Magsaysay Training Center

Dasmarinas Cavite

Preliminary Welding Procedure Specification (pWPS)

Company Name: Magsaysay Training Center Client/Project:

WPS No: WPS1111G-01 Revision
Reference PQR's no: PQR111-1G-01 Revision
Welding Process: 111 Type: Manual
Ref. Spec: DNV Rules Ref. Standards: DNV Rules Part 2 Chapter 3

Joint Design Used Position

Joint Type: BW Welding position of Groove: PA
Joint Design:Single Vee (V) groove Vertical Progression: N/A
Single/Double Sided Welding : ss
Backing: nb Electrical Characteristic
Backing Material: N/A Transfer Mode (GMAW) : N/A
Root Opening: 2~3 mm Current: DC
Root Face: 1.5~2mm Current Type: DCEP
Goove Angle: 60˚~70° Tungsten Electrode (GTAW) : N/A
Radius (J - U): N/A Size: N/A
Back Gouging: N/A Diameter: N/A
Back Gouging Method: N/A Torch Angle: N/A
Stick Out: N/A
Base Metal Technique
Material Spec. : Group 1 / W01 Stringer or Weave: Stringer and Weave
Type or Grade: NV-A Multiple or Single Electrode Pass: Multiple/Ml
Plate or Pipe: P Electrode Spacing:
Thickness: 12mm Longitudinal: N/A
Diameter : N/A Lateral : N/A
Angle : N/A
Filler Metal Contact Tube to Work Distance: N/A
Name or Brand: LH-314N Peening: Not Permited / None
AWS Specification: A5.1 (equivalent to EN 499) Interpass Cleaning: Wire Brush & Grinding
AWS Classification: E-7018 (E 42 4 B 42 H5 / 3YH10)
Type: Basic (B) Preheat
Shielding Preheat Temp. : None - N/A
Flux: N/A Interpass temp.: 50°C min. 250° C max.
Electrode-flux (class): N/A
Gas Compossition: N/A Post Weld Heat Treatment
Gas Flow Rate: N/A Temperature : N/A
Gas Cup Size: N/A Time : N/A
Welding Procedure
Filler Metal Current & Travel Speed
Pass of Weld/Layers Process Amps. Volts
Class Dia. Ø Polarity cm/min
(1) Root Run SMAW E-7018 3.2 mm DCEP 60-100 20-23 7.5-8.5
(2) Hot Pass SMAW E-7018 3.2 mm DCEP 80-105 21-24 8.0-9.5
(3) Capping SMAW E-7018 3.2 mm DCEP 90-110 21-24 8.0-9.5
(4) Capping SMAW E-7018 3.2 mm DCEP 90-110 21-24 8.0-9.5
Joint Detail
Capping
69°~70° Capping
Hot Pass
12 mm
Root Run 1.5~2.0mm

_______________ _________ 2.0~3.0 mm ________________ ____________

Technica Approval Date Quality Manager Date
 Preliminary Welding Procedure Specification (pWPS)
pag nakapa PQR nyo aalisin mo lang yung word na preliminary,
good as WPS mo na ito

Base Metal
lahat ng carbon steel belongs to Group 1 o W01.
d gaya sa aws o asme ang bakal mo ay : A36 or SA-36 na may UNS number pa minsan

di ka kasi nasagot sa e-mail ko, sabi ko sa yo sa e-mail bigay mo cellpone no.mo

at may ie-explain ako sa yo.

Filler Metal
di ko alam kung yan nga ang gagamitin mo, E-7018 tyak kasi pag E-6013/6011
walang saysay WPS mo hanggang duon ka lang,
ngayon kung anong brand eh dapat approved ng dnv kundi madaragdagan testing mo.
ngayong kung di approved yung brand pwede naman ayon sa rules nila na attached sa baba.

Welding Procedure
pwede mong palitan and detail dito, depende sa testing run nyo at sa machine nyo.

