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NCHRP09-33_HMATools_6_1_Draft_Final
NCHRP09-33_HMATools_6_1_Draft_Final
Version 6.0
November 2009
Don Christensen
Advanced Asphalt Technologies, LLC
dwcaat@aol.com
814-278-1991
This spreadsheet has been developed as an aid in performing HMA mix designs, following procedures
developed as part of NCHRP Project 9-33: A Mix Design Manual for Hot-Mix Asphalt. HMA Tools is
designed to be a comprehensive and flexible aid in performing mix designs, and as a result may contain
features that are not needed by many engineers and technicians responsible for developing HMA mix
designs. HMA Tools has been designed to be used in conjunction with the HMA Mix Design Manual
developed as part of NCHRP Project 9-33. Users may find reviewing pertinent parts of the manual useful
in learning hot to use this spreadsheet. Engineers and technicians already using a spreadsheet (or
similar tool) as an aid in developing HMA mix designs need not use HMA Tools.
This version--6.1--has been revised significantly earlier versions, through review by many engineers and
technicians not directly involved in NCHRP Project 9-33. The Investigators and Project Panel for the
project gratefully acknowledge their assistance in developing HMA Tools. Version 6.1 differs from 5.2 in a
number of ways. Worksheets "T_283" and "Performance" can now be used to record data for any of up
to seven trial batches. There are also now two reports--"Short_Report" gives a one page report on any
selected trial batch, and "Complete_Report," which provides a longer report on multiple trial batchers.
The aggregate gradation plot in worksheet "Trial_Blends" now uses a 0.45 power scale so that the
maximum density gradation plots as a straight line. Several other smaller changes and corrections have
been made.
Color Coding
All worksheets have been color coded to help the user recognize key sections. The main area of each
worksheet is white. Gray areas contain no data or formulas. Pink areas contain calculations that need
not be viewed by the user. Yellow areas in general contain optional information that the user might find
useful, but in many cases in non-essential to the mix design process.
Green cells indicate areas where data can be entered by the user. Other cells are protected, to prevent
accidental changes by the user. If you wish to modify a worksheet (or correct an error), the password for
protection is a single space.
page 2/3
Worksheets
e main area of each RAP_Binders--grading data on binder recovered from up to four RAP stockpiles is
lculations that need entered. This is not necessary if the RAP content of the mix design will be 15 % or less,
at the user might find since the binder grade is then based only on the virgin binder, unless modulus
estimates for the mixture are needed.
protected, to prevent Blended_Binders--this worksheet is a stand-alone calculation tool for analyzing binder
rror), the password for grades for HMA mixtures containing RAP. It is not necessary to use this worksheet
during a mixture design; it is included for the convenience of engineers and technicians
who might wish to perform "what if?" analyses for a mixture before starting in on trial
mixtures. It can be used, for example, to estimate the proper amount of RAP to include
in a mixture given the grade of the new binder added to the mix, and the required final
blended binder grade.
RAP_Varaibility--data for calculating standard deviation for RAP gradations and RAP
binder content are entered in this worksheet. This data is then used to estimate the
maximum RAP content that can be used without exceeding given limits on mixture
variability. Use of this worksheet is not required for mix designs, since many agencies
have their own policies concerning maximum allowable RAP contents in HMA mix
designs.
binder content are entered in this worksheet. This data is then used to estimate the
maximum RAP content that can be used without exceeding given limits on mixture
variability. Use of this worksheet is not required for mix designs, since many agencies
have their own policies concerning maximum allowable RAP contents in HMA mix
designs.
page 3/3
Worksheets
gineers and Trial_Blends--this is the main worksheet used in proportioning trial mixtures. the user
ontains a large enters aggregate blend information here for up to seven different trial mixtures.
the mix design Proportions for the resulting trial batches can be printed out using the worksheet Batch.
to left in the order in After mixing and compacting, specific gravity measurements are made and entered in
h of these Specific_Gravity. Volumetric proportions are then calculated and displayed in
worksheet Trial_Blends. In other words, calculations for worksheet Trial_Blends will not
be completed until the required specific gravity measurements are made. Two plots are
s along with their included in this worksheet as visual aids in blending aggregates.
Batch--this worksheet can be used to calculate batch weights for any selected trial
x designs. batch.
pave system of mix
tant difference is Specifc_Gravity--in this worksheet, data on bulk and maximum specific gravity for the
hest design traffic trial batches are entered and various calculations involved in volumetric analysis are
performed. The results are used in a number of other worksheets.
sign. T_283--this worksheet is used to enter data and perform calculations for AASHTO T-
283: Resistance of Compacted HMA to Moisture-Induced Damage.
heeet.
Performance--this worksheet is used to enter the results of performance testing. It is
very flexible to allow a range of tests to be used as part of the mix design process.
g data in this Short_Report--this worksheet can be used to print out a short summary report for any
n more than 15 % selected trial batch.
nt for the binder in
Complete_Report--this worksheet can be used to print out a long report giving
information on all trial batches made in developing a mix design.
P stockpiles is
will be 15 % or less, Modulus--this worksheet can be used to estimate |G*| values for the binder and |E*|
ss modulus values for any selected mix, at up to five temperatures and six frequencies. In order to
provide modulus estimates, binder grading must be entered in worksheet Binders, and
if RAP is used, in worksheet RAP_Binders.
or analyzing binder
this worksheet Worksheet Help
ers and technicians
starting in on trial Each worksheet contains a brief description of how it is used in the mix design process.
nt of RAP to include These should be read prior to entering data in the worksheet and/or interpreting the
d the required final results of an analysis.
elected trial
or AASHTO T-
e testing. It is
gn process.
t giving
design process.
erpreting the
ABBREVIATIONS
Abbreviation
Agg.
Avg.
BBR
C
CA
CAFF
cm
cm^3
d2s
Dia.
DT
Eff.
Engr.
ESALs
FA
FAA
g
Gmb
Gmm
Gsa
Gsb
Gse
Ht.
in.
kg
L
lb
m^3
Max.
MESALs
Mfg.
Min.
mm
NMAS
No.
Pa
Pa
Pb
PG
RAP
RSP
Spec. Grav.
Std. Dev.
T
Tech.
Temp.
Va
Vb
Vba
Vbe
VFA
VMA
Vol.
W
Wt.
BREVIATIONS
Meaning
aggregate
Average
Bending beam rheometer
degrees celsius
Coarse aggregate
Coarse aggregate fractured faces
centimeter
cubic centimeter
precision, difference-two standard deviation
Diameter
Direct tension (asphalt binder direct tension test)
Effective
Engineer
Equivalent single axle loads
Fine aggregate
Fine aggregate angularity
gram
Mix bulk specific gravity
Mix theoretical maximum specific gravity
Aggregate apparent specific gravity
Aggregate bulk specific gravity
Aggregate effective specific gravity
Height
inch
kilogram
Length
pound
cubic meter
Maximum
Million equivalent single axle loads
Manufactured
Minimum
millimeter
Aggregate nominal maximum aggregate size
Number
Pascal
Air void content, volume %
Asphalt binder content, % by weight
Performance grade
Recycled asphalt pavement/reclaimed asphatl pavement
RAP stockpile
Specific Gravity
Standard Deviation
Thickness
Technician
Temperature
Volume of air voids
Total binder content
Absorbed binder content by volume
Effective binder content by volume
Voids filled with asphalt
Voids in the mineral aggregate
Volume
Width
weight
SPECIFICATIONS
Help for Worksheet "Specs"
Size, mm
This worksheet contains various specification values used in 50.000
designing dense graded HMA mixtures. The values are based upon 37.500
the Superpave system of mix design and analysis, with revisions as 25.000
proposed as part of NCHRP Project 9-33 as of December 2008. 19.000
12.500
Most of the values in this page normally should not be altered, and 9.500
so are for the most part protected. The agency may choose to 4.750
increase VMA requirements, if desired. If such an increase is made,
2.360
the dust/binder ratio should be maintained at the "standard" level.
