C70 Card Technical Data.

2024
C70 CARD TECHNICAL SPECS
SUMMARIZED MANUAL BY
ARIF NASEEM
SAPPHIRE # 05 | Feroze Wattoan

Page 1
Raw materials
The machine must only be used for the processing of textile raw materials.
Raw materials intended for use
Cotton All sources
Man-made fibers Natural and synthetic polymers
Maximum staple length 65 mm
Product description:
Components of the card system
1. Separating head
2. Exhaust pipe
3. Opening unit
4. Feed trough in card chute
5. Material opening and feed measurement for the Autoleveller
6. Card flats cleaning unit and waste suction unit
7. Pre-carding zone with carding elements and mote knives
8. Cylinder
9. Card flats
Quantity 99
Page 2
Integrated grinding device for card flats (Option: IGS-Top)

10. Post-carding zone with carding elements and mote knives
11. Disc rollers with sliver scanning for card autolevelling
12. Cross apron
13. Doffing device
14. Doffer
15. Hood profile in card lower section
16. Integrated grinding device for the cylinder clothing (Option: IGS-Classic)
17. Coiler
The black points mark suction points of the central suction unit
Drafting system in the coiler:
Option: Coiler SB
Drafting system components

1. Top back roller
2. Top middle roller
3. Top front roller
4. Back cylinder
5. Middle cylinder
6. Front cylinder
7. Pressure bar
8. Pressure bar
The drafting system is a “3-over-3” drafting system.
The drafting system is suitable for a draft not exceeding 5.13 and the processing of fibers
ranging from short cotton noils to man-made fibers with an 80 mm staple length.
Page 3
Function description:
The card system opens the supplied material, parallelizes the material fibers, separates out
foreign materials, and forms the produced web into a sliver.
• Via the AERO feed system (material supply) the tufts get into the separating head (1).
• The tufts are separated in the opening unit (2) and are then tossed into the lower section
of the card chute.
• From the lower section of the card chute, the material is transported into the material
opening unit (3) of the card.
• Doffers fitted with clothing or needles guide the tufts over mote knives and carding
elements for cleaning and preliminary opening. The licker-in transfers the material to the
cylinder. Depending on the machine version, the material is either processed by one
licker-in or by three.
• The cylinder (4) is fitted with cylinder clothing with extremely fine teeth. The clothing’s of
the card flats (5) have fine hooks. The cylinder (4) and the card flat (5) run in opposite
directions. The pre-opened tufts are further separated and cleaned between the teeth of
the cylinder and the hooks of the card flats.
• The doffer (9) takes over the material from the cylinder. The doffer device (8) transports
the web to the cross apron (7), where it is combined.
• The disk rollers (9) pull the combined web through a sliver funnel.
• Downstream from the disk rollers (9) the final, formed fiber sliver is placed in cans via
the coiler.
Page 4
Drafting system in the coiler:
Option: Coiler SB
Draft zones
o V Total draft
o VV Break draft
o HV Main draft
A defined force (320 N) presses the top rollers (1) (2) (3) mechanically onto the drafting system
cylinders (4) (5) (6). The fibers are consequently clamped between the respective pair of rollers.
Since the rotational speed increases in the direction of the material flow, from roller pair to roller
pair, the fiber masses are pulled apart, i.e., the fibers are drafted.
Drafting system cylinders:
Option: Coiler SB
The special grooving of the drafting system cylinders brings about the following effects:
● Low-noise operation
● Stabilization of the drafting system
● Protection of the top roller cots
The feed cylinder (4) and the middle cylinder (5) have diameters of 30 mm and groove
lengths of 170 mm.
The front cylinder (6) has a diameter of 40 mm and a groove length of 190 mm. The
back cylinder (4) and middle cylinder (5) are driven by the controlled front speed of the
differential.
The main drive keeps the speed of the front cylinder (6) constant and guarantees that
the production can be calculated precisely.
Page 5
The pressure rod (8) improves the guidance of short fibres into the main draft zone.
Drafting system load:

Option: Coiler SB
Springs on the right-hand and left-hand weighting elements (21) put the drafting system
under mechanical load.
The weighting arm (20) on the drafting system is locked (15) pneumatically with catches.
To transport and draw the fiber material in the drafting system, the drafting system must
be subjected to load.
In this process, the top rollers (1...3) are pressed onto the drafting system cylinders
(4...6) on each side with 320 N.
On the drafting system top roller, the value of the load is 160 N on each side.
These fixed values cannot be changed.
Page 6
Technical data
Feed unit:
Raw materials intended for use

Cotton All sources
Man-made fibers Natural and synthetic polymers
Maximum staple length 65 mm
Fiber length
Maximum fiber length 65.0 mm
Feeder weight
Feeder weight 600 – 900 g/m
Delivery unit:
Possible sliver weights

Option: Coiler SB 3.0 – 7.0 ktex
Option: Coiler CBA
Disk roller, width: 9 mm 4.0 – 12.0 ktex
Drafts in the card

Total draft range 25 – 225
Maximum production (depending on the raw material)

Option: Cylinder drive, capacity H (C 70 H) ≥160 kg/h
Option: Cylinder drive, capacity M (C 70 M) 120 – 160 kg/h
Option: Cylinder drive, capacity L (C 70 L) ≤120.0 kg/h
Carding room conditions:
Parameters Cotton Man-made fibers

Room temperature 24 – 28 ℃ 23 – 27 ℃
Relative humidity 48 – 54 % 48 – 56 %
Absolute humidity per kg of air 9 – 12 g 9 – 12 g
Page 7
Compressed air:
Air pressure of the supply line 7.0 – 8.0 bar
Compressed air consumption

Card 0.70 m³/h
Automatic disposal – doffer area 1.10 m³/h
Separate waste disposal system for licker-in 0.01 m³/h
Option: Coiler RSB OR Coiler SB
Coiler 0.1 – 0.3 m³/h
Option: Coiler CBA
Coiler 0.1 m³/s
Quality standard:
Required is Pneurop class 3/4/5

Air humidity of compressed air
Pressure dew point −20 ℃
Contamination of the compressed air

Contamination, quantitative ≤5 mg/m³
Contamination, qualitative; permissible particle size ≤5 nm
Oil content of the compressed air

Incoming air 1.0 mg/m³
Exhaust air:
Air ratios for waste removal
Page 8
Vacuum pressure of the suction unit

Under pressure 1,000 – 1,300 Pa
Air flow rate of the suction unit

Option: Coiler SB OR Coiler RSB 1.45 m³/h
Option: Coiler CBA 1.3 m³/h
Separate waste accumulation – licker-in

