SAMPLE PROJECT REPORT

Customer Name: Gannon Dunkerley & Co. Ltd.–Krishna JV

Address: B-228, OKHLA INDUSTRIAL AREA, PHASE-I, NEW
DELHI-110020

1. PRODUCT :- Concrete Paver Block Manufacturing Plant

2. SIZE :- I-Shaped, 195 X 165 X 112, 60 mm, Vermicular

3. QUALITY STANDARDS :-ISI Marked Meets IS:15658:2006

Grade M-35, Cement Colour (Grey)

4. PRODUCTION CAPAPCITY: - 30,000 Pieces Per Day.

5. MONTH & YEAR :- 15 September 2016

6. PREPARED BY: - Shreeyaansh Global India Pvt. Ltd.

7. LOCATION :- Mansa, Punjab , India

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 ➢ INTRODUCTION:

Cement Concrete tiles and paving blocks are Pre-cast solid products made out of cement
concrete. The product is made in various sizes and shapes viz. rectangular, square and
round blocks of different dimensions with designs for interlocking of adjacent tiles
blocks. The raw materials required for manufacture of the product are Portland cement
and aggregates which are available locally in every part of the country.

➢ MARKET DEMAND:

Cement concrete tiles and paving blocks find applications in pavements, footpaths,
gardens, passenger waiting sheds, bus-stops, industry and other public places. The
product is commonly used in urban areas for the above applications. Hence, the unit
may be set up in urban and semi-urban areas, near the market.

A lot of face-lift is being given to roads, footpaths along the roadside. Concrete paving
blocks are ideal materials on the footpaths for easy laying, better look and finish.
Whereas the tiles find extensive use outside the large building and houses, lots of these
materials are also used in flooring in the open areas of public offices and commercial
buildings and residential apartments.

➢ BASIS AND PRESUMPTION OF THE PROJECT:

The process of manufacture is on the basis of two shifts of Eight hours per day with
three hundred working days in a year.

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 ➢
RAW MATERIALS:
These raw materials are indigenous and readily available from the
manufacture or traders

A. CEMENT
B. SAND / CRUSHER DUST
C. BABY CHIPS
D. DYES AS PER COLOR REQUIREMENT
E. PLASTICIZER (IMPROVE FLEXIBILITY AND DURABILITY)
F. CURING AGENT (FOR FAST CURING OF BLOCKS)

➢ RAW MATERIAL FEEDING:

A. CEMENT :-

It will be fed through the above conveyer itself.

B. SAND / CRUSHER DUST: -

It will be stored in a Bin and feeding to the mixing hopper through a roller conveyer.
The roller conveyers carry the material to the measuring box attached above the mixture.

C. BABY CHIPS: -

They will be stored in a Bin and fed to the mixing hopper through a roller conveyer.
The roller conveyers carry the material to the measuring box attached above the mixture.

D. DYES:-

Manually fed to the mixture

E. PLACTICIZER:-

Manually fed to the mixture

F. CURING AGENT :-

Manually fed to the mixture – if required.

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 ➢ MACHINERY SET-UP FOR BLOCK MAKING:
Basically we are using 6 primary & 6 secondary = 12 mixtures and 12 vibrating tables
for Block making.

The primary mixture is for top layer mix which contains the colour and the secondary
mixture will carry normal concrete.

The size of the vibrating table is 3000mm length x 750mm width. Basically we are using
12 tables to give better strength to the blocks manufactured
➢
CONCRETE PAVER BLOCK AND TILES MAKING PROCESS

The Concrete Paver Block and Tiles Making involves a short working process as
detailed below: -
After the setup/installation of the machines, also read our FAQ. Please note that the
company not take any kind of responsibility. You need to test and try in small quantities
before going in for mass production. Follow Concrete Paver Block and Tiles Making
Process after you are satisfied. The strength and quality depends on your knowledge,
concrete mix design, raw material, machines, moulds and working conditions.
Concrete Paver Block and Tiles Making Process Step 1 :- You can make top layer
concrete mix in Colour Mixture PAN Style 30″ Dia (mix design will be provided by
us), raw material used for Concrete Paver Block / coloured concrete floor tiles
Making, OPC cement (we recommend white cement for glossy finishing paver blocks
and floor tiles) , crusher stone dust , crusher stone upto 6mm, concrete interlocking
pavers hardener (read details of our concrete interlocking pavers hardener is a
Polycarboxylic ether (PCE) based, high range super plasticising admixture for
concrete ), water.
Concrete Paver Block and Tiles Making Process Step 2 :- You can make Base
layer concrete mix in Concrete Mixture in PAN Style with heavy duty gearbox 40″
Dia ( mix design we will provide you)
Concrete Paver Block and Tiles Making Process Step 3 :- Fill top layer concrete
Mixture in the moulds, make sure concrete fill upto 10-12mm in the mould on
vibration table number 1, after filling of concrete moulds move on the vibration table
approx 45-60 sec. Time

