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1600
1600
CONTROLLER
INSTALLATION AND
OPERATION MANUAL
113
44,5 Controls PID, Self-tuning, on-off
pb / dt / di 0.0 ... 999.9% / 0.00 ... 99.99min / 0.00 ... 99.99min
Action Heat / Cool
10 Control outputs on / off, pwm, Open / Close
Cycle time 0.1 ... 200 sec
Main output type Relay, Logic, Continuous (optional)
96 115
Softstart 0.0 ... 500.0 min
Maximum power limit heat / cool 0.0 ... 100.0 %
Fault power setting -100.0 ... 100.0 %
108 96 Automatic blanking Optional exclusion, displays PV value
3 configurable alarms type: max, min, symmetrical,
Configurable alarms
absolute or relative, LBA, HB
115
- exclusion during warm up
Alarm masking
- latching reset from faceplate or external contact
92
Type of relay contact NO (NC), 5A, 250V, cosϕ = 1
Logic output for static relays 11Vdc, Rout = 220Ω (6V/20mA)
0 ... 10V, 2 ... 10V, Ri ≥ 1MΩ
(option) remote Setpoint
0 ... 20mA, 4 ... 20mA, Ri = 5Ω
113 92
! or Amperometric input
Feedback input
Potentiometer > 500Ω,
TA 50mAac, 50/60Hz, Ri = 1,5Ω,
Potentiometer valve position
For correct and safe isolation 1500V
10
installation, follow the CT scale range configurable from 0, ... , 100.0A
instructions and observe Transmitter power supply filtered 10 / 24Vdc, max 30mA
the warnings contained in (optional) short-circuit protection, isolation 1500V
this manual. Analogue retransmission signal (opt) 10V / 20mA, isolation 1500V
24V NPN, 4.5mA; 24V PNP, 3.6mA
Logic inputs (optional)
isolation 1500V
Panel mounting: Serial interface (optional) CL; RS422/485; RS232; isolation 1500V
To fix the unit, insert the brackets provided into the seats on either side of the Baud rate 1200 ... 19200
case. To mount two or more units side by side, respect the cut-out dimensions
Protocol GEFRAN / MODBUS
shown in the drawing. To obtain IP65 faceplate protection level, remove the device from
the box, apply the gasket (supplied) with adhesive to the front edge of the box, and then (std) 100 ... 240Vac/dc ±10%; 50/60Hz, 12VA max
Power supply (switching type)
(opt.) 20...27Vac/dc ±10%; 50/60Hz, 12VA max
reinsert the device.
Faceplate protection IP65
CE MARKING: EMC conformity (electromagnetic compatibility) with EEC Directive Working / Storage temperature range 0...50°C / -20...70°C
89/336/CEE with reference to the generic Standard EN61000-6-2 (immunity in Relative humidity 20 ... 85% non-condensing
industrial environments) and EN50081-1 (emission in residential environments). BT Environmental conditions of use for internal use only, altitude up to 2000m
(low voltage) conformity respecting the Directive 73/23/CEE modified by the Directive Installation Panel, plug-in from front
93/68. Limitations: model 1800 conforms to Standard EN55011 for emissions radiated Weight 400g (1600V), 600g (1800V) for the complete version
in industrial environment.
MAINTENANCE: Repairs must be done only by trained and specialized personnel. Cut EMC conformity has been tested with the following connections
power to the device before accessing internal parts.
FUNCTION CABLE TYPE LENGTH
Do not clean the case with hydrocarbon-based solvents (Petrol, Trichlorethylene, etc.). Power supply cable 1 mm2 1m
Use of these solvents can reduce the mechanical reliability of the device. Use a cloth Relay output cable 1 mm2 3,5 m
dampened in ethyl alcohol or water to clean the external plastic case. Digital communication wires 0,35 mm2 3,5 m
SERVICE: GEFRAN has a service department. The warranty excludes defects caused C.T. connection cable 1,5 mm2 3,5 m
by any use not conforming to these instructions. TC input 0,8 mm2 compensated 5m
Pt100 input 1 mm2 3m
80080D_MHW_1600-1800_0308_ENG 1
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3 • DESCRIPTION OF FACEPLATE
Indication of output states
OUT 1 (Open); OUT 2 (Close);
OUT 3 (AL 1); OUT 4 (HB)
4 • CONNECTIONS
• Power Supply • Outputs
Standard: User configurable User configurable
100...240Vac/Vdc ±10% +W2 33 generic output generic output
~ 12 11 -
Optional: - analogue output - 5A/250Vac relay, cosϕ=1 Out4
PWR
20...27Vac/Vdc ±10%
+W1 32 isolated to 1500V - 11Vdc logic, (AL2 / HB)
(0 ... 10V, 0 ... 20mA, Rout=220Ω (6V/20mA)
~ 13 50/60Hz 4 ... 20mA) 10 +
0V 31
14 output 1500V
C 15 30 8
- NPN 24V, 4,5mA
18 - PNP 24V, 3,6mA 7 IN1
16 29 7 (12V, 1,2mA)
(+) NO
19 17 28 6 5 COM
18 27 5
(-) NC
20 • Auxiliary input
Out3 (AL1)
19 26 4
1 +
1 + 1 1
2 80080D_MHW_1600-1800_0308_ENG
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Device structure: identification of boards
CPU BOARD
CPU
BOARD
POWER
BOARD
POWER
DISPLAY
BOARD
DISPLAY BOARD
BOARD
5 • PROGRAMMING and CONFIGURATION
LEVEL 1 MENU F INFO Information display
Press for
approx.
