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2022.05.23_Thang_Van_Do_VPPC-2022_to_submit
2022.05.23_Thang_Van_Do_VPPC-2022_to_submit
2022.05.23_Thang_Van_Do_VPPC-2022_to_submit
Abstract— In this paper, a novel high-performance active conventional ones in HEV systems. They not only exploit the
switched quasi-Z-Source inverter (HP-AS-qZSI) dual-source for benefits of the ZSI topologies but also embed HESSs into the
fuel cell hybrid electric vehicle (FC-HEV) is proposed. In order to ZSN without inserting more dc-dc converters. This leads to
eliminate extra dc-dc converters, dual-energy sources based on FC reducing notably the EV system size and cost [3], [4].
and lithium-ion capacitors (LiCs) are integrated into the Z-source Furthermore, HESS qZSI-based EV powertrain can also
network (ZSN). By adding an anti-parallel power switch, the enhance the battery lifetime [5]. Although the HESS ZSIs enable
proposed topology enables to deal with the uncontrollable and to overcome the weaknesses of the traditional ones; however,
distorted dc-link voltages in FCEV applications-based broad-
discontinuous input and high inrush currents are considered as
range of loads over the traditional AS-qZSI. The modeling and the
the major constraints of its adoption in FCEV systems. In order
operation modes analysis are firstly presented. Real-time
simulation based on Opal-RT is then implemented to validate the
to overcome their limitations, the quasi-Z-source inverter (q-
operation and performance of the proposed topology. As a result, ZSI) with lower capacitor voltage stresses is introduced by J.
it provides a higher average efficiency (3.06%) and lower Anderson in 2008 by repositioning the components in the ZSN
component size and volume of passive elements for the EV system. [6]. Nonetheless, its practical boost factor is frequently limited
Furthermore, this topology also indicates improved aging since its shoot-through state could only be adjusted in a zero
performance indexes of high specific-energy sources under the state. This might constrict its applications in FCEV, in which
studied Artemis_long driving cycle, compared to the hybrid high voltage gain is required for the FC wide voltage range
energy storage system conventional two-stage inverter. owing to the characteristics of the FC stack. Recently, a new
qZSI topology named active switched quasi-Z-source inverter
Keywords—Electric Vehicle (EV), Embedded Active Switched (AS-qZSI) was investigated in [7]. This traditional AS-qZSI
Quasi-Z-Source Inverter, Fuel Cell, Hybrid Energy Storage allows increased boost ability and decreased voltage stresses
System, Lithium-ion Capacitors. across the inverter part-based power switching devices while
only inserting one diode and one power switching device into
I. INTRODUCTION the qZSI. This might result in a decrease in the size and volume
of EV-based power electronics systems. However, at low load
Nowadays, fuel-cell electric vehicle (FCEV) with zero
conditions or small values of inductance in designing its ZSN,
emissions and rapid refueling time is gaining attention in
this AS-qZSI can conduct under the discontinuous conduction
lowering down the staggering reliance on fossil fuels and the
mode. This leads to its uncontrollable and distorted dc-link
amount of carbon dioxide emission. Nonetheless, fuel-cell (FC)
voltage during the non-shoot-through states [8]. To overcome
systems have a slow dynamic response; and suffer of the air/fuel
these problems, this paper proposes a new topology by
starvation phenomenon, leading to severe power drops at peak
integrating an anti-parallel power switching device into the ZSN
loads. Moreover, the lifetime of the FC system is adversely
of the traditional AS-qZSI. Thus, the proposed one could be
affected by sudden change loads [1]. Hybrid energy storage
employed with broad-range loads in FC-HEV applications.
system (HESS) power electronic converters are promising to
Moreover, the real-time simulation is also used to simulate more
tackle issues related to FCEVs. For this purpose, conventional
precisely for the proposed topology because of its extremely
two-stage inverters (BC-VSI), including boost converters and
high security and repeatability, in which its computing time is
inverters are commonly utilized. However, these inverters
shorter than the time-step of the real system.