__________
ached sa baba.
 Magsaysay Training Center
Dasmarinas Cavite

Preliminary Welding Procedure Specification (pWPS)

Company Name: Magsaysay Training Center Client/Project:

WPS No: WPS1112G-01 Revision
Reference PQR's no: PQR111-2G-01 Revision
Welding Process: 111 Type: Manual
Ref. Spec: DNV Rules Ref. Standards: DNV Rules Part 2 Chapter 3

Joint Design Used Position

Joint Type: BW Welding position of Groove: PC
Joint Design:Single Vee (V) groove Vertical Progression: N/A
Single/Double Sided Welding : ss
Backing: nb Electrical Characteristic
Backing Material: N/A Transfer Mode (GMAW) : N/A
Root Opening: 2~3 mm Current: DC
Root Face: 1.5~2mm Current Type: DCEP
Goove Angle: 60˚~70° Tungsten Electrode (GTAW) : N/A
Radius (J - U): N/A Size: N/A
Back Gouging: N/A Diameter: N/A
Back Gouging Method: N/A Torch Angle: N/A
Stick Out: N/A
Base Metal Technique
Material Spec. : Group 1 / W01 Stringer or Weave: Stringer and Weave
Type or Grade: NV-A Multiple or Single Electrode Pass: Multiple/Ml
Plate or Pipe: P Electrode Spacing:
Thickness: 12mm Longitudinal: N/A
Diameter : N/A Lateral : N/A
Angle : N/A
Filler Metal Contact Tube to Work Distance: N/A
Name or Brand: LH-314N Peening: Not Permited / None
AWS Specification: A5.1 (equivalent to EN 499) Interpass Cleaning: Wire Brush & Grinding
AWS Classification: E-7018 (E 42 4 B 42 H5 / 3YH10)
Type: Basic (B) Preheat
Shielding Preheat Temp. : None - N/A
Flux: N/A Interpass temp.: 50°C min. 250° C max.
Electrode-flux (class): N/A
Gas Compossition: N/A Post Weld Heat Treatment
Gas Flow Rate: N/A Temperature : N/A
Gas Cup Size: N/A Time : N/A
Welding Procedure
Filler Metal Current & Travel Speed
PB Process Amps. Volts
Class Dia. Ø Polarity cm/min
(1) Root Run SMAW E-7018 3.2 mm DCEP 80-100 20-23 7.5-8.5
(2) Hot Pass SMAW E-7018 3.2 mm DCEP 90-120 21-25 8.0-9.0
(3) Capping SMAW E-7018 3.2 mm DCEP 95-120 21-25 8.0-9.0
(4) Capping SMAW E-7018 3.2 mm DCEP 95-120 21-25 8.0-9.0
Joint Detail

WALA NG BAYAD AKO PA

LAHAT NG DRAWING, IKAW
NAMAN ANG MAGDRAWING,
He,he,he!!!
_______________ _________ ________________ ____________
Technica Approval Date Quality Manager Date
__________
 Magsaysay Training Center
Dasmarinas Cavite

Preliminary Welding Procedure Specification (pWPS)

Company Name: Magsaysay Training Center Client/Project:

WPS No: WPS1113G-01 Revision
Reference PQR's no: PQR111-3G-01 Revision
Welding Process: 111 Type: Manual
Ref. Spec: DNV Rules Ref. Standards: DNV Rules Part 2 Chapter 3