Option (Retrofittable): Separate waste accumulation – licker-in
Air flow rate 0.5 m³/h
Under pressure ≥1,300 Pa
Exhaust air for card chute:
Exhaust-air flow rate for card chute

Exhaust-air flow rate 0.60 m³/s
Vacuum pressure and measuring point for exhaust air from card chute
Vacuum pressure −150 – −50 Pa
Electrical data:
Mains connection
If the mains voltage is not within the specified range, 3x 400 V (+/- 10%)
install an upstream transformer.
Page 9
Installed electric power

Machine-specific power ratings and fuses See the diagram provided
Declaration of noise emission in accordance with ISO 4871:

Delivery Sound power level (reference pressure 1 pW) Sound pressure level (reference
Speed pressure 20 μPa)
100 m/min 93+3 dB 74+3 dB
250 m/min 96+3 dB 77+3 dB
400 m/min 98+3 dB 79+3 dB
ISO 9902 measurement standard:
● Measuring distance 1 m
● Level information in the form: Lm + K
● Lm = typical mean value
● K = 3 dB safety margin
Conditions of the sound measurement:
● Without material
● Cylinder speed 800 RPM
● With central suction unit
● With card chute and compressor fan 2900 rpm
Q-Data actual values card A%:

In this data screen the difference between the actual value and the setpoint of the sliver weight
is displayed.
« Time base for the diagram »

The time base (24 h / 8 h / 30 min) can be changed without any loss of data resulting from the
changeover. A diagram is shown with the selected time base.
Page 10
« A% »
Calculation after the measured length entered in data screen 22.1.
« A% 100 »
Calculation after 100 m of measured length,
(Actual value sliver - setpoint sliver) x 100 / divided by setpoint sliver.
A sliver that is too light results in a negative A%100 value.
Q-data act. values card CV%..CV100:

In this data screen the actual quality values for CV% and CV1...100 is displayed.

« CV%-CV100 »
Selectable cut length, for which a graphic is displayed.
« CV values »
Current weight variations of the card sliver (in %) over the programmable reference length (in
meters). Enter the reference length in data screen 22.2.
Q-data act. values card spectrogram:

In this data screen, the range of wavelengths in the spectrogram from 0.02 m...100 m is
displayed. Wavelengths measured in yards must be converted accordingly (0.914 x ...m).
Page 11
« Peak in the spectrogram »

Press the « ? » button to open an additional data screen where machine elements are displayed
that could have caused the faults.
Q-data act. values card spectrogram:
In this data screen the causes are listed (by pressing the « ? » button). The causes of the faults
that are displayed in the spectrogram.
« Doffer »
In this example, the doffer is listed as the first possible causer of the problems.
Press the « ? » button to view suggestions on how to eliminate the problem.
Press the « Cursor » button to view additional (if present) causers of problems.
Quality, actual values, card, slubs:
Option: Coiler
In this data screen the number of slubs in the produced sliver are displayed. At low sliver
weight, higher deflections will be displayed, which however are not faults in the sliver because
they are caused naturally.
At low sliver weight select a higher class >±20%.
Page 12

« Range +15% - +45% »

Selectable class, for which a figure is displayed.
« Number of slubs »
Display of the current number of slubs per kilometer in the card sliver produced.
« Auto. adapt. sliver RQM: »

Yes: Automatic adjustment must be activated while the machine is running. The momentary
clearance of the scanning rollers (capstan wheels) is measured over a specific length and the
reference value for the A% monitoring is saved (scanning roller clearance 0%) The LED display
(+/- 5%) is automatically brought 0% into the range by over this measured clearance. The
exiting sliver and the display by the green LED (0% range) are again harmonized with each
other. The matching must be done only when it has been ensured that the actual sliver weight is
in the greatest possible agreement with the desired sliver weight. This matching is required only
when: Assortment change, target value correction of the sliver weight, change of the delivery
rate, change of the sliver guiding parts (sliver funnel, card web nozzle, spring force)
« Feeler roll clearance at 0%: »

In the case of an EPROM change the value previously read off can be re-entered.
« Measured length: »
Input of the measured length that is required for the calculation of the percent sliver weight
deviation A% of the exiting sliver at the module.
Length
Range 25 – 100 m
• Requirement ≈ 100 m
Tendency: Longer Fewer stops
Tendency: Shorter More stops
« Shut-off limit: »
If the defined A% shutoff limit value is continually exceeded for the set length in meters
(distance to malfunction), the card production is switched off.
Tolerance (A%)
Range 0.5 – 10 %
• Requirement ≈5%
Tendency: Relatively high Fewer stops
Tendency: Relatively low More stops
« Length up to malfunction: »
Enter the length of the card sliver to be produced; if the shutoff limit A% for the given length is
continually exceeded, the card production is switched off.
Page 13
Delay
Range 0 – 1,000 m
• Requirement 0m
« Reference length: »
Sliver length over which the CV% values are calculated.
Length
Range 400 m
Determination of the sliver weight variation shutoff limit CV% for the coiler. If the defined CV%
shutoff limit value is continually exceeded for the set length in meters (distance until
malfunction), the card production is switched off.
Tolerance (CV%)
Range 0.5 – 10 %
• Requirement ≈5%
Tendency: Relatively large Fewer stops
Tendency: Relatively small More stops
Enter the length of the card sliver to be produced; if the shutoff limit CV% for the given length is
continually exceeded, the card production is switched off.
Delay
Range 0 – 1,000 m
• Requirement 0m
« CV% correct. start run: »

Yes: After activation, a can change occurs automatically. 300 m sliver is placed in the empty
can and then the can is automatically changed. Test the produced sliver in the laboratory.
« Interval length: »
Entry of the meters to be produced between two spectrogram captures.
Length
Range 1,600 – 10,000 m
• Default 1,600 m
Page 14
The production of the card is stopped when specific amplitudes are higher than the pre-set
factors. Example: Set factor 2.0. Successive measured amplitudes are in the 100 area.
Now if an amplitude from this area is on 200 (factor 2x100) the production of the card stops.
Tolerance
Range 1.4 – 5 %
• Default ≈2%
If the defined shutoff limit is continuously exceeded during the defined number of meters, card
production is switched off.
Delay
Range 0 – 1,000 m
• Default 1,000 m
« Speed creep speed: »

Setting of an individual machine (without higher-level control)
Speed
Without higher-level controller 8 – 15 m/min
« Maximum delivery, external: »

If the web weight is changed, then the card production will also change. Units of measure for the
web weight: Data screen 40.2
Maximum speed
Option: Non-woven fabric 50 – 270 m/min
OR Non-woven tape
Option: Prepared for compacting roller 50 – 140 m/min
« Maximum delivery, external: » Configuring the card delivery (☞ Part 3, Page 74 manual)
« Delivery draft: »
The draft between the take-off roller and the delivery rollers can be adjusted to the raw material.
min. (max.: 1.00 - 1.50)
Option: Prepared for compacting roller
« Draft, compr.rol.2, del.rol.: »