Process variable (PV display) 2 sec dAtA Custom menu
P.V. / S.V. Work Setpoint (SV display) or control
output value with regulator in manual
-SP-
Local Setpoint
- sp.i
Setpoint 1
- sp.2
Setpoint 2
- sp.3
Setpoint 3
NO
214 S3 = ON
Keep the F key
- sp.4
YES
Setpoint 4 pressed to scroll
the menus
215 PASS Password
Release the F key
-- ts
Limit value of timer to select the
0...9999 sec displayed menu
NO
217 PASS = 99
Press the F key to
Amperometric input value access the
inp.2 or remote Setpoint
(with auxiliary input enabled)
(*)
YES
parameters
2
Prot Protection code
Keep the F key
pressed to exit any
-al.1
menu
Alarm point 1 (scale points)
Hrd Hardware configuration Keep F + Auto/Man
3 keys pressed for 2
sec. on any menu
-al.2
Alarm point 2 (scale points) to go immediately
Lin Input linearization to level 1 display
4
-al.3
Alarm point 3 (scale points) CuSt “dAtA” menu setting
U.CAL
al.xb Heater break alarm point
(scale points of ammeter input)
User calibration
N.B.: Once a particular configuration is entered, all unnecessary parameters are no longer displayed
80080D_MHW_1600-1800_0308_ENG 3
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• InFo Display
-rst
Information -999 … 999
INFO display
Manual reset
scale points
8
Serial
prot Software
protection code
25
(ODE communication
code
11
Self 0 No Error
p.rst Reset power -100.0 ... 100.0%
9
er.nr diagnostic
error
1
2
Lo
Hi
26
updt Software
version 12 code 3
4
ERR
SBR
a.rst Antireset
0 ... 9999
scale points
10
27
• CFG
-ffd
Feedforward -100.0 ... 100.0%
28
CFG Control parameters
Enabling self-
s.tvn tuning, 0
autotuning
NO NO NO
29
15
autotuning,
softstart
1
2
3
YES
NO
YES
NO
YES
YES
NO
NO
NO
xys.i Alarm 1 hysteresis
± 999
scale points
4 NO NO YES 30
5 YES NO YES
6
7
8
-
-
WAIT
-
-
NO
-
-
NO
xys.2 Alarm 2 hysteresis
± 999
scale points
9 GO NO NO 31
10 WAIT YES NO
11
12
13
GO
WAIT
GO
YES
NO
NO
NO
YES
YES
xys.3 Alarm 3 hysteresis
± 999
scale points
254
double heat/cool action)
gr.sp Set gradient
(see applicable note)
0.0...999.9 digit/min.
(digit / sec see SP.ty)
216
(.med
-
97
C.MEd Relative gain (Rg)
(see applicable note)
0 Air 1
1 Oil 0,8
2 Water 0,4
20
Proportional band for
c- pb cooling or hysteresis for
ON/OFF control
0.0 … 999.9%
full scale
21
22 (*) LBA alarm may be reset by simultaneously pressing ∆ +∇ keys when OutP is displayed or by
switching to Manual.
c- dt Derivative time
for cooling
0.00 ... 99.99 min
Note:
h_Pb, h_it, h_dt, h.P.Hi, hPLo, c_Pb, c_it, c_dt, c.P.Hi, c.P.Lo parameters are “read only” if the option
23 “control parameter groups” has been selected (showing current values)
c_Pb, c_it, c_dt parameters are “read only” if the option “relative gain heat/cool control” (Ctrl = 14) has
24
255 action)
4 80080D_MHW_1600-1800_0308_ENG
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• Ser
39
PAr Parity
- par
Parity selection 0 No parity
1 Odd
2 Even
101
• InP
45
PROBE:TC (SEnS=0)
tYPE Probe type Scale Scale range max. Scale range max.
(C/F) without decimal point with decimal point PROBE: CURRENT 20mA or TRANSMITTER (SEnS=4)
0 J (Fe-CuNi) C 0 / 1000 0.0 / 999.9 tYPE Signal type Scale Scale range max.
1 J (Fe-CuNi) F 32 / 1832 32.0 / 999.9 0 0...20mA linear -1999 / 9999
2 K (NiCr-Ni) C 0 / 1300 0.0 / 999.9 1 0...20mA custom linear see table 32 values in Lin
3 K (NiCr-Ni) F 32 / 2372 32.0 / 999.9 2 4...20mA linear -1999 / 9999
4 R (Pt13Rh - Pt) C 0 / 1750 not available 3 4...20mA lineare custom see table 32 values in Lin
5 R (Pt13Rh - Pt) F 32 / 3182 not available
6 S (Pt10Rh - Pt) C 0 / 1750 not available PROBE: VOLTAGE 10V or TRANSMITTER (SEnS=5)
7 S (Pt10Rh - Pt) F 32 / 3182 not available
8 T (Cu-CuNi) C -200 / 400 -199.9 / 400.0 tYPE Signal type Scale Scale range max.
9 T (Cu-CuNi) F -328 / 752 -199.9 / 752.0 0 0...10V linear -1999 / 9999
10 B (Pt30Rh - Pt6Rh) C 44 / 1800 not available 1 0...10V custom linear see table 32 values in Lin
11 B (Pt30Rh - Pt6Rh) F 111 / 3272 not available 2 2...10V linear -1999 / 9999
12 E (NiCr-CuNi) C -100 / 750 -100.0 / 750.0 3 2...10V custom linear see table 32 values in Lin
13 E (NiCr-CuNi) F -148 / 1382 -148.0 / 999.9
14 N (NiCrSi-NiSi) C 0 / 1300 0.0 / 999.9 PROBE: CUSTOM 10V (SEnS=6)
15 N (NiCrSi-NiSi) F 32 / 2372 32.0 / 999.9
16 (Ni - Ni18Mo) C 0 / 1100 0.0 / 999.9 tYPE Signal type Scale Scale range max.