Joint Design Used Position

Joint Type: BW Welding position of Groove: PF
Joint Design:Single Vee (V) groove Vertical Progression: Uphill
Single/Double Sided Welding : ss
Backing: nb Electrical Characteristic
Backing Material: N/A Transfer Mode (GMAW) : N/A
Root Opening: 2~3 mm Current: DC
Root Face: 1.5~2mm Current Type: DCEP
Goove Angle: 60˚~70° Tungsten Electrode (GTAW) : N/A
Radius (J - U): N/A Size: N/A
Back Gouging: N/A Diameter: N/A
Back Gouging Method: N/A Torch Angle: N/A
Stick Out: N/A
Base Metal Technique
Material Spec. : Group 1 / W01 Stringer or Weave: Stringer and Weave
Type or Grade: NV-A Multiple or Single Electrode Pass: Multiple/Ml
Plate or Pipe: P Electrode Spacing:
Thickness: 12mm Longitudinal: N/A
Diameter : N/A Lateral : N/A
Angle : N/A
Filler Metal Contact Tube to Work Distance: N/A
Name or Brand: LH-314N Peening: Not Permited / None
AWS Specification: A5.1 (equivalent to EN 499) Interpass Cleaning: Wire Brush & Grinding
AWS Classification: E-7018 (E 42 4 B 42 H5 / 3YH10)
Type: Basic (B) Preheat
Shielding Preheat Temp. : None - N/A
Flux: N/A Interpass temp.: 50°C min. 250° C max.
Electrode-flux (class): N/A
Gas Compossition: N/A Post Weld Heat Treatment
Gas Flow Rate: N/A Temperature : N/A
Gas Cup Size: N/A Time : N/A
Welding Procedure
Filler Metal Current & Travel Speed
Pass of Weld/Layers Process Amps. Volts
Class Dia. Ø Polarity cm/min
(1) Root Run SMAW E-7018 3.2 mm DCEP 90-100 20-23 4.0-6.0
(2) Hot Pass SMAW E-7018 3.2 mm DCEP 95-130 21-25 5.5-7.0
(3) Capping SMAW E-7018 3.2 mm DCEP 95-130 21-25 5.5-7.0
(4) Capping SMAW E-7018 3.2 mm DCEP 95-130 21-25 5.5-7.0
Joint Detail

WALA NG BAYAD AKO PA

LAHAT NG DRAWING, IKAW
NAMAN ANG MAGDRAWING,
He,he,he!!!
_______________ _________ ________________ ____________
Technica Approval Date Quality Manager Date
__________
 Magsaysay Training Center
Dasmarinas Cavite

Preliminary Welding Procedure Specification (pWPS)

Company Name: Magsaysay Training Center Client/Project:

WPS No: WPS1114G-01 Revision
Reference PQR's no: PQR111-4G-01 Revision
Welding Process: 111 Type: Manual
Ref. Spec: DNV Rules Ref. Standards: DNV Rules Part 2 Chapter 3

Joint Design Used Position

Joint Type: BW Welding position of Groove: PE
Joint Design:Single Vee (V) groove Vertical Progression: N/A
Single/Double Sided Welding : ss
Backing: nb Electrical Characteristic
Backing Material: N/A Transfer Mode (GMAW) : N/A
Root Opening: 2~3 mm Current: DC
Root Face: 1.5~2mm Current Type: DCEP
Goove Angle: 60˚~70° Tungsten Electrode (GTAW) : N/A
Radius (J - U): N/A Size: N/A
Back Gouging: N/A Diameter: N/A
Back Gouging Method: N/A Torch Angle: N/A
Stick Out: N/A
Base Metal Technique
Material Spec. : Group 1 / W01 Stringer or Weave: Stringer and Weave
Type or Grade: NV-A Multiple or Single Electrode Pass: Multiple/Ml
Plate or Pipe: P Electrode Spacing:
Thickness: 12mm Longitudinal: N/A
Diameter : N/A Lateral : N/A
Angle : N/A
Filler Metal Contact Tube to Work Distance: N/A
Name or Brand: LH-314N Peening: Not Permited / None
AWS Specification: A5.1 (equivalent to EN 499) Interpass Cleaning: Wire Brush & Grinding
AWS Classification: E-7018 (E 42 4 B 42 H5 / 3YH10)
Type: Basic (B) Preheat
Shielding Preheat Temp. : None - N/A
Flux: N/A Interpass temp.: 50°C min. 250° C max.
Electrode-flux (class): N/A
Gas Compossition: N/A Post Weld Heat Treatment
Gas Flow Rate: N/A Temperature : N/A
Gas Cup Size: N/A Time : N/A
Welding Procedure
Filler Metal Current & Travel Speed
Pass of Weld/Layers Process Amps. Volts
Class Dia. Ø Polarity cm/min
(1) Root Run SMAW E-7018 3.2 mm DCEP 80-100 20-23 4.0-6.0
(2) Hot Pass SMAW E-7018 3.2 mm DCEP 90-120 21-24 5.5-7.0
(3) Capping SMAW E-7018 3.2 mm DCEP 95-120 21-25 5.5-7.0
(4) Capping SMAW E-7018 3.2 mm DCEP 95-120 21-25 5.5-7.0
Joint Detail