1.180
0.600
The specification limits for the optional aggregate source properties,
0.300
entered in cells H48:I55 (coarse aggregate) and P48:Q55 (fine
0.150
aggregate) are user-specified. Abbreviations and units/limits should
be placed in the cells above these columns. Note that the units/limits 0.075
in these cells are refered to by several other worksheets, so it is
important to fill in these cells if source properties are used. Primary control sieve, mm
% Passing on primary control
sieve for gradation type:
Fine
Dense
Coarse
Traffic Traffic
Min Max
>= <
VMA 0 0.3
0.3 3
3 10
10 30
30 1000
Traffic Traffic
Min Max
>= <
Aggregate 0 0.3
Specification/Source Properties 0.3 3
3 10
10 30
30 1000
Min
Dust/Binder Standard 0.8
Low 0.6
Level 3 N/A
4.75-mm 0.9
Aggregate Gradation Control Points, Weight % Passing
37.50 37.50 25.00 25.00 19.00 19.00 12.50 12.50 9.50
Min Max Min Max Min Max Min Max Min
100 100 100 100 100 100 100 100 100
90 100 100 100 100 100 100 100 100
15 100 90 100 100 100 100 100 100
15 100 19 90 90 100 100 100 100
15 100 19 90 23 90 90 100 100
15 100 19 90 23 90 28 90 90
15 100 19 90 23 90 28 90 32
15 41 19 45 23 49 28 58 32
0 41 1 45 2 49 2 58 2
0 41 1 45 2 49 2 58 2
0 41 1 45 2 49 2 58 2
0 41 1 45 2 49 2 58 2
0 6 1 7 2 8 2 10 2
67 60 67 58 67
47 40 47 39 47
31 28 32 28 32
11 13 12 14 13 15 14 16 15
11 13 12 14 13 15 14 16 15
11 13 12 14 13 15 14 16 15
11 13 12 14 13 15 14 16 15
11 13 12 14 13 15 14 16 15
Key to Abbreviations
N-design1 N-design2
CAFF/1FF/Surf. = coarse aggregate fractured faces, percent of particles with at least o
surface course or otherwise within 100 mm of surface
1.18
60
42
30
17 16 18
17 16 18
17 16 18
17 16 18
17 16 18
FAA/UV Sand
Other Equiv.
Min. % Min.
0 40
0 40
40 45
45
50
property No. 1
property No. 2
operty No. 1
operty No. 2
GENERAL INFORMATION
Date (mm/dd/yyyy): 2/17/2009
Project: Pilot Course
Tech./Engr.: J. Doe
NMAS (size in mm): 9.5
To be placed within 100 mm of surface (yes/no): Yes
Traffic Level (million ESALs): 6
Dust/Binder ratio (standard/low): standard
Specified Binder PG Grade, PG- 64-22
Specified High Temperature PG Grade: 64
Specified Low Temperature PG Grade: -22
Specified Intermediate Temperature PG Grade: 25
Compactor Manufacturer and Model: Pine
Compactor Angle Calibration Method:
This worksheet contains general, summary information for the mix design. Cells D3
through D15, along with cells D23, D24 and D28 should be filled out by the user. The
values in most of the other cells are protected; the values are determined by calculation
or logic and are not entered by the user. The specification limits given here are
dependent upon values entered in various cells at the top of the page and on values in
the worksheet "Specifications." However, cells for describing the source properties for
coarse aggregate (C33 AND C34) and fine aggregate (C38 and C39) should be filled if if
these optional properties are specified. Also, the sieve on which these source properties
are determined should be entered in cells E33:E34 (coarse aggregate) and cells
E38:E39 (fine aggregate). Only the 2.36, 4.75 or 9.5 mm sieves may be specified.
It is essential to fill in the selected target VMA value in cell D23 and the target air void
content in cell D24. Normally, the value as given in cell D20 should be used for the target
VMA; this represents the midpoint of the specified VMA range. However, some users
may wish to target VMA values closer to the upper or lower limit. The target air void
content is normally 4.0 %.
Specifying a "low" dust/binder ratio establishes slightly lower dust/binder ratios than the
standard range, which will tend to produce mixes with increased permeability and
decreased rut resistance. Therefore, "standard" should be specified, unless limitations in
local aggregates make achieving higher dust/binder ratios difficult or impossible.
The maximum allowable RAP content need not be filled out if no RAP is used in the mix
design. If RAP is being used, the value entered in cell D28 can be as specified by the
local agency, or it can be determined by an analysis of RAP variability as performed
using worksheet "RAP_variability (cell B14)." This maximum allowable RAP content is
independent of that found on the basis of binder grading--maximum (and minimum) RAP
contents based on asphalt binder grading are determined in worksheets "Binders" and
"RAP_Binders." The worksheet "RAP_binders can also be used to perform this
calculation, but this worksheet is meant as a stand-alone tool, and is not tied in to other
Retained on worksheets in HMA Tools.
Sieve, mm
Passing
Sieve, mm
gn. Cells D3
the user. The
d by calculation
ere are
nd on values in
e properties for
hould be filled if if
ource properties
and cells
specified.
FR Traffic Traffic
Min Max 37.5 25.0
>= <
VMA 0 0.3 #REF! #REF!
0.3 3 #REF! #REF!
3 10 #REF! #REF!
10 30 #REF! #REF!
30 1000 #REF! #REF!
FR Traffic Traffic
Min Max
>= <
VMA 0 0.3 #REF! #REF!
0.3 3 #REF! #REF!
3 10 #REF! #REF!
10 30 #REF! #REF!
30 1000 #REF! #REF!
Select
Traffic Traffic Ndesign Ndesign
Min Max
>= <
0 0.3 50 50
0.3 3 75 75
3 10 100 100
10 30 100
30 1000 125
Select
Traffic Traffic CAA/1FF CAA/1FF
Min Max Surf. Surf.
>= <
0 0.3 55 55
0.3 3 75 75
3 10 85 85
10 30 95
30 1000 98
Select
Traffic Traffic CAA/2FF CAA/2FF
Min Max Surf. Surf.
>= <
0 0.3 0 0
0.3 3 0 0
3 10 80 80
10 30 90
30 1000 98
Select
Traffic Traffic CAA/1FF CAA/1FF
Min Max Other Other
>= <
0 0.3 0 0
0.3 3 50 50
3 10 60 60
10 30 80
30 1000 98
Select
Traffic Traffic CAA/2FF CAA/2FF
Min Max Other Other
>= <
0 0.3 0 0
0.3 3 0 0
3 10 0 0
10 30 75
30 1000 98
Select
Traffic Traffic Flat & Flat &
Min Max Elong. Elong.
>= <
0 0.3 0 0
0.3 3 10 10
3 10 10 10
10 30 10
30 1000 10
Select
Traffic Traffic CA Flat &
Min Max Source 2 Source 2
>= <
0 0.3 #N/A #N/A
0.3 3 #N/A #N/A
3 10 #N/A #N/A
10 30 #N/A
30 1000 #N/A
Target VMA
NMAS/
19.0 12.5 9.5 4.75 NMAS Traffic Traffic
NMAS/
19.0 12.5 9.5 4.75 NMAS Traffic Traffic
Final Select
Ndesign Traffic Traffic FAA/UV FAA/UV
Min Max Surface Surface
>= <
100 0 0.3 0 0
0.3 3 40 40
3 10 0 0
10 30 0
30 1000 0
Final Select
CAA/1FF Traffic Traffic FAA/UV FAA/UV
Surf. Min Max Other Other
>= <
85 0 0.3 0 0
0.3 3 0 0
3 10 40 40
10 30 0
30 1000 0
Final Select
CAA/2FF Traffic Traffic Sand Sand
Surf. Min Max Equiv. Equiv.
>= <
80 0 0.3 40 40
0.3 3 40 40
3 10 45 45
10 30 45
30 1000 50
Final
CAA/1FF
Other
60
Final
CAA/2FF
Other
Final
Flat &
Elong.
10
RCE PROPERTIES
Final Select Final
CA Traffic Traffic FA FA FA
Source 1 Min Max Source 1 Source 1 Source 1
>= <
#N/A 0 0.3 #N/A #N/A #N/A
0.3 3 #N/A #N/A
3 10 #N/A #N/A
10 30 #N/A
30 1000 #N/A
Min. Max.
Min. Max. Min. Max. NMAS/ NMAS
NMAS NMAS Traffic Traffic Traffic Traffic
Final
FAA/UV
Surface
40
Final
FAA/UV
Other
40
Final
Sand
Equiv.
45
AGGREGATE PROPERTIES Help Appears Below
Enter properties for the various aggregates and RAP stockpiles to be used in the mix design on t
properties include bulk and apparent specific gravity values, water absorption, specification prop
properties, and particle size distribution/sieve analysis.
Data for RAP aggregates and other properties of RAP stockpiles are entered in worksheet "RAP
columns K through N in this worksheet are copied over from "RAP_Aggregates" once it is filled o
It is important to completely fill out needed data in this worksheet, since the values are used in m
HMA_Tools.
It is important to completely fill out needed data in this worksheet, since the values are used in m
HMA_Tools.
elp Appears Below Data Below Entered on Worksheet RAP_Aggregates
#N/A #N/A
#N/A #N/A
#N/A #N/A
#N/A #N/A
#N/A #N/A
100.0
95.0
1.5
0.0
0.0
44.2
#N/A
0.0
0.0
100.0
100.0
100.0
99.7
97.5
93.6
71.9
54.4
48.7
34.4
18.6
14.0
10.2
RAP 2 RAP 3 RAP 4
0.0 0.0
0.0 0.0
0.0 0.0
0.0 0.0
0.0 0.0
0.0 0.0
BINDERS
Grade: PG 58-28
Producer/Description: Jupiter Materials
Temp. S
C Mpa
Low Temp. Grading, BBR -18 216
-24 548
Strain at
Temp. Failure
C %
Low Temp. Grading, Direct Tension (optional):
Data for up to four binders can be entered in this worksheet. Enter the binder specific gravity value in
cells D7, H7, L7 and P7. If the value is unknown, use the default value of 1.030.