operate with long duty cycles, leading to high voltage and
current stresses, and large conduction losses as well as poor A lack of studies deals with a FC-HEV powertrain based on
reliability [2]. Therefore, they suffer from low efficiency, the a new ZSI topology to improve its performance and decrease its
complexity of circuitry and the big size and high cost for FC- system size and volume. To fill this gap, this paper proposes a
HEVs. novel high-performance active switched quasi-Z source inverter
(HP-AS-qZSI) based on HESS FC/LiC for FC-HEVs. In this
In order to tackle these restrictions, using new single-stage
regard, a recreational 3-wheel FC-HEV is used as a case study.
converter-based Z-Source inverter (ZSI) topologies has come
This vehicle has been investigated in [9]. It used the traditional
under attention. For example, the HESS classical ZSIs and
BC-VSI, suffering from low performance as well as the
qZSIs have lately been employed in research to replace the
increased requirements of the cost and space. In comparison TABLE I. EV PARAMETERS
with the conventional topologies, the primary contributions of Parameters Symbols Values
the paper are as follows: Vehicles (e-TESC-3W platform)
• It improves the FC-HEV in terms of the system efficiency, Vehicle mass meq 350 kg
the lower system size and volume, and the FC lifetime. Typical rolling resistance coefficient fr 0.02
• It erases the feasibility of uncontrollable/distorted dc-link Vehicle front area Aaero 1.25 m2
Wheel radius r 0.305 m
voltage of using the conventional AS-qZSI in the FC-HEV Belt transmission drive efficiency gb 95%
applications. PMSM parameters
To validate the performed analysis, a real-time simulation Phase inductance Ld,Lq 62-110 H
based on Opal-RT is utilized to make comparisons between the Rotor inertia J 0.096 kg. m2
HP-AS-qZSI and the conventional BC-VSI. Internal phase resistance Rs 0.0027
The paper is organized as follows. Section II provides the Number of pole pairs 5
studied three-wheel electric vehicle configuration with the Rated power Pr 13 kW
proposed HESS FC/LiC HP-AS-qZSI and discusses the HP-AS-qZSI and BC-VSI parameters
operation modes of the proposed topology. Comparison of HP- Inductance L1,2, LBC-VSI 0.2 mH
AS-qZSI with the conventional two-stage inverter and real-time Capacitance C1,2, CBC-VSI 2.2 - 4.4mF
simulation validations are illustrated in Section III, followed by Switching frequency fs 10 kHz
the conclusion section. Fuel cell parameters
Number of cell stacks NFC 75
II. MODELING VEHICLE AND POWERTRAIN Rated power PPF 14.4 kW
Open circuit voltage VOFC 72.3 V
This section presents the specifications of the 3-wheel FC- Lithium Ion Capacitor parameters
HEV, and the operation principles and the control algorithm of Operating voltage range VLiCs 2.2V-3.8V
the proposed HESS HP-AS-qZSI for this vehicle. Capacitance CLiC 3300 F
Equivalent series resistance RESR 1 m
A. Specifications of Three-Wheel Electric Vehicle
The three-wheel EV (e-TESC-3W platform) is employed for B. Embedded FC/LiC High-Performance Active Switched
this study from the University of Sherbrooke in Fig. 1. Quasi-Z Source Inverter
Originally, an inverter with a pure battery is applied to this The proposed configuration of the HESS FC/LiC HP-AS-
platform. In [9], a traditional two-stage inverter-based HESS qZSI for the e-TESC-3W platform is presented in Fig. 1. It is
FC/SC is also utilized. To improve its performance and reduce realized by integrating LiCs in parallel with the capacitor 𝐶2 ,
system size and volume, we propose a novel HP-AS-qZSI with and adding one anti-parallel active switch (𝑆8 ) to the diode 𝐷8
the HESS FC/LiC for the electrical traction drive to drive a of the traditional AS-qZSI. In this sub-section, its operations in
13kW-100V permanent magnet synchronous motor (PMSM) as continuous and discontinuous conduction mode will be
presented in Fig. 1. discussed.
