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MeltingbehaviorandisothermalcrystallizationkineticsofPPmLLDPEblends
MeltingbehaviorandisothermalcrystallizationkineticsofPPmLLDPEblends
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All content following this page was uploaded by Jianglei Qin on 19 August 2014.
Received: 15 October 2007 / Accepted: 3 March 2008 / Published online: 25 April 2008
# Springer Science + Business Media B.V. 2008
Abstract The melting/crystallization behavior and isother- Keywords Polypropylene (PP) . Metallocene-catalyzed
mal crystallization kinetics of polypropylene (PP)/metal- linear low density polyethylene (mLLDPE) .
locene-catalyzed linear low density polyethylene Melting behavior . Isothermal crystallization kinetics .
(mLLDPE) blends were studied with differential scanning Activation energy
calorimetry (DSC). The results showed that PP and
mLLDPE are partially miscible and interactions mainly
exist between the mLLDPE chains and the PE segments in Introduction
PP molecules. The isothermal crystallization kinetics of the
blends was described with the Avrami equation. Values of Polypropylene (PP) is a semicrystalline thermoplastic
the Avrami exponent indicated that crystallization nucle- polymeric material that has been widely used because of
ation of the blends is heterogeneous, the growth of its attractive combination of good processability, mechan-
spherulites is almost three-dimensional, and the crystalliza- ical properties, and chemical resistance. However, its
tion mechanism of PP is not affected much by mLLDPE. application in some fields is limited due to its low fracture
The Avrami exponents of the blends are higher than that of toughness at low temperature and high notch sensitivity at
pure PP, showing that the mLLDPE helps PP to form room temperature. To improve the impact property of PP,
perfect spherulites. The crystallization rates of PP are physical and chemical methods are practiced. In physical
decreased by mLLDPE because the crystallization temper- methods, compounding PP with a dispersed elastomeric
ature of PP was decreased by addition of mLLDPE and phase is widely practiced [1–6], because the elastomer can
consequently the supercooling of the PP was correspond- increase the overall toughness of the PP matrix [7];
ingly lower. The crystallization activation energy was however, the addition of elastomer often causes negative
estimated by the Friedman equation, and the result showed effects on some properties of PP, such as stiffness and
that the activation energy increased by a small degree by hardness [8]. In chemical methods, copolymers of propyl-
addition of mLLDPE, but changed little with increasing ene with low ethylene fraction can improve the impact
content of mLLDPE in the blends. The nucleation constant property to a large degree and a lot of such polypropylene
(Kg) was determined by the Hoffman–Lauritzen theory. has been mass produced. However, even if the impact
strength of polypropylene is high, further modification of
its impact property may still be necessary in certain fields,
as reported in some recent studies [9, 10].
The development of metallocene catalysts has led to
production of numerous new polyolefin materials, both
Supported by the Science Foundation of Hebei University (2006Q13).
elastomeric and nonelastomeric. Metallocene-catalyzed
J. Qin (*) : S. Guo : Z. Li linear low density polyethylene (mLLDPE) is a kind of
College of Chemistry and Environmental Science,
nonelastomeric polyolefin material with a narrow molecular
Hebei University,
Baoding 071002, China mass distribution. Owing to its good thermal stability, good
e-mail: qinjl@mail.hbu.cn mechanical properties, and puncture strength, mLLDPE can
414 J. Qin et al.
endow PP with higher impact strength and other properties min. In order to erase the thermal history, the temperature
compared with conventional elastomeric modifiers and at was held at 200 °C for 1 min, and then cooled to 50 °C at a
the same time retain good processibility and tensile strength rate of 10 °C/min. For studies of isothermal crystallization
[10]. In addition, mLLDPE is granular in form and therefore behavior, samples were heated from room temperature to
the processing technology used when blending with PP (e.g., 200 °C and maintained for 1 min, then cooled to the required
extrusion and injection molding) is convenient. crystallization temperature (122–130 °C) at a cooling rate of
It is well known that the physical properties of 150 °C/min and held for 30 min to record the heat flow. The
semicrystalline polymeric materials strongly depend on half-time of isothermal crystallization (t1/2) is defined as the
their crystallinity and microstructure; thus, investigations time taken for 50% crystallization.
