DATA SHEET INSULATING JOINT

Document No. REV. Contract No.

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PENGGUNA JASA : PT Surabaya Industrial Estate Rungkut

JUDUL PROYEK : DESIGN AND BUILD JARINGAN GAS DI JL. KRATON

INDUSTRI III KAWASAN INDUSTRI PIER II
PASURUAN

A 12/01/2024 ALL ISSUED FOR BID MH BG

ALGAS
REV DATE PAGE DESCRIPTION
PRP'D CHCK'D CHCK'D APP'D
 DATA SHEET INSULATING JOINT
Document No. REV. Contract No.
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REVISION HISTORICAL SHEET

REVISI TANGGAL URAIAN

0 12/01/2024 ISSUED FOR BID

 SHEET 3 OF 3
JOB NO.
DATA SHEET INSULATING JOINT -

PO NO
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DOCUMENT NO. DESCRIPTION DATE REV.

ISSUED FOR BID 12/01/2024 0
ALGAS
PREPARED BY CHECKED BY APPROVED BY CHCK'D APP'D
PT. ALGAS MITRA SEJATI

Project : DESIGN AND BUILD JARINGAN GAS DI KAWASAN INDUSTRI PIER II, PASURUAN

DATA SHEET INSULATING JOINT 6" 300#

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GENERAL INFORMATION
1 Customer : PT. Surabaya Industrial Estate Rungkut 5 Manufacturer : MECCANICA SEGRINO
2 Project : DESIGN AND BUILD JARINGAN GAS - PIER II 6 Tag No : IJ-001
3 Service : Natural Gas 7 Type : Monolithic non bolt
4 Quantity : 1 ea 8 Model : P150100

PROCESS AND SERVICE CONDITION

9 Design Pressure : 49,65 barg 12 Ambient Temperature : -20 ⁰F / +150 ⁰F
10 Operating Pressure min/max : 5 - 25 barg 13 Relative Humidity : 60 % - 90 % - Tropical climate
11 Design Temperature : 150o F 14 Wind Velocity : 130 Km/h max

DESIGN
15 Code and Standard : ASME BPV Section VIII Division 1 25 Design Factor : 0,3
16 Design Life : 20 years 26 Pup Material : API 5L Gr B
17 Type : Monolithic non bolt 27 Internal Lining : Epoxy Resin
18 Material : API 5L Gr B Sch. 40 SMLS 28 Weld Joint Type : Full Penetratic
19 NPS : 6" 29 Leakage Current Test : 5 mA @ 5 Kv AC,50 Hz for 60 s
20 Pipe Wall Thickness : 7.211 mm 30 Pressure Rating : ANSI 300
21 Insulating filler : Monoblock piece of polycarbonate 31 Insulating Seal Gasket : NBR - Nitrhrile/Butadiena
22 O - ring : FKM PX90, FKM 90 32 Insulating Spacer : NEMA G10/11
22 Adhesive Sealant : TEROSTAT MS 939 33 Insulating welding neck flange : ASTM A 105
23 External&Internal Coating : Epoxy Paint (DFT 300 um) 34 Weight : 42 Kg
24 Surface Preaparation : SSPC SP10 35 Grounding Lug : Full Penetration welding (Both End)

MANUFACTURE
36 End Connection : Bevel Weld End refer 37 Welding : ASME BPV Code Sec - IX
to ASME B31.8 Appx. I 38 Painting : Yellow ( RAL 1003)

TESTING
39 Radiography for Buttweld : Yes 44 Resistance Test : Yes
40 UT for other than Buttweld : Yes ≥ 60 MΩ at 1000 Vdc
41 Hydrostatic Test Pressure : Yes, 2 hours 1.5 x DP hold 45 Dieletric Test : Yes, Min 2,5 kV/mm per ASTM D149
after pressure stabilistation 46 Painting/ Coating DFT check : Yes
Yes (With helium sniffer, min. Pressure 75 psig, 30
42 Leak test :
minutes) 47 Visual & dimensional check : Yes

43 Impact Test : Yes (ASTM A370) 48 Leakage Current Test : Yes, max 5 mA leakage
at 5000 V - AC 50 Hz for 60 s
49 Coating Holiday Test : Yes (100% inspected with no pinhole)

CERTIFICATION AND REPORT

50 Mechanical and Chemical Test : Report 52 Hydrotest : Report
51 Material Test : Certificate (BSEN 10204 Type 3.1) 53 NDE : Report

DIMENSIONS

Dimensions in mm
S A B C E L + 2%
7,11 168,3 156 252,45 242 600