The FC stack is utilized to supply the average power, while Operation in continuous conduction mode (CCM): Its
the LiC bank is to support/absorb high-frequency energy quickly equivalent circuits in two states, including the non-shoot-
in acceleration/braking operations. By adding LiCs into the ZSI, through (NST) state and the shoot-through (ST) state are given
no extra dc-dc converter is needed to couple them with the HP- in Fig. 2a, Fig. 2b, respectively.
AS-qZSI. The primary parameters of this vehicle are illustrated VLIC
ILiC
VLIC
ILiC
in TABLE I. IC2 IC2
C2 C2
L1 IL2 L2 L1 IL2 L2
VLIC IL1 IL1
Iload Iload
IC1 IC1
VDC
C2 VFC C1 VFC C1 VDC = 0
D0 L1 D1 L2
VE
S7 S1 S3 S5 Ftr V
D8 Isa Te
S8 (a) (b)
VFC Isb
Isc wr T Fig. 2. The equivalent circuits of HESS LiCs/FC HP-AS-qZSI in CCM with
S2 S4 S6 two states. (a) NST state, (b) ST state.
C1
state state
𝐷𝑠𝑡
𝑉𝐿𝑖𝐶 = 𝑉𝐶2 = 2 𝑣𝐹𝐶 (3)
1 − 3𝐷𝑠𝑡 + 𝐷𝑠𝑡 VFC + IL1
VC2 – VC1
1 − 𝐷𝑠𝑡
𝐵 = 𝑉𝐶1 = 2 𝑣𝐹𝐶
0.5DSTTs 0.5Ts 0.5DSTTs 0.5Ts
1 − 3𝐷𝑠𝑡 + 𝐷𝑠𝑡
(a) (b)
{ 𝐼𝐿𝑖𝐶 = 𝐼𝐿2 − 𝐼𝐿1 Fig. 4. Waveforms of inductor voltage and current in DCM.
where 𝐷𝑠𝑡 represents the shoot-through duty cycle and B is the VLIC VLIC
ILiC ILiC
boost factor.
IC2 IC2
Operation in discontinuous conduction mode (DCM): C2 C2
With regard to the light-load conditions or small values of IL1
L1 IL2 L2
IL1
L1 IL2 L2
inductance in the ZSN, the inductor current 𝐿1 will maintain IC1 Iload IC1 Iload
D8
reducing in the NST. When it is less than the load current VFC
VDC
VFC S8 VDC
perform in DCM with dc-link voltages maintained stably and in IL2 = 0 IC1 Iload Iload
broad-range loads of FCEV applications. In DCM, the zero VFC S8 VDC
VFC VDC = 0
currents will flow through the two inductors in Fig. 4, and C1 C1
various operating stages can be found in each half-carrier cycle.
In stage 1 as presented in Fig. 5a, the HESS HP-AS-qZSI (c) (d)
works in the NST. The inductors discharge their energies to the Fig. 5. Operating stages of the HESS FC/LiC HP-AS-qZSI in DCM. (a) Stage
load and the capacitors. In this stage, the operation of the HESS 1, (b) Stage 2, (c) Stage 3, (d) Stage 4.
HP-AS-qZSI is similar to the CCM mode, where the 𝑣𝐿1 is
𝑣𝐹𝐶 + 𝑣𝐶2 − 𝑣𝑐1 . C. Control algorithm
1) Simple Boost Control Method
In order to keep a low FC current ripple, the simple boost charged by the FC through mode 5 or mode 6 in LiCs energy
control method is utilized because it carries out a constant 𝐷𝑠𝑡 . recover mode.
In this method, the gate pulses of the inverter part are generated TABLE II. HESS OPERATION MODES
based on the Sinusoidal Pulse Width Modulation Method
(SPWM) by a comparison of a three sinusoidal modulation Mode FC LiC PMSM
signal with the triangular carrier wave, while the 𝐷𝑠𝑡 is 1 - O I
generated by comparing the constant upper or lower voltage 2 O - I
envelopes with the triangular carrier wave. The 𝑆8 drive signal 3 O O I
4 - I O
is illustrated in Fig. 6, in which it is in supplement with the 𝑆7
5 O I I
signal. During the NST state, the 𝑆8 is switched on, whereas it
6 O I -
is switched off during the ST state.