Binder grading test data is entered in various green cells in the spreadsheet as indicated. Binder
grading data is only needed in two situations: (1) when more than 15 % RAP is used, and an estimate
of the resulting blended binder PG grade is needed; or (2) when estimates of mixture |E*| values (or
binder |G*| values) are needed. Binder low temperature grading can be done using either BBR data or
optional direct tension data. If both are entered, final grading will be based on the lowest of these two
procedures. NOTE THAT IF MIXTURE |E*| ESTIMATES ARE NEEDED, BBR GRADING DATA MUST
BE ENTERED. |E*| ESTIMATES CANNOT BE PERFORMED USING DIRECT TENSION GRADING
INFORMATION.
I
help appears below
58-28 PG 64-22
Materials Jupiter Materials
1.026 1.030
67.6 #VALUE!
64 #VALUE!
21.7 #N/A
22 #N/A
-14.3 #N/A
-16.0 #N/A
-14.3 #N/A
-22 #N/A
Strain at Strain at
Temp. Failure Temp. Failure
C % C %
#N/A #N/A
#N/A #N/A
-14.3 #N/A
-22 #N/A
-28 #N/A
-22 #N/A
PG 64-(22)-22 #VALUE!
67.6 #VALUE!
21.7 #N/A
-24.3 #N/A
dicated. Binder
sed, and an estimate
ture |E*| values (or
g either BBR data or
lowest of these two
RADING DATA MUST
ENSION GRADING
1.030
#VALUE!
#VALUE!
#N/A
#N/A
#N/A
Strain at
Temp. Failure
C %
#N/A
#N/A
#N/A
#N/A
#N/A
#VALUE!
#VALUE!
#N/A
#N/A
Unaged Binder Binder 1 Binder 2
0 0
Slope Int Con. Grd. Slope
#VALUE! ### #VALUE! #VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
Diff Temp Diff
kPa C kPa
0.059 0.059 999.000 -0.4449 0
0.025 999.000 999.000 -0.5607 0
0
0
Int Con. Grd. Slope Int Con. Grd.
-0.2134 -16.0 #VALUE! #VALUE! #VALUE!
#VALUE!
#VALUE!
#VALUE!
0
Int Con. Grd. Slope Int Con. Grd.
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
#VALUE!
#VALUE!
Binder 4
Temp Diff
C kPa
0
0
0
0
Slope Int Con. Grd.
#VALUE! #VALUE! #VALUE!
Temp Diff
C kPa
0
0
0
0
Slope Int Con. Grd.
#VALUE! #VALUE! #VALUE!
#VALUE!
#VALUE!
Temp Diff
C kPa
0
0
0
0
Slope Int Con. Grd.
#VALUE! #VALUE! #VALUE!
#VALUE!
#VALUE!
Temp Diff
C kPa
0
0
0
0
Slope Int Con. Grd.
#VALUE! #VALUE! #VALUE!
#VALUE!
Temp Diff
C kPa
0
0
0
0
Slope Int Con. Grd.
#VALUE! #VALUE! #VALUE!
#VALUE!
#VALUE!
#VALUE!
Temp Diff
C kPa
0
0
0
0
Slope Int Con. Grd.
#VALUE! #VALUE! #VALUE!
#VALUE!
#VALUE!
RAP BINDERS
Rap Binder 1
Temp. S
C Mpa
Low Temp. Grading, BBR -6 175
-12 423
Strain at
Temp. Failure
C %
Low Temp. Grading, Direct Tension (optional):
Binder grading test data is entered in various green cells in the spreadshe
grading data is only needed in two situations: (1) when high percentages o
greater than 15 %) and an estimate of the resulting blended binder PG gra
when estimates of mixture modulus (|E*|) values are needed. Binder low te
be done using either BBR data or optional direct tension data. If both are e
be based on the lowest of these two procedures. NOTE THAT IF MIXTUR
NEEDED, BBR GRADING DATA MUST BE ENTERED. MIXTURE MODU
CANNOT BE PROVIDED BASED ON DIRECT TENSION GRADING.
I
CANNOT BE PROVIDED BASED ON DIRECT TENSION GRADING.
I
Help appears below
1.030 1.030
#VALUE! #VALUE!
#VALUE! #VALUE!
#N/A #N/A
#N/A #N/A
#N/A #N/A
#N/A #N/A
#N/A #N/A
#N/A #N/A
Strain at Strain at
Temp. Failure Temp. Failure
C % C %
#N/A #N/A
#N/A #N/A
#N/A #N/A
#N/A #N/A
#N/A #N/A
#N/A #N/A
#VALUE! #VALUE!
#VALUE! #VALUE!
#N/A #N/A
#N/A #N/A
1.030
#VALUE!
#VALUE!
#N/A
#N/A
#N/A
#N/A Continuous Low Temp. Grade/Stiffness:
#N/A
#N/A
Strain at
Temp. Failure
C %
#N/A
#N/A
#N/A
#N/A
#VALUE!
#VALUE!
#N/A
#N/A
Unaged Binder Binder 1 Binder 2
0 0
0 0
Slope Int Con. Grd. Slope
#VALUE! ### #VALUE! #VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
#VALUE!
Diff Temp Diff
kPa C kPa
0
0
0
0
Int Con. Grd. Slope Int Con. Grd.
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
#VALUE!
#VALUE!
#VALUE!
0
0
Int Con. Grd. Slope Int Con. Grd.
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
#VALUE!
#VALUE!
Binder 4
Temp Diff
C kPa
0
0
0
0
Slope Int Con. Grd.
#VALUE! #VALUE! #VALUE!
Temp Diff
C kPa
0
0
0
0
Slope Int Con. Grd.
#VALUE! #VALUE! #VALUE!
#VALUE!
#VALUE!
Temp Diff
C kPa
0
0
0
0
Slope Int Con. Grd.
#VALUE! #VALUE! #VALUE!
#VALUE!
#VALUE!
Temp Diff
C kPa
0
0
0
0
Slope Int Con. Grd.
#VALUE! #VALUE! #VALUE!
#VALUE!
Temp Diff
C kPa
0
0
0
0
Slope Int Con. Grd.
#VALUE! #VALUE! #VALUE!
#VALUE!
#VALUE!
#VALUE!
Temp Diff
C kPa
0
0
0
0
Slope Int Con. Grd.
#VALUE! #VALUE! #VALUE!
#VALUE!
#VALUE!
BLENDED BINDERS CALCULATION TOOL
Min. RAP Binder Prop. to Meet Grade (10 % Min. RAP Content), Wt. % of Total Binder:
Max. RAP Binder Prop. to Meet Grade (50 % Max. RAP Content), Wt. % of Total Binder:
Min. RAP Binder Content to Meet Grade Requirements, Wt. % of Total Mix:
Max. RAP Binder Content to Meet Grade Requirements, Wt. % of Total Mix:
Min. RAP Binder Content to Meet Grade (10 % Min. RAP Content), Wt. % of Total Mix:
Max. RAP Binder Content to Meet Grade (50 % Max.RAP Content), Wt. % of Total Mix:
Minimum RAP Content to Meet Grade Requirements, Wt. % RAP Agg. in Total Agg.:
Maximum RAP Content to Meet Grade Requirements, Wt. % RAP Agg. In Total Agg.:
Min. RAP Content to Meet Grade (10 % Min. RAP Content), Wt. % RAP Agg. In Total Agg.:
Max. RAP Content to Meet Grade (50 % Max. RAP Content), Wt. % RAP Agg. In Total Agg.:
Binder Requirements
from Worksheet "General"
64-22 PG Grade: 64-22
64 High Temp. Grade: 64
25 Intermediate Temp. Grade: 25
-22 Low Temp. Grade: -22
-12 Critical Low Temperature: -12
5.95
0.70
5.25
100
#VALUE!
#VALUE!
#VALUE!
RAP binder grading information is entered in cells C30:E33. Data from RAP binders entered
in worksheet "RAP_Binders" appears to the right in the yellow shaded cells. Continuous
grading information for the binder in the RAP blend appears in cells C36:C38.
For the type of problem where the allowable range in RAP content needs to be determined
for a given new binder PG grade, the grading information for the new binder is entered in
cells C43:C45 and C47. The absolute minimum and maximum RAP contents required to
meet the stated grade requirements are given in cells C61 and C62. However, HMA Tools
assumes that a minimum RAP content of 15 % can be used regardless of binder grading
requirements,and that a RAP content of 50 % should never be exceeded. Therefore, the
final recommended range in RAP content--considering the 15 % minimum and 50 %
maximum values--appear in cells C64 and C65, respectively.