The draft between the second compacting roller and the delivery roller can be adjusted to the
raw material. (min. - max.: 1.00 - 1.50)
Page 15
« Draft, doffer, compression rol.1: »

The draft between the doffer and the first compacting roller can be adjusted to the raw material.
min. (max.: 0.55 - 0.63)
« Autom. adapt sliver weight: »
The current clearance of the feeler rolls is measured over a certain sliver length and is stored as
nominal spacing. (Scanning roller clearance 0% - error = scanning roller clearance at 0%
deviation. The servomotor stops).
The continuously derived mean that deviates from the original nominal spacing (0% error) is
stored as the new nominal spacing during an adjustment. As a result, the display for the
Autoleveller is back within the green LED range. Switch off the Autoleveller during automatic
adjustment. When the machine is in normal production, wait until the actual value of the sliver
weight of the card (data screen 11.1, value in the display, right) has reached the setpoint (data
screen 10.1). This adjustment is normally necessary only if there is a change in the assortment
or a large change in nominal value of the sliver weight. The spacing of the scan rollers (1.40 to
2.60 mm) must be within the possible setting range of the adaptation. Possibly Repeat the
adjustment or use the appropriate scanning rollers for the card sliver. See operating manual for
the RSB module.
« Sorted sliver weight: »

The module Autoleveller must be switched on during the test delivery run. On inputting the
measured sliver weight, the Autoleveller is corrected to the extent that subsequently the nominal
weight is again produced. Repeat the procedure if the actual weight does not equal the nominal
weight. Commissioning (Autoleveller RSB not yet adjusted): In this data screen during
commissioning, the sliver is harmonized after the drafting system.
« Feeler roll clearance 0%: »

The scanning roller clearance can be altered using the PLUS or MINUS buttons. However, this
option should only be used in the event of a software update. Before making a software change,
the values displayed must be noted so that, after the update they can be input again for each
machine and production value group.
« Levelling action point: »

The levelling action point of the module depends on the delivery speed of the card. When a
change is made to the nominal delivery speed of the card, the levelling action point is also
altered. It has to be determined again.
« Adaptation sliver weight to slow speed: »

Adjustment at slow speed. The measuring error between the speed at can change and the
normal delivery speed is corrected. The setting depends on the material properties, the feed
speed and the loading on the scanning rollers. First select and input a standard setting. Finally,
determine the sliver weight and alter it correspondingly in the data screen.
Page 16
Determine the sliver weight (5 x 10 m):

1. Extraction: At the normal delivery speed of the module.
2. Extraction: At the delivery speed during can change. The set delivery speed during the can
change (data screen 42.3) must be entered for the removal in data screen 10.1.
Calculation: Sliver weight at can change x 100 divided by sliver weight at delivery speed with
100 subtracted. Based on the sliver weight determined, carry out the adjustment over the
percentile. A difference of 1% between the two sliver weights corresponds approximately to a
change of 20% of the adjusted weight in the data screen. Change value: Sliver weight at can
change heavier = increase value. Sliver weight at can change lighter = reduce value. The
adjustment can be set in steps of 5%.
« Levelling intensity: »
The levelling intensity corrects levelling errors of under-levelling or over-levelling. To do this,
however, the basics must be worked out in a sliver test. The detailed description of this test is
provided in the RSB module operating manual.
● Over-levelling -> reduce intensity
● Under-levelling = increase intensity
Example:
● Sliver -15%: A% = - 0.600% = under-levelling
● Sliver -15%: A% = - 0.600% = under-levelling
If A% for sliver -15% deviates significantly from sliver +15%, then the average of the two values
must be formed for the change in the leveller intensity.
Average value of the two results: 0.400%
Change: Increase leveller intensity by 0.400%.
Percentage value 0 – 100 %
« Calibrate levelling intensity: »

The calibration of the levelling intensity can be switched on or off.
« Sliver weight card: »

For carrying out the sliver test for setting the control intensity in the data screen, the sliver
weight of the card can be changed by up to a maximum of +20% or -20%. The sliver weight
must not exceed its limit value. (Error message) The delivery speed of the card is not affected
by this activity.
« Sliver length disk rolls and feeler roll RSB: »

The card sliver must be positioned between the two elements in such a manner that the
displayed value is 2150 (display in data screen 82.2). Then measure the drawn sliver length and
enter it in the data screen.
Guidelines for the settings: Carded cotton: 50 - 80% cotton / man-made fiber: 30 - 65% man-
made fiber: 0 – 20
Page 17
Option: Coiler
« Speed creep speed: »

The delivery of the card runs with the prescribed speed.
Delivery speed, slow 15 m/min**)

**) Guide value
« Sliver weight piece-up: »

Prescribed sliver weight when drawing in the sliver if there is still no sliver between the disk
rollers.
Sliver weight default when drawing in
Option: Coiler SB 3.0 – 7.0 ktex
Option: Coiler CBA
« Sliver weight piece-up: » Specifying sliver weight during pull-in (☞ Part 3, Page 78 manual)
« Compensation fiber tuft: »

When drawing in the card silver, the speed of the feed roller is increased by the selected
percentage factor, depending on length of the downtime, during 0 - 1.5 seconds.
Select the setting so that the web is not disturbed by the clearer roller when starting production.
Compensation – fiber fringe 100 – 550 %
« Ends down monitor at »

« Piecing-up after: »
When drawing in the sliver with drawn-in batt in the feed, the sliver monitor is not active in creep
speed during the specified time period.
Thread-in after 1 – 300 s

• Default 200 s
« Piecing-up no feed after: »

When drawing in the sliver, but with no lap in the feed, sliver monitoring is not active at creep
speed during the preselected time period.
Thread-in after 1 – 250 s
« Normal production after: »

If there is a sliver break after a completed draw-in procedure, sliver monitoring switches off the
doffer after the specified meters.
Switch-off delay – sliver breakage 3m

« Max. time production in »
Page 18
Option: Coiler
« Creep speed: »
If there is a sliver break after a completed draw-in procedure, sliver monitoring switches off the
doffer after the specified meters.
Creep speed timeout 1 – 10 min

• Default 3
« Creep speed: » Setting the switch off delay for doffer slow speed to maximum
(☞ Part 4, Page 210 manual)
Option: Coiler RSB
« Material flow fast after: »