3) Control Algorithm of the Proposed HESS HP-AS-qZSI.
The control algorithm of the proposed HESS FC/LiC HP-
AS-qZSI is shown in Fig. 7, in which FOC is employed to
control the PMSM following the studied driving cycle. The
required FC power is given by a simple EMS based on the
required load, the EV speed and the LiC SOC. The six states-
based EMS system is proposed to determine the amount of the
power provided by the FC and then send to the FC current
controller to control the fuel flow rate. In order to carry out this
EMS, three levels of the LiC SOC have been considered such as
low LiC SOC (< 30%), normal LiC SOC (30%–90%), and high
LiC SOC (> 90%). This EMS can be dealt with as follows:
Fig. 6. The SBCM technique-based control strategy of 𝑆8 for the proposed State 1: Low LiC SOC and speed = 0: The FC transfers the
HP-AS-qZSI.
minimum demanded energy to the PMSM and the maximum
2) Operation Modes of the Proposed HESS HP-AS-qZSI charge energy to the LiC.
Assume that the inverter and Z-impedance network losses State 2: Low LiC SOC and speed > 0: In this case, the FC
are neglected, so it is well understood that the average power provides both the required power to the PMSM and an extra one
relationships in the EV system can be expressed as follows: to charge the LiC.
𝑃𝐹𝐶 + 𝑃𝐿𝑖𝐶 = 𝑃𝑙𝑜𝑎𝑑 (4)
State 3: Normal LiC SOC and 𝑃𝑙𝑜𝑎𝑑 ≥ 𝑃𝐹𝐶,𝑚𝑎𝑥 : The FC
Equation (5) is established from (4), where 𝐼𝐹𝐶 is the FC delivers at its maximum power and the rest power is discharged
average current, 𝐼𝐿𝑖𝐶 is the LiC average current, and 𝐼𝑙𝑜𝑎𝑑 is the by the LiC.
load average current.
𝐼𝐹𝐶 . 𝑉𝐹𝐶 + 𝐼𝐿𝑖𝐶𝑠 𝑉𝐿𝑖𝐶𝑠 = 𝑉𝐷𝐶 𝐼𝑙𝑜𝑎𝑑 (5) State 4: Normal LiC SOC and 𝑃𝑙𝑜𝑎𝑑 ≤ 𝑃𝐹𝐶,𝑚𝑎𝑥 : The FC
provides the minimum power required; however, the LiC still
From (3) and (5), the relationships of the FC and LiC average support its power during the acceleration mode or the remainder
currents and the load current are derived. power.
(1 − 2𝐷𝑠𝑡 )𝐼𝐹𝐶 + 𝐷𝑠𝑡 𝐼𝐿𝑖𝐶 = 𝐼𝑙𝑜𝑎𝑑 (6) State 5: High LiC SOC and 𝑃𝑙𝑜𝑎𝑑 ≤ 𝑃𝐹𝐶,𝑚𝑎𝑥 : The LiC will
In (6), 𝐼𝑙𝑜𝑎𝑑 is controlled by modulation index (M), while 𝐼𝐹𝐶 discharge a large amount of power to the PMSM, so the LiC
is adjusted by 𝐷𝑠𝑡 . Thus, the power flow in the system can be SOC can be reduced.
controlled by both M and 𝐷𝑠𝑡 . It is noticed that when the power State 6: High LiC SOC and 𝑃𝑙𝑜𝑎𝑑 ≥ 𝑃𝐹𝐶,𝑚𝑎𝑥 : The LiC will
between the PMSM and the FC is controlled, the rest one will be transfer its maximum power to the PMSM and the rest power
promptly provided by LiC. Thus, the proposed HP-AS-qZSI- will be dealt with by the FC.
based HESS FC/LiC can operate in various modes, namely
traction mode, regenerative mode and LiCs energy recover VLIC
(b)
Fig. 10. Simulation results of FC and LiC currents. (a) HESS HP-AS-qZSI,
(b) HESS BC-VSI.
Fig. 8. Stored energies in the two topologies under the studied driving cycle.