17 (Ni - Ni18Mo) F 32 / 2012 32.0 / 999.9 0 Custom 0...10V linear -1999 / 9999
18 L - GOST (NiCr-CuNi) C 0 / 600 0.0 / 600.0
19 L - GOST (NiCr-CuNi) F 32 / 1112 32.0 / 999.9 1 Custom 0...10V custom linear see table 32 values
20 TC C custom scale (*) in Lin
21 TC F custom scale (*)
PROBE: CUSTOM 50mV, 20mA (SEnS=7)
PROBE: RTD 3 wires (SEnS=1) tYPE Signal type Scale Scale range max.
tYPE Probe type Scale Scale range max. Scale range max. 0 Custom lineare -1999 / 9999
(C/F) without decimal point with decimal point 1 Custom custom linear see table 32 values
0 PT100 C -200 / 850 -199.9 / 850.0 in Lin
1 PT100 F -328 / 1562 -199.9 / 999.9
2 JPT100 (JIS C 1609/81) C -200 / 600 -199.9 / 600.0
3 JPT100 (JIS C 1609/81) F -328 / 1112 -199.9 / 999.9 (*) Linearization and scale limit settings (with or without decimal point) are
4 RTD C custom scale (*) selectable from PC via serial line
5 RTD F custom scale (*)
80080D_MHW_1600-1800_0308_ENG 5
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Digital filter on aux input
filt Digital filter
on main input
0.0 ... 20.0 sec
flt.2 (if enabled)
[see “hrd.1” on Hrd]
0.0 ... 20.0 sec
46 53
56
57
58
51
tYP.2 Auxiliary input function
0 None
• Out
al.1.r reference
signal for
xb- f HB alarm
function
0 Relay, logic output: alarm active on
load current level lower than setpoint
during the ON time of
60 alarm 1 AL.1.r, AL.2.r, AL.3.r
66 the control output
AL.x.r Variable to compare Alarm setpoint
Select 1 Relay, logic output: alarm active on
al.2.r reference
signal for
0
1
2
PV (Process variable)
InP.2 (aux input)
SSP (active setpoint)
AL
AL
AL (only absolute)
load current level higher than setpoint
during the OFF time of
61 alarm 2 the control output
3 PV (Process variable) InP.2
2 Alarm active if one of functions 0 and 1 is
Select (aux input)
true (OR logic between 0 and 1) (*)
al.3.r reference
signal for + 4 only for relative alarms, they refer to SP1
3
7
For continuous heating output
For continuous cooling output
62 alarm 3 (available if multiset function enabled)
+0 assigned to output Out1 (only for Hb_F= 0, 1, 2)
AL.1.t, AL.2.t, AL.3.t +4 assigned to output Out2 (only for Hb_F= 0, 1, 2)
+8 assigned to output Out3 (only for Hb_F= 0, 1, 2)
AL.x.t Direct (high limit) Absolute or Normal
al.1.t Alarm
type 1
Inverse (low limit) Relative
to active setpoint
Symmetrical
(window)
+ 12
+ 16
assigned to output Out4 (only for Hb_F= 0, 1, 2)
inverse HB alarm
63 0 direct absolute normal (*) minimum setting is fixed at 12% of amperometric full scale
1 inverse absolute normal
al.2.t Alarm
type 2
2
3
4
direct
inverse
direct
relative
relative
absolute
normal
normal
symmetrical
64
5 inverse absolute symmetrical
al.3.t Alarm
type 3
6
7
direct
inverse
relative
relative
symmetrical
symmetrical
6 80080D_MHW_1600-1800_0308_ENG
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Out W1
rl.o.1 Out 1
Allocation of an.o.1 Assignment of signal or reference value: PV, SP,
SP-PROG, DEV+, DEV-, IN.AUX, HEAT, COOL,
reference signal: AL1, AL2, AL3, serial line value
67 78
HEAT, COOL,
AL1, AL2, AL3,
repetition of rL.o.1, rL.o.2, rL.o.3, rL.o.4 An.o.1, An.o.2
digital inputs rL.o.x Function of main output relay/logic (OUT1) An.o.x Reference value
0 HEAT (control output for heating) 0 PV - process variable
1 COOL (control output for cooling) 1 SSP - active setpoint
2 AL1 - alarm 1 2 SP - local setpoint
3 AL2 - alarm 2 3 InP.2 - aux input
4 AL3 - alarm 3 4 Deviation (SSP-PV)
rl.o.2 Out 2
Allocation of
reference signal:
5
6
AL.HB - alarm HB
LBA - alarm LBA
5
6
HEAT
COOL
(*)
(*)
68 7 IN1 - repetition of logic input 1 7 AL1 (alarm point)
HEAT, COOL,
8 IN2 - repetition of logic input 2 8 AL2 (alarm point)
AL1, AL2, AL3,
9 - 9 AL3 (alarm point)
repetition of
10 - 10 AL.HB - (alarm point)
digital inputs
11 - 11 Value acquired from serial line
12 Repeat Timer
13 Repeat Set / Reset + 16 for inverted output with respect to reference value
14 (AL1) OR (AL2) + 32 for output with 2...10V, 4...20mA signal
15 (AL1) OR (AL2) OR (AL3)
(*) - Fixed scale limits
rl.o.3 Out 3
Allocation of
16
17
reference signal: 18
(AL1) AND (AL2)
(AL1) AND (AL2) AND (AL3)
(HBAL) OR (AL1)
- Retransmission output not available with ON/OFF control action
Minimum limit of
69 HEAT, COOL,
AL1, AL2, AL3,
repetition of
19
20
21
(HBAL) OR (AL1) OR (AL2)
(HBAL) AND (AL1)
(HBAL) AND (AL1) AND (AL2)
l.an.1 analogue repetition
signal output 1
-100.0...100.0% for power
-1999...9999 for inputs and setpoint
digital inputs 76
+ 32 for inverse logic signal output Maximum limit of
rl.o.4 Out 4
Allocation of
65 Cool control output with
fast cycle time (*) Out W2.