If the light scanner is covered during the specified time period, the module is ready for normal
production.
Delay – automatic acceleration, doffer 2s
Option: Coiler CBA
« Material flow fast after: »

If the light scanner is covered during the specified time period, the doffer switches automatically
to high speed. However, the automatic ramp-up must be activated. (Data screen 41.1.)
Delay – automatic acceleration, doffer 2s
« Max. delivery when threading »

This is where the speed at start-up can be set. This is the speed that will be taken when starting
production until the light sensor of the coiler is covered.
Max. delivery when threading 15 – 80 m/min

• Default 50 m/min
Page 19
Production:
Gearing layout – chute:
1. Feed roller
2. Opening roller
3. Delivery roll fixed
4. Delivery roller, spring-loaded
5. Feed roller
6. Gearing layout – licker-in and cylinder
Gearing layout (Option: Number of licker-ins 1) (☞ Page 3 manual)
Gearing layout (Option: Number of licker-ins 3) (☞ Page 5 manual)
Revolutions per minute of the opening roller ‘2’ change gear ‘WS 1’ ‘WS 2’
Adjust the draft ‘VE1’ between the card chute and the feed roller.
Page 20
Gearing layout – licker-in and cylinder:
Option: Number of licker-ins 1
05. Feed roller

08. Licker-in
09. Clearer roller
10. Stripping roller
11. Cylinder
12. Card flats
Draft ‘VET’ licker-in – cylinder:

Page 21
Speed - cylinder ‘WT’:
Speed – licker-in ‘WE4-1’

Page 22
Gear layout – doffers:

Option: Coiler
13. Doffer
14. Brush roll, delivery
15. Take off roller
16. Delivery rollers
18. Cross apron (web collection)
19. Disk rollers
Draft ‘VA2’ between doffer and take off roller:

Draft (VA2) Draft (VA2)
1.08 1.12
Ø Change gear WA2 66.9 mm 64.5 mm
Draft ‘VA3’ between take off roller and delivery roller

Is set in data screen 41.1.
Output draft (VA3) « min: » « eff: »
1.15 – 1.4 Draft at set speed
Note
Draft in creep speed
Output draft (VA3) « min: »

1.4 – 2.4
Note
Draft at maximum speed
Page 23
Draft ‘VA8’ between cross apron and disk roller

Option: Coiler
Draft (VA8) Number of teeth (WA 8)

1.05 24
1.10 25
Gear layout – coiler:
V Tension upstream of sliver take-off

H Change gear
C Can drive change pulley
X Distance between windings
E Can diameter
Page 24
Tension ‘V’ between card and coiler
Distance ‘X’ between windings affected by change gear ‘C’

Page 25
Drafts:
Page 26
VE Back roller tension

VA Front roll tension
V Total draft
VV Break draft
DK Can diameter
VD Coiler tension
Formula for machine efficiency:
Formula for production efficiency:
PN = A
T
Page 27
Setting sheets
Cotton up to 120 kg production
Option: Cylinder drive, capacity L
OR Cylinder drive, capacity M
Page 28
Page 29
Cotton over 120 kg production

Option: Cylinder drive, capacity H
Page 30
Page 31
Blends or swing over 120 kg production

Page 32
Page 33
Man-made fibers up to 120 kg production

Page 34
Man-made fibers over 120 kg production

Option: Cylinder drive, capacity H
Page 35
Page 36
Page 37
Card drive units

Adjusting the speed of the opening roller
Page 38
Adjusting the licker-in speed with belt pulley WE4:

Option: Licker-in drive with belt pulley, Number of licker-ins 1
1. Due to the material see the table for information on the belt pulley and belt length. (☞ Page 3)
Licker-in speed according to material
Cotton / rotor yarn 1,615 – 2,076 rpm
Cotton ring-spun yarn carded 1,384 – 1,845 rpm
Cotton ring-spun yarn combed 1,038 – 1,615 rpm
Swing / Blends 1,153 – 1,615 rpm

Man-made fibers 1,153 – 1,384 rpm
Change the speed of the cylinder:
A. Short staple 22.80 - 25.90 mm

Cotton (CO) & Rotor yarn
B. Medium staple 26.00 - 29.90 mm

Cotton (CO) & Ring-spun yarn
C. Long staple 30.00 - 35.40 mm

Cotton (CO) & Ring-spun yarn
CEF. Extra-long staple 35.50 - 45.50 mm

Cotton (CO)
Combed ring-spun yarn
D. Chemical fibers (MMF)

Polyester (PES) & Viscose (CV)
Page 39
1. Due to the material, see the table for information on belt pulleys. (☞ Page 3 manual)
(Option: Number of licker-ins 1)
2. Due to the material, see the table for information on belt pulleys. (☞ Page 5 manual)
(Option: Number of licker-ins 3)
Drive units for drafting system of coiler:

Adjusting the draft system draft
Option: Coiler SB
Calculating draft V (total draft)
Note
The V draft (total draft) determines the sliver weight at the delivery end.
Whenever the sliver weight at the delivery end is altered, for example, the V draft (total draft)
must be re-determined. To this end, the theoretical V draft (total draft) must first be calculated,
based on the customer specifications.
Example for calculating the theoretical V draft (total draft)

1. Calculate the draft and then see the table for
the change gears. (☞ Page 14 Manual)
Sliver weight at the feed end 12 ktex
Sliver weight at the delivery end 5 ktex
V = 12.0 (ktex) = 2.4

5.0 (ktex)
2. The change gears required for the desired draft V (total draft) are specified in the table.
(☞ Page 14 Manual)
Note
The V draft (total draft) determines the sliver weight at the delivery end and is set with
change gears Nw1 and Nw2.
3. Remove change gears NW1 and NW2. (☞ Page 42 manual)

4. Install change gears NW1 and NW2. (☞ Page 43 manual)
Feed trough:
Set the nipping distance «B» between the feed trough and the licker-in
Determine the distance (B) according to the fibre length. Cotton up to 120 kg production
(Option: Cylinder drive, capacity L OR Cylinder drive, capacity M) (☞ Page 18 manual)
◁ Distance (B) is set by moving the feed trough (3) in the direction of the arrow.
Page 40
Licker-in:
Insert the guide plate
Note
Regarding the processing of regenerated (prepared) fibres, the waste discharged by the first
mote knife may be too high. If this is the case, replace the mote knife with the supplied guide
plate.
Adjust the discharge distance in the area of the mote knife (pre-carding zone
and post-carding zone, cotton)
1. Adjust the carding profiles relative to the cylinder clothing (pre-carding zone, cotton).
(☞ Page 56 manual)
2. Adjust the mote knife, (pre-carding zone and post-carding zone, cotton). (☞ Page 56
manual)
Page 41
Discharge opening – pre-carding zone / post-carding zone) (43, 45, 59, 60)
Greatest extraction Strip no. 0
More extraction Strip no. 2
Standard setting Strip no. 5
Lower extraction Strip no. 8
Take-off unit, delivery section:
Adjusting the doffer
1. On the warm machine