WALA NG BAYAD AKO PA

LAHAT NG DRAWING, IKAW
NAMAN ANG MAGDRAWING,
He,he,he!!!
_______________ _________ ________________ ____________
Technica Approval Date Quality Manager Date
__________
 Magsaysay Training Center
Dasmarinas Cavite

Preliminary Welding Procedure Specification (pWPS)

Company Name: Magsaysay Training Center Client/Project:

WPS No: WPS1116G-01 Revision
Reference PQR's no: PQR111-6G-01 Revision
Welding Process: 111 Type: Manual
Ref. Spec: DNV Rules Ref. Standards: DNV Rules Part 2 Chapter 3

Joint Design Used Position

Joint Type: BW Welding position of Groove: HL045
Joint Design:Single Vee (V) groove Vertical Progression: Uphill
Single/Double Sided Welding : ss
Backing: nb Electrical Characteristic
Backing Material: N/A Transfer Mode (GMAW) : N/A
Root Opening: 2~3 mm Current: DC
Root Face: 1.5~2mm Current Type: DCEP
Goove Angle: 60˚~70° Tungsten Electrode (GTAW) : N/A
Radius (J - U): N/A Size: N/A
Back Gouging: N/A Diameter: N/A
Back Gouging Method: N/A Torch Angle: N/A
Base Metal Stick Out: N/A
Material Spec. : Group 1 / W01 Technique
Type or Grade: NV-A Stringer or Weave: Stringer and Weave
Plate or Pipe: T Multiple or Single Electrode Pass: Multiple/Ml
Thickness: 11mm Electrode Spacing:
Diameter : DN 150 Longitudinal: N/A
Lateral : N/A
Filler Metal Angle : N/A
Name or Brand: LH-314N Contact Tube to Work Distance: N/A
AWS Specification: A5.1 (equivalent to EN 499) Peening: Not Permited / None
AWS Classification: E-7018 (E 42 4 B 42 H5 / 3YH10) Interpass Cleaning: Wire Brush & Grinding
Type: Basic (B)
Preheat
Shielding Preheat Temp. : None - N/A
Flux: N/A Interpass temp.: 50°C min. 250° C max.
Electrode-flux (class): N/A
Gas Compossition: N/A Post Weld Heat Treatment
Gas Flow Rate: N/A Temperature : N/A
Gas Cup Size: N/A Time : N/A
Welding Procedure
Filler Metal Current & Travel Speed
Pass of Weld/Layers Process Amps. Volts
Class Dia. Ø Polarity cm/min
(1) Root Run SMAW E-7018 3.2 mm DCEP 80-100 20-23 4.0-6.0
(2) Hot Pass SMAW E-7018 3.2 mm DCEP 90-120 21-24 5.5-7.0
(3) Capping SMAW E-7018 3.2 mm DCEP 95-120 21-25 5.5-7.0
(4) Capping SMAW E-7018 3.2 mm DCEP 95-120 21-25 5.5-7.0
Joint Detail

WALA NG BAYAD AKO PATI

LAHAT NG DRAWING, IKAW
NAMAN ANG MAGDRAWING,
He,he,he!!!
_______________ _________ ________________ ____________
Technica Approval Date Quality Manager Date
__________