70
reference signal:
HEAT, COOL, (*) only for rL.o.1.; HB alarm is disabled if
an.o.2 Assignment of signal or reference value: PV, SP,
SP-PROG, DEV+, DEV-, IN.AUX, HEAT, COOL,
AL1, AL2, AL3, associated with Out1 output AL1, AL2, AL3, serial line value
81
repetition of
digital inputs
Minimum limit of
-(t.2
Cycle time for AL1
relay or logic 80
1 ... 200 sec
output = HEAT or
72 COOL
-(t.3
73
relay or logic
output = HEAT or
COOL
1 ... 200 sec
74
-(t.4 relay or logic
output = HEAT or
COOL
1 ... 200 sec
-rel.
Fault action (sets state in 1 2 3
case of probe fault) Alarm 0 OFF OFF OFF
outputs AL1, AL2, AL3; 1 ON OFF OFF
75
Select intrinsic safety 2
3
OFF
ON
ON
ON
OFF
OFF
• Prot
4 OFF OFF ON
5 ON OFF ON
6 OFF ON ON
7 ON ON ON
Note:
1) In case of broken probe, logic state of individual alarm assumes
selected logic value without consideration of alarm type (direct or
inverse): ON=alarm active; Prot Protection code
OFF=alarm inactive
2) Assign alarms to available outputs by entering codes rLo1, rLo2,
42
rLo3, rLo4.
Prot Display Modification
0 SP, InP2, alarms, OutP, INFO, DATA SP, alarms, DATA
1 SP, InP2, alarms, OutP, INFO, DATA SP, alarms
2 SP, InP2, alarms, OutP, INFO SP
3 SP
80080D_MHW_1600-1800_0308_ENG 7
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• Hrd
SEnS Probe type for main input
Hrd Hardware configuration Selection of 0 Thermocouple (TC)
sens probe type for
main input
1
2
Resistance Thermometer (RTD)
Thermistor (PTC)
hrd.1 Aux Logic Logic Serial 3 Voltage 0...50mV / 10...50mV
Auxiliary input analogue input 1 input 2 interface 4 Current 0...20mA / 4...20mA
x
(available from software release 3.05)
hrd.3 0
Non significant
function
6
7
8
Set / Reset outputs Out 1... Out 4
Alarms memory reset
SP1 / SP2 Selection
9 Integral contribution instantaneous
zero setting
CtrL Control type 10 Start / Stop Timer
-s.S.t.
diSP Lower display (SV) function
Start / Stop Timer 1 from AL1 ON (*) 0 SSP - setpoint enabled
2 from AL2 ON
3
4
from AL3 ON
from ALHB ON
disp Defining SV
display function
(*) 1
(*) 2
(*) 3
InP.2 - aux input
Control output value
Deviation (SSP - PV)
5 from serial line (address 0049H, bit 0) 8 Visualisation of current time on PV
-- r.t.
Reset Timer 6 from serial line (address 0049H, bit 1)
(0 ... 15) display and tS time on SV
7 from keys display
8 80080D_MHW_1600-1800_0308_ENG
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Function of “MAN” LEDs: M/A, L/R, ATUN, IN1, IN2 repetition,
led.1 event programmer, serial port enabled, errors present
led.2 0
1
2
none
MAN/AUTO (ON in manual, OFF in auto)
LOC/REM (ON in remote, OFF in local)
3 self-tuning enabled
4 autotuning enabled
led.3 5
6
7
IN1 repetition
IN2 repetition
enable serial dialogue
8 HOLD on
9 Error present (error code <> 0)
10 Softstart running
11 SP1...SP4 - bit Lo Indication
12 SP1...SP4 - bit Hi Indication
13 Start / Stop Timer
14 Reset Timer
• Lin
......
st.32 Step 32 Scale Limits
• CuSt
......
pa.14 Identification code for
parameter 14
XXXX
The identification code is specified in this
x position, under the parameter name
• U.CAL
U.CAL Function
User
U.CAL calibration
1 Analogue output 1
2 Analogue output 2
3 Input 1 - custom probe 10V
4 Input 1 - custom probe 50mV
5 Input 2 - potentiometer
80080D_MHW_1600-1800_0308_ENG 9
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6 • TIMER + 2 SET POINT, TIMER FUNCTION
The timer functionality is enabled in Hrd configuration in hrd.1 parameter setting the code +16 or +48 to activate the selection of two set points.
In the case of enabling, parameters _S.S.t. (start/stop timer) and _ _r.t. (reset timer) define the functioning modality.