For the second type of problems, where the required new binder PG grade is determined
given a certain percentage of RAP, the RAP content (in weight %) is entered in cell C70. The
required PG grade for the new binder appears in cell C80. As in many other places in HMA
Tools, the PG grade included the required intermediate temperature grade in paratheses, in
between the high and low temperature gardes. NOTE--the required grade given in cell C80
represents the combination of the lowest high-temperature and highest low-temperature PG
grade meeting the requirements. Several other PG grades may meet the required critical
temperatures given in cells C76:C78.
maximum values--appear in cells C64 and C65, respectively.
For the second type of problems, where the required new binder PG grade is determined
given a certain percentage of RAP, the RAP content (in weight %) is entered in cell C70. The
required PG grade for the new binder appears in cell C80. As in many other places in HMA
Tools, the PG grade included the required intermediate temperature grade in paratheses, in
between the high and low temperature gardes. NOTE--the required grade given in cell C80
represents the combination of the lowest high-temperature and highest low-temperature PG
grade meeting the requirements. Several other PG grades may meet the required critical
temperatures given in cells C76:C78.
RAP
Binder %
100.0
0.0
0.0
0.0
High Tc Int. Tc
81.4 27.4
0.0 0.0
0.0 0.0
0.0 0.0
Tn, Tr Tb
max #VALUE! 66.00
min #VALUE! 24.00
min #VALUE! -14.00
1st
ng RAP and Pbre/ RAP Binder
Pbe % Total Mix
Min #VALUE! #VALUE!
equired to obtain Max #VALUE! #VALUE!
ount of RAP to
blended binder
the worksheet
a stand-alone
to completely
e used to solve
oblems related
nformation from
ells for the
nd appropriate
needed. Again, Psr Psan
y where else 40.00 60.00
ted to blended
binders entered
. Continuous
8.
be determined
r is entered in
s required to
er, HMA Tools
inder grading
herefore, the
and 50 %
is determined
d in cell C70. The
places in HMA
n paratheses, in
iven in cell C80
-temperature PG
quired critical
is determined
d in cell C70. The
places in HMA
n paratheses, in
iven in cell C80
-temperature PG
quired critical
Low Tc
-9.7
0.0
0.0
0.0
Pbre/ Pbre/
Pbe Pbe min max
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
#VALUE! #VALUE!
Final Actual Final
RAP Binder RAP Binder RAP Binder
% Mix % Total Binder % Total Binder
#VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! #VALUE!
ESTIMATED MAXIMUM RAP CONTENT, WT.%: 43 Enter in cell D28 on Worksheet General
5.2 0.148 Asphalt Binder Content 5.4 5.2 5.2 5.3 5.0
orksheet General
8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
y"
ate gradation data and asphalt binder cotnent of up to four RAP stockpiles
s will work with as little as two replicate determinations for each stockpile, a
y"
ate gradation data and asphalt binder cotnent of up to four RAP stockpiles
s will work with as little as two replicate determinations for each stockpile, a
ommended, and 20 or more will provide optimal results. The more samples
e the results and the higher the maximum allowable RAP content. The data
epresentative samples taken from the RAP stockpiles. The suggested
maximum allowable RAP content listed in B14 should be entered in cell D28
is being done as part of a mix design being performed with HMA Tools.
Prop. RAP1:
Upper Limit
23 24 25 26 27 28 29 30 Count Avg. Std. Dev. Std. Dev.
Prop. RAP1&2:
Upper Limit
23 24 25 26 27 28 29 30 Count Avg. Std. Dev. Std. Dev.
Prop. RAP12&3:
Upper Limit
23 24 25 26 27 28 29 30 Count Avg. Std. Dev. Std. Dev.
0.000
0.000
0.000
0.540
1.701
3.738
4.420
3.400
4.512
3.233
2.498
1.613
1.703
0.231
1.000
1&2&3
Std. Dev.
0.000
0.000
0.000
0.540
1.701
3.738
4.420
3.400
4.512
3.233
2.498
1.613
1.703
0.231
New S.D. =
1.000 Max. Max. Max.
1&2&3&4 Allowable Diff. Allowable
Std. Dev. Std. Dev. % Pass. A B C Calc. RAP%
Trial,
100
voids/VMA
No. 1, 5.4/16.8
No. 2,
80
3.3/100.0
No. 3, 3.6/15.6
60 Column AF
Column AG
Column AH
40 Column AI
Min., 15.0/ 3.5
Max., 17.0/ 4.5
20 Max. Dens.
0 0.075 0.60 2.36 4.75 9.5 12.5 19.0 25.0 37.5 50.0
0.00 7.00
Particle Size0.45, mm
Fine Aggregate
FAA, Uncompacted Voids, % 40 % Min. #VALUE! #VALUE! #VALUE!
Sand Eq., % 45 % Min. #VALUE! #VALUE! #VALUE!
#N/A #VALUE! #VALUE! #VALUE!
#N/A #VALUE! #VALUE! #VALUE!
RAP ANALYSIS
If applicable Total RAP Content, % by Mix Weight:
Trial,
voids/VMA
No. 1, 5.4/16.8
No. 2,
3.3/100.0
No. 3, 3.6/15.6
Column AF coarse dense fine
Column AG 20
Column AH 15
Column AI 10
Min., 15.0/ 3.5
5
Max., 17.0/ 4.5
0
Max. Dens. 0.01 0.10 1.00 10.00 100.00
-5
-10
-15
7.00
-20 Particle Size, mm
Two plots can be used as aids in developing aggregate blends. The plo
showing percent passing as a function of sieve size in mm. The heavy g
the selected NMAS. The plot above graphically shows how each blend
gradation. A perfect maximum density gradation plots as a horizontal lin
zero indicate that there is more material compared to an ideal maximum
0 0 0 0
zero indicate that there is less material in that size range compared to a
gray at the top of this chart are idealized plots of coarse, dense and fine
15.0
Because these plots may become difficult to read when more than two o
4.0 which trial blends to include on the plots by placing an "X" (or any other
through L23. As another aid in using these plots, the legend includes va
#DIV/0! #DIV/0! #DIV/0! #DIV/0! will not be shown until specific gravity data is entered in worksheet Spe
0.8 to 1.6
#DIV/0! #DIV/0! #DIV/0! #DIV/0! Binder grades (or grading test data) for up to four binders are entered in
one of these four binders can be selected by placing an "X" in the appro
Trial 4 Trial 5 Trial 6 Trial 7 Data shown in lower portions of this worksheet include specific gravity v
#DIV/0! #DIV/0! #DIV/0! #DIV/0! trial blends, estimated aggregate specification and source properties, an
Voluemtric properties will not be shown until specific gravity data is ente
Mix designs containing RAP can also be designed using this worksheet
RAP_Aggregates, and RAP binder properties (when needed) are entere
Trial_Blends, RAP aggregates are proportioned exactly like other aggre
various calculations useful in devleoping HMA mix designs containing R
Binder grades (or grading test data) for up to four binders are entered in
one of these four binders can be selected by placing an "X" in the appro
ggregate blends. The plot at the upper right is a standard gradation plot,
e size in mm. The heavy gray lines on this plot represent the control points for
y shows how each blend deviates from a continuous maximum density
on plots as a horizontal line on this plot. Size ranges in which the plot is above
pared to an ideal maximum density gradation. Areas in which the plot is below
size range compared to an ideal maximum density gradation. The small plots in
of coarse, dense and fine gradations.
ead when more than two or three gradations are shown, the user may select
acing an "X" (or any other character) in the appropriate cell in the range F23
ts, the legend includes values for air voids and VMA. However, these values
entered in worksheet Spec_Grav. 5.815
5.109
our binders are entered in worksheet Binders. For each of seven trial blends, 4.257
placing an "X" in the appropriate cell in range F52:L55. 3.762
3.116
t include specific gravity values, aborption values and gradations for the various 2.754
and source properties, and volumetric properties for the resulting mixtures. 2.016
pecific gravity data is entered in worksheet Spec_Grav.
gned using this worksheet. RAP stockpiles properties are entered in worksheet
(when needed) are entered in worksheet RAP_Binders. In this worksheet,
d exactly like other aggregates. However, the worksheet will also perform
mix designs containing RAP. For the selected new binder (cells F56:L59), the
our binders are entered in worksheet Binders. For each of seven trial blends,
placing an "X" in the appropriate cell in range F52:L55.
t include specific gravity values, aborption values and gradations for the various
and source properties, and volumetric properties for the resulting mixtures.
pecific gravity data is entered in worksheet Spec_Grav. 1.472
1.077
gned using this worksheet. RAP stockpiles properties are entered in worksheet 0.795
(when needed) are entered in worksheet RAP_Binders. In this worksheet, 0.582
d exactly like other aggregates. However, the worksheet will also perform 0.426
mix designs containing RAP. For the selected new binder (cells F56:L59), the 0.312
lls F62:L62. This should be compared to the specified grade given in cell 0.000
um and maximum RAP contents for the given RAP blend to meet the specified
PG grade. These minimum and maximum values are only accurate for RAP
blend. For example, if the trial blend contains two RAP stockpiles blended at 10
P content of 40 %, this means that these stockpiles would be blended at 20 %
AP content of 40 %.
aximum allowable RAP content are calculated using various factors of safety in
gh and low binder grades, and 1 degree for the intermediate grading. This
d binder grade of 65 degrees will be reduced to 63 degrees, resulting in a final
wable RAP, the required low temperature grade is reduced by 2 degrees, the
gree, and the required high temperature grade is increased by 2 degrees.
d blended binder grade will be met, even if the grading of the extracted RAP
application of these factors of safety might result in apparent inconsistencies,
ailing the required binder grade.