of the crystallization behavior are significant both theoret-
ically and practically. In particular, the isothermal crystal-
lization kinetics can afford the Avrami exponent, which Results and discussion
indicates the growing pattern and nucleation mechanism of
the spherulites. Therefore, it is highly desired to investigate Melting and crystallization behavior of PP/mLLDPE blends
the crystallization kinetics in order to optimize the blend
composition and understand the properties of the products. Figure 1 shows the melting heat flow of pure polymers and
However, such detailed investigations on PP/mLLDPE their blends. Both the pure PP and pure mLLDPE show two
have not been reported yet. peaks in the melting process. These are because the PP is a
In this study, the melting behavior and isothermal copolymer of propylene with a low ethylene fraction
crystallization behavior of PP/mLLDPE blends were inves- formed in a sequential reactor, and the mLLDPE is the
tigated; the Avrami analysis was applied to investigate copolymer of ethylene and other kinds of α-olefins. The
isothermal crystallization kinetics and nucleation mecha- two heat flow peaks of PP occur separately at 114.0 °C
nism; the activation energy was calculated with the Friedman and 165.5 °C; the 114.0 °C peak should be the melting
equation; and the nucleation constant (Kg) was determined point of PE segments in the PP matrix, but it cannot be
by the Hoffman–Lauritzen theory. distinguished in the blend system because of disturbance
from the mLLDPE melting peak. The two heat flow
peaks of mLLDPE occur separately at 109.3 °C and
Experimental 117.5 °C; the 109.3 °C peak should be the melting
temperature of the branches in the spherulites because of
Materials and sample preparation its low stability. The melting temperature of the main PP
(Tm2) heat flow peak decreases with increasing mLLDPE
The PP [Type k8303, melting flow rate (230 °C/2.16 kg)= content (Table 1); however, the melting temperature of the
1.9 g/10 min] used in this study was a kind of propylene main mLLDPE (Tm1) heat flow peak also decreases with
impact copolymer, supplied by Yanshan Petrochemical Co.,
China. The mLLDPE [type ECD342, melting flow index
(190 °C/2.16 kg)=1.0 g/10 min] was obtained from Exxon
Petrochemical Co.
Blending process were carried out in a corotational twin-
screw extruder with L/D=28 (TE-34, Coperion Keya,
Nanjing China); the temperature of the barrel was set at
220 °C. The weight ratios of mLLDPE in the blends were
0%, 10%, 20%, 40%, and 100%.
Thermal analysis
Table 1 Melting temperature (Tm) and crystallization temperature (Tc) atures. From Fig. 3 we can see that the pure PP and PP/
of PP/mLLDPE blends with different mLLDPE content
mLLDPE can crystallize at the same temperatures, and the
Sample mLLPE (%) Tm1 (°C) Tm2 (°C) Tc1 (°C) Tc2 (°C) shape of the exotherm peaks are similar; however, the time
taken for crystallization to begin (t0) and peak time (tp) are
0 114.0 165.5 93.5 115.8 different with increasing mLLDPE content: t0 and tp
10 114.3 164.8 99.8 116.0
increase with increasing mLLDPE content in the blends
20 115.5 164.5 101.5 114.0
40 116.3 163.5 103.0 114.0 (Table 2). For a particular sample, exothermal peaks shift to
100 109.3 117.5 103.0 – longer times and t0 and tp increased with increasing
crystallization temperature, which shows that the higher
The heating and cooling rates are 10 °C/min the supercooling, the higher the crystallization rate is, and
the crystallization is enhanced as temperature decreases.
The Avrami equation [13, 14] has been widely used to
increasing PP content. This observation indicates that there describe isothermal crystallization kinetics [15–17] and
is some interaction between PP and mLLDPE chains, modified to describe nonisothermal crystallization kinetics
which is attributed to the partial miscibility between of polymers [16–22]:
molecules of PP and mLLDPE. The decrease in the main
heat flow peak of mLLDPE indicated that the main 1 Xt ¼ expðkt n Þ ð1Þ
interactions occur between the mLLDPE chains and the
PE segments in PP copolymer molecules. The melting where Xt is the relative crystallinity, k is the growth rate
temperature (Tm2) of PP in the blends is between 163.5 and constant, and n is the Avrami exponent. Here, the value of
165.5 °C. This indicates that PP, both in the pure state and the Avrami exponent (n) depends on the nucleation
in the blends, exhibits only α-crystalline form because the mechanism and growth dimension, e.g., n=4 indicates the
melting temperature of the α-crystalline form is in the range nucleation mechanism is homogenous and n=3 indicates
of about 160–176 °C [11, 12]. the nucleation mechanism is heterogeneous. The parameter
Studies of the crystallization behavior of pure PP, pure k is a function of the nucleation and the growth rate. In
mLLDPE, and their crystallizable blends were also isothermal crystallization kinetics, the crystallization time
performed from the molten state by DSC at a cooling rate (t) should be expressed as:
of 10 °C/min. Figure 2 shows the crystallization exotherms
for some PP/mLLDPE blends compared with pure PP and t ¼ tc t0 ð2Þ
pure mLLDPE, respectively. All DSC traces show two
crystallization peaks including those of pure polymers, where t0 is the time taken for crystallization of the blend
indicating that these systems of blends have two crystalliz- system to begin.