The intervention threshold of the tS timer can be set at level 1 of programming with bottom of scale 9999 sec.
The enabling to the timer, as also the reset condition, can occur due to external contact or alarm conditions (AL1, AL2, AL3, ALHb).
The reset function, always active on the status, zero sets the value of the timer and keeps it blocked even if the start is present.
In the absence of enabling (stop) the autoreset condition can be active for which the timer zero sets at each stop.
It is possible to make the timer visible on the SV display during the active counting phase as specified by the diSP parameter.
On reaching the preset time (tS), it is possible to activate a relay of the four available or select set point 2.
Timer t
Timer
0
ts t
ts t
SP2 Reset IN1
SP1
t t
the passage between SP1 and SP2 occurs on the basis of the
GrSP value setpoint gradient (0=immediate passage)
SP
SP4
SP2
SP1 SP3 (*) SP1 (*) in the case of set gradient
IN1 ON ON
t
IN2 ON
t
10 80080D_MHW_1600-1800_0308_ENG
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8 • ALARMS
Normal absolute alarm Symmetrical absolute alarm
AL2
AL2 + Hyst2 AL1 + [ Hyst1 ]
AL1
AL1 + Hyst1
AL1 AL1 - [ Hyst1 ]
time time
alarm 1 (*) reverse
alarm 2 direct
For AL1 = reverse absolute alarm (low) with positive Hyst1, AL1 t = 1 For AL1 = symmetrical Lo absolute alarm with Hyst1, AL1 t = 5
(*) = OFF if disabled on power-up For AL1 = symmetrical Hi absolute alarm with Hyst1, AL1 t = 4
For AL2 = direct absolute alarm (high) with negative Hyst2, AL2 t = 0
SP+AL1
SP+AL1
SP
SP-AL1
SP Hyst1
time time
reverse reverse
direct direct
For AL1 = Lo deviation alarm with negative Hyst 1, AL1 t = 3 For AL1 = Symmetrical Lo deviation alarm with Hyst 1, AL1 t = 7
For AL1 = Hi deviation alarm with negative Hyst 1, AL1 t = 2 For AL1 = Symmetrical Hi deviation alarm with Hyst 1, AL1 t = 6
HB ALARM
This type of alarm requires use of a current transformer input (CT).
It can indicate variations of load current measured through transformer input in the range (Lo.S2 ... HI.S2).
It is enabled by means of configuration code (Hrd, AL.nr); in this case the alarm setpoint is expressed as HB scale points.
The alarm function and the assigned control output are selected through parameter Hb_F (“Out” phase).
The alarm setpoint is AL.Hb.
The direct HB alarm trips if current transformer input falls below the setpoint for Hb_t seconds of ON time for the selected output.
The HB alarm can be activated only with ON times exceeding 0.4 seconds.
The HB alarm monitors load current even during the OFF period of the cycle time of the selected output.
The HB alarm will trip if measured current exceeds 12% of the CT input full scale for Hb_t seconds when the output is in OFF state.
The alarm is reset automatically when alarm conditions have been cleared.
If AL.Hb is set at = 0, both types of HB alarm are disabled and the assigned relay is de-energized.
The load current reading is displayed by selecting InP2 (level 1).
NOTE: ON/OFF times refer to the cycle time set for the selected output.
Alarm Hb_F = 3 (7), for analog output is ON when the load current is lower than the alarm setpoint; the alarm is disabled if the heating (cooling)
output is lower than 2%.
LBA ALARM
This alarm detects an interruption in the control loop caused by a possible short-circuited probe, inverted probe connections or broken load.
If enabled (AL.nr), the alarm trips if the variable does not increase when heating (reduce when cooling) at maximum power for a set time
(LbA.t).
The value of the variable is enabled only outside the proportional band; when the alarm is ON, power is limited to value (LbA.P).
The alarm condition resets as soon as temperature increases for heating (or reduces for cooling), or by simultaneously pressing the “ ∇ ” and “ ∆ ”
keys in Out.P of level 1.
The LBA function is disabled if LbA.t = 0.
9 • SOFT-START
This function (if enabled) partializes power in proportion to the time elapsed since power-up compared to the preset time 0.0 ... 500.0 min
(“SoFt ” parameter, CFG). Soft-start is an alternative to self-tuning and is activated each time the unit is powered up. The soft-start function is
reset by switching to Manual control.
80080D_MHW_1600-1800_0308_ENG 11
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10 • CONTROL ACTIONS
Proportional Action:
action in which contribution to output is proportional to deviation at input (deviation = difference between controlled variable and setpoint).
Derivative Action:
action in which contribution to output is proportional to rate of variation input deviation.
Integral Action:
action in which contribution to output is proportional to integral of time of input deviation.
Influence of Proportional, Derivative and Integral actions on response of process under control
* An increase in P.B. reduces oscillations but increases deviation.
* A reduction in P.B. reduces the deviation but provokes oscillations of the controlled variable (the system tends to be unstable if P.B. value is
too low).
* An increase in Derivative Action corresponds to an increase in Derivative Time, reduces deviation and prevents oscillation up to a critical
value of Derivative Time, beyond which deviation increases and prolonged oscillations occur.
* An increase in Integral Action corresponds to a reduction in Integral Time, and tends to eliminate deviation between the controlled variable
and the setpoint when the system is running at rated speed.
If the Integral Time value is too long (Weak integral action), deviation between the controlled variable and the setpoint may persist.
Contact GEFRAN for more information on control actions.
11 • MANUAL TUNING
A) Enter the setpoint at its working value.