40 40 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
40.00 40.00 0.00 0.00 0.00 0.00
DT
New High Int BBR Low High
BC Tc Tc Tc Tc Grade
Estimated
N.B. RAP Blended Blended RAP
Binder Rap New Spec. Binder Binder Binder B.C.
Content BC BC Grav. S.G. S.G. S.G. Tc/BBR
Maximum Density
Plot Labels
Trial, voids/VMA
No. 1, 5.4/16.8
No. 2, 3.3/100.0
No. 3, 3.6/15.6
Numbers for
Indirect
References
Below:
25
37
50
63
7
D H L P
RAP RAP RAP RAP Combined RAP Binder
Binder 1 Binder 2 Binder 3 Binder 4 Trial 1 Trial 2
### ### ### ### ### Err:522
### ### ### ### ### Err:522
### ### ### ### ### Err:522
### ### ### ### ### Err:522
### ### ### ### ### Err:522
% Binder
in Total RAP
5.20
5.20
5.20
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
3
CAA/1FF CAA/2FF FE
0 0.075 0.312 0 96.0 91.0 0.8
0 0.075 0.312 3 96.0 93.0 0.0
100 0.075 0.312 0 0.0 0.0 0.0
100 0.600 0.795 0 0.0 0.0 0.0
0 0.600 0.795 3 0.0 0.0 0.0
0 0.600 0.795 0 0.0 0.0 0.0
100 2.360 1.472 0 0.0 0.0 0.0
100 2.360 1.472 3 0.0 0.0 0.0
0 2.360 1.472 0 100.0 95.0 1.5
0 4.750 2.016 0 0.0 0.0 0.0
100 4.750 2.016 3 0.0 0.0 0.0
100 4.750 2.016 0 0.0 0.0 0.0
0 9.500 2.754 0
0 9.500 2.754 3
100 9.500 2.754 0
100 12.500 3.116 0
0 12.500 3.116 3
0 12.500 3.116 0
100 19.000 3.762 0
100 19.000 3.762 3 Tested P4.75mm R4.75mm
0 19.000 3.762 0 1 3.0 97.0
0 25.000 4.257 0 1 32.0 68.0
100 25.000 4.257 3 0 89.0 0.0
100 25.000 4.257 0 0 100.0 0.0
0 37.500 5.109 0 0 0.0 0.0
0 37.500 5.109 3 0 0.0 0.0
100 37.500 5.109 0 0 0.0 0.0
100 50.000 5.815 0 0 0.0 0.0
50.000 5.815 3 1 71.9 28.1
50.000 5.815 0 0 0.0 0.0
0 0.0 0.0
0 0.0 0.0
0 0 0
P9.5 mm P4.75 mm P2.36 mm Tested P9.5 mm R 9.5 mm
58 3 0 0 0.0 #N/A
100 32 3 0 0.0 #N/A
100 89 76 0 0.0 #N/A
100 100 83 0 0.0 #N/A
0 0 0 0 0.0 #N/A
0 0 0 0 0.0 #N/A
0 0 0 0 0.0 #N/A
0 0 0 0 0.0 #N/A
93.56 71.92 54.44 0 0.0 #N/A
0 0 0 0 0.0 #N/A
0 0 0 0 0.0 #N/A
0 0 0 0 0.0 #N/A
0 0 0
P9.5 mm P4.75 mm P2.36 mm Tested P R
58 3 0 0 0.0 #N/A
100 32 3 0 0.0 #N/A
100 89 76 0 0.0 #N/A
100 100 83 0 0.0 #N/A
0 0 0 0 0.0 #N/A
0 0 0 0 0.0 #N/A
0 0 0 0 0.0 #N/A
0 0 0 0 0.0 #N/A
93.56 71.92 54.44 0 0.0 #N/A
0 0 0 0 0.0 #N/A
0 0 0 0 0.0 #N/A
0 0 0 0 0.0 #N/A
FA
Tested P2.36mm P2.36mm
0 0.0 0.0
0 3.0 0.0
1 76.0 76.0
1 83.0 83.0
0 0.0 0.0
0 0.0 0.0
0 0.0 0.0
0 0.0 0.0
1 54.4 54.4
0 0.0 0.0
0 0.0 0.0
0 0.0 0.0
FA
Tested P4.74 mm P4.74 mm
0 3.0 0.0
0 32.0 0.0
1 89.0 89.0
1 100.0 100.0
0 0.0 0.0
0 0.0 0.0
0 0.0 0.0
0 0.0 0.0
1 71.9 71.9
1 0.0 0.0
1 0.0 0.0
1 0.0 0.0
0 0 0
P9.5 mm P4.75 mm P2.36 mm Tested P FA P
58 3 0 0 0.0 0.0
100 32 3 0 0.0 0.0
100 89 76 0 0.0 0.0
100 100 83 0 0.0 0.0
0 0 0 0 0.0 0.0
0 0 0 0 0.0 0.0
0 0 0 0 0.0 0.0
0 0 0 0 0.0 0.0
Max. 93.56 71.92 54.44 0 0.0 0.0
R.C. 0 0 0 0 0.0 0.0
Int./ 0 0 0 0 0.0 0.0
Low 0 0 0 0 0.0 0.0
#N/A 0 0 0
#N/A P9.5 mm P4.75 mm P2.36 mm Tested P FA P
#N/A 58 3 0 0 0.0 0.0
#N/A 100 32 3 0 0.0 0.0
#N/A 100 89 76 0 0.0 0.0
#N/A 100 100 83 0 0.0 0.0
#N/A 0 0 0 0 0.0 0.0
0 0 0 0 0.0 0.0
0 0 0 0 0.0 0.0
0 0 0 0 0.0 0.0
93.56 71.92 54.44 0 0.0 0.0
0 0 0 0 0.0 0.0
0 0 0 0 0.0 0.0
0 0 0 0 0.0 0.0
Min. Max
RAP RAP
Content Content
10.0 #N/A
#N/A #N/A
10.0 #N/A
#N/A #N/A
#N/A #N/A
#N/A #N/A
#N/A #N/A
CASP1 CASP2 FAA SE FASP1 FASP2
0.0 0.0 0.0 0.0 0.0 0.0
0.0 0.0 0.0 0.0 0.0 0.0
0.0 0.0 48.0 58.0 0.0 0.0
0.0 0.0 43.0 89.0 0.0 0.0
0.0 0.0 0.0 0.0 0.0 0.0
0.0 0.0 0.0 0.0 0.0 0.0
0.0 0.0 0.0 0.0 0.0 0.0
0.0 0.0 0.0 0.0 0.0 0.0
0.0 0.0 44.2 0.0 0.0
0.0 0.0 0.0 0.0 0.0
0.0 0.0 0.0 0.0 0.0
0.0 0.0 0.0 0.0 0.0
FE
0.8 1164.0 1164.0 388.0 0.0 0.0 0.0
0.0 0.0 0.0 0.0 0.0 0.0 0.0
0.0 0.0 0.0 0.0 0.0 0.0 0.0
0.0 0.0 0.0 0.0 0.0 0.0 0.0
0.0 0.0 0.0 0.0 0.0 0.0 0.0
0.0 0.0 0.0 0.0 0.0 0.0 0.0
0.0 0.0 0.0 0.0 0.0 0.0 0.0
0.0 0.0 0.0 0.0 0.0 0.0 0.0
1.5 1684.8 1684.8 1684.8 0.0 0.0 0.0
0.0 0.0 0.0 0.0 0.0 0.0 0.0
0.0 0.0 0.0 0.0 0.0 0.0 0.0
0.0 0.0 0.0 0.0 0.0 0.0 0.0
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
CASP1
0.000 #N/A #N/A #N/A #N/A #N/A #N/A
0.000 #N/A #N/A #N/A #N/A #N/A #N/A
0.000 #N/A #N/A #N/A #N/A #N/A #N/A
0.000 #N/A #N/A #N/A #N/A #N/A #N/A
0.000 #N/A #N/A #N/A #N/A #N/A #N/A
0.000 #N/A #N/A #N/A #N/A #N/A #N/A
0.000 #N/A #N/A #N/A #N/A #N/A #N/A
0.000 #N/A #N/A #N/A #N/A #N/A #N/A
0.000 #N/A #N/A #N/A #N/A #N/A #N/A
0.000 #N/A #N/A #N/A #N/A #N/A #N/A
0.000 #N/A #N/A #N/A #N/A #N/A #N/A
0.000 #N/A #N/A #N/A #N/A #N/A #N/A
#N/A #N/A #N/A #N/A #N/A #N/A
CASP2
0.0 #N/A #N/A #N/A #N/A #N/A #N/A
0.0 #N/A #N/A #N/A #N/A #N/A #N/A
0.0 #N/A #N/A #N/A #N/A #N/A #N/A
0.0 #N/A #N/A #N/A #N/A #N/A #N/A
0.0 #N/A #N/A #N/A #N/A #N/A #N/A
0.0 #N/A #N/A #N/A #N/A #N/A #N/A
0.0 #N/A #N/A #N/A #N/A #N/A #N/A
0.0 #N/A #N/A #N/A #N/A #N/A #N/A
0.0 #N/A #N/A #N/A #N/A #N/A #N/A
0.0 #N/A #N/A #N/A #N/A #N/A #N/A
0.0 #N/A #N/A #N/A #N/A #N/A #N/A
0.0 #N/A #N/A #N/A #N/A #N/A #N/A