able components. The two exotherm peaks of mLLDPE
occur separately at 103 °C and 67 °C. The two exotherm
peaks of PP occur at 115.8 °C and 93.5 °C, hence
confirming that the PP is a copolymer of propylene and
ethylene. Crystallization of PP (Tm2) occurs much earlier
than that of mLLDPE upon cooling. The effect of mLLDPE
on PP is similar to that of melting: the crystallization
temperature of the PP matrix decreases with increasing
mLLDPE content, and the crystallization temperature of
mLLDPE decreases with increasing PP content. The
interactions mainly exist between the mLLDPE and PE
segment in pure PP molecules.
where dH/dt is the heat flow rate, and t=0 and t=∞ are the
times at which crystallization starts and ends, respectively.
Figure 4 shows the relative crystallinity versus t for PP/
(20%) mLLDPE blends at various temperatures. All curves
in Fig. 4 show a sigmoidal shape, indicating a fast primary
process during the initial stages and slower secondary
process during the later stages. The plot of Xt versus t shifts
to the right with increasing crystallization temperature,
showing the decrease of crystallization rate, indicating that
crystallization rate is enhanced as temperature decreases.
That is because of the strong temperature dependence of the
nucleation and the growth parameters [23]. After the
maximum in the heat flow curves has passed, a small
fraction of crystallinity develops by slower, secondary
kinetics processes.
Assuming the relative degree of crystallinity increases
with increasing crystallization time, the Avrami equation
can be rewritten in a double logarithm form:
lg½ lnð1 Xt Þ ¼ lgðk Þ þ n lgðt Þ ð4Þ
Table 3 Comparison of t1/2 and the crystallinity of the blends at In order to obtain reliable values of the effective activation
different crystallization temperatures energy of the melt cooling process, Friedman [29] and
Vyazovkin [30, 31] developed methods to deal with the
Sample Experimental Calculated XPP
isothermal crystallization and isoconversed to deal with the
mLLDPE (%) (min) from k (min) (%)
nonisothermal crystallization kinetics. These two methods
0 0.93 0.934 36.55 afforded similar results. The Friedman equation is shown
1.54 1.55 39.48 below:
2.61 2.59 41.61
Ea
4.71 4.58 42.36 dXt =dt ¼ k0 exp ð7Þ
8.15 7.99 40.22 RTc
1.03 0.980 41.16
1.77 1.76 42.89 The Friedman plots of ln(dXt /dt) versus 1/Tc for PP/
20 2.99 2.96 43.15 (20%) mLLDPE blends at different Xt values are shown in
4.81 4.80 44.29 Fig. 6 and the slope of ln(dXt /dt) versus 1/Tc determines Ea/
7.65 7.62 44.15 R. Figure 7 shows the dependence of the effective
1.35 1.34 44.58 activation energy (Ea) on the extent of crystallization Xt.
2.15 2.14 44.75 For each sample, the activation energy increases gradually
40 3.60 3.57 46.35
with increasing crystallinity. The activation energies of PP
5.75 5.68 45.82
9.02 8.98 43.78
increase from −385.4 to −324.4 kJ/mol with Xt increasing
from 10 to 90%. At the same time, the activation energies
Melting behavior and isothermal crystallization kinetics of PP/mLLDPE blends 419
0 5.55×105 28.87
20 5.14×105 26.97
Fig. 7 Dependence of the effective activation energy (Ea) on the 40 4.94×105 25.88
extent of crystallization (Xt)
420 J. Qin et al.
exponent indicate that the crystallization nucleation is 11. Shieh YT, Lee MS, Chen SA (2001) Polymer 42:4439
12. Ha CS, Kim SC (1988) J Appl Polym Sci 35:2211
heterogeneous and the nucleation mechanism of the PP is
13. Avrami M (1939) J Chem Phys 7:1103
not affected much by mLLDPE, but the mLLDPE helps PP 14. Avrami M (1940) J Chem Phys 8:212
to form more perfect spherulites. (3) Both the nucleation 15. LU XL, Hay JN (2001) Polymer 42:9423
constant (Kg) and the crystallization rate are reduced by 16. Li J, Zhou C, Gang W (2002) Polym Test 21:583
17. Run M, Yao C, Wang Y (2006) EurPolym J 42:655
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18. Ozawa T (1971) Polymer 12:150
overall crystallization processes. 19. Ozawa T (1978) Polymer 19:1142
20. Herrero CH, Acosta JL (1994) Polymer 26:786
21. De Juana R, Jauregui A, Calahora E, Cortazar M (1996) Polymer
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22. Lee SW, Ree M, Park CE, Jung YK, Park CS et al (1999) Polymer
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