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 1. PRODUCTION CAPACITY (per annum): Quantity: 90 Lac

2. Motive Power required: 125 HP

3. ENERGY CONSERVATION:
General precautions for saving electricity are followed by the unit by providing energy
meter. This product has low energy consumption since there isn’t any need for fire
related operations during production, unlike conventional blocks. Thus considerable
energy can be saved, not only in manufacturing activities -but also during the
construction.

3. Electrical HP Details:

Sr. No. Name of the Machine No. of M/C. H.P. Connected

1 Vibrator Table 12 36
2 Pan Mixer 600 kg 6 45
3 Belt Conveyor 6 12
4 Colour Mixer 6 30
5 De-mould Unit 2 2
Total H.P. connected 125

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 ➢ FINANCIAL ASPECT :-

I. Land & Building:

Sr.
DESCRIPTION AMOUNT (Rs.)
No.
1 Land 6,00,000
2 Building & Fabrication Shade 2,00,000
3 Overhead Water Tank & Power Connection 1,00,000
TOTAL 9,00,000

II. Machinery and Equipment :

Sr.
DESCRIPTION QTY. RATE AMOUNT
No.
1 Vibrator Table 12 1,50,000 18,00,000
2 Pan Mixture 6 3,50,000 21,00,000
3 Colour Mixer 6 1,00,000 6,00,000
4 De-Moulding Unit 6 75,000 4,50,000
5 Material Conveyor Belt with Hoper 6 1,50,000 9,00,000
6 Pre-feed Conveyor Belt with Hoper 6 1,76,500 10,60,000
7 Hydraulic Trolley 12 45,000 5,40,000
8 Material Trolley 6 25,000 1, 50,000
9 Wheel Barrow 18 5555 1,00,000
10 Plastic Mould 30,000 100 30,00,000
11 Wooden Pallet 100 100 1,00,000
12 Recommended spare cost 2,00,000 2,00,000
Total 110,00,000
13 (+) VAT12.5% 13,75,000
GRANT TOTAL 123,75,000
14 (+) Erecting and Electrification Charges 5,00,000
15 (Pune to Punjab) Transportation 5,00,000
Total Plant & Machinery Cost 133,75,000

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 III. RECURRING EXPENDITURE (Per Month):

(a) Raw Material (per month):

Sr. No. DESCRIPTION AMOUNT (Rs.)

1 Cement with Chemical 25,00,000
2 Sand 5,00,000
3 Chips 6mm 15,00,000
Total 40,00,000

(b) Salaries & Wages (Per Month):

Sr. No. DESIGNATION NO. SALARY AMOUNT (Rs.)

1 Production Manager 3 50,000 1,50,000
2 Unskilled workers 100 10,000 10,00,000
3 Office Assistant 5 10,000 50,000
4 Watch Man 5 10,000 50,000
Total 12,50,000

(c) Utilities (Per Month):

Sr. No. DESCRIPTION AMOUNT (Rs.)

1 Power 125HP @645 Units per Day @ Rs.6 per unit 1,16,000
2 Water 9,000
Total 1,25,000

(d) Other Expenses (Per Month):

Sr. No. DESCRIPTION AMOUNT (Rs.)

1 Postage and Stationery 1,000
2 Repairs and maintenance 3,000
3 Travelling and transportation 2,000
4 POL 5,000
5 Insurance 1,000
6 Telephone 3,000
Total 15,000

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Total Project Cost
a. Land & Building 9,00,000

b. Plant & Machinery 1,20,00,000

c. Recurring expenditure 6,46,80,000

Total 7,75,80,000/-
=============

18 (b) Means of Finance- Finance required from Bank

➢
Cost of Production (Per Annum) : 6,46,80,000

(Bricks @ 7.19 per bricks)

➢
Turnover (per annum): 7,42,50,000

(Bricks @ 8.25 per bricks)

➢
Profit per Annum :

Turnover - Cost of Production = 7,42,50,000 - 6,46,80,000 = 95,70, 000/-

Profit Per Month = 7,97,500 Rs. / Month

Plant Life = 7 Years = 84 Months

Depreciation Cost of Plant = 1,29,00,000 / 84 = 1,53,571

Net Profit Per Month = 7,97,500 - 1,53,571 = 6,43,929 Rs. / Month

Additional Benefit if applicable : - Subsidy applicable under the DIC @ 30 %

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