#N/A #N/A #N/A #N/A #N/A #N/A
FAA
0.0 0.0 0.0 0.0 0.0 0.0 0.0
0.0 0.0 0.0 0.0 0.0 0.0 0.0
48.0 43776.0 72960.0 54720.0 0.0 0.0 0.0
43.0 28552.0 53535.0 124915.0 0.0 0.0 0.0
0.0 0.0 0.0 0.0 0.0 0.0 0.0
0.0 0.0 0.0 0.0 0.0 0.0 0.0
0.0 0.0 0.0 0.0 0.0 0.0 0.0
0.0 0.0 0.0 0.0 0.0 0.0 0.0
44.2 96249.9 96249.9 96249.9 0.0 0.0 0.0
0.0 0.0 0.0 0.0 0.0 0.0 0.0
0.0 0.0 0.0 0.0 0.0 0.0 0.0
0.0 0.0 0.0 0.0 0.0 0.0 0.0
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
SE
0.0 0.0 0.0 0.0 0.0 0.0 0.0
0.0 0.0 0.0 0.0 0.0 0.0 0.0
58.0 61944.0 103240.0 77430.0 0.0 0.0 0.0
89.0 71200.0 133500.0 311500.0 0.0 0.0 0.0
0.0 0.0 0.0 0.0 0.0 0.0 0.0
0.0 0.0 0.0 0.0 0.0 0.0 0.0
0.0 0.0 0.0 0.0 0.0 0.0 0.0
0.0 0.0 0.0 0.0 0.0 0.0 0.0
0.0 0.0 0.0 0.0 0.0 0.0 0.0
0.0 0.0 0.0 0.0 0.0 0.0 0.0
0.0 0.0 0.0 0.0 0.0 0.0 0.0
0.0 0.0 0.0 0.0 0.0 0.0 0.0
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
FASP1
0.0 0.0 0.0 0.0 0.0 0.0 0.0
0.0 0.0 0.0 0.0 0.0 0.0 0.0
0.0 0.0 0.0 0.0 0.0 0.0 0.0
0.0 0.0 0.0 0.0 0.0 0.0 0.0
0.0 0.0 0.0 0.0 0.0 0.0 0.0
0.0 0.0 0.0 0.0 0.0 0.0 0.0
0.0 0.0 0.0 0.0 0.0 0.0 0.0
0.0 0.0 0.0 0.0 0.0 0.0 0.0
0.0 0.0 0.0 0.0 0.0 0.0 0.0
0.0 0.0 0.0 0.0 0.0 0.0 0.0
0.0 0.0 0.0 0.0 0.0 0.0 0.0
0.0 0.0 0.0 0.0 0.0 0.0 0.0
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
FASP2
0.0 0.0 0.0 0.0 0.0 0.0 0.0
0.0 0.0 0.0 0.0 0.0 0.0 0.0
0.0 0.0 0.0 0.0 0.0 0.0 0.0
0.0 0.0 0.0 0.0 0.0 0.0 0.0
0.0 0.0 0.0 0.0 0.0 0.0 0.0
0.0 0.0 0.0 0.0 0.0 0.0 0.0
0.0 0.0 0.0 0.0 0.0 0.0 0.0
0.0 0.0 0.0 0.0 0.0 0.0 0.0
0.0 0.0 0.0 0.0 0.0 0.0 0.0
0.0 0.0 0.0 0.0 0.0 0.0 0.0
0.0 0.0 0.0 0.0 0.0 0.0 0.0
0.0 0.0 0.0 0.0 0.0 0.0 0.0
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
#VALUE!
Blend 7
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
#VALUE!
Blend 7
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
#VALUE!
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
#VALUE!
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
#N/A
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
#VALUE!
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
#VALUE!
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
#VALUE!
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
#VALUE!
BATCHING REPORT Compacted Specimens & Loose Mix: Trial Batch No.: 1
Cylinders:
Dia., mm Ht., mm No. Loose Mix, g:
Date (mm/dd/yyyy): 150 100 2 2,500 Estimated Gmb: 2.313
Project: Pilot Course Pb, Wt. %: 5.95
Tech./Engr.: J. Doe Target Air Voids, %: Pb/New, Wt. %: 3.89
NMAS (mm): 9.5 Beams/Slabs: 4.0 Specimen Vol., m^3: 0.00353
Surface Course: Yes W, mm L, mm T, mm No. Extra mix, %: 15
Traffic Level (MESALs): 6.0
Total Wt., g: 12,277
Size Fractions, mm: Aggregate Batch Weights, grams: New Binder Wt., g: 477
Coarse Aggregate
Crushed Crushed Natural RSP No.
Min. Max. Stone 1 Stone 1A Mfg. Sand Sand #N/A #N/A #N/A #N/A 18 #N/A #N/A #N/A
37.5 50.0 0 0 0 0 0 0 0 0 0 0 0 0
25.0 37.5 0 0 0 0 0 0 0 0 0 0 0 0
19.0 25.0 0 0 0 0 0 0 0 0 15 0 0 0
12.5 19.0 121 0 0 0 0 0 0 0 105 0 0 0
9.5 12.5 606 0 0 0 0 0 0 0 194 0 0 0
4.75 9.5 953 1,963 152 0 0 0 0 0 1,054 0 0 0
2.36 4.75 52 837 180 157 0 0 0 0 852 0 0 0
Fine Aggregate
1.180 2.360 0 87 374 185 0 0 0 0 282 0 0 0
0.600 1.180 0 0 222 194 0 0 0 0 697 0 0 0
Complete 0.300 0.600 0 0 83 212 0 0 0 0 766 0 0 0
Breakdown 0.150 0.300 0 0 125 120 0 0 0 0 225 0 0 0
0.075 0.150 0 0 55 29 0 0 0 0 186 0 0 0
0.000 0.075 0 0 194 27 0 0 0 0 497 0 0 0
Bulk specific gravity, dry basis, A/[D-E-(D-A)/F] #N/A #N/A #N/A #N/A
Average #N/A #N/A
Range #N/A
Acceptable? (Within d2s Precision) #N/A
User-Calculated Value
Bulk specific gravity, dry basis
Range #N/A
Acceptable? (Within d2s precision) #N/A
Pyncnometer Method
Dry mass in air, g, A 2523.2 2247.0 2272.2
Surface-dry mass in air, g, A' 2523.6 2247.2 2272.5
(dry-back method for porous aggregate only)
Mass of pyncnometer filled with water, g, F 7610.9 7373.8 7610.9
Mass of pync. With mix and water, g, G 9091.2 8695.6 8940.2
Correction for Thermal Exp. Of Binder, g, H 0.0 0.0 0.0 0.0
Density of water at test temp., Mg/m^3, dw 0.997 0.997 0.997 0.997
User-Calculated Value
Theoretical maximum specific gravity
VOLUMETRIC ANALYSIS
This spreadsheet is used to calculate specific gravity values for the initial trial mixture(s), using data d
specific gravity values calculated using some other method.
Bulk specific gravity, dry basis, can be calculated following either the weight in water/SSD method or
are entered in cells C7:W9, data for the wax/parafilm method are entered in cells C20:W23. User-calc
values are entered only in one set of cells. The user should note output in cells C12 through W12. An
absorption is above 2.0 %, and the bulk specific gravity should be tested using the wax/parafilm proce
specimens showing high absorption.