2. On the cold machine
3. Remove the cover over the doffer and a carding profile on the cylinder.
4. A simple check can be carried out on both sides at (1).
Distance – cylinder doffer (machine cold) (81)

Production per hour: > 70 0.20 mm
Production per hour: 70 - 105 0.225 mm
Distance – cylinder doffer (machine warm) (81)

Page 42
Drafting system of the coiler:
Setting the main draft distance HVD (shift the bottom middle roller)
Option: Coiler SB
1. HVD = 35 mm is the narrowest possible main draft distance, with bottom roller bearings
that are completely pushed together.
Main draft distance (HVD)

Setting range 35....60 mm
Distance gauge selection
Adjust break draft distance VVD (displace the back roller)
Option: Coiler SB
Page 43
Setting production values:

Adjusting the sliver weight
Option: Coiler CBA
Possible sliver weights

Option: Coiler
➢ Check and correct the sliver weight. (Option: Coiler) (☞ Page 98 manual)
Set the web weight:

Option: Web production
Shipping weight
Option: Non-woven fabric 5.7 – 40.0 g/m²
Option: Non-woven tape 8 – 56 g/m
Page 44
Entering the can fill quantity:

Option: Coiler
1. Enter the can fill quantity either as weight or as sliver length.

• The two parameters interact.
The weight is given.
In data screen 10.1, in line « Can filling: » enter the quantity.
Can fill quantity ≤ 80 kg
• The quantity is matched to the volume of the can.
• The sliver length will be calculated.
The sliver length is given.
In data screen 10.1, in line « Can filling: » enter the sliver length.
Can fill quantity ≤ 9,999 m
• The sliver length is matched to the volume of the can.
• The weight will be calculated.
Change the speed of the cylinder:

Option: Cylinder drive with frequency converter
In data screen 10.1, in line « Cylinder rpm: » enter the speed.

Cylinder speed depending on material and application
Carded cotton (Ne 15-30, Nm 25-50) 790 – 930 rpm
Cotton, rotor, fine number range 775 – 845 rpm
Loose stock blends – cotton / man-made fibres 775 – 845 rpm
Combed cotton (Ne ~ 24, Nm ~ 40) / carded cotton, fine 670 – 810 rpm
number range
Polyester / polyester (swing) 600 – 740 rpm
Viscose / Viscose (swing) 600 – 740 rpm
• The speed is matched to the material.
Option: Cylinder drive with belt pulley
• Change the speed of the cylinder. (☞ Page 37 manual)
Change licker-in speed:

Option: Licker-in drive with frequency converter
In data screen 10.3, in line « Licker-in speed: » enter the speed.

Cotton / rotor yarn 1,615 – 2,076 rpm
Cotton ring-spun yarn carded 1,384 – 1,845 rpm
Cotton ring-spun yarn combed 1,038 – 1,615 rpm
Swing / Blends 1,153 – 1,615 rpm
Man-made fibres 1,153 – 1,384 rpm
Page 45
• The speed is matched to the material

• Change the speed of the cylinder. (☞ Page 37 manual)
Option: Licker-in drive with belt pulley
Adjust the licker-in speed with belt pulley WE4. (Option: Number of licker-ins 1)
Adjust the licker-in speed with belt pulley WE4. (Option: Number of licker-ins 3)
Setting the draft for take-off roller / delivery rollers:

In data screen 41.1, in line « Delivery draft » set the drafts.
Output draft (VA3
Draft: « min: » 1.15 – 1.4
Note
Draft in creep speed
Draft: « max: » 1.4 – 2.4
Note
Draft at maximum speed
Draft: « eff: » Draft at set speed
• Drafting is adapted to the raw material
Configuring the card delivery:

1. Adjusting the speed in creep speed

Speed
Without higher-level controller 8 – 15 m/min
2. Set the default delivery.

Default – delivery
• Off
Specification for the delivery (delivery speed) can be set in the appropriate data screen.
• On
Prescribed value for the delivery (delivery speed) must be entered externally. value can
no longer be entered in the respective data screen for the card.
Page 46
3. Set the delivery.

Maximum speed
Option: Non-woven fabric OR Non-woven tape 50 – 270 m/min
Option: Prepared for compacting roller 50 – 140 m/min
Page 47
Configuring feed and cylinder:
Adjusting the behavior if the power supply is interrupted

7. In data screen 41.2, in line « Cylinder after power failure: » set the desired process.
Behavior after interruption of the power supply
Behavior: « Automatic braking » Cylinder is braked automatically
Behavior after interruption of the power supply

Behavior: « Brake/start manually » Cylinder can be manually braked – or reaccelerated
• Behavior after a power outage is set.

Page 48
Setting the switch-off delay of the chute monitor

8. In data screen 41.32, in line « Chute monitoring, emptying: » enter the behavior.
Chute monitoring
Switch-off delay: « Normal » Normal switch-off delay
Switch-off delay: « Short » Short switch-off delay (-10%)
Switch-off delay: « Long » Long switch-off delay (+10%)
Card flats:
Explanation of the adjustment values of the card flats
The following parameters are the determining factors for the carding gap adjustment:
• Cylinder speed (rpm)

• Production (kg/h)
Which parameter is authoritative?

Rule
The parameter that results in a larger card gap is always authoritative.
Example X
The cylinder speed X is high but the production X1 is low.
In this situation the card flats must be adjusted for the high cylinder speed (X).
Page 49
Example Y
The cylinder speed Y is low but the production Y1 is high.
In this situation the card flats must be adjusted for the high production (Y1).
Determining the carding gap

1. Select the suitable diagram.
100% CO / CO% > MMF% / fine rotor yarns, coarse and fine ring-spun yarns (☞ Page 82)
100% CO / CO% > MMF% / coarse rotor yarns (☞ Page 83 manual)
Combed or carded cotton / fine yarns (card flats default) (☞ Page 84 manual)
Combed cotton / extremely fine yarns (card flats EF) (☞ Page 85 manual)
100% MMF / MMF% > CO% (☞ Page 86 manual)
2. Read out the settings for the five measuring points from the diagram.
3. Identify, if the flat clothings are used or mounted new.
The card flats are used.

• Then the definitive settings can be made in accordance with the diagrams.
• The definitive settings should be optimized through trials, to achieve the optimal balance
between productivity and quality.
The card flats are mounted new.