B) Set the proportional band at 0.1% (with on-off type setting).
C) Switch to automatic and observe the behavior of the variable. It will be similar to that in the figure:
Process
Variable
Peak
Time
Peak
P.B.= ---------------------------------------- x 100
(V max - V min)
12 80080D_MHW_1600-1800_0308_ENG
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13 • SELF-TUNING
The function works for single output systems (heating or cooling).
The self-tuning action calculates optimum control parameter values during process startup.
The variable (for example, temperature) must be that assumed at zero power (room temperature).
The controller supplies maximum power until an intermediate value between starting value and setpoint is reached, after which it zeros power.
PID parameters are calculated by measuring overshoot and the time needed to reach peak. When calculations are finished, the system
disables automatically and the control proceeds until the setpoint is reached.
The procedure runs automatically until finished, when the new PID parameters are stored: proportional band, integral and derivative times
calculated for the active action (heating or cooling). In case of double action (heating or cooling), parameters for the opposite action are
calculated by maintaining the initial ratio between parameters (ex.: CPb = HPb * K; where K = CPb / HPb when self-tuning starts). When
finished, the Stun code is automatically cancelled.
Notes:
- The procedure interrupts when the setpoint value is exceeded. In this case, the Stun code is not cancelled.
- It is good practice to enable one of the configurable LEDs to signal self-tuning status. By setting one of LED1, LED2, LED3 = 3 (or 19) on the
Hrd menu, the corresponding LED will be on (or flashing) when self-tuning is active.
- For the programmer model, the program is in STOP if self-tuning is activated when the unit is switched on.
14 • AUTO-TUNING
PID parameters cannot be set if the self-tuning function is enabled.
The function can be one of two types: permanent or one-shot.
The first continuously measures system oscillations to find the optimum PID values to reduce such oscillations.
It does not engage if the oscillations drop below 1.0% of the proportional band.
It is interrupted if the setpoint is changed, and is automatically resumed when the setpoint stabilizes.
The calculated parameters are not stored.
If the unit is switched off, the controller reverts to the values set before self-tuning was enabled.
One-shot self-tuning is useful for calculating values around a setpoint. It produces a variation of 10% of current power at the output and
examines the effect of the overshoot over time. These parameters are stored and replace those previously set. After this disturbance, the
controller resumes control at the setpoint using the new parameters. The parameter activated in CFG is accepted only if the control power is
between 20 and 80%.
15 • CONTROL OUTPUT
PV PV
c_Pb
SP+cSPo SP
c_Pb
SP SP+cSPo
h_Pb h_Pb
time time
+100% +100%
Control output Control output
0% 0%
-100% -100%
Control output with proportional action only if proportional heating band Control output with proportional action only if proportional heating band
is separated from proportional cooling band. overlaps proportional cooling band.
80080D_MHW_1600-1800_0308_ENG 13
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16 • MAIN INPUT CORRECTION FUNCTION
Lets you custom correct reading of the main input by setting four values: A1, B1, A2, B2.
This function is enabled by setting “Sens” +8 code (“Hrd” menu).
Example: Sens = 1+8 = 9 for RTD probe with input correction.
The scale can be reversed if this function is applied to linear scales (50mv, 10V, 20mA, Pot).
The four values are set on the “Lin” menu as follows: A1 = St100, B1 = St01, A2 = St02, B2 = St03. Setting is limited to the defined scale (“LoS”
... “HiS” on “InP” menu).
The offset function (“oFt” parameter on “InP” menu) remains enabled.
Limits:
B1 always greater than A1;
B1-A1 at least 25% of full scale of selected probe.
Example:
400
With correction
B2=220
170
A2 =120
17 • ACCESSORIES
• CURRENT TRANSFORMER
5,5 27 5,5 2
These transformers are used to measure currents
of 50 ÷ 60Hz from 25A to 600A
9
1 2
4 30 4
1 2
(nominal primary current). The peculiar
characteristic of these transformers is the high
19
48
20
152050 9640
50 / 0.05 A 8 8
38 20
• ORDER CODE
Interface Cable +
WSK - 0 - 0 - 0
CD Winstrum
14 80080D_MHW_1600-1800_0308_ENG
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ORDER CODE
Out1 (D) + Out2 (R) + Out3 (R) + Out4 (R) DRRR 2 RS 485 / RS 232
• WARNINGS
WARNING: this symbol indicates danger.
! It is placed near the power supply circuit and near high-voltage relay contacts.
Read the following warnings before installing, connecting or using the device:
• follow instructions precisely when connecting the device.
• always use cables that are suitable for the voltage and current levels indicated in the technical specifications.
• the device has no ON/OFF switch: it switches on immediately when power is turned on. For safety reasons, devices permanently connected to the power supply
require a two-phase disconnecting switch with proper marking. Such switch must be located near the device and must be easily reachable by the user. A single
switch can control several units.
• if the device is connected to electrically NON-ISOLATED equipment (e.g. thermocouples), a grounding wire must be applied to assure that this connection is not
made directly through the machine structure.
• if the device is used in applications where there is risk of injury to persons and/or damage to machines or materials, it MUST be used with auxiliary alarm units. You
should be able to check the correct operation of such units during normal operation of the device.
• before using the device, the user must check that all device parameters are correctly set in order to avoid injury to persons and/or damage to property.
• the device must NOT be used in inflammable or explosive environments. It may be connected to units operating in such environments only by means of suitable
interfaces in conformity to local safety regulations.
