criteria
Record Contractor CMO CLIENT
Remarks
No
IS 5290 and as per
As per approved approved
Notification of
Inspection of holes, screws, guage of sheets and IFC,isometric drawings ,standards
5.2 visual ,dimentional 100% inspection/visual I/A/W/P II/S R/W
purlin drawings ,P&ID and contract
inspection
and ASME B 31.3 specifications,isometric
&P&ID

Prepared By Reviewed BY Approved By

 M+W Group

Reference Format of Inspection Requirement / Sign off

Op. Description of operation/Inspection or Type Type of Check Extent of check
Documents
Acceptance Criteria
Record Contractor CMO CLIENT
Remarks
No
6 Painting

Check color code of painting

Surface cleaning of Pipes,degreasing,remove
dust,dirt Project
Project
Inspection of surface preparation. specifications,pain painting
specifications,paint
6.1 Application of primer coat, visual/DFT checking random t cataloges and completion I/III/P/A S/A S
cataloges and method
Application of intermediate coats, method of report
of statement
Application of top coat, statement
Verification of DFT,

7 Punch listing

Generate internal punch list, As per approved

Each
Closing of internal punch list, IFC, isometric Punch list procedre as System closure
visual systems/equipment I/P W/A W/A
Conducting client walk down and punch listing, P&ID drawings bulit drawings checklist
100%
Closing of client punch list and ASME B 31.3

8 Documentation

Preparation of test packs , Each As per approved As per approved

Preparation,review and
Compiling of quality control dossiers(QCD) systems/equipment ITP ,quality plan ITP ,quality plan MDR P/A R/A H
certification
completeness specifications specifications

ITP Revision Status Legend

Rev Description contractor CMO Approval Authority Approval A Approve Hold Point

Third Sign :
2 Date : R Review Documentation Monitor
submission
Print Name :
I Inspection by Visual Prepare Documentations
II Inspection by Survey Spot Witness
Inspection by
III Witness
Measurement
IV Inspection by Testing Not Applicable

Prepared By Reviewed BY Approved By