• The carding gap must be further adjusted during the run-in phase.
Enlarged carding gap during the run-in phase of new card flat clothings
Duration of the run-in phase: 15 – 20 t 0.05 – 0.10 mm
Note
During the run-in phase the same quality cannot be achieved that is achieved with the definitive
setting.
• After the run-in phase the card flats are levelled.
• Level card flats on the machine. (☞ Part 4, Page 79 manual)
• The card flats cannot be definitively adjusted until after levelling.
4. Note the determined adjustment values on the adjustment sheet.
• The card flat settings are determined

Page 50
100% CO / CO% > MMF% / fine rotor yarns, coarse and fine ring-spun yarns:
100% CO / CO% > MMF% / coarse rotor yarns:

Page 51
100% CO / CO% > MMF% / coarse rotor yarns:
Combed or carded cotton / fine yarns (card flats default):

Page 52
Combed cotton / extremely fine yarns (card flats EF):
100% MMF / MMF% > CO%:
100% MMF = 100% man-made fibers

MMF% > CO% = blend in which the man-made fiber content is greater than the cotton content
Page 53
Entering the flat speed
1. Read off the speed of the card flats based on the material and the production from the
diagram. (☞ Page 81 manual)
2. In data screen 10.1, in line « Flats speed: » enter the speed.
Card flat speed 0.20 – 0.40 m/min

• The speed is matched to the material.
Caution:
Clothing damage due to the card flats touching on the cylinder
▶ Set new card flat 0.05 to 0.10 mm higher than the basic setting.
*************************************************************************************************************
*************************************************************************************************************
Page 54
AEROfeed (material feed):

Adjusting the air ratios in a card line
The suction unit (8) and the fan (9) must be adjusted in such a manner that the
air ratios equal the specified values to the extent possible.
Default values of the air ratios in a card line.
• The air ratios setting influences the running behavior of the entire card line.
Ideal settings for operation of the feed machine

❖ Runtime should be 90% and the standstill time should be 10% of operating time.
Page 55
Acceleration sliders and isolation sliders:

Acceleration slider
The acceleration sliders (2) are used to accelerate the transport air in the feed system. If the
cross section in the feed channel is reduced, the air speed increases. The material is more
effectively conveyed to the more remote card chutes.
The purpose of the acceleration sliders is to achieve a uniform distribution of the material on all
card chutes.
Page 56
Adjusting the vacuum for the exhaust air (open transfer):

Conditions
✓ The filter installation must accept as exhaust air the transport air as blown into the feeder
system from the transport fan. Variations in the suction power in this filter installation are evened
out by the open transfer of the transport air.
Page 57
Card chute:
Air ratios of card chute and card
Adjust the vacuum pressure for the card suction:

Conditions
✓ The Aerofeed unit and the filter system must be in operation.
1. Adjust the maximum or minimum vacuum pressure at each suction point in the prescribed
range.
First and subsequent cards in the line (example with 8 cards)
2. Using a U-tube, measure the vacuum pressure at the measuring point (1).
3. The vacuum must lie within the prescribed range for the card (3) nearest to the filter system
(17).
Page 58
4. Set the vacuum accordingly using the slide valves (2) of the cards (10...17).
Adjust the batt weight through the position of the card chute wall:
Page 59
Setting the batt weight:
Checking the batt weight:

Batt weight is not correct, although the density is set as prescribed by the system, and the
material
type has been correctly configured.
• Select data screen 41.4.
• n the line « Adjust pressure, chute: » select the applicable diagnostics.
Diagnostics:
• « Feed batt too light, increase pressure »
• « Feed batt too heavy, reduce pressure »
Page 60
Feed section:
Adjusting the feed plate between the card chute and the licker-in
Page 61
Set the load of the feed through:
Adjusting the mote knife, discharge opening (C):

Page 62
Setting the draft for take-off roller / delivery rollers:

Determine draft
Option: Coiler
1. Drafting zone between take off roller and delivery rollers (max. 2.40)
2. Minimum adjustable draft at low delivery speed
3. Set draft at low delivery speed. (Data screen 41.1 Output draft min.)
4. Maximum adjustable draft at low delivery speed
5. Set draft at high delivery speed. (Data screen 41.1 Output draft min.)
6. Minimum adjustable draft at high delivery speed
7. Maximum adjustable draft at high delivery speed
8. Draft in intersection of set draft at low delivery speed to set draft at high delivery
speed. The draft will increase with a higher delivery speed starting at this intersection point.
8a. Calculated, effective draft between the take off roller and the delivery rollers due to the set drafts
min. / max. (data screen 41.1 output draft.)
15. Take off roller
• Optimize draft ratios depending on the delivery speed and raw material.
• The controller computes the draft for the set delivery speed.
Output draft (VA3) Draft at set speed
Page 63
Determine draft
Option: Non-woven fabric
1. Drafting zone between take-off roll and delivery rolls

2. Minimum draft that can be set
3. Set draft for all materials
4. Maximum draft that can be set
15. Take off roller
• Optimize draft ratios depending on the delivery speed and raw material.
• The controller computes the draft for the set delivery speed.
Output draft (VA3) Draft at set speed
Page 64
Changing the distance of the material filling to the spinning can:

Option: Coiler CBA OR Coiler SB
1. Displace the can plate drive in order to adjust the diameter of the material filling to the
diameter of the can.
The material filling should have approx. 8...10 mm lateral clearance compared to the can, if the can is ¾ full.
Moving the can plate drive
2. Determine the change in distance between the can (3) and the material filling (2).
3. Remove the can plate (1).
4. Loosen tension roller (6).
5. Loosen all bolts (5) needed to secure the can plate drive (4).
6. To increase the material filling (2) diameter, push the can plate drive (4) in the direction of the
arrow («A»).
7. Push the can plate drive (4) in the direction of the arrow («B») to decrease the distance.
8. Firmly tighten all bolts (5) needed to secure the can plate drive (4).
Page 65
Cover plate position adjustment
9. When the can plate drive (4) is adjusted, loosen all screws (7). Do not remove.
10. Place the can plate (1) on the can plate drive (4). Do not fasten yet.
11. Use the adjustment screw (8) to move the cover plate (9) in such a way that the opening in
the cover plate (9) corresponds exactly with the can plate (1).
• The gap between the cover plate (9) and the can plate (1) must be as small in all
directions.
12. Use the tension pulley (6) to tighten the drive belt.
13. Tension the V-belt of the can plate drive.
14. Tighten the screws (7) firmly, apart from at the positioning levers.
15. Tighten the screws for the can plate firmly.
16. Finally, check the gap between the cover plate (9) and the can plate (1) once more.
17. Adjust the positioning levers according to the new can position.
18. Adjust the positioning lever for the can. (☞ Page 134 manual)
Throttling the speed of the can carriage
Option: Coiler CBA

OR Coiler SB
1. Remove the cover (1).