Data for the maximum specific gravity calculation are entered in cells C39:W40 and C42:W42 for the
pyncnometer method. User-calculated values may be entered in cells C64:W64. Again, make certain
absorption, the dry-back procedure should be used which results in a weight in air and also a surface
optional dry-back method is used.
Volumetric analysis of the resulting data are given at the bottom of this worksheet. In the volumetric a
over each mixture. Additional analyses and plots appear in the worksheet "Analysis."
Data for the maximum specific gravity calculation are entered in cells C39:W40 and C42:W42 for the
pyncnometer method. User-calculated values may be entered in cells C64:W64. Again, make certain
absorption, the dry-back procedure should be used which results in a weight in air and also a surface
optional dry-back method is used.
Volumetric analysis of the resulting data are given at the bottom of this worksheet. In the volumetric a
over each mixture. Additional analyses and plots appear in the worksheet "Analysis."
Help appears below
#N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A
#N/A #N/A #N/A #N/A
#N/A #N/A #N/A #N/A
#N/A #N/A #N/A #N/A
ial trial mixture(s), using data determined in laboratory measurements. The user may also enter
weight in water/SSD method or the weight in water/wax/parafilm method. Data for the SSD method
red in cells C20:W23. User-calculated values may be entered in cells C31:W31. Make certain that
t in cells C12 through W12. An output of "High Abs." indicates that the average specimen
ed using the wax/parafilm procedure, and not the SSD procedure, which is not suitable for
C39:W40 and C42:W42 for the weight in water method, and cells C50:W51 and C53:W56 for the
C64:W64. Again, make certain values are entered in only one set of cells. For mixtures with high
weight in air and also a surface-dry weight in air. Surface-dry weights in air are entered only if this
worksheet. In the volumetric analysis, theoretical maximum specific gravity values are average
eet "Analysis."
C39:W40 and C42:W42 for the weight in water method, and cells C50:W51 and C53:W56 for the
C64:W64. Again, make certain values are entered in only one set of cells. For mixtures with high
weight in air and also a surface-dry weight in air. Surface-dry weights in air are entered only if this
worksheet. In the volumetric analysis, theoretical maximum specific gravity values are average
eet "Analysis."
Gse Correction
Trial 6 Trial 7 Calc 2.279
6-2 6-3 7-1 7-2 7-3 Est. 2.635
Corr.: -0.356
###
#N/A
#N/A #N/A
#N/A #N/A
#N/A #N/A
#N/A #N/A
#DIV/0!
#DIV/0!
#N/A
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
2.264
2.634 2.633
-0.355 -0.362 -0.362 -0.362 -0.362 -0.362
t Absorption Correction L O R U
###
0.70
1.00 ### ### ### ### ###
AASHTO T 283
1 Compaction Method:
Compaction Effort:
Gyratory
100
Date Tested: 2/20/2009
1
Diameter, mm (in.) D
1 Thickness, mm (in.)
Dry Mass in Air, g A
t
1 Mass in Water, g
Volume (B - C), cm^3
C
E
Bulk Specific Gravity, (A/E) Gmb
2 Compaction Method:
Compaction Effort:
gyratory
100
Date Tested: 4/4/2009
2
Diameter, mm (in.) D
2 Thickness, mm (in.)
Dry Mass in Air, g A
t
2 Mass in Water, g
Volume (B - C), cm^3
C
E
Bulk Specific Gravity, (A/E) Gmb
Additive Dosage:
3 Compaction Method:
Compaction Effort:
Date Tested:
3 Tested by:
3
Diameter, mm (in.) D
3 Thickness, mm (in.)
Dry Mass in Air, g A
t
3 Mass in Water, g
Volume (B - C), cm^3
C
E
Bulk Specific Gravity, (A/E) Gmb
Additive Dosage:
4 Compaction Method:
Compaction Effort:
Date Tested:
4 Tested by:
4
Diameter, mm (in.) D
4 Thickness, mm (in.)
Dry Mass in Air, g A
t
4 Mass in Water, g
Volume (B - C), cm^3
C
E
Bulk Specific Gravity, (A/E) Gmb
Additive Dosage:
5 Compaction Method:
Compaction Effort:
Date Tested:
5 Tested by:
5
Diameter, mm (in.) D
5 Thickness, mm (in.)
Dry Mass in Air, g A
t
5 Mass in Water, g
Volume (B - C), cm^3
C
E
Bulk Specific Gravity, (A/E) Gmb
Additive Dosage:
6 Compaction Method:
Compaction Effort:
Date Tested:
6 Tested by:
6
Diameter, mm (in.) D
6 Thickness, mm (in.)
Dry Mass in Air, g A
t
6 Mass in Water, g
Volume (B - C), cm^3
C
E
Bulk Specific Gravity, (A/E) Gmb
Additive Dosage:
7 Compaction Method:
Compaction Effort:
Date Tested:
7 Tested by:
7
Diameter, mm (in.) D
7 Thickness, mm (in.)
Dry Mass in Air, g A
t
7 Mass in Water, g
Volume (B - C), cm^3
C
E
Bulk Specific Gravity, (A/E) Gmb
This worksheet is for recording data for AAHTO T 283: Resistance of Compacted HMA to Moisture-Induced Damag
procedure. Project data is entered in the cells to the right of this help box. Specimen and test data is entered below
closely follow the data form included in the AASHTO T-283 write-up.
A calculation tool for theoretical maximum specific gravity appears at right, as an aid in determining Gmm as neede
are not carried over into any other part of HMA Tools.
Seven separate tables are included in this worksheet--one for each trial batch. You must enter your test data in the
Find the table with the correct trial batch number by paging down through the worksheet. The trial batch number ap
worksheet in large black numbers. You don't need to fill out all the tables, only for the trial batches you have tested
Specimen Number:
1 2 3 4 5 6 7 8
150.0 150.0 150.0 150.0 150.0 150.0
95.5 94.2 98.1 96.7 93.2 97.0
3850.5 3791.2 4061.2 3821.1 4107.3 3958.6
3862.4 3803.0 4076.1 3864.5 4125.4 3971.2
2153.3 2116.0 2257.3 2153.1 2293.6 2199.9
1709.1 1687.0 1818.8 1711.4 1831.8 1771.3 0.0 0.0
2.253 2.247 2.233 2.233 2.242 2.235 #DIV/0! #DIV/0!
2.408
6.4 6.7 7.3 7.3 6.9 7.2 0.0 0.0
6 5 2 1 4 3
x x x
7.0
6.9
110.06 112.58 132.26 124.56 126.11 127.36 0.00 0.00
16677 17861 17602
10 10 10
51 51 50
kPa kPa kPa
2
no
0.81
Specimen Number:
1 2 3 4 5 6 7 8
150.0 150.0 150.0 150.0 150.0 150.0
95.5 94.2 98.1 96.7 93.2 97.0
3850.5 3791.2 4061.2 3821.1 4107.3 3958.6
3862.4 3803.0 4083.0 3864.5 4125.4 3971.2
2153.3 2121.0 2257.3 2146.0 2293.6 2207.0
1709.1 1682.0 1825.7 1718.5 1831.8 1764.2 0.0 0.0
2.253 2.254 2.224 2.224 2.242 2.244 #DIV/0! #DIV/0!
2.411
6.6 6.5 7.7 7.8 7.0 6.9 0.0 0.0
5 6 2 1 3 4
x x x
7.2
6.9
112.04 109.54 141.25 133.64 128.23 122.31 0.00 0.00
17000 16500 17700
10 10 10
51 51 51
kPa kPa kPa
0
no
0.94
Specimen Number:
1 2 3 4 5 6 7 8
#DIV/0!
#DIV/0!
0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
#DIV/0!
Specimen Number:
1 2 3 4 5 6 7 8
#DIV/0!
#DIV/0!
0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
#DIV/0!
Specimen Number:
1 2 3 4 5 6 7 8
#DIV/0!
#DIV/0!
0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
#DIV/0!
Specimen Number:
1 2 3 4 5 6 7 8
#DIV/0!
#DIV/0!
0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
#DIV/0!
Specimen Number:
1 2 3 4 5 6 7 8
#DIV/0!
#DIV/0!
0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
#DIV/0!
ted HMA to Moisture-Induced Damage, and for performing the calculations required in this
cimen and test data is entered below, for up to 8 specimens (6 are normally used). This worksheet
an aid in determining Gmm as needed for this procedure. Values from the Gmm calculation tool
. You must enter your test data in the worksheet space corresponding to the proper trial batch.
worksheet. The trial batch number appears repeatedly in the yellow column at the far left of the
for the trial batches you have tested for moisture resistance.
