Quality objectives & Process Parameters Monitoring

Year : 2022
Sr.No. Process Parameter Responsibility Target How to Achieve Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec Total/Avg. Action plan Remarks

Switch off lights, fans when not in

Energy Consumption Maintenance incharge <4.51 Units Per motor use. 2.08 1.74 1.48 2.78 2.10 1.97 1.87 1.91 1.53 2.23 1.49 1.36 1.88
Avoid idle running of machines
Avoiding air leakages.
Compressor running hours (M-73) Maintenance incharge <500 hours per month Eliminating repeatitive sources of 293 329 374 331 331 379 378 348 373 291 321 325 339.42
leakages.

Improving awareness of workers.

3 Maintenance Near Miss Incidents Production head At least 1 per month Nil Nil Nil Nil Nil Nil Nil Nil Nil Nil Nil Nil Nil
Encouraging of near miss reporting.

Improving awareness of workers.

First Aid Incidents Production head Nil Nil Nil Nil Nil Nil Nil Nil Nil Nil Nil Nil Nil Nil
Encouraging of near miss reporting.

Improving awareness of workers.

Reportable Accident Production head Nil Nil Nil Nil Nil Nil Nil Nil Nil Nil Nil Nil Nil Nil
Encouraging of near miss reporting.

[Process Parameters & Quality objectives Monitoring] [Annexure-IX] from[Rev.0/01.01.2019] Page 1 of 1

Quality objectives & Process Parameters Monitoring

Year : 2022
How to Achieve
Sr.No. Process Parameter Responsibility Target Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec Total/Avg. Action plan Remarks

Monitoring of internal audit and

Conduct Internal audit as per plan Management 100% MRM plan
Conduct Management review at Monitoring of internal audit and
Management 100% MRM plan
defined frequency
Monitoring of all process Collection of all relevant data for all
1 EOHSMS Management 100% months
performance
Monitoring effectiveness of all
instances of justified adverse operational controls, Reducing
communication from external Management Nil impacts of all significant aspects
interested parties

Switch off lights, fans, when not in

Energey Consumption <4.51 units per motor use. Avoid idle running of machines 2.28 1.78 1.62 3.02 2.45 2.04 2.16 2.37 1.65 2.57 1.38 1.49 2.07

Avoid leakages/spillages improving

Process Waste and residues material handling practices
<10 gm per motor 10.36 7.83 6.76 11.03 10.11 8.45 9.10 9.37 6.22 6.91 8.36 6.79 8.44
generated

Avoid leakages/spillages avoiding

Water consumption <20 lit per motor idle running of taps 17.47 13.19 12.81 16.19 14.80 16.23 18.14 17.82 15.29 15.10781 13.21149 13.86049 15.34

Avoid leakage/spillages. Improving

Varnish Consumption <0.055 lit per motor material handling practices 0.04 0.03 0.04 0.04 0.04 0.04 0.04 0.04 0.03 0.02 0.02 0.03 0.03
2 Production/QC
Improving awareness of workers.
Encouraging of near miss reporting
Near Miss Incidents At least 1 per month 0 0 0 0 0 0 0 0 0 0 0 0 0

Improving awareness of workers.

Encouraging of near miss reporting
First Aid Incidents Nil 0 0 0 0 0 0 0 0 1 0 0 0 0

Improving awareness of workers.

Encouraging of near miss reporting
Reportable Accident Nil 0 0 0 0 0 0 0 0 0 0 0 0 0

Switch off lights, fans when not in

Energy Consumption Maintenance incha <4.51 Units Per motor use. 2.28 1.78 1.62 3.02 2.45 2.04 2.16 2.37 1.65 2.57 1.38 1.49 2.07
Avoid idle running of machines
Avoiding air leakages.
Compressor running hours (M-73) Maintenance incha<500 hours per month Eliminating repeatitive sources of 293 329 374 331 331 379 363 348 373 291 321 325 338.17
leakages.
Improving awareness of workers.
3 Maintenance Near Miss Incidents Production head At least 1 per month Encouraging of near miss reporting. 0 0 0 0 0 0 0 0 0 0 0 0 Nil

Improving awareness of workers.

First Aid Incidents Production head Nil Encouraging of near miss reporting. Nil Nil Nil Nil Nil Nil Nil Nil Nil Nil Nil Nil Nil

Improving awareness of workers.

Reportable Accident Production head Nil Encouraging of near miss reporting. Nil Nil Nil Nil Nil Nil Nil Nil Nil Nil Nil Nil Nil

Avoid leakages/spillages improving

Paint Consumption Store Incharge <0.025 lit per motor material handling practices 0.02 0.01 0.02 0.01 0.01 0.01 0.01 0.01 0.01 0.01 0.01 0.01 0.01

Avoid leakages/spillages improving

Generation of process Residue Store Incharge <10 gm per motor material handling practices 10.36 7.83 6.76 11.03 10.11 8.45 9.10 9.37 6.22 6.91 8.36 6.79 8.44

Improving awareness of workers

4 Stores Near Miss Incidents Store Incharge At least 1 per month Encouraging of near miss reporting 0 0 0 0 0 0 0 0 0 0 0 0 0

Improving awareness of workers

First Aid Incidents Store Incharge Nil Encouraging of near miss reporting 0 0 0 0 0 0 0 0 0 0 0 0 0

Improving awareness of workers

Reportable Accident Store Incharge Nil Encouraging of near miss reporting 0 0 0 0 0 0 0 0 0 0 0 0 0
 instances of justified adverse Monitoring effectiveness of all
5 Marketing/Purchase communication from external Marketing Head Nil operational controls, Reducing 0 0 0 0 0 0 0 0 0 0 0 0 0
interested parties impacts of all significant aspects
[Process Parameters & Quality objectives Monitoring] [Annexure-IX] from[Rev.0/01.01.2019] Page 1 of 1
Quality objectives Monitoring Year: 2023-2024

Sr.No. Process Parameter Apr May Jun Jul Aug Sep Oct Nov Dec Jan Feb Mar Average Action plan Remarks

M/c Shop prodution (In Kg) 12188 13372 22607 9036 22876 8317 13845 14336 7225 0 12380

1 M/C SHOP M/c Shop rejection (In Kg) 736.8 251 0 721.8 159.4 284.6 168 599.9 419.7 0 334

M/c Shop Rejection% 6.0 1.9 0.0 8.0 0.7 3.4 1.2 4.2 5.8 #DIV/0! #DIV/0! #DIV/0! 2.7
[Quality objectives Monitoring] [Annexure-V] from[Rev.0/01.01.2019] Page 1 of 1

M/c Shop prodution(In Kg) M/c Shop rejection%

25000 9.0
22607 22876 8.0
8.0
20000
7.0
6.0 5.8
6.0
15000 13845 14336
13372
12188 12380 5.0
4.2
4.0 3.4
10000 9036
8317
7225 3.0 2.7
1.9
5000 2.0
1.2
1.0 0.7
0 0.0
0 0.0
Apr May Jun Jul Aug Sep Oct Nov Dec Jan Feb Mar Average Apr May Jun Jul Aug Sep Oct Nov Dec Jan Feb Mar Average