• Valve block and throttles are accessible.
2. Set the speed, on the throttle in the air line to the valve.
Throttle for can trolley

Ejecting Y5
Go back Y4
Page 66
3. Turn throttle screw clockwise.

• The speed of the can carriage becomes slower.
4. Set the speed of the can carriage as slow as possible.

• Movement that is too fast results in higher wear on the drive belt.
Adjusting the positioning lever for the can
Option: Coiler SB OR Coiler CBA

Interrupt the compressed air supply.
Adjusting levers and rollers
Page 67
1. Remove the support (7) of levers (1) and (2).

2. Extend piston rod (3) completely.
3. Undo nut (4) and remove clamp (5).
4. At fork head (6), set distance (X).
Standard setting for distance “X”

Can diameter: 1000 mm 740.0 mm
5. Adjust the roller (8) on the lever (1) and (2) in such a manner that the distance from the roller
to can is maintained.
Distance from roller to the can 5 mm
6. Damp the positioning levers. (☞ Page 135 manual)

Page 68
Technology
1. At the feed
Card chutes consistently run empty
Card chute, poor filling

Page 69
2. At the delivery unit
The sliver cannot be drawn in (too light, too heavy)
Sliver breakage on the card occurs too frequently

Page 70
Card sliver runs on the floor
Card sliver does not run smoothly

Page 71
No web on the delivery unit

Page 72
3. At the coiler
Coiler ratio too close / too far
Option: Coiler
1. Adjust coiler speeds.
After change, can is knocked over
Option: Coiler CBA

OR Coiler SB
Diameter of the sliver column too large/too small
Option: Coiler
1. Adjust the can guide.
Card sliver wrapped around can
Option: Coiler CBA

OR Coiler SB
After can change the sliver is pulled off by the tossed-out can and wrapped around the can in
the coiler.
Page 73
4. Quality of card sliver
Excessive contamination in the card sliver
Option: Coiler
Page 74
Too many Neps in the card sliver
Option: Coiler
Page 75
Fibers shortening through the card
Option: Coiler
Thin points and slubs in the card sliver
Option: Coiler
Page 76
Page 77
Page 78
High dimensional fluctuations (CVm%, U%) in the card sliver
Option: Coiler
Page 79
5. Quality of web
Excessive contamination in the web

Page 80
Too many Neps in the web

Page 81
Fibers shortening through the card
Thin points and slubs in the web

Page 82
Page 83
High dimensional fluctuations (CVm%, U%) in the web

Page 84
Page 85
6. Productivity
Insufficient production
Excessive waste, good fibres in the waste
*************************************************************************************************************
*************************************************************************************************************
Page 86
Rectifying faults
A distinction is made between the following types of events:
Non-displayed fault: A person rather than the system determines that something is not correct.
Fault detected by system: The system detects a fault and displays a corresponding fault
message.
Non-displayed faults
1. At the feed
Drive of the opening roller in the card chute is overheated
In the vicinity of the cylinder
IGS grinding stone does not move

Page 87
Excessive contamination
Check extraction system.
Doors cannot be opened

Adjust the door locking mechanism and the safety switch. (☞ Part 4, Page 220 manual)
208 Control, overheating A10

Message type: Fault
Web breakage B327

Message type: Fault
Web breakage B328

Main fault: 228 (☞ Page 203 manual)
Web breakage B329

Key switch, doffer service off S80

Compression rollers card, lap B342
Page 88
Message type: Fault
Card delivery rollers, lap, LH B332
Message type: Fault
Card delivery rollers, lap, RH B333

Page 89
Control web system not ready
Message type: Fault
Blow room not ready
Message type: Fault
Production, creep speed, stopped

Message type: Warning
Page 90
Ends down B7
Option: Coiler
Message type: Fault
Web breakage B330
Option: Coiler
Message type: Fault

Page 91
Alarm, Sliver guard USG
Message type: Fault

Page 92
305 Card A% value overshoot B6
Message type: Fault

Page 93
306 Card CV value overshoot B6

Page 94
Card spectrogram overshoot B6
Message type: Fault

Page 95
309 RQM A% value overshoot B50
Option: RQM available
Message type: Fault

Page 96
311 RQM Spectrogram overshoot B50

Option: RQM available
Message type: Fault

Page 97
312 Card, slubs exceeded B6
341 Dist. drafting system, fleece nozzle B4

Option: Coiler RSB
OR Coiler SB
Message type: Fault
342 Sliver congestion, coiler wheel B24

Option: Coiler SB
OR Coiler RSB
Message type: Fault

Page 98
343 Malfunction drafting system, lap S25

Option: Coiler SB
OR Coiler RSB
Message type: Fault
356 RSB feel.rol. sliver weight too light S16

Option: Coiler SB
OR Coiler RSB
Message type: Fault

Page 99
357 RSB range of control exceeded B90
Option: Coiler RSB
Message type: Fault
358 RSB delivery speed too low B92

Option: Coiler RSB
Message type: Fault

Page 100
363 Fault, sliver separation B13

Option: Coiler RSB
360 Sag sensor cable break B30

Option: Coiler RSB
Message type: Fault
366 Fault with slider for suction unit B5

Option: Coiler RSB
Message type: Fault

Page 101
366 Fault with slider for suction unit B5

Option: Coiler SB
Message type: Fault
389 Doffer blocked B4

Main fault: 401 (☞ Page 240, manual)
396 Delivery motor, max. speed reached M12

Message type: Fault
397 Delivery motor, min. speed reached M12

Page 102
398 Card feed roll, max. speed reached M10

Message type: Fault
This fault is displayed during production operation. The cylinder is stopped automatically.
399 Delivery speed too high B3

Main fault: 396 (☞ Page 238)
400 Delivery speed too low B3

Page 103
401 Doffer rotating speed too low B4
Message type: Fault
This fault is displayed when the problem occurs during draw-in. Only the feed and the doffer are
stopped. The cylinder continues to run.
Page 104
Page 105
402 Feed roll, foreign body B5
Message type: Fault
403 Scanner batt cable breakage B5

Message type: Fault (☞ Page 242 manual)
404 Scanner sliver, cable breakage B6

Page 106
405 Batt feeder lap too light B5
Message type: Fault
406 Batt feeder lap too heavy B5
Message type: Fault

Page 107
407 Sliver weight too light B6

Message type: Fault
408 Sliver weight too heavy B6

Message type: Fault
Page 108
409 Scanner sliver, min. level control. B6

Message type: Fault
410 Scanner sliver, max. level control. B6

411 Controll. sliv. wght. under-compens.

Message type: Fault
Page 109
412 Controll. sliv. wght. over-compens.