• the device contains components that are sensitive to static electrical discharges. Therefore, take appropriate precautions when handling electronic circuit boards in
order to prevent permanent damage to these components.
Installation: installation category II, pollution level 2, double isolation
• power supply lines must be separated from device input and output lines; always check that the supply voltage matches the voltage indicated on the device label.
• install the instrumentation separately from the relays and power switching devices
• do not install high-power remote switches, contactors, relays, thyristor power units (particularly if “phase angle” type), motors, etc... in the same cabinet.
• avoid dust, humidity, corrosive gases and heat sources.
• do not close the ventilation holes; working temperature must be in the range of 0...50°C.
If the device has faston terminals, they must be protected and isolated; if the device has screw terminals, wires should be attached at least in pairs.
• Power: supplied from a disconnecting switch with fuse for the device section; path of wires from switch to devices should be as straight as possible; the same
supply should not be used to power relays, contactors, solenoid valves, etc.; if the voltage waveform is strongly distorted by thyristor switching units or by electric
motors, it is recommended that an isolation transformer be used only for the devices, connecting the screen to ground; it is important for the electrical system to have
a good ground connection; voltage between neutral and ground must not exceed 1V and resistance must be less than 6Ohm; if the supply voltage is highly variable,
use a voltage stabilizer for the device; use line filters in the vicinity of high frequency generators or arc welders; power supply lines must be separated from device
input and output lines; always check that the supply voltage matches the voltage indicated on the device label.
• Input and output connections: external connected circuits must have double insulation; to connect analog inputs (TC, RTD) you have to: physically separate input
wiring from power supply wiring, from output wiring, and from power connections; use twisted and screened cables, with screen connected to ground at only one
point; to connect adjustment and alarm outputs (contactors, solenoid valves, motors, fans, etc.), install RC groups (resistor and capacitor in series) in parallel with
inductive loads that work in AC (Note: all capacitors must conform to VDE standards (class x2) and support at least 220 VAC. Resistors must be at least 2W); fit a
1N4007 diode in parallel with the coil of inductive loads that operate in DC.
GEFRAN spa will not be held liable for any injury to persons and/or damage to property deriving from tampering, from any incorrect or erroneous use, or
from any use not conforming to the device specifications.
80080D_MHW_1600-1800_0308_ENG 15
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1600/1800 - 1600P/1800P - 1600V/1800V APPENDIX
S4
S2
B
S2
S3 A
S4
B
S3
S1 A A
S1
B
Fig. 1
TIPO USCITA
OUTPUT TYPE
AUSGANGSTYP S2 S3
TYPE SORTIE
TIPO DE SALIDA
TIPO DE SAÍDA
Relè diseccitato power ON (posizione A) (posizione A)
Relay OFF at power ON (position A) (position A)
Relais angezogen = Kontakt geöffnet (Stellung A) (Stellung A)
Relais désexcité mise en marche (position A) (position A)
Relé desexcitado con "power ON" (posición A) (posición A)
Relé não excitado com alimentação ON (posição A) (posição A)
Relè eccitato power ON (posizione B) (posizione B)
Relay ON at power ON (position B) (position B)
Relais angezogen = Kontakt geschlossen (Stellung B) (Stellung B)
Relais excité mise en marche (position B) (position B)
Relé excitado con "power ON" (posición B) (posición B)
Relé excitado com alimentação ON (posição B) (posição B)
80080D_MHW_1600-1800_0308_APPENDIX 1
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S7
S4 - S5 - S6
S7 S4 S5 S6
S22 - S23 - S21 SCHEDA CPU
S22 S23 S21
S8 CPU BOARD
S14 B A B A S8 CPU-KARTE
S14
A B
S18 CARTE CPU
S3 S2 S16 FICHA CPU
PLACA CPU
S3
S12
S18 S11
S15 S16 S19
S2 S13 ON
A S11 S19
S12 B
A
S1 S17
S15 S17 - S20
S20
S13 D ON
S9
S10
LS S9
S1 S10
Fig. 2
DESCRIZIONE PONTICELLI
DESCRIPTION JUMPERS
BESCHREIBUNG BRÜCKEN
Abilitazione configurazione (stagno) S3 (chiuso)
Enable configuration (Tin) S3 (closed)
Freigabe der Konfiguration (Lötzinn) S3 (geschlossen)
Abilitazione configurazione (jumper) S14 (chiuso) *
Enable configuration (jumper) S14 (closed) *