Range #N/A
Accpetable? (Within d2s precision) #N/A
Pyncnometer Method
Dry mass in air, g, A
Surface-dry mass in air, g, A'
(dry-back method for porous aggregate only)
Mass of pyncnometer filled with water, g, F
Mass of pync. With mix and water, g, G
Correction for Thermal Exp. Of Binder, g, H
Density of water at test temp., Mg/m^3, dw
Range #N/A
Accpetable? (Within d2s precision) #N/A
Pyncnometer Method
Dry mass in air, g, A
Surface-dry mass in air, g, A'
(dry-back method for porous aggregate only)
Mass of pyncnometer filled with water, g, F
Mass of pync. With mix and water, g, G
Correction for Thermal Exp. Of Binder, g, H
Density of water at test temp., Mg/m^3, dw
Range #N/A
Accpetable? (Within d2s precision) #N/A
Pyncnometer Method
Dry mass in air, g, A
Surface-dry mass in air, g, A'
(dry-back method for porous aggregate only)
Mass of pyncnometer filled with water, g, F
Mass of pync. With mix and water, g, G
Correction for Thermal Exp. Of Binder, g, H
Density of water at test temp., Mg/m^3, dw
Range #N/A
Accpetable? (Within d2s precision) #N/A
Pyncnometer Method
Dry mass in air, g, A
Surface-dry mass in air, g, A'
(dry-back method for porous aggregate only)
Mass of pyncnometer filled with water, g, F
Mass of pync. With mix and water, g, G
Correction for Thermal Exp. Of Binder, g, H
Density of water at test temp., Mg/m^3, dw
Range #N/A
Accpetable? (Within d2s precision) #N/A
Pyncnometer Method
Dry mass in air, g, A
Surface-dry mass in air, g, A'
(dry-back method for porous aggregate only)
Mass of pyncnometer filled with water, g, F
Mass of pync. With mix and water, g, G
Correction for Thermal Exp. Of Binder, g, H
Density of water at test temp., Mg/m^3, dw
Range #N/A
Accpetable? (Within d2s precision) #N/A
Pyncnometer Method
Dry mass in air, g, A
Surface-dry mass in air, g, A'
(dry-back method for porous aggregate only)
Mass of pyncnometer filled with water, g, F
Mass of pync. With mix and water, g, G
Correction for Thermal Exp. Of Binder, g, H
Density of water at test temp., Mg/m^3, dw
Range #N/A
Accpetable? (Within d2s precision) #N/A
Pyncnometer Method
Dry mass in air, g, A
Surface-dry mass in air, g, A'
(dry-back method for porous aggregate only)
Mass of pyncnometer filled with water, g, F
Mass of pync. With mix and water, g, G
Correction for Thermal Exp. Of Binder, g, H
Density of water at test temp., Mg/m^3, dw
1 Project:
Tech./Engr.:
Pilot Course
J. Doe
Trial Batch No: 1
2 Project:
Tech./Engr.:
pilot
Doe
Trial Batch No: 2
2 Comments: failed
Date (mm/dd/yyyy):
3 Project:
Tech./Engr.:
Trial Batch No: 3
3
3 Test Result / Units
3 Comments:
Date (mm/dd/yyyy):
4 Project:
Tech./Engr.:
Trial Batch No: 4
4 Comments:
Date (mm/dd/yyyy):
5 Project:
Tech./Engr.:
Trial Batch No: 5
5 Comments:
Date (mm/dd/yyyy):
6 Project:
Tech./Engr.:
Trial Batch No: 6
6 Comments:
Date (mm/dd/yyyy):
7 Project:
Tech./Engr.:
Trial Batch No: 7
7 Comments:
Help for Worksheet Performance
cycles Seven separate tables are included in this worksheet--one for each
trial batch. You must enter your information in the table
corresponding to the proper trial batch. Find the table with the
correct trial batch number by paging down through the worksheet.
You don't need to fill out all the tables, only for the trial batches you
have tested for rut resistance.
cycles
cycles
including
ment
ata here
d on the
ne for each
h the
orksheet.
atches you
SHORT REPORT ON HMA MIX DESIGN
Date (mm/dd/yyyy): Surface Course (yes/no): Yes
Select Trial Blend No. 1 through 7 1 Traffic Level (million ESALs): 6.0
Project: Pilot Course Ndesign: 100
Tech./Engr.: J. Doe Compactor Type: Pine
NMAS (size in mm): 9.5 Angle Calibration Method: Not specified
PERFORMANCE TESTING
Type of Performance Test: AMPT/Flow Number
Design Traffic Level (million ESALs): 6
Required Result / Units, Min. / Max.: 340 cycles
PERFORMANCE TESTING
Type of Performance Test: AMPT/Flow Number
Design Traffic Level (million ESALs): 6
Required Result / Units, Min. / Max.: 340 cycles
PERFORMANCE TESTING
Type of Performance Test: flow number
Design Traffic Level (million ESALs): 6
Required Result / Units, Min. / Max.: 555 cycles
Test Result / Units 444 cycles
Comments: failed
Date (mm/dd/yyyy): 10/9/2009 Surface Course (yes/no): Yes
Trial Blend No. 3 Traffic Level (million ESALs): 6.0
Project: Pilot Course Ndesign: 100
Tech./Engr.: J. Doe Compactor Type: Pine
NMAS (size in mm): 9.5 Angle Calibration Method: Not specified
PERFORMANCE TESTING
Type of Performance Test: 0
Design Traffic Level (million ESALs): 0
Required Result / Units, Min. / Max.: 0 0
Test Result / Units 0 0
Comments: 0
Date (mm/dd/yyyy): 10/9/2009 Surface Course (yes/no): Yes
Trial Blend No. 4 Traffic Level (million ESALs): 6.0
Project: Pilot Course Ndesign: 100
Tech./Engr.: J. Doe Compactor Type: Pine
NMAS (size in mm): 9.5 Angle Calibration Method: Not specified
PERFORMANCE TESTING
Type of Performance Test: 0
Design Traffic Level (million ESALs): 0
Required Result / Units, Min. / Max.: 0 0
Test Result / Units 0 0
Comments: 0
Date (mm/dd/yyyy): 10/9/2009 Surface Course (yes/no): Yes
Trial Blend No. 5 Traffic Level (million ESALs): 6.0
Project: Pilot Course Ndesign: 100
Tech./Engr.: J. Doe Compactor Type: Pine
NMAS (size in mm): 9.5 Angle Calibration Method: Not specified
PERFORMANCE TESTING
Type of Performance Test: 0
Design Traffic Level (million ESALs): 0
Required Result / Units, Min. / Max.: 0 0
Test Result / Units 0 0
Comments: 0
Date (mm/dd/yyyy): 10/9/2009 Surface Course (yes/no): Yes
Trial Blend No. 6 Traffic Level (million ESALs): 6.0
Project: Pilot Course Ndesign: 100
Tech./Engr.: J. Doe Compactor Type: Pine
NMAS (size in mm): 9.5 Angle Calibration Method: Not specified
PERFORMANCE TESTING
Type of Performance Test: 0
Design Traffic Level (million ESALs): 0
Required Result / Units, Min. / Max.: 0 0
Test Result / Units 0 0
Comments: 0
Date (mm/dd/yyyy): 10/9/2009 Surface Course (yes/no): Yes
Trial Blend No. 7 Traffic Level (million ESALs): 6.0
Project: Pilot Course Ndesign: 100
Tech./Engr.: J. Doe Compactor Type: Pine
NMAS (size in mm): 9.5 Angle Calibration Method: Not specified
PERFORMANCE TESTING
Type of Performance Test: 0
Design Traffic Level (million ESALs): 0
Required Result / Units, Min. / Max.: 0 0
Test Result / Units 0 0
Comments: 0
MODULUS CALCULATOR
1 ESTIMATED BINDER MODULUS |G*| (PA): ESTIMATED MIXTURE MODULUS |E*| (PSI):
Temperature, F Temperature, F:
25 2.63E+08 4.30E+07 3.04E+06 2.12E+05 1.92E+04 25 2,761,000 1,823,000 644,000 164,200 53,700
1 10
5
2.08E+08
1.70E+08
2.74E+07
1.90E+07
1.60E+06
9.63E+05
9.97E+04
5.56E+04
8.53E+03
4.57E+03
10
5
2,646,000 1,583,000
2,546,000 1,394,000
471,000
364,000
111,400
83,700
42,000
37,000
1 9.80E+07 7.40E+06 2.79E+05 1.38E+04 1.04E+03 1 2,264,000 963,000 190,000 48,000 32,100
1 0.5
0.1
7.46E+07
3.63E+07
4.76E+06
1.59E+06
1.59E+05
4.15E+04
7.42E+03
1.72E+03
5.45E+02
1.19E+02
0.5
0.1
2,119,000 794,000
1,732,000 469,000
142,000
73,000
40,600
33,100
31,400
30,700