413 MPS coiler Q60

Option: Coiler SB
414 MPS coiler on Q60

Option: Coiler SB
414 MPS coiler on Q60

Option: Coiler SB
415 Coiler motor max. r.p.m. reached M1

Option: Coiler SB
416 Coiler motor min. r.p.m. reached M1

Option: Coiler SB
421 Cmpr. rol. motor reached max. speed M80
Message type: Fault

Page 110
422 Compr. roller motor speed too slow M80
Message type: Fault
423 Doffer motor has reached max. speed M11

Message type: Fault
424 Doffer motor speed too slow M11

Message type: Fault
Page 111
426 Material transport, cylinder/delivery

Message type: Fault
427 Cylinder: Layer of material too high

443 Aerofeed no material

Page 112
442 Chute is empty B23

Message type: Fault
Page 113
444 Chute opening roller speed too low B44

Message type: Fault
445 Chute opening roller blocked B44

446 Chute opening roller start-up speed B44

447 Chute opening roller overheated M42

Page 114
451 Chut open. roller r.p.m. too high B44

453 MPS chute feed roll Q41

454 MPS chute feed roll on Q41

455 MPS cylinder/licker-in Q1 Q13

456 MPS cylinder/licker-in on Q1 Q13

457 Cylinder speed above 999 /min B1

459 Cylinder speed too high B1

461 Cylinder below production speed B1

462 Cylinder does not start up B1

465 Draft licker-in/cylinder too small

Message type: Fault
Page 115
467 Licker-in rot. speed not reached B9

468 Licker-in blocked B9

469 Licker-in rotating speed too low B9

470 Congestion, flat cleaning B11

Message type: Fault
Production and drives, card flats and card flat cleaning are stopped. The cylinder continues to
run.
471 Flat alignments faulty B8

Message type: Fault
473 Low suction B12

Message type: Fault
Page 116
472 Flat standstill B2

Message type: Fault
474 Cylinder not stopped B1

Message type: Fault
475 Cylinder speed not reached B1

476 Cylinder speed not reached B1

477 Configuration fixed flats X1.3 A31

Message type: Fault
478 Configuration fixed flats X1.3 A32

Page 117
479 Licker-in lift.cyl.pos.not reached M29

Message type: Fault
480 Licker-in lift.cylinder.ref.positon M29

481 Licker-in lift. Cylinder cable break D13
Option: Licker-in knife adjustment
483 Licker-in rotating speed too high B9

497 Malfunction suction licker-in S9

574 D95K Spectrogram inactive!!!

Message type: Warning (☞ Page 274)
577 Drafting system open B3

Option: Coiler SB
OR Coiler RSB
Message type: Warning (☞ Page 275)
578 Feeler rollers relieved Y7

Option: Coiler RSB
Page 118
596 Standard draft too small

597 Standard draft too large

Page 119
Maintenance
Clothing maintenance
Service life, intervals
Service life for the clothing’s with cotton

Guideline of the clothing manufacturer Graf
As a rule, newly pulled-on clothing’s are not ground.

Page 120
Service life for the clothing’s with man-made fibres

Guideline of the clothing manufacturer Graf
The service life of the cylinder clothing cannot be precisely defined. It is highly dependent on the
processed material, the quality requirement and the maintenance. The service life of the doffer
clothing can be extended beyond that of the cylinder clothing. As a rule, the doffer is only
ground when it loses the web or if faults are observed at fibre transfer. If there are fibres with
special treatment, the service life of the carding elements is reduced.
Page 121
Nep stairway
In addition to the guideline provided by the clothing manufacturer, the nep stairway is an aid for
finding the right grinding interval.
The nep count that is authoritative for regrinding should be under the maximum value that is
accepted by the spinning mill. The grinding interval should never be triggered by one counting!
The optimal grinding interval must be determined by multiple countings extending over a longer
period of time.
Particularly with small neps, the number of neps found in the card sliver do not always carry
through to the yarn. It is thus necessary to include the neps in the yarn in an evaluation.The nep
countings in the sliver must always be executed according to the same method. This is the only
way that values from multiple countings can be compared. Counting by hand, as well as visual
measurement on the web are not suitable, because the results are influenced by the person and
the person's condition.
Appreciate your Attention

C70 Card Technical Data.

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C70 Card Technical Data.

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2024

C70 CARD TECHNICAL SPECS

SAPPHIRE # 05 | Feroze Wattoan

Integrated grinding device for card flats (Option: IGS-Top)

Drafting system in the coiler:

Drafting system components

The drafting system is a “3-over-3” drafting system.

Drafting system in the coiler:

Drafting system cylinders:

Drafting system load:

Raw materials intended for use

Possible sliver weights

Drafts in the card

Maximum production (depending on the raw material)

Carding room conditions:

Parameters Cotton Man-made fibers

Air pressure of the supply line 7.0 – 8.0 bar

Compressed air consumption

Required is Pneurop class 3/4/5

Contamination of the compressed air

Oil content of the compressed air

Vacuum pressure of the suction unit

Air flow rate of the suction unit

Separate waste accumulation – licker-in

Exhaust air for card chute:

Exhaust-air flow rate for card chute

Installed electric power

Declaration of noise emission in accordance with ISO 4871:

ISO 9902 measurement standard:

Conditions of the sound measurement:

Q-Data actual values card A%:

« Time base for the diagram »

Q-data act. values card CV%..CV100:

« Time base for the diagram »

Q-data act. values card spectrogram:

« Peak in the spectrogram »

Quality, actual values, card, slubs:

« Time base for the diagram »

« Range +15% - +45% »

« Auto. adapt. sliver RQM: »

« Feeler roll clearance at 0%: »

« CV% correct. start run: »

« Speed creep speed: »

« Maximum delivery, external: »

Option: Prepared for compacting roller

« Draft, compr.rol.2, del.rol.: »

Option: Prepared for compacting roller

« Draft, doffer, compression rol.1: »

« Sorted sliver weight: »

« Feeler roll clearance 0%: »

« Levelling action point: »

« Adaptation sliver weight to slow speed: »

Determine the sliver weight (5 x 10 m):

Percentage value 0 – 100 %

« Calibrate levelling intensity: »

« Sliver weight card: »

« Sliver length disk rolls and feeler roll RSB: »

« Speed creep speed: »

Delivery speed, slow 15 m/min**)

« Sliver weight piece-up: »

« Compensation fiber tuft: »

Compensation – fiber fringe 100 – 550 %

« Ends down monitor at »

Thread-in after 1 – 300 s