Freigabe der Konfiguration (jumper) S14 (geschlossen) *
Abilitazione calibrazione S4 (chiuso)
Enable calibration S4 (closed)
Freigabe der Kalibration S4 (geschlossen)
Abilitazione autoconfigurazione istantanea S8 (assieme a S3+S4) (chiusi)
Enable instantaneous self-configuration S8 (with S3+S4) (closed)
Freigabe sofortige automatische Konfigurierung S8 (mit S3+S4) (geschlossen)
Non utilizzato S7
Not used S7
Nicht verwendet S7
Abilitazione sonda PTC S17 (aperto)
Enable PTC probe S17 (open)
Freigabe Fühler PTC S17 (geöffnet)
Abilitazione sonda PT100 (standard) S17 (chiuso)
Enable PT100 probe (standard) S17 (closed)
Freigabe Fühler PT100 (standard) S17 (geschlossen)
HB.F = 0, 1, 2 S18 (chiuso)
HB.F = 0, 1, 2 S18 (closed)
HB.F = 0, 1, 2 S18 (geschlossen)
HB.F = 3, 7 S18 (aperto)
HB.F = 3, 7 S18 (open)
HB.F = 3, 7 S18 (geöffnet)
Non utilizzato S21
Not used S21
Nicht verwendet S21
Non utilizzato S22
Not used S22
Nicht verwendet S22
Non utilizzato S23
Not used S23
Nicht verwendet S23
OUT4 relè diseccitato power ON S2 (posizione A)
OUT4 relay OFF at power ON S2 (position A)
Ausgang 4; Relais angezogen = Kontakt geöffnet S2 (Stellung A)
OUT4 relè eccitato power ON S2 (posizione B)
OUT4 relay ON at power ON S2 (position B)
Ausgang 4; Relais angezogen = Kontakt geschlossen S2 (Stellung B) (*) LC
2 80080D_MHW_1600-1800_0308_APPENDIX
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DESCRIPTION PONTS ÉTAIN
DESCRIPCIÓN PUENTES
DESCRIÇÃO PONTES
Validation configuration (Etanche) S3 (fermée)
Habilitación configuración (Estaño) S3 (cerrado)
Habilitação da configuração (Estanho) S3 (fechado)
Validation configuration (jumper) S14 (fermée) *
Habilitación configuración (jumper) S14 (cerrado) *
Habilitação da configuração (jumper) S14 (fechado) *
Validation étalonnage S4 (fermée)
Habilitación calibración S4 (cerrado)
Habilitação da calibração S4 (fechado)
Validation autoconfiguration instantanée S8 (avec S3+S4) (fermées)
Habilitación autoconfiguración instantánea S8 (con S3+S4) (cerrados)
Habilitação da auto-configuração instantânea S8 (com S3+S4) (fechados)
Non utilisé S7
No utilizado S7
Não utilizado S7
Validation capteur PTC S13 (ouverte)
Habilitación sonda PTC S13 (abierto)
Habilitação para sonda PTC S13 (aberto)
Validation capteur PT100 (standard) S13 (fermée)
Habilitación sonda P100 (standard) S13 (cerrado)
Habilitação para sonda PT100 (standard) S13 (fechado)
HB.F = 0, 1, 2 S18 ( fermée)
HB.F = 0, 1, 2 S18 ( cerrado)
HB.F = 0, 1, 2 S18 ( fechado)
HB.F = 3, 7 S18 ( ouverte)
HB.F = 3, 7 S18 ( abierto)
HB.F = 3, 7 S18 ( aberto)
Non utilisé S21
No utilizado S21
Não utilizado S21
Non utilisé S22
No utilizado S22
Não utilizado S22
Non utilisé S23
No utilizado S23
Não utilizado S23
OUT4 relais désexcité mise en marche S2 (position A)
OUT4 relé desexcitado con "power ON" S2 (posición A)
OUT4 relé não excitado com alimentação ON S2 (posição A)
OUT4 relais excité mise en marche S2 (position B)
OUT4 relé excitado con "power ON" S2 (posición B)
OUT4 relé excitado com alimentação ON S2 (posição B) (*) LC
80080D_MHW_1600-1800_0308_APPENDIX 3
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INGRESSI DIGITALI (DIP SWITCH S1)
DIGITAL INPUTS (DIP SWITCH S1)
DIGITALE EINGÄNGE (DIP SWITCH S1)
ENTRÉES NUMÉRIQUES (DIP SWITCH S1)
ENTRADAS DIGITALES (DIP SWITCH S1)
ENTRADAS DIGITAIS (DIP SWITCH S1)
INGRESSI / TIPO
INPUTS / TYPE
EINGÄNGE / TYP NPN PNP
ENTRÉES / TYPE
ENTRADAS / TIPO
ENTRADAS / TIPOS
INGRESSO DIGITALE 2
DIGITAL INPUT 2
DIGITALEINGANG 2 C = OFF C = ON
ENTRÉE NUMÉRIQUE 2
ENTRADA DIGITAL 2
ENTRADA DIGITAL 2
INGRESSO DIGITALE 2
DIGITAL INPUT 2
DIGITALEINGANG 2 D = ON D = OFF
ENTRÉE NUMÉRIQUE 2
ENTRADA DIGITAL 2
ENTRADA DIGITAL 2
INGRESSO DIGITALE 1
DIGITAL INPUT 1
DIGITALEINGANG 1
ENTRÉE NUMÉRIQUE 1 A = OFF A = ON
ENTRADA DIGITAL 1
ENTRADA DIGITAL 1
INGRESSO DIGITALE 1
DIGITAL INPUT 1
DIGITALEINGANG 1 B = ON B = OFF
ENTRÉE NUMÉRIQUE 1
ENTRADA DIGITAL 1
ENTRADA DIGITAL 1
USCITA 10V
OUTPUT 10V
AUSGANGS 10V
SORTIE 10V B = ON A = OFF
SALIDA 10V
SAÍDA 10V
USCITA 24V
OUTPUT 24V
AUSGANGS 24V A = ON B = OFF
SORTIE 24V
SALIDA 24V
SAÍDA 24V
4 80080D_MHW_1600-1800_0308_APPENDIX
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SCHEDA OUT SERIALE / OUT W
SERIAL OUT BOARD / OUT W
SERIELLER AUSGÄNGE / OUT W
CARTE OUT SÉRIE / OUT W
FICHA OUT SERIE / OUT W
PLACA DE COMUNICAÇÃO DIGITAL / OUT W
LC
S2 S3
ON
S2 S3
S1
S1
Fig. 3
80080D_MHW_1600-1800_0308_APPENDIX 5
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